CN109016128B - Longitudinal steel bar blanking device for automatic pouring of concrete of hard shoulder - Google Patents
Longitudinal steel bar blanking device for automatic pouring of concrete of hard shoulder Download PDFInfo
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- CN109016128B CN109016128B CN201810982293.6A CN201810982293A CN109016128B CN 109016128 B CN109016128 B CN 109016128B CN 201810982293 A CN201810982293 A CN 201810982293A CN 109016128 B CN109016128 B CN 109016128B
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- material taking
- feeding
- positioning
- guide rail
- frame
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
- B28B23/02—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members
- B28B23/022—Means for inserting reinforcing members into the mould or for supporting them in the mould
Abstract
The invention discloses a longitudinal steel bar blanking device for automatic pouring of concrete of a hard shoulder, which comprises a material storing device, a material taking device, a positioning device, a feeding device and a middle channel steel frame, wherein the material storing device is arranged on the material taking device; the material storing device, the material taking device and the positioning device are symmetrically arranged on the middle channel steel frame, one side of the middle channel steel frame is a vertical channel frame, the feeding device is arranged on the vertical channel frame, and the material taking device is fixed on the positioning device; in the automatic construction process of the isolation pier, the longitudinal steel bars with the length of 2 meters are stored and conveyed to the working position in batches by matching with equipment production, and continuous and automatic work is formed.
Description
Technical Field
The invention relates to a steel bar blanking device, in particular to a longitudinal steel bar blanking device for automatic pouring of concrete of a hard shoulder.
Background
In the construction project, the concrete isolation pier comprises concrete and built-in steel bars, the steel bars comprise longitudinal steel bars and circumferential steel bars, the traditional construction process comprises a preparation process, a support frame erection process, a formwork erection process, a steel bar binding process, a formwork fixing, reinforcing and sealing process, a concrete warehousing process, a concrete vibrating process, a warehouse collecting process, a concrete curing process, a formwork removing process, a concrete member external defect repairing process and the like, and the quality problems are caused easily, the construction period is long, the cost is high and the quality problems are caused easily. Therefore, the adoption of automatic construction is a better choice. In the automatic construction, the problems of storage, automatic blanking, pushing and the like of the concrete built-in longitudinal steel bars need to be solved.
Disclosure of Invention
The invention aims to solve the problems and provides a longitudinal steel bar blanking device for automatic pouring of concrete of a hard shoulder, which can store a certain amount of steel bars and automatically push the steel bars to a working position in the automatic construction process of the hard shoulder.
A longitudinal steel bar blanking device for concrete pouring of a hard shoulder comprises a material storage device, a material taking device, a positioning device, a feeding device and a middle channel steel frame; the material storing device, the material taking device and the positioning device are symmetrically arranged on the middle channel steel frame, one side of the middle channel steel frame is a vertical channel frame, the feeding device is arranged on the vertical channel frame, and the material taking device is fixed on the positioning device;
the material storage device comprises a front material storage support and a rear material storage support, the front material storage support and the rear material storage support are fixed on a middle channel steel frame, each material storage support is provided with 4 material storage plates, the two corresponding material storage plates on the front material storage support and the rear material storage support are arranged to form a storage position, each storage position can store 10 longitudinal steel bars with the length of 2 meters, each material storage plate is provided with a slope with the angle of 20 degrees, the stored steel bars can slide to the position of a stop block of the material storage supports along the slope, and the steel bars do not slide downwards;
the material taking device comprises a front material taking support and a rear material taking support, wherein each material taking support is provided with 4 material taking plates, 8 innermost steel bars on the material storing supports are jacked up during upward movement, each material taking plate is provided with a slope of 20 degrees, the jacked steel bars roll to the positioning device along the slope, the material taking device moves downwards to reset under the action force of the pullback of the material taking electric push rod, the front material taking support is fixed on the material taking guide rail slide block, the material taking guide rail slide block sleeves two sides of the material taking linear guide rail, the material taking linear guide rail is fixed on the positioning device, and the material taking guide rail slide block can move up and down along the material taking linear guide rail fixed on the positioning device under the pushing of the material taking;
