CN109028064B - A kind of heating furnace single channel coal gas and natural gas convertible burner and its application method - Google Patents

A kind of heating furnace single channel coal gas and natural gas convertible burner and its application method Download PDF

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Publication number
CN109028064B
CN109028064B CN201810909548.6A CN201810909548A CN109028064B CN 109028064 B CN109028064 B CN 109028064B CN 201810909548 A CN201810909548 A CN 201810909548A CN 109028064 B CN109028064 B CN 109028064B
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China
Prior art keywords
butterfly valve
natural gas
gas
fuel channel
fuel
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CN201810909548.6A
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CN109028064A (en
Inventor
徐明华
张�廷
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Shandong Sheng Yang Metal Polytron Technologies Inc
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Shandong Sheng Yang Metal Polytron Technologies Inc
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23DBURNERS
    • F23D14/00Burners for combustion of a gas, e.g. of a gas stored under pressure as a liquid
    • F23D14/46Details, e.g. noise reduction means
    • F23D14/48Nozzles
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23DBURNERS
    • F23D14/00Burners for combustion of a gas, e.g. of a gas stored under pressure as a liquid
    • F23D14/46Details, e.g. noise reduction means
    • F23D14/60Devices for simultaneous control of gas and combustion air
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23DBURNERS
    • F23D14/00Burners for combustion of a gas, e.g. of a gas stored under pressure as a liquid
    • F23D14/46Details, e.g. noise reduction means
    • F23D14/62Mixing devices; Mixing tubes
    • F23D14/64Mixing devices; Mixing tubes with injectors

Abstract

The invention discloses a kind of heating furnace single channel coal gas and natural gas convertible burner, shell side is equipped with combustion-supporting air hose;Enclosure interior side is equipped with fuel channel, and fuel channel one end is equipped with gas piping, and gas piping side is equipped with natural gas line;Fuel channel internal sleeve is equipped with centre wind pipeline;Fuel channel one end is equipped with air-distributing disc;Disk is equipped with outside centre wind pipeline one end.Its application method is when fuel is switched to natural gas by coal gas, closes butterfly valve III, opens butterfly valve II, and adjust the aperture of butterfly valve I, butterfly valve II, butterfly valve IV, makes natural gas full combustion;When fuel is switched to coal gas by natural gas, butterfly valve II is closed, after the combustion of natural gas inside fuel channel, butterfly valve III is opened, and readjust the aperture of butterfly valve I, butterfly valve III, butterfly valve IV, makes coal gas full combustion.The present invention is transformed on the basis of traditional burner, greatly reduces the improvement cost of heating furnace, improves the utilization rate of old burner.

