CN109019050B - Automatic code disc system for fresh yeast blank of Daqu liquor - Google Patents
Automatic code disc system for fresh yeast blank of Daqu liquor Download PDFInfo
- Publication number
- CN109019050B CN109019050B CN201810878374.1A CN201810878374A CN109019050B CN 109019050 B CN109019050 B CN 109019050B CN 201810878374 A CN201810878374 A CN 201810878374A CN 109019050 B CN109019050 B CN 109019050B
- Authority
- CN
- China
- Prior art keywords
- blank
- station
- fresh
- yeast
- unit
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 240000004808 Saccharomyces cerevisiae Species 0.000 title claims abstract description 95
- 239000000463 material Substances 0.000 claims abstract description 30
- 238000001514 detection method Methods 0.000 claims abstract description 25
- 238000012216 screening Methods 0.000 claims abstract description 15
- 239000007858 starting material Substances 0.000 claims description 21
- 239000002699 waste material Substances 0.000 claims description 19
- 210000001503 joint Anatomy 0.000 claims description 11
- 230000000712 assembly Effects 0.000 claims description 5
- 238000000429 assembly Methods 0.000 claims description 5
- 238000003780 insertion Methods 0.000 claims description 5
- 230000037431 insertion Effects 0.000 claims description 5
- 238000011084 recovery Methods 0.000 claims description 5
- 230000009471 action Effects 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 16
- 230000008569 process Effects 0.000 abstract description 14
- 230000001960 triggered effect Effects 0.000 description 11
- 238000010586 diagram Methods 0.000 description 9
- 238000000855 fermentation Methods 0.000 description 6
- 230000004151 fermentation Effects 0.000 description 6
- 230000033001 locomotion Effects 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 241000209140 Triticum Species 0.000 description 3
- 235000021307 Triticum Nutrition 0.000 description 3
- 238000003825 pressing Methods 0.000 description 3
- 238000012797 qualification Methods 0.000 description 3
- 235000013339 cereals Nutrition 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 238000011081 inoculation Methods 0.000 description 2
- 230000000813 microbial effect Effects 0.000 description 2
- 238000004064 recycling Methods 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 230000000007 visual effect Effects 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 1
- 238000007605 air drying Methods 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G61/00—Use of pick-up or transfer devices or of manipulators for stacking or de-stacking articles not otherwise provided for
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/04—Sorting according to size
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
- B65G47/24—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
- B65G47/248—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles by turning over or inverting them
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Specific Conveyance Elements (AREA)
Abstract
The invention discloses an automatic code disc system for a fresh yeast blank of white spirit, which comprises a yeast blank detection and screening unit, a multi-station yeast blank vertical overturning unit, a double-robot automatic code disc unit and a multi-station material disc stacking and conveying unit, wherein the multi-station yeast blank vertical overturning unit comprises a U-shaped yeast blank chute, an eight-division divider and an impeller, the impeller comprises a plurality of blades, the blades comprise a U-shaped bottom support and a flat back plate, and the double-robot automatic code disc unit alternately takes away the yeast blank from the multi-station yeast blank vertical overturning unit according to a preset sequence. The automatic code disc system for the fresh yeast blank of the white spirit Daqu realizes the automatic code disc of the fresh yeast blank of the white spirit Daqu, not only greatly improves the code disc efficiency of the yeast blank, but also ensures the quality of the yeast blank in the code disc process of the yeast blank without the damage problems of deformation, corner drop and the like in the automatic code disc process.
Description
Technical Field
The invention belongs to the technical field of automatic production of fresh yeast blanks of white spirit Daqu, and particularly relates to an automatic code disc system of fresh yeast blanks of white spirit Daqu.
Background
The yeast for making white spirit is a multi-enzyme and multi-fungus microecological product which is made up by using wheat as raw material and adopting the processes of microbial inoculation fermentation in the yeast-making environment, microbial growth in yeast blank, natural heat accumulation conversion and air-drying, and is a saccharification, fermentation and aroma-producing agent for making wine. In the production process of Daqu, fresh yeast blank is prepared by adding a proper amount of water into wheat grains crushed to a certain extent, uniformly stirring, pressing, and then sending into a storehouse for natural inoculation fermentation.
At present, the work of transferring the fresh yeast blank to a storehouse after being manufactured is completed by manually taking off a block from a yeast press, and then stacking the block on a flat car to be transported to the storehouse. In the carrying process, because of uneven force in manual carrying, the stacked flat cars are mutually extruded, so that the fresh curved blank is easy to generate bad phenomena such as deformation, corner drop, even breakage and the like. Meanwhile, in the subsequent warehousing fermentation link, the yeast blank is manually conveyed and bagged again, so that the transfer efficiency of the yeast blank cannot be efficiently improved. Meanwhile, due to the special requirements on the environment in the process of producing the curved blank, the labor environment of workers is poor, the labor intensity is high, the labor force for improving the production and the efficiency is seriously lacking, and the expansion requirements of enterprises cannot be met.
