Burr-free cylindrical pug uniform cutting device for domestic ceramic blank making
Technical Field
The invention relates to the technical field of domestic ceramics, in particular to a burr-free cylindrical pug uniform cutting device for blank making of domestic ceramics.
Background
The daily ceramic is as follows: the porcelain is indispensable for daily life of people. The domestic ceramic uses pottery clay as a processing raw material, the pottery clay is added with water to prepare slurry, then the slurry is filtered, and then the slurry is sent into a pug mill for pugging, and the pug mill extrudes the slurry to obtain columnar pug, and the columnar pug is naturally dried and then cut into cake-shaped pug so as to facilitate the molding of ceramic green bodies.
At present when cutting cylindric pug, lead to using cutting device to cut, nevertheless there is deckle edge on the pie pug surface that the cutting was come out, need manual or just can carry out processing on next step after polishing away the deckle edge on pie pug surface through the polisher, if can make the pie pug of cutting out not have deckle edge, the pie pug of cutting out can directly carry out processing on next step, reduce the processing step, the effectual required time of processing out the finished product that has shortened, improve production efficiency. Therefore, a burr-free uniform cutting device is needed for cutting cylindrical pug.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a burr-free cylindrical pug uniform cutting device for a domestic ceramic blank, which solves the problems that when cylindrical pugs are cut at present, a cutting device is used for cutting, but burrs are formed on the surfaces of cut cake-shaped pugs, and the burrs on the surfaces of the cake-shaped pugs need to be ground manually or through a grinding machine to be processed next step, so that the processing steps are increased, and the time required for processing finished products is prolonged.
Technical scheme
In order to achieve the purpose, the invention is realized by the following technical scheme: the utility model provides a unedged domestic ceramics base is with cylindric mud material equal cutting device, comprises a workbench, the bottom fixedly connected with supporting leg of workstation, the upper surface right side of workstation is seted up flutedly, the equal fixedly connected with guide bar in the inner wall left and right sides of recess, the sliding surface of guide bar is connected with the movable block, the surface of movable block and the inner wall sliding connection of recess, the inner wall left side of recess is located the first electric putter of fixedly connected with between the front and back guide bar, the right side of first electric putter and the inner wall fixed connection of movable block.
The inner wall fixedly connected with first bearing of movable block, the inner wall fixedly connected with supporting shoe of first bearing, the right side fixedly connected with fixed establishment of supporting shoe, fixed establishment's right side is provided with the mud material body, the through-hole has been seted up in the left side of movable block and the top that is located fixed establishment, the inner wall left and right sides difference fixedly connected with first filter and the second filter of through-hole, the inner wall of through-hole is located fixedly connected with actuating mechanism between first filter and the second filter, actuating mechanism's surface and the inner wall fixed connection of second filter, fixed establishment's surface and actuating mechanism's the equal fixedly connected with drive mechanism in surface, actuating mechanism's right side fixedly connected with stopper.
The upper surface of the workbench is fixedly connected with a second electric push rod on the right side of the groove, the top of the surface of the second electric push rod is fixedly connected with a fixed block, the surface of the second electric push rod is sleeved with a supporting frame above the fixed block, the surface of the second electric push rod is in threaded connection with a fixed ring above the supporting frame, the bottom of the supporting frame is fixedly connected with a cutting shell, a cutting tool is arranged inside the cutting shell, the left side and the right side of the surface of the cutting tool are both in sliding connection with a grinding block, the surface of the grinding block is in sliding connection with the inner wall of the cutting shell, the top of the grinding block is fixedly connected with a fixed rod, the top of the fixed rod is fixedly connected with a connecting block, the inner wall of the connecting block is fixedly connected with a second bearing, and the inner wall of, the surface of the first threaded rod is in threaded connection with the inner wall of the cutting shell, and the top of the first threaded rod is fixedly connected with a first handle.