the positioning device comprises a front positioning plate and a rear positioning plate, the bottom of the positioning plate is fixed on the middle channel steel frame, a positioning clamping groove is formed in the positioning plate, and the longitudinal steel bar taken out from the material taking device falls into the positioning clamping groove; the material taking linear guide rail is fixed on the positioning device;
the feeding device comprises a feeding plate, feeding linear guide rails, feeding guide rail sliders and a feeding electric push rod, wherein the feeding linear guide rails are arranged on the upper surfaces of two transverse rods of a vertical groove frame, the feeding guide rail sliders are arranged above the two feeding linear guide rails, the two feeding guide rail sliders are fixed on the feeding plate through right-angle fixing pieces, the feeding electric push rod is arranged at the top of one side of the vertical groove frame to push the feeding plate to move forwards, the feeding plate pushes 8 longitudinal steel bars on a positioning device to move to a working position, then the feeding electric push rod resets to drive the feeding device to reset, and the feeding guide rail sliders are installed on the feeding linear guide rails and can slide along the feeding linear guide rails;
the bottom of the material taking electric push rod is fixed on the middle channel steel frame;
the material taking device is fixed on the positioning device through a material taking linear guide rail;
the middle channel steel frame is integrally arranged in a plane, and the plane where the vertical channel frame is arranged is perpendicular to the plane where the feeding device is arranged.
The two material storage supports, the two material taking supports, the two positioning plates and the feeding plate are all perpendicular to the bottom of the middle channel steel frame.
According to the longitudinal steel bar blanking device for concrete pouring of the hard shoulder provided by the invention, the total storage capacity of the steel bars is 80, so that the steel bar consumption of the device for more than 2 hours can be met; the feeding pushing can be carried out back and forth, and 8 steel bars in the positioning device are pushed to a working position; the automatic material taking machine can automatically move back and forth to take materials, and each steel bar is taken from 8 storage positions at each time and conveyed to the positioning device. The whole device adopts automatic control and works in cooperation with equipment.
The main working principle is as follows: a longitudinal steel bar blanking device for pouring concrete of a hard shoulder aims at the longitudinal steel bar blanking device arranged during the automatic continuous construction of hard shoulder concrete. The material storage device is provided with 8 material storage plates which are symmetrically arranged, two corresponding material storage plates on the front and rear material storage supports form a storage position, each storage position can store 10 longitudinal steel bars with the length of 2 meters, each material storage plate is provided with a slope with the angle of 20 degrees, and the stored steel bars can slide to the side edge of the material storage supports along the slope; the material taking device is provided with two material taking supports which are respectively arranged in the middle of the material storing device and are respectively connected with the feeding guide rail slide blocks, the material taking device can move up and down along a material taking linear guide rail fixed on the positioning device under the pushing of the material taking electric push rod, a first reinforcing steel bar on the storage device blocked by the material storing supports is taken out during upward movement, the material taking plate is provided with a slope of 20 degrees, the taken reinforcing steel bar rolls to the positioning device along the slope, and the material taking device moves downwards to reset under the action of the pulling-back force of the material taking electric push rod; the positioning device is fixed on a channel steel in the middle of the equipment, comprises a front positioning plate and a rear positioning plate, is positioned in the middle of the material taking device, and is provided with a positioning clamping groove, and 8 longitudinal steel bars taken out by the material taking device are placed on the positioning clamping groove; the feeding device is movably arranged on the vertical groove frame, the feeding electric push rod pushes the feeding device to move forwards to push 8 longitudinal steel bars on the positioning device to move to a working position, then the feeding electric push rod resets to drive the feeding device to reset, and the above movements are all automatically controlled and cooperate with equipment.
The invention has the beneficial effects that the longitudinal steel bar blanking device for the automatic pouring of the concrete of the isolation pier is provided, and continuous and automatic work is formed by storing and conveying the longitudinal steel bars with the length of 2 meters to a working position in batch in cooperation with equipment production in the automatic construction process of the isolation pier.
Drawings
Fig. 1 is a schematic perspective view of the present invention.
