CN109026038B - TBM shield body is anti-to sidewinder walking support device and application method - Google Patents

TBM shield body is anti-to sidewinder walking support device and application method Download PDF

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Publication number
CN109026038B
CN109026038B CN201811142028.3A CN201811142028A CN109026038B CN 109026038 B CN109026038 B CN 109026038B CN 201811142028 A CN201811142028 A CN 201811142028A CN 109026038 B CN109026038 B CN 109026038B
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China
Prior art keywords
shield
track
shield body
roller box
raceway
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CN109026038A (en
Inventor
张晓瑞
张振飞
赵志忠
向旭辉
孙秀丹
曾科
高国航
齐晓亮
李新明
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China Gezhouba Group No 1 Engineering Co Ltd
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China Gezhouba Group No 1 Engineering Co Ltd
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    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D9/00Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
    • E21D9/06Making by using a driving shield, i.e. advanced by pushing means bearing against the already placed lining
    • E21D9/0621Shield advancing devices

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  • Engineering & Computer Science (AREA)
  • Mining & Mineral Resources (AREA)
  • Environmental & Geological Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Geology (AREA)
  • Excavating Of Shafts Or Tunnels (AREA)
  • Lining And Supports For Tunnels (AREA)

Abstract

The present invention provides TBM shield body and prevents that sidewindering walking support device and application method, the intermediate position of bottom plate is fixedly installed with raceway, is arranged symmetrically in two outsides of raceway and is equipped with slideway, is respectively arranged with the track being arranged symmetrically on the outside of two slideways;The anterior shield of the top braces shield body of the raceway, slideway and track, the two sides of the bottom of the anterior shield be symmetrically fixedly installed with for prevent that shield body from sidewindering in moving process it is anti-sidewinder support roller box, the anti-bottom for sidewindering support roller box and track are constituted and are slidably matched;The anterior shield is connected with the hauling power device for driving it along raceway, slideway and track travel.This device solves cylindrical TBM development machine shield body, when gateway opening type tunnel slides and walks, is easy the construction difficult problem to two side roll unstabilitys;A part of anterior shield load can be undertaken again, reduce pressure of the anterior shield on slideway.