Further, fixed establishment includes fixed disk, bracing piece, connecting rod, connecting plate and third electric putter, fixed establishment includes fixed disk, bracing piece, presss from both sides tight piece, connecting plate and connecting rod, the left side of fixed disk and the right side fixed connection who supports, the inner wall fixedly connected with bracing piece of fixed disk, the surface sliding connection of bracing piece has tight piece of clamp, the inner wall that presss from both sides tight piece articulates through the round pin axle has the connecting rod, the surperficial left side of connecting rod articulates through the round pin axle has the connecting plate, the inner wall fixedly connected with third electric putter of connecting plate, the surface of third electric putter and the inner wall fixed connection of fixed disk, the surface of fixed disk and drive mechanism's inner wall fixed connection.
Further, actuating mechanism includes motor frame, driving motor, pivot and third bearing, the surface of motor frame and the inner wall fixed connection of through-hole, the fixed surface of motor frame is connected with driving motor, driving motor's output passes through shaft coupling fixedly connected with pivot, the fixed surface of pivot is connected with the third bearing, the surface of third bearing and the inner wall fixed connection of second filter, the surperficial right side of pivot and drive mechanism's inner wall fixed connection, the right side of pivot and the left side fixed connection of stopper.
Further, drive mechanism includes first drive disk, second transmission dish and drive belt, the inner wall of first drive disk and the fixed surface of pivot are connected, the inner wall of second transmission dish and the fixed surface fixed connection of fixed disk, the drive belt has all been cup jointed with the inner wall of second transmission dish to the inner wall of first drive disk.
Furthermore, the aperture of the first filter plate and the aperture of the second filter plate are both one micron to three microns.
Furthermore, the surface of the rotating shaft is fixedly connected with fan blades inside the through holes.
Furthermore, the number of the clamping blocks is four, and the four clamping blocks are symmetrically distributed by taking the pug body as the center.
Further, the upper surface of workstation has been located cutting tool's below and has been seted up the spout, the inner wall sliding connection of spout has a supporting bench, the inner wall fixedly connected with fourth bearing of supporting bench, the inside fixedly connected with second threaded rod of fourth bearing, the bottom fixedly connected with second handle of second threaded rod, the surperficial threaded connection of second threaded rod has the mount, the top of mount and the bottom fixed connection of workstation, the inside of supporting bench mutually supports with cutting tool's surface.
Further, a gap between the surface of the connecting block and the inside of the cutting housing is one to three millimeters.
Advantageous effects
1. This unedged domestic ceramics base-making is with cylindric mud material all cuts device, through setting up fixed establishment, actuating mechanism, drive mechanism and sanding block, open actuating mechanism, make the pivot rotate, at first drive disk, under the left and right sides of second drive disk and drive belt, make the fixed disk rotate, it rotates to drive the mud material body, open second electric putter, cut the mud material body through cutting tool, and simultaneously, sanding block removes downwards, with mud material body surface contact, the deckle edge that produces the edge of cut department is polished, make the mud material body cut out comparatively smooth, thereby make the mud material body of cutting out directly to process on next step, reduce processing steps, the effectual required time of processing out the finished product that has shortened, and the production efficiency is improved.
2. This unedged domestic ceramics base is with cylindric mud material equal cutting device, through fixed establishment, during the installation mud material body, open third electric putter, make the connecting plate move left, about the connecting rod, make four press from both sides tight piece want to be close to one side of mud material body and remove, clip the mud material body, the distance between four tight pieces of clamp increases or reduces along with the removal of connecting plate, make fixed establishment can fix the mud material body of different thicknesses through pressing from both sides tight piece, the effectual practicality that improves this mud material equal cutting device.
3. This unedged domestic ceramics base-making is with cylindric mud material all cuts device, through setting up dead lever, connecting block, second pivot, the first threaded rod and the first in command, rotate the first in command, make the piece of polishing reciprocate through the first threaded rod, adjust the distance between the piece bottom of polishing and the cutting tool bottom, make the piece bottom of polishing and the contact of the mud material body surface of different thicknesses, when cutting the mud material body of different thicknesses, the deckle edge that the notch department produced is polished.