Disclosure of Invention
Aiming at the defects or improvement demands of the prior art, the invention provides an automatic code disc system for fresh white spirit yeast blanks, which aims to judge whether the fresh white spirit yeast blanks are qualified or not after the height detection of a yeast blank detection and screening unit, the unqualified yeast blanks are removed from a belt and conveyed to a waste recycling area, the qualified yeast blanks are continuously conveyed to a multi-station yeast blank vertical overturning unit by the belt, the yeast blanks are overturned to be in an upright state by the multi-station yeast blank vertical overturning unit, and the yeast blanks are alternately taken away from the multi-station yeast blank vertical overturning unit by a robot automatic code disc unit according to a preset sequence and are placed at the corresponding code disc positions on a material disc stack in a flat-plug mode, so that the automatic code disc for fresh white spirit yeast blanks is realized, the code disc efficiency of the yeast blanks is greatly improved, the damage problems of deformation, corner drop and the like of the yeast blanks in the process of automatic code disc are avoided, the quality of the yeast blanks in the process of the code disc is ensured, and the product qualification rate is improved.
In order to achieve the above purpose, the invention provides an automatic code disc system of a Chinese liquor Daqu fresh curved blank, which comprises a curved blank detection and screening unit, a multi-station curved blank vertical overturning unit, a double-robot automatic code disc unit and a multi-station material disc stacking and conveying unit; wherein,
The yeast blank detection and screening unit is arranged at one end of an outlet of the yeast press and is used for detecting and judging whether the yeast blank is qualified or not, unqualified yeast blanks are removed from the belt and conveyed to the waste recovery area, and qualified yeast blanks are continuously conveyed to the multi-station yeast blank vertical overturning unit through the belt;
the multi-station vertical bent blank overturning unit comprises a U-shaped bent blank chute, an eight-division divider and an impeller, wherein the impeller comprises a plurality of blades, the blades comprise a U-shaped bottom support and a flat back plate, the flat back plate surface is flush with the inner surface of the Qu Pi chute, guard plates on two sides of the U-shaped bottom support are flush with guard plates on two sides of the Qu Pi chute in a butt joint way, so that the bent blank can conveniently slide into the blades and rotate for a certain angle under the driving action of the eight-division divider to enable Qu Pi to be overturned into a vertical state; and, in addition, the method comprises the steps of,
The double-robot automatic code disc unit alternately takes Qu Pi from the multi-station bent blank vertical overturning unit according to a preset sequence, and places the double-robot automatic code disc unit at the corresponding code disc positions on a material disc stack in a flat insertion mode to realize automatic code disc of the bent blank; and
The multi-station tray stack conveying unit comprises a three-section chain conveyor and tray stacks and is used for realizing accurate start and stop and conveying of the tray stacks at a plurality of positions.
Further, the vertical overturning unit for the multi-station curved blank comprises a chute support and a overturning machine frame, wherein the Qu Pi chute is fixedly arranged on the overturning machine frame through the chute support, the inner surface of the Qu Pi chute is in butt joint with the tail end of a belt line, and the curved blank can be conveniently conveyed out through the belt line and then falls into the Qu Pi chute.
Further, the vertical overturning unit for the multi-station bent blank comprises a rotating shaft and bearing assemblies, the rotating shaft is arranged on the overturning machine frame through the bearing assemblies at two ends, and the impeller is fixedly arranged on the rotating shaft.
Further, each time the eight-division divider rotates, the rotating shaft and the impeller are driven to rotate 45 degrees, and the corresponding blades are also rotated 45 degrees.
Further, the curved blank detection and screening unit comprises correlation sensors, and the two groups of correlation sensors stagger the variation of the height range of the qualified curved blank in the height direction.
Further, the curved blank detection and screening unit comprises a proximity switch, a waste removal push plate, an air cylinder and a waste removal sliding groove, wherein the waste removal push plate is arranged between the proximity switch and the curved blank and is separated from the surface of the belt line.
Further, the automatic coded disc unit of the double robot comprises a six-axis robot and an openable clamp, wherein the six-axis robot is fixed on the ground through base installation, and the openable clamp is arranged at the tail end of the six-axis robot and is attached to the shape of the fresh curved blank.
Further, the openable clamp comprises four clamping pieces which respectively clamp the plane of the upper bottom of the curved blank and the plane of the bulge side, and the distance between the clamping pieces can be automatically adjusted to realize clamping and loosening of the curved blank.
Further, the code disc system comprises a multi-station material disc stack conveying unit, wherein the multi-station material disc stack conveying unit is provided with an empty disc buffer position, a first code disc station, a second code disc station and a full material buffer position for storing a material disc stack along the conveying direction.
Further, the multi-station tray stack conveying unit comprises a three-section chain conveyor and tray stacks, and the tray stacks on a plurality of stations can be started and stopped.
In general, the above technical solutions conceived by the present invention, compared with the prior art, enable the following beneficial effects to be obtained:
(1) According to the automatic code disc system for the fresh white spirit Daqu blank, whether the blank is qualified or not is judged after the height detection of the blank detection and screening unit, the unqualified blank is removed from a belt and conveyed to a waste recovery area, the qualified blank is continuously conveyed to the multi-station blank vertical overturning unit by the belt, the blank is overturned to be in an upright state by the multi-station blank vertical overturning unit, the blank is alternately taken away from the multi-station blank vertical overturning unit by the automatic code disc unit according to a preset sequence, and the blank is placed at the corresponding code disc positions on a material disc stack in a flat insertion mode, so that the automatic code disc of the fresh white spirit Daqu blank is realized, the code disc efficiency of the blank is greatly improved, the damage problems such as deformation or corner drop of the blank in the automatic code disc process are avoided, the quality of the blank in the code disc process is ensured, and the product qualification rate is improved.