Description

A kind of heating furnace single channel coal gas and natural gas convertible burner and its application method
Technical field
The invention belongs to steel rolling equipment technical field, in particular to a kind of heating furnace single channel coal gas and natural gas are dual-purpose Burner and its application method.
Background technique
Since coke-stove gas preparation cost is low, traditional heater for rolling steel generally uses coke-stove gas as fuel, works as coal When gas producer is overhauled, heating furnace is forced blowing out, and hot rolling line is caused to stop production, and brings loss to the performance of enterprises;In order to Solving the problems, such as this, research staff develops a kind of coke-stove gas and the dual-purpose burner of natural gas, when gas generator maintenance, Continue to produce using natural gas as fuel, avoids economic loss caused by blowing out;
As shown in Figs. 1-2, existing coal gas, natural gas convertible burner are all made of binary channels, are provided in 1 side of shell Combustion-supporting air hose 3 is provided with natural gas line 5 inside shell 1, and natural gas line 5 is connect with municipal natural gas line, natural gas Hot-air channel 21 is formed between 1 inner wall of 5 outer wall of pipeline and shell;Gas piping 6, gas piping 6 have been arranged in natural gas line 5 It is connect with the coal gas escape pipe of gas generator, forms natural gas channel 9 between 5 inner wall of 6 outer wall of gas piping and natural gas line; It has been arranged centre wind pipeline 7 in gas piping 6, has formed gas passage between 6 inner wall of 7 outer wall of centre wind pipeline and gas piping 10;When gas generator maintenance, remain to continue to produce using natural gas as fuel;But for traditional heating furnace and Speech, in order to realize that coal gas is dual-purpose with natural gas, it is necessary to the burner more renewed, single burner price from tens of thousands of to hundreds of thousands etc., And a large-scale heating furnace needs six or seven ten burners, replacement cost is up to millions of or even up to ten million, this is undoubtedly increased The cost input of enterprise.
Summary of the invention
It is insufficient in the prior art the purpose of the present invention is overcoming, a kind of heating furnace single channel coal gas and natural gas two are provided With burner, it is provided with disk in central tube one end of traditional coke-stove gas burner, when coal gas is switched to natural gas, disk stops Portion of natural gas reaches the complete of natural gas to make the reduction of the amount that sprays in the case that the ejection pressure of natural gas is constant Burning;It is transformed on the basis of traditional burner, greatly reduces the improvement cost of heating furnace, improve the utilization of old burner Rate.
To achieve the goals above, the technical solution adopted by the present invention is that:
A kind of heating furnace single channel coal gas and natural gas convertible burner, including shell, combustion-supporting air hose, fuel channel, in Heart air piping, air-distributing disc, disk, the shell is equipped with flange, for burner to be fixed on heating furnace, the shell side Equipped with combustion-supporting air hose, combustion-supporting air hose side is equipped with butterfly valve I, and it is that fuel fires that external air is entered inside burner by combustion-supporting air hose It burns and oxygen is provided, and provide pressure for flame spray penetration;The enclosure interior side is equipped with fuel channel, fuel channel and shell Body is coaxially arranged, and described fuel channel one end is equipped with gas piping, and gas piping is equipped with butterfly valve III, the gas piping side Equipped with natural gas line, natural gas line is equipped with butterfly valve II;Hot-air channel is formed between fuel channel outer wall and inner walls, is helped Combustion wind circulates in hot-air channel;The fuel channel internal sleeve is equipped with centre wind pipeline, and centre wind pipeline one end is equipped with butterfly valve IV, on the one hand the air-flow that centre wind sprays is convenient for adjusting the ejection length of flame, on the other hand ensure that the full combustion of fuel, To ensure that the rigidity of flame;Fuel channel is formed between centre wind pipeline and fuel channel, described fuel channel one end is equipped with Air-distributing disc, air-distributing disc are immobilized in the shell between wall and fuel channel outer wall, and the air-distributing disc is poured by basic refractory, The air-distributing disc is groove structure, and inside grooves are equipped with several ventilation holes II being evenly arranged, the heat sprayed by ventilation hole II Wind is known as First air, is equipped with several ventilation holes I being evenly arranged outside groove, the hot wind sprayed by ventilation hole I is referred to as secondary The diameter ratio of wind, the ventilation hole I and ventilation hole II is 3:2;First air is mixed with fuel, provides oxygen for fuel combustion, and two Secondary wind is modified the spray penetration and spray regime of flame;Be equipped with disk outside centre wind pipeline one end, disk with Gap is equipped between fuel channel, when fuel is switched to natural gas by coal gas, disk blocks portion of natural gas, to make natural The amount sprayed in the case that the ejection pressure of gas is constant reduces, and ensure that the completely burned of natural gas.