4. This unedged domestic ceramics base-making is with cylindric mud material all cuts device, through setting up first filter, second filter and flabellum, open driving motor back, make the flabellum rotate, the pivoted flabellum plays the guide effect to the air, accelerate the circulation of air in the through-hole, make the air in the through-hole discharge fast, prevent that driving motor from working for a long time and producing the heat, make the air temperature rise in the through-hole, steam stops inside the through-hole, unable rapid outflow, lead to driving motor overheated easily, make driving motor internals damage, and simultaneously, first filter and second filter play the barrier effect to the dust in the air, it is inside to prevent that the dust in the air from getting into the through-hole, it dies to lead to the through-hole internals card.
5. This unedged domestic ceramics base is with cylindric mud material equal cutting device, through setting up a supporting bench, the fourth pivot, the second threaded rod, second handle and mount, during the cutting, rotate the second handle, under the effect of second threaded rod, make a supporting bench rebound, with the contact of mud material body, play the supporting role to the mud material body, when preventing to cut harder mud material body, the cutting tool plays the drive force great to the one end of mud material body, make the mud material body crooked easily, lead to the mud material body fracture.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is an enlarged view taken at A of FIG. 1 in accordance with the present invention;
FIG. 3 is an enlarged view of the invention at B of FIG. 2;
FIG. 4 is an enlarged view of FIG. 1 at C;
fig. 5 is a side view of the structure of the present invention.
Wherein, 1 workbench, 2 supporting legs, 3 grooves, 4 guide rods, 5 moving blocks, 6 first electric push rods, 7 first bearings, 8 supporting blocks, 9 fixing mechanisms, 91 fixing discs, 92 supporting rods, 93 clamping blocks, 94 connecting plates, 95 connecting rods, 96 third electric push rods, 10 pug bodies, 11 through holes, 12 first filter plates, 13 second filter plates, 14 driving mechanisms, 141 motor frames, 142 driving motors, 143 rotating shafts, 144 third bearings, 15 transmission mechanisms, 151 first transmission discs, 152 second transmission discs, 153 transmission belts, 16 limiting blocks, 17 second electric push rods, 18 fixing blocks, 19 supporting frames, 20 fixing rings, 21 cutting shells, 22 cutting tools, 23 polishing blocks, 24 fixing rods, 25 connecting blocks, 26 second bearings, 27 first threaded rods, 28 first handles, 29 fan blades, 30 sliding chutes, 31 supporting tables, 32 fourth bearings, 33 second threaded rods, 34 second handle, 35.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1-5, an embodiment of the invention provides a fringeless cylindrical pug uniform cutting device for a domestic ceramic blank, which comprises a workbench 1, wherein supporting legs 2 are fixedly connected to the bottom of the workbench 1, a groove 3 is formed in the right side of the upper surface of the workbench 1, guide rods 4 are fixedly connected to the left side and the right side of the inner wall of the groove 3, a moving block 5 is slidably connected to the surface of each guide rod 4, the guide rods 4 guide and support the moving block 5, the surface of the moving block 5 is slidably connected with the inner wall of the groove 3, a first electric push rod 6 is fixedly connected to the left side of the inner wall of the groove 3 and is positioned between the front guide rod 4 and the rear guide rod 4, the right side of the first electric push rod 6 is fixedly connected with the inner wall of the moving block 5, and.
