CN109027021B - Bead filling device for automatic assembly of bearing and application method thereof - Google Patents

Bead filling device for automatic assembly of bearing and application method thereof Download PDF

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Publication number
CN109027021B
CN109027021B CN201811160556.1A CN201811160556A CN109027021B CN 109027021 B CN109027021 B CN 109027021B CN 201811160556 A CN201811160556 A CN 201811160556A CN 109027021 B CN109027021 B CN 109027021B
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China
Prior art keywords
bead filler
pressing plate
ball
balls
bearing
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Active
Application number
CN201811160556.1A
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Chinese (zh)
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CN109027021A (en
Inventor
江本赤
杨明
苏学满
刘玉飞
许曙
许德章
方明
王园
梁艺
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Anhui Polytechnic University
Wuhu Anpu Robot Industry Technology Research Institute Co Ltd
Original Assignee
Anhui Polytechnic University
Wuhu Anpu Robot Industry Technology Research Institute Co Ltd
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Application filed by Anhui Polytechnic University, Wuhu Anpu Robot Industry Technology Research Institute Co Ltd filed Critical Anhui Polytechnic University
Priority to CN201811160556.1A priority Critical patent/CN109027021B/en
Publication of CN109027021A publication Critical patent/CN109027021A/en
Application granted granted Critical
Publication of CN109027021B publication Critical patent/CN109027021B/en
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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C43/00Assembling bearings
    • F16C43/04Assembling rolling-contact bearings
    • F16C43/06Placing rolling bodies in cages or bearings

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Mounting Of Bearings Or Others (AREA)
  • Basic Packing Technique (AREA)

Abstract

The invention relates to a bead filler device for automatic assembly of a bearing and a use method thereof, the bead filler device comprises a bead filler support, a grabbing handle which is convenient for a robot to grab is arranged at the upper end of the bead filler support, a ball conveying pipe for conveying balls is arranged on one end face of the bead filler support, and a baffle mechanism matched with the ball conveying pipe is arranged on the bead filler support, and the bead filler device comprises the following specific use steps: (1) grabbing; (2) positioning; (3) pouring balls; the invention solves the problem of ball filling in the narrow rollaway nest of the ball bearing, has high working reliability, is convenient for realizing automation and can effectively replace manual operation.