(2) According to the automatic code wheel system for the fresh white spirit Daqu starter blank, the two groups of correlation sensors are staggered in height by a certain distance, the distance is the height range fluctuation of the qualified starter blank, and when the fresh starter blank passes through the detection area of the correlation sensors, if the two groups of correlation sensors staggered in height are both shielded and triggered, the defect that the starter blank is ultra-high in height can be judged; if the two groups of correlation sensors are not shielded and triggered when the fresh curved blank passes, the height of the curved blank can be judged to be ultra-low and unqualified; if the curved blank passes through, the correlation sensor with a slightly higher position is not shielded and triggered, and the correlation sensor with a slightly lower position is shielded and triggered, the curved blank can be judged to be qualified, and unqualified curved blanks are removed in advance, so that the quality of the curved blank is ensured to meet the product requirement.
(3) According to the automatic code wheel system for the fresh yeast blank of the white spirit Daqu, the rotating shaft and the impeller are driven to rotate 45 degrees every time the eight-division divider rotates, the corresponding blades are also rotated 45 degrees, after the fresh yeast blank with qualified height is conveyed out of a belt line after detection, the fresh yeast blank slides downwards through the Qu Pi sliding chute and is supported by the blades, a yeast blank in-place sensor arranged on the sliding chute support sends out a yeast blank in-place signal at the moment, then the eight-division divider rotates once, the fresh yeast blank brings the blades away from rotation to an upright state, and vertical overturning of the yeast blank is achieved.
(4) According to the automatic code disc system for the fresh white spirit Daqu blank, the inner surface of the curved blank chute is in butt joint with the tail end of the belt line, the fresh curved blank can fall into the curved blank chute after being conveyed out through the belt line, the blade is formed by the U-shaped bottom support and the flat back plate, the bottom support surface is perpendicular to the back plate surface, one blade is in butt joint with the curved blank chute in initial standby position, the flat back plate surface of the blade is flush with the inner surface of the curved blank chute, and the protection plates on the two sides of the U-shaped bottom support of the blade are flush with the protection plates on the two sides of the Qu Pi chute in butt joint so as to realize flexible conveying of the curved blank, and damage caused by collision is avoided.
(5) According to the automatic code disc system for the fresh white spirit Daqu starter blank, the tail end of the six-axis robot is provided with the openable clamp, the openable clamp is composed of four clamping pieces, the upper bottom plane and the bulge side plane of the fresh starter blank are respectively clamped, the distance between the clamping pieces can be automatically adjusted, and the clamping and the loosening of the fresh starter blank are realized.
(6) According to the automatic code disc system for the fresh white spirit Daqu blank, the multi-station material disc stacking and conveying unit uses double code disc stations, two six-axis robots of the robot automatic code disc unit alternately grab the fresh yeast blank from the multi-station vertical overturning unit for the yeast blank, the six-axis robots on the left side code the fresh yeast blank into the upper four layers on the left side of the material disc stack, and the six-axis robots on the right side code the fresh yeast blank into the lower four layers on the right side of the material disc stack, so that the quick continuous code disc for the yeast blank is realized.
(7) According to the automatic code wheel system for the fresh yeast blank of the white spirit Daqu, the fresh yeast blank is conveyed forward in a lying way by the belt line on the yeast press, and the yeast blank guide groove arranged on the belt line guides the fresh yeast blank, so that the center line of the fresh yeast blank is overlapped with the center line of the belt line, and the subsequent processes of detection, rejection and the like are conveniently positioned.
(8) According to the automatic code wheel system for the white spirit Daqu fresh yeast blank, the waste removal push plate is arranged between the proximity switch and the fresh yeast blank and is separated from the surface of the belt line, a round hole is formed in the corresponding position of the proximity switch, so that the proximity switch can be triggered correctly when the fresh yeast blank is in place, the waste removal push plate can move relative to the fixed frame under the driving of the air cylinder, so that the fresh yeast blank with unqualified height detection can be pushed out of the belt line conveniently, the pushed position is opposite to the material opening of the waste removal chute, and the unqualified fresh yeast blank slides to the waste recovery area through the waste removal chute so as to be separated from the belt line.
Drawings
FIG. 1 is a schematic three-dimensional structure of a fresh Daqu blank of white spirit according to an embodiment of the invention;
FIG. 2 is a front view of a fresh Daqu blank of white spirit according to an embodiment of the present invention;
FIG. 3 is a top view of a fresh Daqu blank of white spirit according to an embodiment of the present invention;
Fig. 4 is a schematic structural diagram of an empty tray stack for Daqu fresh starter blank of white spirit according to an embodiment of the invention;
FIG. 5 is a schematic diagram of a three-dimensional structure of a full-charge code disc of a Daqu fresh curved blank of white spirit in an embodiment of the invention;
FIG. 6 is a top view of a full tray of fresh Daqu liquor blank according to an embodiment of the present invention;
FIG. 7 is a schematic diagram illustrating a top layout of an automated code wheel system for a fresh Daqu blank of white spirit according to an embodiment of the present invention;
FIG. 8 is a schematic diagram of a detecting and screening unit for fresh Qu Piqu pieces of Daqu in an embodiment of the invention;
FIG. 9 is a schematic diagram of a vertical overturning unit for a multi-station yeast blank of Daqu fresh Qu Pi of white spirit according to an embodiment of the invention;
Fig. 10 is a schematic diagram of a butt joint state of a detecting and screening unit for a fresh Qu Piqu blank of Daqu liquor and a vertical overturning unit for a multi-station bent blank according to an embodiment of the invention;
FIG. 11 is a schematic diagram of an automatic stacking disc unit for a Chinese liquor Daqu fresh bent blank robot taking materials from a multi-station bent blank vertical overturning unit according to an embodiment of the invention;
FIG. 12 is a schematic diagram of an embodiment of the present invention in which a fresh Daqu blank of white spirit is automatically coded at a first station of a multi-station tray stacking and conveying unit;
Fig. 13 is a schematic diagram of an automatic code disc of a Chinese liquor Daqu fresh starter blank on a second code disc station of a multi-station material disc stacking and conveying unit according to an embodiment of the invention.