Description

TBM shield body is anti-to sidewinder walking support device and application method
Technical field
The present invention relates to rotary device field is torn open in shield body hole, in particular to a kind of TBM shield body is anti-to sidewinder walking support device And application method.
Background technique
The driving hole diameter of TBM is 8.13m, a height of 4.065m in hole center, there was only the gap 35mm between anterior shield shell and hole wall, There was only the gap of 80mm between branch pole and hole wall.In so small driving hole, it is impossible to remove the shield body portion of TBM development machine Point, it is therefore necessary to shield body is tunneled into hole from hole diameter for 8.13m, the sliding rail being laid with along hole bottom, sliding walking 20m, is walked to hole forward The gateway opening type for rising 14.2m digs in hole.Since TBM shield body diameter is more than 8m, more than 680 ton of weight, cylindrical shield body is two Item height is less than when sliding is walked forward on 28cm sliding rail, it is easy to slideway is detached from, to two side roll unstabilitys.To digging in hole The equipment equipment such as door machine damages, and damages to the constructing operation personnel at scene, security risk is very big.
Support roller box is sidewindered and compression elasticity disappears the combination running gear for answering block to form by anti-, exactly prevents shield body to two sides Roll the special-purpose machines and tools of design.The device is symmetrically welded on block two sides under anterior shield, that is, solves cylindrical TBM development machine shield Body is easy the construction difficult problem to two side roll unstabilitys when gateway opening type tunnel slides and walks.A part of anterior shield lotus can be undertaken again It carries, reduces pressure of the anterior shield on slideway.
Summary of the invention
In order to solve the above technical problems, the present invention proposes TBM shield body and prevents sidewindering walking support device and application method, this device It solves cylindrical TBM development machine shield body, when gateway opening type tunnel slides and walks, is easy the construction to two side roll unstabilitys Problem;A part of anterior shield load can be undertaken again, reduce pressure of the anterior shield on slideway.It can be widely applied to using TBM development machine, Dig the construction of the similar engineerings such as the hydraulic engineering diversion tunnel dug.
In order to realize above-mentioned technical characteristic, the object of the present invention is achieved like this: TBM shield body is anti-to sidewinder walking support Device, it includes the floor for being laid on tunnel and digging section bottom, and the intermediate position of the bottom plate is fixedly installed with raceway, in raceway Two outsides be arranged symmetrically slideway be installed, be respectively arranged with the track being arranged symmetrically on the outside of two slideways;The rolling The anterior shield of the top braces shield body in road, slideway and track, the two sides of the bottom of the anterior shield are symmetrically fixedly installed with for preventing shield Body sidewindered in moving process it is anti-sidewinder support roller box, the anti-bottom for sidewindering support roller box and track constitute to slide and match It closes;The anterior shield is connected with the hauling power device for driving it along raceway, slideway and track travel.
The wharf portal crane track being arranged symmetrically is respectively arranged on the outside of the track.
The hauling power device includes rack winch, and the traction steel rope of cable of the rack winch bypasses multiple groups movable pulley Group and fixed pulley group, and be connected by equalizer pulley with the anti-twisting equipment for preventing steel cable from reversing, the running block passes through Strap is connected with the traction ear mount of anterior shield two sides of the bottom.
The tail portion of the anterior shield is connected with external extension shield, and the inside of the external extension shield is equipped with interior flexible shield, described interior The tail portion of flexible shield is fixed with branch pole;Anterior shield, external extension shield, interior flexible shield and branch pole collectively form shield body structure.
The railway limit is fixedly mounted on inside channel steel.
It is described it is anti-sidewinder the upper support structure that support wheel case includes block bottom under the anterior shield for being symmetrically welded at anterior shield, it is described on The bottom support of support construction is equipped with leg structure, is hingedly equipped with support roller box, the support in the bottom of leg structure Roller box support is in orbit.
The upper support structure includes upper flange plate, and vertical plate, the vertical plate are welded at the top of the upper flange plate The support seat gusset of muti-piece parallel arrangement is welded between upper flange plate, block under the top of the support seat gusset and anterior shield Outer wall is welded and fixed.
The leg structure includes lower flange plate, and the lower flange plate is fixedly linked by bolt and upper flange plate, under It is provided with compression elasticity between flanged plate and upper flange plate disappears and answer device, the bottom of the lower flange plate is fixed with supporting leg, institute It states and is provided with supporting leg gusset, muscles and bones plate and gusset between supporting leg and the bottom end face of lower flange plate.
The support wheel case includes rectangle wheel cabinet frame, and steel wheel has been mounted side by side between the rectangle wheel cabinet frame, described Roller box free bearing is installed in the top braces of rectangle wheel cabinet frame, the roller box free bearing passes through the supporting leg of hinged shaft and leg structure Hingedly.