1. The device comprises a material storage device, 11 material storage plates and 12 material storage supports;
2. the material taking device comprises a material taking device 21, a material taking electric push rod 22, a material taking guide rail slide block 23, a material taking linear guide rail 24, a material taking plate 25 and a material taking support;
3. the positioning device comprises a positioning device 31, a positioning plate 32 and a positioning clamping groove;
4. the feeding device comprises a feeding device, 41 feeding plates, 42 feeding linear guide rails, 43 feeding guide rail sliding blocks and 44 feeding electric push rods;
5. a middle channel steel frame, 51, a vertical channel frame;
6. longitudinal reinforcing steel bars.
Detailed Description
To further illustrate the technical solutions adopted by the present invention to achieve the intended objects, the present invention will be described in detail below with reference to the accompanying drawings.
A longitudinal steel bar blanking device for automatic pouring of isolation pier concrete comprises a material storing device (1), a material taking device (2), a positioning device (3), a feeding device (4) and a middle channel steel frame (5); the material storing device (1), the material taking device (2) and the positioning device (3) are symmetrically arranged on the middle channel steel frame (5), a vertical channel frame (51) is arranged on one side of the middle channel steel frame (5), the feeding device (4) is arranged on the vertical channel frame (51), and the material taking device (2) is fixed on the positioning device (3);
the material storage device (1) comprises a front material storage support and a rear material storage support (12) which are fixed on a middle channel steel frame (5), wherein each material storage support (12) is provided with 4 material storage plates (11), the two corresponding material storage plates (11) on the front material storage support and the rear material storage support (12) form a storage position, each storage position can store 10 longitudinal steel bars (6) with the length of 2 meters, each material storage plate is provided with a slope with the angle of 20 degrees, the stored steel bars can slide to the position of the stop block of the material storage supports (12) along the slope, and the steel bars do not slide downwards continuously;
the material taking device (2) comprises a front material taking support (25) and a rear material taking support (25), each material taking support (25) is provided with 4 material taking plates (24), 8 steel bars at the innermost side on the material storing support (12) are jacked up during upward movement, each material taking plate (24) is provided with a 20-degree slope, the jacked steel bars roll to the positioning device (3) along the slope, the material taking device (2) moves downwards to reset under the action force of the pulling-back of the material taking electric push rod (21), the front material taking support (25) is fixed on the material taking guide rail sliding block (22), the material taking guide rail sliding block (22) clamps two sides of the material taking linear guide rail (23), the material taking linear guide rail (23) is fixed on the positioning device (3), and the material taking guide rail sliding block (22) can move up and down along the material taking linear guide rail (23) fixed on the positioning device (3) under the pushing of the material taking electric push rod (21);
the positioning device (3) comprises a front positioning plate and a rear positioning plate (31), the bottom of the positioning plates (31) is fixed on the middle channel steel frame (5), positioning clamping grooves (32) are formed in the positioning plates (31), and longitudinal steel bars (6) taken out of the material taking device (2) fall into the positioning clamping grooves (32); the material taking linear guide rail (23) is fixed on the positioning device (3);
the feeding device (4) comprises a feeding plate (41), feeding linear guide rails (42), feeding guide rail sliding blocks (43) and feeding electric push rods (44), wherein the feeding linear guide rails (42) are respectively arranged on the upper surfaces of two transverse rods of a vertical groove frame (51), the feeding guide rail sliding blocks (43) are arranged above the two feeding linear guide rails (42), the two feeding guide rail sliding blocks are respectively fixed on the feeding plate (41) through a right-angle fixing piece, the feeding electric push rods (44) are arranged at the top of one side of the vertical groove frame (51) to push the feeding plate (41) to move forwards, the feeding plate (41) pushes 8 longitudinal steel bars (6) on a positioning device (3) to move to a working position, then a feeding electric push rod (44) resets to drive the feeding device (4) to reset, and a feeding guide rail sliding block (43) is arranged on the feeding linear guide rail (42) and can slide along the feeding linear guide rail (42);
the bottom of the material taking electric push rod (21) is fixed on the middle channel steel frame (5);
the material taking device (2) is fixed on the positioning device (3) through a material taking linear guide rail (23);
the middle channel steel frame (5) is integrally arranged in a plane, and the plane of the vertical channel frame (51) is perpendicular to the plane of the feeding device (4).
The two material storage supports (12), the two material taking supports (25), the two positioning plates (31) and the feeding plate (41) are all perpendicular to the bottom of the middle channel steel frame (5).