Like reference numerals denote like technical features throughout the drawings, in particular: the device comprises a 1-fresh yeast, a 2-tray stack, a 3-yeast press, a 31-belt line, a 32-yeast guide groove, a 4-yeast detection screening unit, a 41-correlation sensor, a 42-sensor mounting bracket, a 43-fixed frame, a 44, a waste removal push plate, a 45-cylinder, a 46-proximity switch, a 47-proximity switch mounting bracket, a 48-waste removal chute, a 5-multi-station yeast vertical overturning unit, a 51-overturning frame, a 52-rotating shaft, a 53-bearing assembly, a 54-impeller, a 55-blade, a 56-yeast chute, a 57-chute bracket, a 58-coupler, a 59-eight-index divider, a 6-robot automatic code disc unit, a 61-base, a 62-six-axis robot, a 63-openable clamp and a 7-multi-station tray stack conveying unit.
Detailed Description
The present invention will be described in further detail with reference to the drawings and examples, in order to make the objects, technical solutions and advantages of the present invention more apparent. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the invention. In addition, the technical features of the embodiments of the present invention described below may be combined with each other as long as they do not collide with each other.
As shown in fig. 1-3, the fresh yeast blank 1 of the white spirit Daqu is in a cuboid shape with a single-sided bulge, and the bulge side is composed of four facets. During pressing, crushed wheat grains are mixed with proper amount of water and fed into a mold, the bottom surface and the peripheral side surfaces of the fresh yeast blank 1 are limited by a mold box, and the bulge is formed by pressing an upper cover mold.
As shown in fig. 4, the pallet stack 2 is formed by stacking eight pallets having the same structure. According to the production process requirements, double-row uniformly distributed code plates are laterally placed on each layer of trays according to the same direction, as shown in fig. 5 and 6.
As shown in fig. 7, the fresh yeast blank 1 pressed by the yeast press 3 is conveyed and discharged on a belt, and bulges upwards. Then, whether the bent blank is qualified or not is judged after the height detection of the bent blank detection and screening unit 4, the unqualified bent blank is removed from the belt and conveyed to a waste recovery area, and the qualified bent blank 1 is continuously conveyed to the multi-station bent blank vertical overturning unit 5 by the belt. On the multi-station curved blank vertical overturning unit 5, the curved blank 1 is overturned to an upright state after sliding in place, and then a robot automatic code disc unit 6 can grasp the code disc, and when the upright curved blank 1 is taken away, the following curved blank 1 is overturned again. The robot automatic code wheel unit 6 is composed of two parts which are symmetrically arranged and have the same structure, and the two parts alternately take away the curved blank 1 from the multi-station curved blank vertical overturning unit 5. The empty tray stacks 2 are transported by the multi-station tray stack transport unit 7, and the tray stacks 2 have two tray stations in the transport direction on the multi-station tray stack transport unit 7 due to the constraints of the robot arm and the structural dimensions. When the empty tray stack 2 is conveyed to the code disc station, two parts of the robot automatic code disc unit 6 alternately take the curved blanks 1 from the multi-station curved blank vertical overturning unit 5 according to a preset sequence, and are placed at the corresponding code disc positions on the tray stack 2 in a flat insertion mode. After the first stacking tray is completed at the first stacking tray station, the tray stack 2 is conveyed to the second stacking tray station on the multi-station tray stack conveying unit 7, and then the robot automatic stacking tray unit 6 places the rest tray stacks 2 in position to complete the stacking tray. The tray stack 2 after the completion of the stacking is conveyed to a station to be taken by a multi-station tray stack conveying unit 7, and the tray stack 2 is taken away and transferred to the fermentation warehouse by subsequent other equipment or personnel.
As shown in fig. 8, when the fresh curved blank 1 is conveyed forward by the belt line 31 on the bending press 3 in a lying manner, the curved blank guide groove 32 arranged on the belt line 31 guides the fresh curved blank 1, so that the center line of the fresh curved blank 1 coincides with the center line of the belt line 31, and the subsequent detection and the positioning of processes such as rejection are facilitated. The correlation sensor 41 for detecting the height of the curved blank is mounted on a sensor mounting bracket 42, and the sensor mounting bracket 42 is relatively mounted on the frame body of the belt line 31. The two sets of correlation sensors 41 are offset in height by a distance that is the variation in the height range of the acceptable curved blank. When the fresh curved blank 1 passes through the detection area of the correlation sensor 41, if two groups of correlation sensors 41 which are staggered in height are shielded and triggered, the height of the curved blank can be judged to be unqualified; if the two sets of correlation sensors 41 are not shielded and triggered when the fresh curved blank 1 passes through, the height of the curved blank can be judged to be ultra-low and unqualified; if the correlation sensor 41 located at a slightly higher position is not shielded and triggered when the curved blank 1 passes, and the correlation sensor 41 located at a slightly lower position is shielded and triggered, the curved blank can be judged to be qualified. When the fresh curved blank 1 passes through the correlation sensor 41 and is judged to be qualified, the belt line 31 continues to convey the multi-station curved blank vertical overturning unit 5 forwards. And the fresh curved blank 1 determined to be unqualified is removed from the belt line 31. The proximity switch 46 is mounted on a proximity switch mounting bracket 47 fixed to the frame of the belt line 31, and the proximity switch 46 is triggered when the unqualified fresh curved blank 1 passes. The fixed frame 43 spans both sides of the belt line 31, and is mounted with a scrap removing push plate 44 and an air cylinder 45, and a scrap removing chute 48. The scrap removing push plate 44 is arranged between the proximity switch 46 and the fresh curved blank 1 and separated from the surface of the belt line 31, and a circular hole is formed at a corresponding position of the proximity switch 46 so that the proximity switch 46 can be correctly triggered when the fresh curved blank 1 is in place. The scrap removing push plate 44 is movable relative to the fixed frame 43 by the driving of the air cylinder 45 so as to push the fresh curved blank 1 with unqualified height detection out of the belt line 31 at a position opposite to the material opening of the scrap removing chute 48, and the unqualified fresh curved blank 1 will slide to the scrap recycling area through the scrap removing chute 48 so as to be separated from the belt line 31. After the unqualified fresh curved blank 1 is pushed out of the belt line 31, the scrap removing push plate 44 is driven by the cylinder 45 to reset.