Using the anti-application method for sidewindering walking support device of TBM shield body described in any one, it the following steps are included:
Step1: by base plate paving in the bottom of tunnel, and being fixedly mounted raceway, slideway and track on bottom plate, and by rod Stick is supported on the top of raceway;
Step2: the two sides of the bottom of block are symmetrically welded to fix and prevent sidewindering support roller box under anterior shield, and to prevent sidewindering support The steel wheel support of roller box is in orbit;
Step3: the two sides of the bottom of block are symmetrically welded traction ear mount under anterior shield;
Step4: rack winch is fixed on bottom plate, and the traction steel rope of cable of rack winch is bypassed multiple groups movable pulley Group and fixed pulley group, and be connected by equalizer pulley with anti-twisting equipment, then running block is passed through into strap and anterior shield bottom The traction ear mount of two sides is connected;
Step5: starting rack winch drags entire shield body by traction steel rope of cable and moves along raceway, slideway and track.
The method have the advantages that:
1, by using walking support device of the invention, four groups of anti-sidewinder support roller box the upper end of the column, respectively symmetrically It is welded on block under anterior shield, supporting leg lower end and roller box are hinged, and the two-wheel in roller box falls in the track for being layed in tunnel bottom plate along steel wheel On.When 680 tons of weight, the cylinder type shield body of diameter 8.06m in walking process, prevents for four groups sidewindering support roller box forward, i.e., sustainable Shield head can undertake the 24% of anterior shield weight not to two side roll unstabilitys;It is used hingedly in roller box and leg structure joint, it can To avoid because track injustice, the large curved stress generated on supporting leg;Steel wheel in roller box uses two-wheel edge, can avoid shield body Bad track is turned in offset derailing in walking process.
2, when a certain location is because of ground injustice, certain is caused to put track superelevation, support wheel caused by transfiniting because of load Case damage, and then when shield body anti-being caused to sidewinder support system unstability, between supporting leg connection flange, setting compression elasticity, which disappears, is answered Device can cut down the load that transfinites suffered by supporting leg, and single supporting leg is protected not damage, and shield body is protected to prevent that sidewindering support system does not lose Surely.
3, the invention solves TBM shield body in the tunnel of narrow space, and sliding walking is easily difficult to the construction of two side rolls Topic;It can be widely applied to the construction of the similar engineerings such as water conservancy tunnel.
4, tethered sliding can be carried out to entire shield body by using the hauling power device of above structure, ensure that its energy It is enough to be moved in small space.
Detailed description of the invention
Present invention will be further explained below with reference to the attached drawings and examples.
Fig. 1, which is that TBM shield body is anti-, sidewinders support walking mechanism schematic diagram.
Fig. 2, which is that anterior shield is anti-, sidewinders supporting mechanism integral installation structural schematic diagram.
Fig. 3 is that anti-sidewinder supports walking mechanism schematic diagram.
Fig. 4 is clamping support schematic diagram.
Fig. 5 is leg structure schematic diagram.
Fig. 6 is roller box structural schematic diagram.
In figure: running block 1, traction ear mount 3, anti-sidewinder support roller box 4, anterior shield 5, branch pole 6, interior stretches at strap 2 Contracting shield 7, external extension shield 8, track 9, slideway 10, raceway 11, wharf portal crane track 12, traction steel rope of cable 13, equalizer pulley 14, fixed pulley group 15, block 18, leg structure 19, support roller box 20, channel steel 21, bolt 22, resistance to compression bullet under rack winch 16, bottom plate 17, anterior shield Property, which disappears, answers device 23, upper flange plate 24, vertical plate 25, supporting leg gusset 26, supporting leg 27, gusset 28, muscles and bones plate 29, lower flange plate 30, hinged shaft 31, roller box free bearing 32, steel wheel 33.
Specific embodiment
Embodiments of the present invention are described further with reference to the accompanying drawing.
Embodiment 1:
Referring to Fig. 1-6, TBM shield body is anti-to sidewinder walking support device, it includes the floor for being laid on tunnel and digging section bottom 17, the intermediate position of the bottom plate 17 is fixedly installed with raceway 11, is arranged symmetrically in two outsides of raceway 11 and is equipped with slideway 10, The outside of two slideways 10 is respectively arranged with the track 9 being arranged symmetrically;The top of the raceway 11, slideway 10 and track 9 The anterior shield 5 of shield body is supported, the two sides of the bottom of the anterior shield 5 are symmetrically fixedly installed with for preventing shield body from sidewindering in moving process It is anti-sidewinder support roller box 4, the anti-bottom for sidewindering support roller box 4 and track 9 are constituted and are slidably matched;The anterior shield 5 and use It is connected in driving it along raceway 11, slideway 10 with the hauling power device that track 9 is walked.It is solved by using of the invention Cylindrical TBM development machine shield body is easy the construction difficult problem to two side roll unstabilitys when gateway opening type tunnel slides and walks. A part of anterior shield load can be undertaken again, reduce pressure of the anterior shield on slideway.It can be widely applied to the similar engineerings such as water conservancy tunnel Construction.
Further, the outside of the track 9 is respectively arranged with the wharf portal crane track 12 being arranged symmetrically.Pass through the door machine Track 12 guarantees that it can hang row and is supported.