Preferably, the centre wind pipeline, fuel channel, combustion-supporting air hose caliber ratio be 1:3:9, ensure that filling for fuel Divided combustion, and ensure that the spray distance of flame.
Preferably, the diameter ratio of the disk diameter and centre wind pipeline is 1.2-2, and disk length is disk diameter 1.5-3 times, ensure that the full combustion of natural gas.
Preferably, Y shape, fuel channel and natural gas tube are constituted between the fuel channel and gas piping and natural gas line Angle between road and fuel channel and gas piping is 150 ° -170 °, reduces the pressure of coal gas or natural gas in pipeline Loss, ensure that the flowing pressure of coal gas or natural gas.
Preferably, the natural gas line, gas piping side are equipped with axial flow blower, and two axial flow blowers are located at Butterfly valve II, III lower part of butterfly valve, when axial flow blower accelerates Fuel switching in fuel channel remaining coal gas or natural gas circulation Speed, and reduce the residual quantity of fuel channel fuel.
Preferably, the fuel channel side is equipped with butterfly valve V, when heating furnace maintenance, closes butterfly valve V, avoids combustion The leakage of material.
A kind of heating furnace single channel coal gas and natural gas convertible burner application method, when fuel is switched to naturally by coal gas When gas, butterfly valve III is closed, butterfly valve II is opened, and adjust the aperture of butterfly valve I, butterfly valve II, butterfly valve IV, makes natural gas full combustion; When fuel is switched to coal gas by natural gas, butterfly valve II is closed, opens butterfly valve III, and readjust butterfly valve I, butterfly valve III, butterfly valve IV aperture makes coal gas full combustion.
Preferably, the combustion-supporting air temperature is 400 DEG C -500 DEG C, reduces the preheating time of combustion air, improves burner Efficiency of combustion.
When preferably, using natural gas, the aperture of butterfly valve I is 70 ° -80 °, and the aperture of butterfly valve II is 15 ° -20 °, butterfly valve IV Aperture be 70 ° -90 °;When using coal gas, the aperture of butterfly valve I is 35 ° -55 °, and the aperture of butterfly valve III is 25 ° -35 °, butterfly valve IV Aperture be 5 ° -30 °.
Preferably, the center wind pressure is 7500Pa-8500Pa, and combustion-supporting wind pressure is 7500Pa-8500Pa, natural gas Pressure be 8000Pa-10000Pa, the pressure of coal gas is 8000Pa-10000Pa.
Beneficial effect is shown the present invention compared with prior art:
1) disk, when coal gas is switched to natural gas, disk are provided in central tube one end of traditional coke-stove gas burner Portion of natural gas is blocked, to make the amount sprayed in the case that the ejection pressure of natural gas is constant reduction, reaches natural gas Completely burned;It is transformed on the basis of traditional burner, greatly reduces the improvement cost of heating furnace, improve old burner Utilization rate;
2) centre wind pipeline, fuel channel, combustion-supporting air hose caliber ratio be 1:3:9, ensure that the full combustion of fuel, and It ensure that the spray distance of flame;
3) diameter ratio of disk diameter and centre wind pipeline is 1.2-2, and disk length is the 1.5-3 of disk diameter Times, it ensure that the full combustion of natural gas;
4) Y shape, fuel channel and natural gas line and combustion are constituted between fuel channel and gas piping and natural gas line Angle between pipe material and gas piping is 150 ° -170 °, reduces the pressure loss of coal gas or natural gas in pipeline, is guaranteed The flowing pressure of coal gas or natural gas;
5) natural gas line, gas piping side are equipped with axial flow blower, and two axial flow blowers are located at butterfly valve II, butterfly III lower part of valve, when axial flow blower accelerates Fuel switching in fuel channel remaining coal gas or natural gas velocity of liquid assets, and subtract The residual quantity of fuel channel fuel is lacked;
6) fuel channel side is equipped with butterfly valve V, when heating furnace maintenance, closes butterfly valve V, avoids the leakage of fuel.
Detailed description of the invention
Attached drawing 1 is the convertible burner structural schematic diagram of the prior art;
Attached drawing 2 is the convertible burner schematic diagram of internal structure of the prior art;
Attached drawing 3 is a kind of heating furnace single channel coal gas of the present invention and natural gas convertible burner structural schematic diagram;
Attached drawing 4 is a kind of heating furnace single channel coal gas of the present invention and natural gas convertible burner schematic diagram of internal structure;
In figure: 1- shell, 2- flange, the combustion-supporting air hose of 3-, 4- butterfly valve I, 5- natural gas line, 6- gas piping, the center 7- Air piping, 8- air-distributing disc, 9- natural gas channel, 10- gas passage, 11- axial flow blower, 12- butterfly valve II, 13- butterfly valve III, 14- Butterfly valve IV, 15- butterfly valve V, 16- fuel channel, 17- ventilation hole I, 18- ventilation hole II, 19- disk, 20- fuel channel, 21- heat Wind channel.
Specific embodiment
For convenience of the understanding of those skilled in the art, 1-4, further has technical solution of the present invention with reference to the accompanying drawing Body explanation.