As shown in fig. 9 and 10, a U-shaped curved blank chute 56 is fixedly mounted on the upender frame 51 through a chute bracket 57, the inner surface of the curved blank chute 56 is in butt joint with the tail end of the belt line 31, and fresh curved blanks 1 can fall into the curved blank chute 56 after being conveyed out through the belt line 31. The rotating shaft 52 is mounted on the upender frame 51 through bearing assemblies 53 at both ends, and the impeller 54 is fixedly mounted on the rotating shaft 52. Eight evenly arranged blades 55 are fixedly arranged on the impeller 54, the shape of each blade 55 is formed by a U-shaped collet and a flat backboard, and the collet surface is perpendicular to the backboard surface. During initial standby, one of the blades 55 is in butt joint with the Qu Pi sliding groove 56, the flat back plate surface of the blade 55 is flush with the inner surface of the Qu Pi sliding groove 56, and the two side guard plates of the U-shaped bottom support of the blade 55 are in butt joint flush with the guard plates on the two sides of the Qu Pi sliding groove 56. The rotating shaft 52 is connected with the output shaft of the eighth-indexing divider 59 through the coupling 58, and each time the eighth-indexing divider 59 rotates, the rotating shaft 52 and the impeller 54 can be driven to rotate 45 degrees, and the corresponding blades 55 also rotate 45 degrees. When the detected fresh curved blank 1 with high qualification is conveyed out of the belt line 31, slides downwards through the Qu Pi chute 56 and is supported and lifted by the blade 55, a curved blank in-place sensor arranged on the chute bracket 57 sends out a curved blank in-place signal at the moment, then the eight-division divider 59 rotates once, the fresh curved blank 1 brings the blade 55 away from rotating to be in an upright state as shown in fig. 10, and meanwhile, the following blade 55 just rotates to the position of the curved blank chute 56 so as to facilitate feeding of the following fresh curved blank 1.
As shown in fig. 11, the six-axis robot 62 is fixed to the ground by a base 61, and an openable and closable jig 63 is attached to the end of the six-axis robot 62. The openable clamp 63 is composed of four clamping pieces, and is used for respectively clamping the upper bottom plane and the bulge side plane of the fresh curved blank 1, and the distance between the clamping pieces can be automatically adjusted to realize clamping and loosening of the fresh curved blank 1. After the fresh yeast blank 1 is vertically turned up, the six-axis robot 62 moves the openable clamp 63 to the corresponding position, the openable clamp 63 opens the clamping piece and then vertically inserts downwards to the fresh yeast blank 1, then the openable clamp 63 clamps the fresh yeast blank 1, the six-axis robot 62 moves to grab the fresh yeast blank 1 away from the impeller 55, and then the next fresh yeast blank 1 in place on the Qu Pi chute 56 is turned to the vertical state. After the six-axis robot 62 grabs the fresh yeast blank 61, the fresh yeast blank 1 is adjusted to the code disc demand posture shown in fig. 3 through self motion, and is placed in a corresponding position on the material disc stack 2. Due to the structural dimensions of the tray stack 2 and the arm extension limitation of the six-axis robot 62, the robot automatic code tray unit 6 is arranged by two parts with the same structure relative to the two sides of the multi-station curved blank vertical overturning unit 5. The six-axis robots 62 on each side are respectively responsible for the code disc of the fresh curved blank 1 on the material disc stack 2 on the corresponding side.