Further, the hauling power device includes rack winch 16, the traction steel rope of cable of the rack winch 16 13 bypass multiple groups running block 1 and fixed pulley group 15, and pass through equalizer pulley 14 and the anti-twisting equipment for preventing steel cable from reversing It is connected, the running block 1 is connected by strap 2 with the traction ear mount 3 of 5 two sides of the bottom of anterior shield.By using above-mentioned knot The hauling power device of structure in the course of work, drags traction steel rope of cable 13 by rack winch 16, and then pass through traction steel rope of cable 13 Further dragging running block 1, then entire shield body is dragged by strap 2 by running block 1.
Further, the tail portion of the anterior shield 5 is connected with external extension shield 8, and the inside of the external extension shield 8 is equipped with interior stretch The tail portion of contracting shield 7, the interior flexible shield 7 is fixed with branch pole 6;Anterior shield 5, external extension shield 8, interior flexible shield 7 and branch pole 6 are common Constitute shield body structure.
Further, the limit of track 9 is fixedly mounted on inside channel steel 21.It can be to track by the channel steel 21 9 are supported and limit.
Further, the anti-upper branch for sidewindering 18 bottom of block under anterior shield of the support roller box 4 including being symmetrically welded at anterior shield 5 The bottom support of support structure, the upper support structure is equipped with leg structure 19, is hingedly equipped in the bottom of leg structure 19 Roller box 20 is supported, the support roller box 20 is supported on track 9.Since TBM shield body diameter is more than 8m, more than 680 ton of weight, cylinder Shape shield body is when two height are less than sliding walking forward on 28cm sliding rail, it is easy to slideway is detached from, to two side roll unstabilitys.It is right It digs the equipment equipment such as door machine in hole to damage, the constructing operation personnel at scene be damaged, security risk is very big. Support roller box 4 is sidewindered and compression elasticity disappears the combination running gear for answering block to form by anti-, exactly prevents shield body from setting to two side rolls The special-purpose machines and tools of meter.
Further, the upper support structure includes upper flange plate 24, and the top of the upper flange plate 24 is welded with Vertical plate 25 is welded with the support seat gusset 34 of muti-piece parallel arrangement, the support seat between the vertical plate 25 and upper flange plate 24 The outer wall of block 18 is welded and fixed under the top of gusset 34 and anterior shield.
Further, the leg structure 19 includes lower flange plate 30, and the lower flange plate 30 passes through bolt 22 and upper method Blue plate 24 is fixedly linked, and compression elasticity is provided between lower flange plate 30 and upper flange plate 24 disappears and answer device 23, the laxative remedy The bottom of blue plate 30 is fixed with supporting leg 27, is provided with branch hamstring between the supporting leg 27 and the bottom end face of lower flange plate 30 Plate 26, muscles and bones plate 29 and gusset 28.When a certain location is because of ground injustice, certain is caused to put 9 superelevation of track, the supporting leg of superelevation point 27, support roller box 20 to damage caused by transfiniting because of load, and then the anti-of shield body is caused to sidewinder support system unstability.At 4 Between supporting leg connection flange 30, setting compression elasticity, which disappears, answers device 23, is exactly to solve when a certain 27 load of supporting leg is super Limit causes single supporting leg 27 to damage, and shield body is caused to prevent sidewindering support system unstability, the structure technology measure taken.
Further, the support roller box 20 includes rectangle wheel cabinet frame, is mounted side by side between the rectangle wheel cabinet frame There is steel wheel 33, the top braces in rectangle wheel cabinet frame are equipped with roller box free bearing 32, and the roller box free bearing 32 passes through hinged shaft 31 is hinged with the supporting leg 27 of leg structure.The purpose for stablizing support is played by using the support roller box 20 of above structure.
Embodiment 2:
Using the anti-application method for sidewindering walking support device of TBM shield body described in any one, it the following steps are included:
Bottom plate 17: being laid on the bottom of tunnel by Step1, and raceway 11, slideway 10 and rail are fixedly mounted on bottom plate 17 Road 9, and club is supported on to the top of raceway 11;
Step2: the two sides of the bottom of block 18 are symmetrically welded fixed anti-sidewinder and support roller box 4 under anterior shield, and make anti-sidewinder The steel wheel 33 of support roller box 4 is supported on track 9;
Step3: the two sides of the bottom of block 18 are symmetrically welded traction ear mount 3 under anterior shield;
Step4: rack winch 16 is fixed on bottom plate 17, and by the traction steel rope of cable of rack winch 16 13 around excessive Group running block 1 and fixed pulley group 15, and be connected by equalizer pulley 14 with anti-twisting equipment, then running block 1 is passed through into short steel Cord 2 is connected with the traction ear mount 3 of 5 two sides of the bottom of anterior shield;
Step5: starting rack winch 16 drags entire shield body along raceway 11,10 and of slideway by traction steel rope of cable 13 Track 9 is mobile.
The above embodiments are only the preferred technical solution of the present invention, and are not construed as limitation of the invention, this hair Bright protection scope should be with the technical solution of claim record, technical characteristic in the technical solution recorded including claim Equivalents are protection scope.Equivalent replacement i.e. within this range is improved, also within protection scope of the present invention.