The inner wall of the moving block 5 is fixedly connected with a first bearing 7, the inner wall of the first bearing 7 is fixedly connected with a supporting block 8, the right side of the supporting block 8 is fixedly connected with a fixing mechanism 9, the fixing mechanism 9 comprises a fixed disc 91, supporting rods 92, clamping blocks 93, connecting plates 94 and connecting rods 95, the left side of the fixed disc 91 is fixedly connected with the right side of the supporting block 8, the inner wall of the fixed disc 91 is fixedly connected with the supporting rods 92, the surface of each supporting rod 92 is slidably connected with the corresponding clamping block 93, the supporting rods 92 play a role in guiding and supporting the corresponding clamping block 93, the number of the clamping blocks 93 is four, the four clamping blocks 93 are symmetrically distributed by taking the pug body 10 as the center, the inner walls of the clamping blocks 93 are hinged with the connecting rods 95 through pin shafts, the left side of the surface of the connecting rod 95 is hinged with the connecting plates 94 through pin shafts, the inner, the third electric push rod 96 is opened to enable the connecting plate 94 to move leftwards, the four clamping blocks 93 are enabled to move near one side of the pug body 10 around the connecting rod 95 to clamp the pug body 10, the distance between the four clamping blocks 93 is increased or decreased along with the movement of the connecting plate 94, the fixing mechanism 9 can fix the pug body 10 with different thicknesses through the clamping blocks 93, the surface of the fixing disc 91 is fixedly connected with the inner wall of the transmission mechanism 15, the pug body 10 is arranged on the right side of the fixing mechanism 9, the through hole 11 is formed in the left side of the moving block 5 and above the fixing mechanism 9, the first filter plate 12 and the second filter plate 13 are respectively and fixedly connected with the left side and the right side of the inner wall of the through hole 11, the aperture of the first filter plate 12 and the aperture of the second filter plate 13 are respectively one micron to three microns, and the first filter plate 12 and the second filter plate 13 play a role, prevent dust in the air from entering the through hole 11 to cause the blocking of the internal parts of the through hole 11, the inner wall of the through hole 11 is positioned between the first filter plate 12 and the second filter plate 13 and fixedly connected with the driving mechanism 14, the surface of the driving mechanism 14 is fixedly connected with the inner wall of the second filter plate 13, the driving mechanism 14 comprises a motor frame 141, a driving motor 142, a rotating shaft 143 and a third bearing 144, the surface of the motor frame 141 is fixedly connected with the inner wall of the through hole 11, the surface of the motor frame 141 is fixedly connected with the driving motor 142, the output end of the driving motor 142 is fixedly connected with the rotating shaft 143 through a coupler, the surface of the rotating shaft 143 is fixedly connected with the fan blade 29 positioned inside the through hole 11, the rotating fan blade 29 plays a role in guiding the air to accelerate the air circulation in the through hole 11, the surface of the rotating shaft 143 is fixedly connected with the third bearing 144, the surface of the third, the surface right side of pivot 143 and drive mechanism 15's inner wall fixed connection, the right side of pivot 143 and the left side fixed connection of stopper, fixed establishment 9's the surface and the equal fixedly connected with drive mechanism 15 in actuating mechanism 14's surface, drive mechanism 15 includes first drive disk 151, second drive disk 152 and drive belt 16153, the inner wall of first drive disk 151 and the surface fixed connection of pivot 143, the inner wall of second drive disk 152 and the fixed surface fixed connection of fixed disk 91, drive belt 16153 has all been cup jointed with to the inner wall of first drive disk 151 and the inner wall of second drive disk 152, pivot 143 rotates, under first drive disk 151, second drive disk 152 and drive belt 16153's left and right sides, make fixed disk 91 rotate, actuating mechanism 14's right side fixedly connected with stopper, the stopper plays support and limiting displacement to drive mechanism 15.