Description

Bead filling device for automatic assembly of bearing and application method thereof
Technical Field
The invention relates to the field of robot integration application, in particular to a bead filling device for automatic assembly of a bearing and a use method thereof.
Background
In order to make the bearing work normally, the correct installation method is important, after the bearing is primarily determined for the type selection and installation and disassembly methods of specific application in the design stage, the installation process needs to be carried out in a clean and dust-free space as much as possible, subsequent production and assembly can not be carried out on a dust-containing production machine, and dust and fragments can influence the internal operation.
The small dust can affect the outer diameter of the outer race and even cause a tight fit to create a gap, which can lead to the outer race of the bearing running inflexibly.
In recent years, robots have been increasingly used in the field of machine manufacturing, and the degree of automation and intelligence has been improved. However, the degree of automation of bearing assembly in the prior art is low, and the robot has important application value in bearing assembly.
As disclosed in chinese patent publication No. ZL201710790396.8, a ball filling device with high bearing assembly efficiency is disclosed, the device comprises a base, the top of the base is fixed with a fixed column, the top of the fixed column is fixed with a top plate, the outer side of the fixed column is sleeved with a rotating table, the top of the rotating table is fixed with a mounting shell, the top of the mounting shell is fixed with a hollow T-shaped block positioned below the bottom of the top plate, the mounting shell and the hollow T-shaped block are both rotationally sleeved on the outer side of the fixed column, one side of the top plate close to the base is fixed with a driving motor, the output shaft of the driving motor is fixed with a bevel gear, and the bevel gear is in meshed connection with a bevel gear ring through the cooperation of the driving motor, the bevel gear ring, the mounting shell, the hollow T-shaped block, the rotating table, a feeding cylinder and other structures, after the balls are filled, the next ball operation can be carried out only by rotating the rotating table, so that the transfer time is shortened, and the assembly efficiency of the bearing is improved; through the cooperation of pneumatic cylinder, connecting block, spring, fixed plate, buffer shell and structure such as divide the post equally, not only can divide the ball equally, can also cushion the impact motion of dividing the post equally, and then avoid carrying out the time-sharing to the ball, the condition of breaking takes place for dividing the post equally, use in a flexible way, be fixed with the motor on the roof part in the device, and the output shaft of motor is fixed with bevel gear pair, this kind of overall arrangement leads to the structural rigidity of device relatively poor, easily arouses the position error of cavity T shape piece, and then influenced ball filling device's stability and reliability.
As disclosed in chinese patent publication No. CN201721793545.8, an automatic assembling device for bearing balls comprises a base, a first fixing seat disposed at one end of the base, a second fixing seat disposed at the other end of the base, and a third fixing seat disposed on the base and located between the first fixing seat and the second fixing seat, wherein an air cylinder is fixedly disposed on the first fixing seat, a ball placing groove is fixedly disposed on the third fixing seat, a set of balls are disposed in the ball placing groove, a rotating shaft is disposed on the second fixing seat, a retainer mounting plate is disposed on the rotating shaft in a matched manner, an air cylinder is disposed on the first fixing seat, a retainer mounting plate and a ratchet wheel mounting plate are disposed on the second fixing column, the air cylinder drives a push rod and a connecting rod to move, after the balls are assembled on the retainer by the push rod, a ratchet wheel is driven by a pawl on the connecting rod to rotate a certain angle for next assembly, so that the working efficiency in the assembly process is greatly improved, but the space occupied by the patent is larger, transportation and portable use are unfavorable, and meanwhile the pawl drives the ratchet wheel to move to have a certain possibility of falling off, and maintenance is unfavorable for subsequent use.
Disclosure of Invention
In order to solve the problems, the invention provides a bead filling device for automatic assembly of a bearing and a using method thereof.
The utility model provides a ball filling device for bearing automatic assembly, includes the support of the ball filling device, the upper end of support of the ball filling device be provided with the grab handle that is convenient for the robot to snatch, one terminal surface of support of the ball filling device on be provided with the ball conveyer pipe that is used for carrying the ball, the support of the ball filling device on be provided with ball conveyer pipe complex baffle mechanism.
The lower end of the bead filler support is provided with a first guide groove and a second guide groove which are convenient for accurate positioning of the perfusion apparatus.
The bead filler support is in an irregular three-dimensional shape.
The grabbing handle is cylindrical.
The bead filler support on be provided with the through-hole, the both ends of through-hole all be provided with the lightening hole that is used for alleviateing whole weight.
The baffle mechanism comprises a rear pressing plate which is arranged at one end of the bead filler support and matched with the through hole, and a front pressing plate which is arranged at one end of the bead filler support, far away from the rear pressing plate, and matched with the through hole.
The front pressing plate is provided with arc transition corners, and an opening for entering the ball is formed in the front pressing plate.
The diameter of the ball conveying pipe is the same as that of the opening.
The ball conveyer pipe set up between back clamp plate and front clamp plate, back clamp plate on be provided with and be used for preventing the retaining ring that the ball dropped with the cooperation of ball conveyer pipe.
The application method of the bead filling device for the automatic assembly of the bearing comprises the following specific steps:
(1) Grabbing: the robot claw clamps the grabbing handle and is placed on the bearing assembly platform;
(2) Positioning: the cylinder enables the bead filling device to move to a filling position, enables the front pressing plate to cling to the end face of the bearing, realizes the positioning of the bead filling device, and prepares for filling balls;
(3) Pouring balls: the cylinder fills the balls in the ball transfer tube into the bearing raceways.
The beneficial effects of the invention are as follows: the grabbing handle provided by the invention is convenient for a robot to grab, the first guide groove and the second guide groove on the bead filler support are convenient for the smooth movement and accurate positioning of the bead filler on the bearing assembly platform, the ball conveying pipe can be used for a cylinder to quickly and accurately push the balls into the bearing roller path, the problem of ball filling in the narrow roller path of the ball bearing is solved, the working reliability of the whole device is high, the automation is convenient to realize, and the manual operation can be effectively replaced.