A kind of heating furnace single channel coal gas and natural gas convertible burner, including shell 1, combustion-supporting air hose 3, fuel channel 16, centre wind pipeline 7, air-distributing disc 8, disk 19, the shell 1 is equipped with flange 2, for burner to be fixed on heating furnace, 1 side of shell be equipped with combustion-supporting air hose 3, combustion-supporting 3 side of air hose be equipped with butterfly valve I 4, external air by combustion-supporting air hose 3 into Enter and provide oxygen inside burner for fuel combustion, and provides pressure for flame spray penetration;1 interior side of shell is equipped with combustion Pipe material 16, fuel channel 16 and shell 1 are coaxially arranged, and described 16 one end of fuel channel is equipped with gas piping 6, gas piping 6 It is equipped with butterfly valve III 13,6 side of gas piping is equipped with natural gas line 5, and natural gas line 5 is equipped with butterfly valve II 12;Combustion Hot-air channel 21 is formed between 1 inner wall of 16 outer wall of pipe material and shell, combustion air circulates in hot-air channel 21;The fuel channel 16 internal sleeves are equipped with centre wind pipeline 7, and 7 one end of centre wind pipeline is equipped with butterfly valve IV 14, and the air-flow one side that centre wind sprays is just In the ejection length for adjusting flame, the full combustion of fuel on the other hand ensure that, to ensure that the rigidity of flame;Centre wind Fuel channel 20 is formed between pipeline 7 and fuel channel 16, described 16 one end of fuel channel is equipped with air-distributing disc 8, and air-distributing disc 8 is fixed on Between 16 outer wall of 1 inner wall of shell and fuel channel, the air-distributing disc 8 is poured by basic refractory, and the air-distributing disc 8 is recessed Slot structure, inside grooves are equipped with several ventilation holes II 18 being evenly arranged, and the hot wind sprayed by ventilation hole II 18 is referred to as primary Wind, groove outside are equipped with several ventilation holes I 17 being evenly arranged, and are known as Secondary Air by the hot wind that ventilation hole I 17 sprays, described The diameter ratio of ventilation hole I 17 and ventilation hole II 18 is 3:2;First air is mixed with fuel, provides oxygen, Secondary Air for fuel combustion The spray penetration and spray regime of flame are modified;Be equipped with disk 19 outside described 7 one end of centre wind pipeline, disk 19 with Gap is equipped between fuel channel 16, when fuel is switched to natural gas by coal gas, disk 19 blocks portion of natural gas, to make The amount sprayed in the case that the ejection pressure of natural gas is constant reduces, and ensure that the completely burned of natural gas.
The centre wind pipeline 7, fuel channel 16, combustion-supporting air hose 3 caliber ratio be 1:3:9, ensure that the abundant of fuel Burning, and ensure that the spray distance of flame.
The diameter ratio of 19 diameter of disk and centre wind pipeline 7 is 1.5, and 19 length of disk is 19 diameter of disk 1.5-3 times, it ensure that the full combustion of natural gas.
Y shape, fuel channel 16 and natural gas tube are constituted between the fuel channel 16 and gas piping 6 and natural gas line 5 Angle between road 5 and fuel channel 16 and gas piping 6 is 160 °, reduces the pressure damage of coal gas or natural gas in pipeline It loses, ensure that the flowing pressure of coal gas or natural gas.
The natural gas line 5,6 side of gas piping are equipped with axial flow blower 11, and two axial flow blowers 11 are located at Butterfly valve II 12, III 13 lower part of butterfly valve, remaining coal gas or natural in fuel channel 16 when axial flow blower 11 accelerates Fuel switching The velocity of liquid assets of gas, and reduce the residual quantity of 16 fuel of fuel channel.
16 side of fuel channel is equipped with butterfly valve V 15, when heating furnace maintenance, closes butterfly valve V 15, avoids fuel Leakage.
A kind of heating furnace single channel coal gas and natural gas convertible burner application method, when fuel is switched to naturally by coal gas When gas, butterfly valve III 13 is closed, butterfly valve II 12 is opened, and adjust the aperture of butterfly valve I 4, butterfly valve II 12, butterfly valve IV 14, makes natural gas Full combustion;When fuel is switched to coal gas by natural gas, butterfly valve II 12 is closed, opens butterfly valve III 13, and readjust butterfly valve I 4, the aperture of butterfly valve III 13, butterfly valve IV 14 makes coal gas full combustion.
The combustion-supporting air temperature is 450 DEG C, reduces the preheating time of combustion air, improves the efficiency of combustion of burner.
When using natural gas, the aperture of butterfly valve I 4 is 80 °, and the aperture of butterfly valve II 12 is 15 °, and the aperture of butterfly valve IV 14 is 90°;When using coal gas, the aperture of butterfly valve I 4 is 50 °, and the aperture of butterfly valve III 13 is 30 °, and the aperture of butterfly valve IV 14 is 6 °.
The center wind pressure is 8000Pa, and combustion-supporting wind pressure is 8000Pa, and the pressure of natural gas is 9000Pa, coal gas Pressure is 9000Pa.
Above content is only to structure example of the invention and explanation, affiliated those skilled in the art It makes various modifications or additions to the described embodiments or is substituted in a similar manner, without departing from invention Structure or beyond the scope defined by this claim, be within the scope of protection of the invention.