The upper surface of the workbench 1 is fixedly connected with a second electric push rod 17 positioned on the right side of the groove 3, the top of the surface of the second electric push rod 17 is fixedly connected with a fixed block 18, the surface of the second electric push rod 17 is sleeved with a supporting frame 19 positioned above the fixed block 18, the surface of the second electric push rod 17 is in threaded connection with a fixing ring 20 positioned above the supporting frame 19, the supporting frame 19 is fixed on the second electric push rod 17 through the fixing ring 20, the supporting frame 19 is driven by the second electric push rod 17 to move up and down, the bottom of the supporting frame 19 is fixedly connected with a cutting shell 21, a cutting tool 22 is arranged inside the cutting shell 21, the left side and the right side of the surface of the cutting tool 22 are both in sliding connection with a polishing block 23, the surface of the polishing block 23 is in sliding connection with the inner wall of the cutting shell 21, the polishing block 23 moves downwards and is in, the cut of the cut mud material body 10 is smooth, the top of the grinding block 23 is fixedly connected with a fixed rod 24, the top of the fixed rod 24 is fixedly connected with a connecting block 25, the gap between the surface of the connecting block 25 and the inside of the cutting shell 21 is one millimeter to three millimeters, the inner wall of the connecting block 25 is fixedly connected with a second bearing 26, the inner wall of the second bearing 26 is fixedly connected with a first threaded rod 27, the surface of the first threaded rod 27 is in threaded connection with the inner wall of the cutting shell 21, the top of the first threaded rod 27 is fixedly connected with a first handle 28, the first handle 28 is rotated by arranging the fixed rod 24, the connecting block 25, a second rotating shaft 143, the first threaded rod 27 and the first handle 28, the grinding block 23 is moved up and down by the first threaded rod 27, the distance between the bottom of the grinding block 23 and the bottom of the cutting tool 22 is adjusted, so that the bottom of the grinding block 23, when the pug bodies 10 with different thicknesses are cut, burrs generated at a cut are polished, a sliding groove 30 is formed in the upper surface of the workbench 1 and positioned below the cutting tool 22, a supporting table 31 is connected to the inner wall of the sliding groove 30 in a sliding manner, a fourth bearing 32 is fixedly connected to the inner wall of the supporting table 31, a second threaded rod 33 is fixedly connected to the inner portion of the fourth bearing 32, a second handle 34 is fixedly connected to the bottom of the second threaded rod 33, a fixing frame 35 is connected to the surface of the second threaded rod 33 in a threaded manner, the top of the fixing frame 35 is fixedly connected to the bottom of the workbench 1, the inner portion of the supporting table 31 is matched with the surface of the cutting tool 22, and by arranging the supporting table 31, a fourth rotating shaft 143, the second threaded rod 33, the second handle 34 and the fixing frame 35, the supporting table 31 is moved upwards to be contacted with the pug bodies 10 under the action of the second threaded rod 33, play the supporting role to the pug body 10, when preventing to cut harder pug body 10, cutting tool 22 plays the drive force great to the one end of pug body 10, makes pug body 10 crooked easily, leads to the pug body 10 fracture.
The working principle is as follows: when the cutting tool is used, a pug body 10 to be cut is placed on the right side of the fixed disc 91, the third electric push rod 96 is opened, the connecting plate 95 is moved leftwards, the four clamping blocks 93 are moved to be close to one side of the pug body 10 on the left and right of the connecting rod 95, the pug body 10 is clamped, the second handle 34 is rotated, the supporting table 31 is moved upwards under the action of the second threaded rod 33 to be contacted with the pug body 10 to support the pug body 10, the driving mechanism 14 is opened during cutting, the rotating shaft 143 is rotated, the fixed disc 91 is rotated on the left and right of the first driving disc 151, the second driving disc 152 and the driving belt 16153 to drive the pug body 10 to rotate, the second electric push rod 17 is opened, the pug body 10 is cut through the cutting tool 22, burrs generated at the opening are ground after the grinding blocks 23 on the two sides of the cutting tool 22 are contacted with the surface of the pug body 10, after the cutting is finished, the second electric push rod 17 is opened to enable the cutting tool 22 to return to the initial position, then the first electric push rod 6 is opened to enable the residual pug body 10 to move rightwards, and the residual pug body 10 is cut.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.