Drawings
The invention will be further described with reference to the drawings and examples.
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a schematic diagram of a second perspective structure of the present invention;
FIG. 3 is a perspective view of the bead filler stand of the present invention;
FIG. 4 is a perspective view showing a ball transfer pipe according to the present invention;
FIG. 5 is a perspective view of the rear platen of the present invention;
FIG. 6 is a perspective view of a retainer ring according to the present invention;
FIG. 7 is a perspective view of the front platen of the present invention;
fig. 8 is a perspective view of the grip handle of the present invention.
Detailed Description
The present invention will be further described in the following to make the technical means, the creation characteristics, the achievement of the purpose and the effect of the present invention easy to understand.
As shown in fig. 1 to 8, a bead filler device for automatic assembly of a bearing comprises a bead filler support 1, wherein a grabbing handle 8 which is convenient for a robot to grab is arranged at the upper end of the bead filler support 1, a ball conveying pipe 10 for conveying balls is arranged on one end face of the bead filler support 1, and a baffle mechanism matched with the ball conveying pipe 10 is arranged on the bead filler support 1.
The grabbing handle 8 provided by the invention is convenient for a robot to grab.
The first guide groove 4 and the second guide groove 15 on the bead filler support 1 are convenient for smooth movement and accurate positioning of the bead filler on the bearing assembly platform, the ball conveying pipe 10 can be used for an air cylinder to quickly and accurately push balls into the bearing roller path, the problem of ball filling in the narrow roller path of the ball bearing is solved, the working reliability of the whole device is high, automation is convenient to realize, and manual operation can be effectively replaced.
The first guide groove 4 and the second guide groove 15 are of the same structure.
The cross sections of the first guide groove 4 and the second guide groove 15 are two parts.
The cross sections of the first guide groove 4 and the second guide groove 15 are seen to comprise an arc inner wall and inclined plane inner walls which are arranged on two sides of the arc inner wall.
The lower end of the bead filler bracket 1 is provided with a first guide groove 4 and a second guide groove 15 which are convenient for accurate positioning of the perfusion apparatus.
The bead filler bracket 1 is in an irregular three-dimensional shape.
The grabbing handle 8 is cylindrical.
The bead filler bracket 1 is provided with a through hole 6, and the two ends of the through hole 6 are provided with weight reducing holes 1a for reducing the overall weight.
The bead filler bracket 1 is used for installing a grabbing handle 8, a ball conveying pipe 10 and a front pressing plate 12.
The grabbing handle 8 is used for grabbing by a robot.
The bead filler bracket 1 is provided with two groups of bevel edges.
The bead filler bracket 1 is provided with arc corners.
The ball conveying pipe is used for conveying balls; the retainer ring is used for preventing the balls from sliding off the ball conveying pipe; the front pressing plate is used for pressing the check ring.
The baffle mechanism comprises a rear pressing plate 3 which is arranged at one end of the bead filler support 1 and matched with the through hole 6, and a front pressing plate 12 which is arranged at one end of the bead filler support 1 far away from the rear pressing plate 3 and matched with the through hole 6.
The front pressing plate 12 is provided with arc transition corners, and the front pressing plate 12 is provided with an opening for entering balls.
The diameter of the ball conveying pipe 10 is the same as that of the opening.
The ball conveying pipe 10 is arranged between the rear pressing plate 3 and the front pressing plate 12, and a retainer ring 16 matched with the ball conveying pipe 10 and used for preventing balls from falling is arranged on the rear pressing plate 3.
The first guide groove 4 and the second guide groove 15 on the bead filler bracket 1 are convenient for accurate positioning.
The ball conveying pipe 10 can be provided with an external cylinder to quickly and accurately push the balls.
The ball filling problem in the narrow ball race of the ball bearing is solved, the working reliability of the whole device is high, automation is convenient to realize, and manual operation can be effectively replaced.
The first guide groove 4 and the second guide groove 15 used for positioning and guiding on the bead filler bracket 1 can be placed on a guide rod of a bearing assembly platform.
The upper end of the beading device bracket 1 is provided with a connecting screw i7 and a connecting screw k9 which are matched with the grabbing handle 8 and used for enabling the grabbing handle 8 to be matched and fixed.
The grabbing handle 8 arranged on the bead filler support 1 is arranged right above the bead filler support 1, so that the robot can grab and place the bead filler support conveniently.
The through hole 6 of the bead filler bracket 1 is connected with the rear pressing plate 3 and the ball conveying pipe 10, and the ball conveying pipe 10 is respectively connected with the front pressing plate 12 and the rear pressing plate 3.
The rear pressing plate 3 and the ball conveying pipe 10 are connected and matched through a connecting screw a5, a connecting screw b2, a connecting screw c14, a connecting screw d17 and a connecting screw e 18.
The connecting screws a5, b2 and c14 are circumferentially distributed on the beading device bracket 1.
The connecting screws d17 and e18 are distributed on one end of the bead filler bracket 1 far away from the connecting screws a5, b2 and c 14.
A connecting screw f11 and a connecting screw g13 for realizing connection and matching are arranged between the ball conveying pipe 10 and the front pressing plate 12.
The connecting screws f11 and g13 are circumferentially distributed on the front pressing plate 12 and play a role in connection and fastening.
The application method of the bead filling device for the automatic assembly of the bearing comprises the following specific steps:
grabbing: the robot claw clamps the grabbing handle 8 and is placed on the bearing assembly platform;
(2) Positioning: the cylinder enables the bead filling device to move to a filling position, the front pressing plate 12 is tightly attached to the end face of the bearing, the bead filling device is positioned, and preparation is made for filling balls;
(3) Pouring balls: the cylinder causes the balls in the ball transfer tube 10 to pour into the bearing raceways.
The foregoing has shown and described the basic principles, principal features and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present invention, and various changes and modifications may be made without departing from the spirit and scope of the invention, which is defined in the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims (7)