As shown in fig. 12, the tray stack 2 has four stay positions on the multi-station tray stack conveying unit 7 along the conveying direction, which are respectively an empty tray buffer position, a code tray station one, a code tray station two and a full tray buffer position. When the empty tray stack 2 reaches the tray stacking station, two six-axis robots 62 of the robot automatic tray stacking unit 6 alternately grasp the fresh curved blanks 1 from the multi-station curved blank vertical overturning unit 5, the six-axis robots 62 on the left side stack the fresh curved blanks 1 into the upper four layers on the left side of the tray stack 2, the six-axis robots 62 on the right side stack the fresh curved blanks 1 into the lower four layers on the right side of the tray stack 2, and the tray stacking sequence of each layer is shown in fig. 4. The specific mode of stacking the fresh curved blanks 1 into the tray stack 2 is that the six-axis robot 62 adjusts the posture of the fresh curved blanks 1 to the posture required by the tray during the conveying process, then translates to the outer side of the tray stack 2 at the position of the curved blank tray, and finally translates to the position of the tray inserted into the tray stack 2, as shown in the state of the six-axis robot 62 at the right side in fig. 13. When the fresh yeast blank 1 reaches the position of the code disc, the openable clamp 63 is loosened, the six-axis robot 62 horizontally moves and withdraws the openable clamp 63 to separate from the fresh yeast blank 1, the code disc of one yeast blank is completed, and the six-axis robot 62 returns to the material taking position to clamp the subsequent fresh yeast blank 1 again. This process is alternately repeated until the upper four layers on the left side and the lower four layers on the right side of the tray stack 2 are fully stacked with the fresh curved blanks 1, and then the multi-station tray stack conveying unit 7 moves the tray stack 2 with the half of stacked materials to the tray station two, as shown in fig. 13. On the second stacking station, the left six-axis robot 62 is responsible for empty stacking of the lower four layers on the left side of the tray stack 2, the right six-axis robot 62 is responsible for empty stacking of the upper four layers on the right side of the tray stack 2, and the material taking sequence and the material stacking sequence of the two groups of six-axis robots 62 of the robot automatic stacking unit 6 are as described above. After the tray stack 2 is fully stacked with the fresh yeast blanks 1, the multi-station tray stack conveying unit 7 conveys the fully-charged tray stack 2 to a fully-charged buffer position, and waits for subsequent equipment or personnel to transfer the fully-charged tray stack to a fermentation warehouse. Meanwhile, the next material disc stack 2 waiting on the empty disc buffer storage position is conveyed to the first code disc station, so that continuous production of the full-automatic code disc for the fresh curved blank is realized.
To accommodate the structural size of the tray stack 2 and the range of motion of the six-axis robot 62, the multi-station tray stack transport unit 7 uses a double-tray station option. Alternatively, the number of layers may be reduced to one, if appropriate, as the size of the stack 2 is reduced or the range of motion of the six-axis robot 62 for new products is increased. Optionally, when the movement beats are further optimized, the number of the code wheel stations can be increased to three or more, and the code wheel sequence and the number of the fresh curved blank 1 can be correspondingly adjusted and distributed at each code wheel station.
Preferably, the inspection of whether the fresh yeast blank 1 is qualified or not can be performed by visual, acoustic-electric or other means, and is not limited to the method used in the present invention. When the visual detection mode is adopted, detection items of the fresh yeast blank 1, such as appearance damage, height, length, width and the like, can be further increased, so that the quality level of the fresh yeast blank 1 is further improved.
Preferably, when the unqualified fresh curved blank 1 is removed, the waste removing push plate 44 is driven by a motor, an electromagnet or other driving elements to apply force.
Preferably, when the fresh curved blank slides into the Qu Pi sliding groove 56 and the blade 55 from the belt line 31, in order to increase the smoothness of sliding, the curved blank sliding groove 56 may not be mounted on the material turning frame 51 in a rigid and fixedly connected manner, and the curved blank sliding groove 56 may be mounted on a vibration device such as a direct vibrator and a vibration exciter, so that static friction force is not easy to generate in the sliding process of the fresh curved blank 1.
Preferably, the number of the blades 55 on the multi-station curved blank vertical overturning unit 5 can be appropriately reduced or increased according to the need, and is not limited to the eight-index form. The included angle between the curved blank chute 56 and the horizontal plane can be correspondingly adjusted, and the angle between the fresh curved blank 1 and the horizontal plane can be adjusted after the fresh curved blank is turned over and erected.
Preferably, the rotation of the impeller 54 and the blades 55 is not limited to the divider drive, but may be replaced by other types of suitable servo motors, cylinders, etc.
Preferably, the tray mode of the fresh curved blank 1 is not limited to the translational insertion mode described in the present invention, and if the tray stack 2 has the function of disassembling a single tray at the tray stacking station, the fresh curved blank 1 may also be vertically placed, and the clamping direction of the openable clamp 63 and the fresh curved blank 1 may be rotated by 90 °.
It will be readily appreciated by those skilled in the art that the foregoing description is merely a preferred embodiment of the invention and is not intended to limit the invention, but any modifications, equivalents, improvements or alternatives falling within the spirit and principles of the invention are intended to be included within the scope of the invention.