Claims (7)

1.TBM shield body is anti-to sidewinder walking support device, it is characterised in that: it includes the bottom plate for being laid on tunnel and digging section bottom (17), the intermediate position of the bottom plate (17) is fixedly installed with raceway (11), is arranged symmetrically installation in two outsides of raceway (11) Have slideway (10), is respectively arranged with the track (9) being arranged symmetrically on the outside of two slideways (10);The raceway (11) slides The anterior shield (5) of the top braces shield body in road (10) and track (9), the two sides of the bottom of the anterior shield (5) are symmetrically fixedly mounted useful Roller box (4) are supported in anti-sidewinder for preventing shield body from sidewindering in moving process, the anti-bottom for sidewindering support roller box (4) and rail Road (9) composition is slidably matched;The anterior shield (5) with for driving it along raceway (11), slideway (10) and track (9) are walked Hauling power device is connected;
The wharf portal crane track (12) being arranged symmetrically is respectively arranged on the outside of the track (9);
The anti-upper support structure for sidewindering block (18) bottom under anterior shield of support roller box (4) including being symmetrically welded at anterior shield (5), The bottom support of the upper support structure is equipped with leg structure (19), is hingedly equipped with support in the bottom of leg structure (19) Roller box (20), the support roller box (20) are supported on track (9);
The leg structure (19) includes lower flange plate (30), and the lower flange plate (30) passes through bolt (22) and upper flange plate (24) it is fixedly linked, compression elasticity is provided between lower flange plate (30) and upper flange plate (24) disappears and answer device (23), it is described The bottom of lower flange plate (30) is fixed with supporting leg (27), between the supporting leg (27) and the bottom end face of lower flange plate (30) It is provided with supporting leg gusset (26), muscles and bones plate (29) and gusset (28).
2. TBM shield body is anti-according to claim 1 sidewinders walking support device, it is characterised in that: the hauling power device Including rack winch (16), the traction steel rope of cable (13) of the rack winch (16) is around multiple groups running block (1) and fixed sliding Wheel group (15), and be connected by equalizer pulley (14) with the anti-twisting equipment for preventing steel cable from reversing, the running block (1) is logical Strap (2) is crossed to be connected with the traction ear mount (3) of anterior shield (5) two sides of the bottom.
3. TBM shield body is anti-according to claim 1 sidewinders walking support device, it is characterised in that: the tail portion of the anterior shield (5) It is connected with external extension shield (8), the inside of the external extension shield (8) is equipped with interior flexible shield (7), the tail of the interior flexible shield (7) Portion is fixed with branch pole (6);Anterior shield (5), external extension shield (8), interior flexible shield (7) and branch pole (6) collectively form shield body structure.
4. TBM shield body is anti-according to claim 1 sidewinders walking support device, it is characterised in that: track (9) limit is solid Dingan County is internal mounted in channel steel (21).
5. TBM shield body is anti-according to claim 1 sidewinders walking support device, it is characterised in that: the upper support structure packet It includes upper flange plate (24), is welded with vertical plate (25) at the top of the upper flange plate (24), the vertical plate (25) and upper flange Be welded between plate (24) muti-piece parallel arrangement support seat gusset (34), it is described support seat gusset (34) top and anterior shield under The outer wall of block (18) is welded and fixed.
6. TBM shield body is anti-according to claim 1 sidewinders walking support device, it is characterised in that: the support roller box (20) Including rectangle wheel cabinet frame, steel wheel (33) are mounted side by side between the rectangle wheel cabinet frame, in the rectangle wheel cabinet frame Top braces are equipped with roller box free bearing (32), and the roller box free bearing (32) passes through the supporting leg (27) of hinged shaft (31) and leg structure Hingedly.
7. using the anti-application method for sidewindering walking support device of TBM shield body described in claim 1-6 any one, it include with Lower step:
Bottom plate (17): being laid on the bottom of tunnel by Step1, and raceway (11), slideway (10) are fixedly mounted on bottom plate (17) With track (9), and club is supported on to the top of raceway (11);
Step2: the two sides of the bottom of block (18) are symmetrically welded fixed anti-sidewinder and support roller box (4) under anterior shield, and make anti-sidewinder The steel wheel (33) of support roller box (4) is supported on track (9);
Step3: the two sides of the bottom of block (18) are symmetrically welded traction ear mount (3) under anterior shield;
Step4: rack winch (16) is fixed on bottom plate (17), and by the traction steel rope of cable of rack winch (16) (13) around It crosses multiple groups running block (1) and fixed pulley group (15), and is connected by equalizer pulley (14) with anti-twisting equipment, then by running block (1) it is connected by strap (2) with the traction ear mount (3) of anterior shield (5) two sides of the bottom;
Step5: starting rack winch (16) drags entire shield body along raceway (11), slideway by traction steel rope of cable (13) (10) and track (9) is mobile.
CN201811142028.3A 2018-09-28 2018-09-28 TBM shield body is anti-to sidewinder walking support device and application method Active CN109026038B (en)

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CN201811142028.3A CN109026038B (en) 2018-09-28 2018-09-28 TBM shield body is anti-to sidewinder walking support device and application method

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CN109915154A (en) * 2019-04-19 2019-06-21 中铁隧道股份有限公司 The shield machine host shield machine host in device and small space that misses the stop misses the stop method
CN112963161B (en) * 2021-03-01 2023-02-17 中交(广州)建设有限公司 Method for maintaining hinged sealing structure of shield machine in working well
CN114135292B (en) * 2021-11-30 2024-05-07 中国铁建重工集团股份有限公司 Shaft development machine and modularized multiplexing shield body thereof

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JP4111285B2 (en) * 1998-05-25 2008-07-02 佐藤工業株式会社 Laying a temporary track for tunnel construction
CN102797471B (en) * 2012-06-21 2016-12-21 中铁十三局集团有限公司 A kind of inclined shaft open cut lining cutting section TBM stepping method
CN203603915U (en) * 2013-11-27 2014-05-21 德阳宏源机电工程有限责任公司 Integral shield tunneling machine horizontally-moving device
CN204703908U (en) * 2015-05-20 2015-10-14 重庆睿安特盾构技术有限公司 A kind of shield machine station-crossing device
CN206707713U (en) * 2017-04-01 2017-12-05 中铁十一局集团城市轨道工程有限公司 Subway shield tunnel construction technique on shield machine's station-crossing system
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