1. The utility model provides a ball filling device for bearing automatic assembly, includes and irritates pearl ware support (1), its characterized in that: the upper end of the bead filler support (1) is provided with a grabbing handle (8) which is convenient for a robot to grab, one end face of the bead filler support (1) is provided with a ball conveying pipe (10) for conveying balls, and the bead filler support (1) is provided with a baffle mechanism matched with the ball conveying pipe (10); the lower end of the bead filler bracket (1) is provided with a first guide groove (4) and a second guide groove (15) which are convenient for the accurate positioning of the perfusion apparatus; the bead filler bracket (1) is provided with a through hole (6), and the two ends of the through hole (6) are provided with weight reducing holes (1 a) for reducing the overall weight; the baffle mechanism comprises a rear pressing plate (3) which is arranged at one end of the bead filler support (1) and matched with the through hole (6), and a front pressing plate (12) which is arranged at one end of the bead filler support (1) far away from the rear pressing plate (3) and matched with the through hole (6).
2. The beading device for automatic assembly of bearings according to claim 1, wherein: the bead filler bracket (1) is in an irregular three-dimensional shape.
3. The beading device for automatic assembly of bearings according to claim 1, wherein: the grabbing handle (8) is cylindrical.
4. The beading device for automatic assembly of bearings according to claim 1, wherein: the front pressing plate (12) is provided with arc transition corners, and the front pressing plate (12) is provided with an opening for entering balls.
5. The beading device for automatic assembly of bearings according to claim 4, wherein: the diameter of the ball conveying pipe (10) is the same as that of the opening.
6. The beading device for automatic assembly of bearings according to claim 1, wherein: the ball conveying pipe (10) is arranged between the rear pressing plate (3) and the front pressing plate (12), and a retainer ring (16) matched with the ball conveying pipe (10) and used for preventing balls from falling is arranged on the rear pressing plate (3).
7. Use of a beading device for automatic assembly of bearings according to any of the claims 1 to 6, characterized in that: the method comprises the following specific steps:
(1) Grabbing: the robot claw clamps the grabbing handle (8) and is placed on the bearing assembly platform;
(2) Positioning: the cylinder enables the bead filling device to move to a filling position, a front pressing plate (12) is tightly attached to the end face of the bearing, the bead filling device is positioned, and preparation is made for filling balls;
(3) Pouring balls: the cylinder fills the balls in the ball transfer tube (10) into the bearing raceways.
CN201811160556.1A 2018-09-30 2018-09-30 Bead filling device for automatic assembly of bearing and application method thereof Active CN109027021B (en)

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Application Number Priority Date Filing Date Title
CN201811160556.1A CN109027021B (en) 2018-09-30 2018-09-30 Bead filling device for automatic assembly of bearing and application method thereof

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Application Number Priority Date Filing Date Title
CN201811160556.1A CN109027021B (en) 2018-09-30 2018-09-30 Bead filling device for automatic assembly of bearing and application method thereof

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CN109027021B true CN109027021B (en) 2023-11-14

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Publication number Priority date Publication date Assignee Title
CN112509450B (en) * 2020-11-19 2022-08-30 芜湖安普机器人产业技术研究院有限公司 Bearing automatic assembly teaching production line

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