Claims (6)
1. An automatic code wheel system of a white spirit Daqu fresh starter blank is characterized in that the white spirit Daqu fresh starter blank is in a cuboid shape with a single-sided bulge, and the bulge side is composed of four small planes; the code disc system comprises a curved blank detection and screening unit, a multi-station curved blank vertical overturning unit, a double-robot automatic code disc unit and a multi-station material disc stacking and conveying unit; wherein,
The double-robot automatic code disc unit comprises a six-axis robot and an openable clamp, wherein the six-axis robot is installed and fixed on the ground through a base, and the openable clamp is arranged at the tail end of the six-axis robot and is attached to the shape of the fresh curved blank;
the yeast blank detection and screening unit is arranged at one end of an outlet of the yeast press and is used for detecting and judging whether the yeast blank is qualified or not, unqualified yeast blanks are removed from the belt and conveyed to the waste recovery area, and qualified yeast blanks are continuously conveyed to the multi-station yeast blank vertical overturning unit through the belt;
the multi-station vertical bent blank overturning unit comprises a U-shaped bent blank chute, an eight-division divider and an impeller, wherein the impeller comprises a plurality of blades, the blades comprise a U-shaped bottom support and a flat back plate, the flat back plate surface is flush with the inner surface of the Qu Pi chute, guard plates on two sides of the U-shaped bottom support are flush with guard plates on two sides of the Qu Pi chute in a butt joint way, so that the bent blank can conveniently slide into the blades and rotate for a certain angle under the driving action of the eight-division divider to enable Qu Pi to be overturned into a vertical state;
The multi-station vertical overturning unit for the curved blanks comprises a chute bracket and a overturning machine frame, wherein the Qu Pi chute is fixedly arranged on the overturning machine frame through the chute bracket, the inner surface of the Qu Pi chute is in butt joint with the tail end of a belt line, so that the curved blanks can fall into the Qu Pi chute after being conveyed out through the belt line;
The multi-station bent blank vertical overturning unit comprises a rotating shaft and bearing assemblies, wherein the rotating shaft is arranged on the overturning machine frame through the bearing assemblies at two ends, and the impeller is fixedly arranged on the rotating shaft; the double-robot automatic code disc unit alternately takes Qu Pi from the multi-station bent blank vertical overturning unit according to a preset sequence, and places the double-robot automatic code disc unit at the corresponding code disc positions on a material disc stack in a flat insertion mode so as to realize automatic code disc of the bent blank;
the multi-station tray stack conveying unit comprises a three-section chain conveyor and tray stacks and is used for realizing accurate start and stop and conveying of the tray stacks at a plurality of positions.
2. The automated code wheel system of a fresh white spirit Daqu starter according to claim 1 wherein each rotation of the eight-index divider rotates the shaft and impeller 45 ° and the corresponding blade 45 °.
3. The automatic code wheel system of the fresh white spirit Daqu starter according to claim 1, wherein the starter detection and screening unit comprises correlation sensors, and the two groups of correlation sensors stagger the variation of the height range of the qualified starter in the height direction.
4. The automatic code wheel system of the fresh white spirit Daqu starter blank according to claim 1, wherein the starter blank detection and screening unit comprises a proximity switch, a waste removal push plate, an air cylinder and a waste removal sliding chute, and the waste removal push plate is arranged between the proximity switch and the starter blank and separated from the surface of the belt line.
5. The automatic code wheel system of the fresh white spirit Daqu starter blank according to claim 1, wherein the openable clamp comprises four clamping pieces which respectively clamp the upper bottom plane of the starter blank and the plane of the bulge side, and the distance between the clamping pieces can be automatically adjusted to clamp and unclamp the starter blank.
6. The automatic code disc system of the fresh yeast blank of the white spirit Daqu according to claim 1, wherein the code disc system comprises a multi-station material disc stack conveying unit, and the multi-station material disc stack conveying unit is respectively provided with an empty disc buffer position, a code disc station I, a code disc station II and a full material buffer position for storing material disc stacks along a conveying direction.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810878374.1A CN109019050B (en) | 2018-08-03 | 2018-08-03 | Automatic code disc system for fresh yeast blank of Daqu liquor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810878374.1A CN109019050B (en) | 2018-08-03 | 2018-08-03 | Automatic code disc system for fresh yeast blank of Daqu liquor |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109019050A CN109019050A (en) | 2018-12-18 |
| CN109019050B true CN109019050B (en) | 2024-06-04 |
Family
ID=64649315
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810878374.1A Active CN109019050B (en) | 2018-08-03 | 2018-08-03 | Automatic code disc system for fresh yeast blank of Daqu liquor |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109019050B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113173403B (en) * | 2021-04-25 | 2022-01-04 | 苏州冠鸿智能装备有限公司 | Bent frame clamp, double clamps, carrying robot, improved type distiller's yeast bent block carrying production line and working method thereof |
Citations (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5752515A (en) * | 1980-09-17 | 1982-03-29 | Ishikawajima Harima Heavy Ind Co Ltd | Method and apparatus for transporting continuously cast long-sized billet |
| GB2098953A (en) * | 1982-04-06 | 1982-12-01 | Baker Perkins Holdings Plc | Turning articles in packaging machines |