Claims (10)

1. a kind of heating furnace single channel coal gas and natural gas convertible burner, including shell, combustion-supporting air hose, fuel channel, center Air piping, air-distributing disc, disk, it is characterised in that the shell is equipped with flange, and the shell side is equipped with combustion-supporting air hose, combustion-supporting Air hose side is equipped with butterfly valve I;The enclosure interior side is equipped with fuel channel, and fuel channel is coaxially arranged with shell, the combustion Pipe material one end is equipped with gas piping, and gas piping is equipped with butterfly valve III, and the gas piping side is equipped with natural gas line, day Right feed channel is equipped with butterfly valve II;Hot-air channel is formed between fuel channel outer wall and inner walls;The fuel channel internal sleeve Equipped with centre wind pipeline, centre wind pipeline one end is equipped with butterfly valve IV;Fuel channel, institute are formed between centre wind pipeline and fuel channel Fuel channel one end is stated equipped with air-distributing disc, air-distributing disc is immobilized in the shell between wall and fuel channel outer wall, and the air-distributing disc is by alkali Property refractory material casting form, the air-distributing disc be groove structure, inside grooves be equipped with several ventilation holes II being evenly arranged, it is recessed It is equipped with several ventilation holes I being evenly arranged outside slot, the diameter ratio of the ventilation hole I and ventilation hole II is 3:2;The centre wind It is equipped with disk outside pipeline one end, gap is equipped between disk and fuel channel.
2. a kind of heating furnace single channel coal gas and natural gas convertible burner according to claim 1, it is characterised in that institute State centre wind pipeline, fuel channel, combustion-supporting air hose caliber ratio be 1:3:9.
3. a kind of heating furnace single channel coal gas and natural gas convertible burner according to claim 1, it is characterised in that institute The diameter ratio for stating disk diameter and centre wind pipeline is 1.2-2, and disk length is 1.5-3 times of disk diameter,.
4. a kind of heating furnace single channel coal gas and natural gas convertible burner according to claim 1, it is characterised in that institute State and constitute Y shape between fuel channel and gas piping and natural gas line, fuel channel and natural gas line and fuel channel with Angle between gas piping is 150 ° -170 °.
5. a kind of heating furnace single channel coal gas and natural gas convertible burner according to claim 1, it is characterised in that institute State natural gas line, gas piping side is equipped with axial flow blower, two axial flow blowers are located under butterfly valve II, butterfly valve III Portion.
6. a kind of heating furnace single channel coal gas and natural gas convertible burner according to claim 1, it is characterised in that institute Fuel channel side is stated equipped with butterfly valve V.
7. the application method of a kind of heating furnace single channel coal gas and natural gas convertible burner according to claim 1, Be characterized in that when fuel is switched to natural gas by coal gas, close butterfly valve III, open butterfly valve II, and adjust butterfly valve I, butterfly valve II, The aperture of butterfly valve IV makes natural gas full combustion;When fuel is switched to coal gas by natural gas, butterfly valve II is closed, opens butterfly valve III, and the aperture of butterfly valve I, butterfly valve III, butterfly valve IV is readjusted, make coal gas full combustion.
8. the application method of a kind of heating furnace single channel coal gas and natural gas convertible burner according to claim 7, It is characterized in that combustion-supporting air temperature is 400 DEG C -500 DEG C.
9. the application method of a kind of heating furnace single channel coal gas and natural gas convertible burner according to claim 7, When being characterized in that using natural gas, the aperture of butterfly valve I is 70 ° -80 °, and the aperture of butterfly valve II is 15 ° -20 °, the aperture of butterfly valve IV It is 70 ° -90 °;When using coal gas, the aperture of butterfly valve I is 35 ° -55 °, and the aperture of butterfly valve III is 25 ° -35 °, the aperture of butterfly valve IV It is 5 ° -30 °.
10. the application method of a kind of heating furnace single channel coal gas and natural gas convertible burner according to claim 1, It is characterized in that center wind pressure is 7500Pa-8500Pa, combustion-supporting wind pressure is 7500Pa-8500Pa, and the pressure of natural gas is 8000Pa-10000Pa, the pressure of coal gas are 8000Pa-10000Pa.
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CN109899788A (en) * 2019-02-25 2019-06-18 石家庄钢铁有限责任公司 The mixed gas and combustion of natural gas switching device and method of a kind of heating furnace
CN111854458B (en) * 2019-04-25 2022-06-14 中冶长天国际工程有限责任公司 Lime kiln and control method thereof

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Denomination of invention: The invention relates to a single channel gas and natural gas dual-purpose burner for a heating furnace and an application method thereof

Effective date of registration: 20210929

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Denomination of invention: Single channel gas and natural gas burner for heating furnace and its application method

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Pledgor: SHANDONG SHENGYANG METAL TECHNOLOGY CO.,LTD.

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Denomination of invention: A single channel gas and natural gas dual purpose burner for heating furnace and its usage method

Effective date of registration: 20231110

Granted publication date: 20191122

Pledgee: Shandong Linyi Luozhuang Rural Commercial Bank Co.,Ltd.

Pledgor: SHANDONG SHENGYANG METAL TECHNOLOGY CO.,LTD.

Registration number: Y2023980064929