According to the longitudinal steel bar (6) blanking device for pouring concrete of the hard shoulder provided by the invention, the total storage capacity of the steel bars is 80, so that the steel bar consumption of 2 or more hours of equipment can be met; the feeding pushing device can reciprocate back and forth to push 8 steel bars in the positioning device (3) to a working position; the automatic material taking machine can automatically move back and forth to take materials, and each steel bar is taken from 8 storage positions at each time and conveyed to the positioning device (3). The whole device adopts automatic control and works in cooperation with equipment.
The main working principle is as follows: a longitudinal steel bar (6) blanking device for pouring concrete of a hard shoulder aims at the longitudinal steel bar (6) blanking device arranged during the automatic continuous construction of hard shoulder concrete. The material storage device (1) is provided with 8 symmetrically arranged material storage plates (11), two corresponding material storage plates (11) on the front and rear material storage supports (12) form a storage position, each storage position can store 10 longitudinal steel bars (6) with the length of 2 meters, each material storage plate is provided with a slope with the angle of 20 degrees, and the stored steel bars can slide to the side edge of the material storage supports (12) along the slope; the material taking device (2) is provided with two material taking supports (25) which are respectively arranged in the middle of the material storing device (1) and are respectively connected with a feeding guide rail slide block (43), the material taking device can move up and down along a material taking linear guide rail (23) fixed on the positioning device (3) under the pushing of a material taking electric push rod (21), a first reinforcing steel bar on the storage device blocked by the material storing support (12) is taken out during upward movement, the material taking plate (24) is provided with a slope of 20 degrees, the taken reinforcing steel bar rolls to the positioning device (3) along the slope, and the material taking device (2) moves downwards to reset under the action force of the pull-back of the material taking electric push rod (21); the positioning device (3) is fixed on a channel steel in the middle of the equipment, comprises a front positioning plate and a rear positioning plate (31), is positioned in the middle of the material taking device (2), a positioning clamping groove (32) is formed in the positioning plate (31), and 8 longitudinal steel bars (6) taken out by the material taking device (2) are placed on the positioning clamping groove (32); the feeding device (4) is movably arranged on the vertical groove frame (51), the feeding electric push rod (44) pushes the feeding device (4) to advance, 8 longitudinal steel bars (6) on the positioning device (3) are pushed to move to a working position, then the feeding electric push rod (44) is reset to drive the feeding device (4) to reset, and the above movements are all automatically controlled and cooperate with equipment.
Claims (5)
1. A longitudinal steel bar blanking device for automatic pouring of isolation pier concrete is characterized by comprising a material storage device (1), a material taking device (2), a positioning device (3), a feeding device (4) and a middle channel steel frame (5); the material storing device (1), the material taking device (2) and the positioning device (3) are symmetrically arranged on the middle channel steel frame (5), a vertical channel frame (51) is arranged on one side of the middle channel steel frame (5), the feeding device (4) is arranged on the vertical channel frame (51), and the material taking device (2) is fixed on the positioning device (3);
the material storage device (1) comprises a front material storage support and a rear material storage support (12) which are fixed on a middle channel steel frame (5), wherein each material storage support (12) is provided with 4 material storage plates (11), the two corresponding material storage plates (11) on the front material storage support and the rear material storage support (12) form a storage position, and each material storage plate is provided with a slope of 20 degrees;
the material taking device (2) comprises a front material taking support (25) and a rear material taking support (25), wherein each material taking support (25) is provided with 4 material taking plates (24), when the material taking plates (24) move upwards, the number of the innermost steel bars on the jacking material storage support (12) is 8, each material taking plate (24) is provided with a 20-degree slope, the jacked steel bars roll to the positioning device (3) along the slope, the material taking supports (25) are fixed on material taking guide rail sliders (22), the material taking guide rail sliders (22) clamp the two sides of the material taking linear guide rails (23), the material taking linear guide rails (23) are fixed on the positioning device (3), and the material taking guide rail sliders (22) can move up and down along the material taking linear guide rails (23) fixed on the positioning device (3) under the pushing of the electric push rods (21);
the positioning device (3) comprises a front positioning plate and a rear positioning plate (31), the bottom of the positioning plates (31) is fixed on the middle channel steel frame (5), positioning clamping grooves (32) are formed in the positioning plates (31), and longitudinal steel bars (6) taken out of the material taking device (2) fall into the positioning clamping grooves (32); the material taking linear guide rail (23) is fixed on the positioning device (3);
the feeding device (4) comprises a feeding plate (41), feeding linear guide rails (42), feeding guide rail sliding blocks (43) and feeding electric push rods (44), wherein the feeding linear guide rails (42) are respectively arranged on the upper surfaces of two transverse rods of a vertical groove frame (51), the feeding guide rail sliding blocks (43) are arranged above the two feeding linear guide rails (42), the two feeding guide rail sliding blocks (43) are respectively fixed on the feeding plate (41) through a right-angle fixing piece, the feeding electric push rods (44) are arranged at the top of one side of the vertical groove frame (51) to push the feeding plate (41) to advance, the feeding plate (41) pushes 8 longitudinal steel bars (6) on the positioning device (3) to move to a working position, then the feeding electric push rod (44) resets to drive the feeding device (4) to reset, and the feeding guide rail sliding block (43) is arranged on the feeding linear guide rail (42) and can slide along the feeding linear guide rail (42).
2. The longitudinal steel bar blanking device for the automatic pouring of the concrete of the hard shoulder as claimed in claim 1, wherein the bottom of the material taking electric push rod (21) is fixed on the middle channel steel frame (5).
3. The longitudinal steel bar blanking device for the automatic pouring of the concrete of the hard shoulder as claimed in claim 1, characterized in that the material taking device (2) is fixed on the positioning device (3) through a material taking linear guide rail (23).
4. The longitudinal steel bar blanking device for the automatic pouring of the concrete of the hard shoulder according to the claim 1, characterized in that the middle channel steel frame (5) is integrally arranged in a plane, and the plane of the vertical channel frame (51) is vertical to the plane of the feeding device (4).
5. The longitudinal steel bar blanking device for the automatic pouring of the concrete of the hard shoulder according to claim 1, wherein the two stock supports (12), the two material taking supports (25), the two positioning plates (31) and the feeding plate (41) are all perpendicular to the bottom of the middle channel steel frame (5).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810982293.6A CN109016128B (en) | 2018-08-27 | 2018-08-27 | Longitudinal steel bar blanking device for automatic pouring of concrete of hard shoulder |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810982293.6A CN109016128B (en) | 2018-08-27 | 2018-08-27 | Longitudinal steel bar blanking device for automatic pouring of concrete of hard shoulder |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109016128A CN109016128A (en) | 2018-12-18 |
| CN109016128B true CN109016128B (en) | 2020-05-22 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201810982293.6A Active CN109016128B (en) | 2018-08-27 | 2018-08-27 | Longitudinal steel bar blanking device for automatic pouring of concrete of hard shoulder |
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| CN (1) | CN109016128B (en) |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| AT506747B1 (en) * | 2008-05-13 | 2011-01-15 | Progress Maschinen & Automation Ag | METHOD FOR PRODUCING CONCRETE PREPARATION ELEMENTS WHERE THE MANUFACTURE OF THE COMPONENTS ON PALLET SHAPES IS CARRIED OUT |
| CN102319822B (en) * | 2011-09-20 | 2013-07-31 | 天津市福鼎机电设备有限公司 | Clamping and conveying device for conveying steel bars |
| CN203992147U (en) * | 2014-07-22 | 2014-12-10 | 深圳市康振机械科技有限公司 | Reinforcing bar automatic feeding bender |
| CN204686162U (en) * | 2015-03-20 | 2015-10-07 | 深圳市康振机械科技有限公司 | Steel bar fixed length cutter |
| CN107470529A (en) * | 2016-09-30 | 2017-12-15 | 深圳市康振机械科技有限公司 | A kind of reinforcing bar automatic processing machine |
| CN207464008U (en) * | 2017-11-27 | 2018-06-08 | 苏州麦德柯金属制品工业有限公司 | A kind of Steel Reinforcing Bar Material mold |
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2018
- 2018-08-27 CN CN201810982293.6A patent/CN109016128B/en active Active
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