| EP0124730A1 (en) * | 1983-03-30 | 1984-11-14 | Hans Lingl Anlagenbau und Verfahrenstechnik GmbH & Co. KG | Device for tilting bricks, especially green bricks, about 90o on a conveyor |
| JPH05213434A (en) * | 1992-02-06 | 1993-08-24 | Inax Corp | Inversion device for tile |
| JPH0781758A (en) * | 1993-09-10 | 1995-03-28 | Copal Co Ltd | Aligning and layering device bookbinding |
| DE102006040053A1 (en) * | 2005-08-30 | 2007-05-24 | Sar-Dat Automation Gmbh | Automation system for handling e.g. fired brick, has conveying device with transferring table designed such that goods are arranged together, and robotic palletizer with gripper to grip goods provided at table and to stack on pallet |
| CN102358876A (en) * | 2011-09-26 | 2012-02-22 | 李家民 | Frame for manufacturing yeast and frame type yeast manufacturing fermentation method |
| CN202506607U (en) * | 2012-04-26 | 2012-10-31 | 大树智能科技(南京)有限公司 | Device for detecting and removing cigarette butts on line |
| CN103171901A (en) * | 2011-12-23 | 2013-06-26 | 中国国际海运集装箱(集团)股份有限公司 | Discharging system allowing front sides and reverse sides of container gooseneck tanks to be stacked |
| CN103487444A (en) * | 2013-08-30 | 2014-01-01 | 东莞市乐琪光电科技有限公司 | Full-automatic optical appearance detection device for golf tee |
| CN104830624A (en) * | 2015-05-30 | 2015-08-12 | 四特酒有限责任公司 | Production quality control method for yeasts for making ultra-high-flavor Chinese spirits |
| CN105151815A (en) * | 2015-08-28 | 2015-12-16 | 广西力源宝科技有限公司 | Tray-free robot stacking system |
| CN106807648A (en) * | 2017-01-03 | 2017-06-09 | 李艳 | Optical, mechanical and electronic integration detects Mechanical Parts Size device |
| CN209065055U (en) * | 2018-08-03 | 2019-07-05 | 泸州品创科技有限公司 | A kind of fresh curved billet automation code-disc system of white wine yeast |
-
2018
- 2018-08-03 CN CN201810878374.1A patent/CN109019050B/en active Active
Patent Citations (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5752515A (en) * | 1980-09-17 | 1982-03-29 | Ishikawajima Harima Heavy Ind Co Ltd | Method and apparatus for transporting continuously cast long-sized billet |
| GB2098953A (en) * | 1982-04-06 | 1982-12-01 | Baker Perkins Holdings Plc | Turning articles in packaging machines |
| EP0124730A1 (en) * | 1983-03-30 | 1984-11-14 | Hans Lingl Anlagenbau und Verfahrenstechnik GmbH & Co. KG | Device for tilting bricks, especially green bricks, about 90o on a conveyor |
| JPH05213434A (en) * | 1992-02-06 | 1993-08-24 | Inax Corp | Inversion device for tile |
| JPH0781758A (en) * | 1993-09-10 | 1995-03-28 | Copal Co Ltd | Aligning and layering device bookbinding |
| DE102006040053A1 (en) * | 2005-08-30 | 2007-05-24 | Sar-Dat Automation Gmbh | Automation system for handling e.g. fired brick, has conveying device with transferring table designed such that goods are arranged together, and robotic palletizer with gripper to grip goods provided at table and to stack on pallet |
| CN102358876A (en) * | 2011-09-26 | 2012-02-22 | 李家民 | Frame for manufacturing yeast and frame type yeast manufacturing fermentation method |
| CN103171901A (en) * | 2011-12-23 | 2013-06-26 | 中国国际海运集装箱(集团)股份有限公司 | Discharging system allowing front sides and reverse sides of container gooseneck tanks to be stacked |
| CN202506607U (en) * | 2012-04-26 | 2012-10-31 | 大树智能科技(南京)有限公司 | Device for detecting and removing cigarette butts on line |
| CN103487444A (en) * | 2013-08-30 | 2014-01-01 | 东莞市乐琪光电科技有限公司 | Full-automatic optical appearance detection device for golf tee |
| CN104830624A (en) * | 2015-05-30 | 2015-08-12 | 四特酒有限责任公司 | Production quality control method for yeasts for making ultra-high-flavor Chinese spirits |
| CN105151815A (en) * | 2015-08-28 | 2015-12-16 | 广西力源宝科技有限公司 | Tray-free robot stacking system |
| CN106807648A (en) * | 2017-01-03 | 2017-06-09 | 李艳 | Optical, mechanical and electronic integration detects Mechanical Parts Size device |
| CN209065055U (en) * | 2018-08-03 | 2019-07-05 | 泸州品创科技有限公司 | A kind of fresh curved billet automation code-disc system of white wine yeast |
Also Published As
| Publication number | Publication date |
|---|---|
| CN109019050A (en) | 2018-12-18 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN107297903B (en) | Automatic assembly line for cell coating, hot melting and rubberizing | |
| CN109834448A (en) | Battery of mobile phone automatic assembling | |
| WO2014177027A1 (en) | Method and system for loading, unloading, and cutting metal plate | |
| CN107471534B (en) | Disc type material automatic feeding equipment | |
| CN213591117U (en) | Automatic turnover equipment for material units | |
| WO2020191969A1 (en) | Automatic pallet feeding machine | |
| CN109019050B (en) | Automatic code disc system for fresh yeast blank of Daqu liquor | |
| CN210525811U (en) | Antistatic plastic-absorbing tray forming device | |
| CN211785193U (en) | Disposable green articles for use back detects assembly line | |
| CN109230357B (en) | Automatic code stacking method for fresh yeast blank of Daqu white spirit | |
| CN102807078A (en) | Automatic sending device | |
| CN112038679A (en) | Novel automatic lithium battery production line | |
| CN107336007B (en) | Assembling equipment for motorcycle instrument movement with shaft lever clamp spring assembly | |
| CN214211389U (en) | Wisdom commodity circulation garden goods automatic sorting device | |
| CN213735810U (en) | Automatic logistics boxing system | |
| CN213967778U (en) | Automatic detection packaging machine | |
| CN114314001A (en) | Glass insert equipment | |
| CN210735467U (en) | Glass cleaning line blanking machine | |
| CN210971731U (en) | Turnover module for floor packaging | |
| CN209065055U (en) | A kind of fresh curved billet automation code-disc system of white wine yeast | |
| CN107336008B (en) | Automatic assembling device for instrument core of motorcycle | |
| CN109160001B (en) | Detection discharging device for carton packaging | |
| CN112692217A (en) | Automatic riveting machine for movable sheet contact of iron sheet | |
| CN220264420U (en) | Automatic tray feeding mechanism | |
| CN220555580U (en) | Material receiving device of corrugated board processing equipment |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |