CN118268634B - Middle ball panel forming device and forming method thereof - Google Patents
Middle ball panel forming device and forming method thereof Download PDFInfo
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- CN118268634B CN118268634B CN202410705901.4A CN202410705901A CN118268634B CN 118268634 B CN118268634 B CN 118268634B CN 202410705901 A CN202410705901 A CN 202410705901A CN 118268634 B CN118268634 B CN 118268634B
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- 238000000034 method Methods 0.000 title claims abstract description 14
- 238000003801 milling Methods 0.000 claims abstract description 80
- 230000007306 turnover Effects 0.000 claims abstract description 16
- 238000007599 discharging Methods 0.000 claims abstract description 10
- 230000005540 biological transmission Effects 0.000 claims description 17
- 238000005498 polishing Methods 0.000 claims description 12
- 239000000428 dust Substances 0.000 claims description 9
- 244000137852 Petrea volubilis Species 0.000 claims description 6
- 238000000465 moulding Methods 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- -1 polytetrafluoroethylene Polymers 0.000 description 1
- 229920001343 polytetrafluoroethylene Polymers 0.000 description 1
- 239000004810 polytetrafluoroethylene Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23C—MILLING
- B23C3/00—Milling particular work; Special milling operations; Machines therefor
- B23C3/28—Grooving workpieces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q1/00—Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
- B23Q1/25—Movable or adjustable work or tool supports
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
- B23Q3/06—Work-clamping means
- B23Q3/062—Work-clamping means adapted for holding workpieces having a special form or being made from a special material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B1/00—Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B9/00—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
- B24B9/02—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground
- B24B9/04—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of metal, e.g. skate blades
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Milling Processes (AREA)
Abstract
The invention discloses a middle spherical panel forming device and a forming method thereof, which belong to the technical field of middle spherical panel forming devices, and the middle spherical panel forming device comprises a bottom plate; the top of the bottom plate is provided with a slotting component for forming a round slot for a workpiece, a round cutting component for processing the cambered surface at the bottom of the workpiece and a discharging component; the round cutting assembly is positioned in front of the slotting assembly, and the discharging assembly is positioned at the left side of the round cutting assembly; the slotting component comprises a milling component, a clamp component and a turnover component; the milling component is arranged at the top of the bottom plate, the clamp component is arranged at the movable end of the milling component, and the overturning component is connected with the milling component and the clamp component. Through the mode, the plate is turned through the turning component, so that the next spherical surface processing can be automatically performed after milling is finished, manual repositioning is not needed, convenience and quickness are realized, and the operation time is saved.
Description
Technical Field
The invention relates to the technical field of middle spherical plate forming devices, in particular to a middle spherical plate forming device and a forming method thereof.
Background
The spherical steel support is internally provided with a middle spherical panel, also called a spherical crown lining plate, which is a steel plate with a spherical bottom and a circular groove at the top, wherein the circular groove at the top is used for embedding a wear-resisting plate, and the wear-resisting plate is usually made of polytetrafluoroethylene; the middle ball panel is typically manufactured using milling.
Chinese patent CN106624175B discloses a large spherical surface processing apparatus and a method for using the same, which fixes a workpiece on an operation platform, then uses a rotating device to drive the workpiece to rotate, and then uses a cutter to perform cutting, so as to facilitate the processing of a large spherical surface.
However, the above patent belongs to general processing equipment, and during operation is similar to a numerically controlled milling machine, and the panel needs to be manually turned after the top of the middle ball panel is grooved, then the spherical bottom surface is processed, and the positioning is performed again, so that the operation is more complicated.
Based on the above, the present invention designs a middle ball panel forming device and a forming method thereof to solve the above problems.
Disclosure of Invention
In view of the above-mentioned drawbacks of the prior art, the present invention provides a device and a method for forming a middle ball panel.
In order to achieve the above purpose, the invention is realized by the following technical scheme:
a middle ball panel forming device comprises a bottom plate;
The top of the bottom plate is provided with a slotting component for forming a round slot for a workpiece, a round cutting component for processing the cambered surface at the bottom of the workpiece and a discharging component;
The round cutting assembly is positioned in front of the slotting assembly, and the discharging assembly is positioned at the left side of the round cutting assembly;
the slotting component comprises a milling component, a clamp component and a turnover component; the milling component is arranged at the top of the bottom plate, the clamp component is arranged at the movable end of the milling component, and the overturning component is connected with the milling component and the clamp component.
Further, the milling assembly comprises a first sliding table, a second sliding table, a workbench, a vertical supporting plate, a linear guide rail assembly, a vertical motor, a screw rod, a milling cutter sliding block, a milling cutter bracket and an electric milling cutter; the bottom of the first sliding table is fixedly connected with the top of the bottom plate, the bottom of the second sliding table is fixedly connected with the movable end of the first sliding table, the bottom of the workbench is fixedly connected with the movable end of the second sliding table, and the top of the workbench is provided with a clamp assembly and a turnover assembly; the top of the rear end of the first sliding table is fixedly connected with the bottom of the vertical supporting plate, the top of the vertical supporting plate is fixedly connected with a vertical motor, the upper end of the screw rod is fixedly connected with the output end of the vertical supporting plate, and the lower end of the screw rod is rotationally connected with the lug plate on the vertical supporting plate; the side wall of the screw rod is in threaded connection with the side wall of the milling cutter sliding block, the vertical supporting plate is fixedly connected with a linear guide rail assembly, and the milling cutter sliding block is in limiting sliding connection with the vertical supporting plate through the linear guide rail assembly; the milling cutter slider is fixedly connected with a milling cutter support, and the front end of the milling cutter support is fixedly connected with an electric milling cutter.
Further, the clamp assembly comprises a clamp bottom plate, a round groove, a sliding block, an air cylinder and a dust baffle; the top of the clamp bottom plate is provided with a round groove matched with the shape of the workpiece, the left and right side walls of the clamp bottom plate are provided with sliding grooves, the left and right side walls of the clamp bottom plate are fixedly connected with air cylinders, and the output ends of the air cylinders are fixedly connected with the side walls of the sliding blocks respectively; the side walls of the sliding blocks are in limit sliding connection with the inner walls of the sliding grooves on the same side; the clamp bottom plate is connected with the overturning assembly; the left side wall and the right side wall of the workbench are respectively and fixedly connected with dust baffle plates, and the dust baffle plates are positioned above the air cylinders.
Further, the overturning assembly comprises a movable lug plate, a fixed lug plate, a transmission shaft and an overturning motor; two groups of fixed ear plates are fixedly connected to the front side wall of the workbench, and movable ear plates are fixedly connected to the front side wall of the clamp bottom plate; the top of the workbench is fixedly connected with a turnover motor, and the output end of the turnover motor is fixedly connected with one end of a transmission shaft; the transmission shaft is rotationally connected with the two groups of fixed ear plates, and the transmission shaft is fixedly connected with the movable ear plates.
Still further, the circle cutting assembly includes a fixture assembly and a cutting assembly; the fixed component and the cutting component are arranged on the top of the bottom plate, and the cutting component is positioned in front of the fixed component.
Further, the fixed component comprises a base, a rotating motor, a turntable, a push-pull electromagnet, a push block and a push block chute; the bottom of the base is fixedly connected with the top of the bottom plate, the inner top of the base is fixedly connected with a rotating motor, the output end of the rotating motor is fixedly connected with the bottom of the rotary table, a plurality of groups of push-pull electromagnets are fixedly connected to the rotary table, the output ends of the push-pull electromagnets face outwards, and the output ends of the push-pull electromagnets are respectively fixedly connected with the side walls of the push blocks; a plurality of groups of pushing block sliding grooves which are matched with the pushing blocks to limit and slide are formed in the rotating disc.
Further, the cutting assembly comprises a third sliding table, a fourth sliding table, a cutter bracket and a cutter; the bottom of the third sliding table is fixedly connected with the top of the bottom plate, a fourth sliding table is fixedly connected to the movable end of the third sliding table, a cutter support is fixedly connected to the movable end of the fourth sliding table, and the lower end of the side wall of the cutter support is fixedly connected with the upper end of the side wall of the cutter.
Further, a polishing support is fixedly connected to the movable end of the fourth sliding table, the bottom of the polishing support is fixedly connected with the elastic block, and the bottom of the elastic block is fixedly connected with the top of the sand paper.
Further, the discharging assembly comprises a first linear module, a supporting frame, a second linear module, a connecting plate and a fork plate; the top of the bottom plate is fixedly connected with two groups of first linear modules, the movable ends of the first linear modules are fixedly connected with the bottom of the support frame, the side wall of the support frame is fixedly connected with two groups of second linear modules, and the movable ends of the second linear modules are fixedly connected with the left side wall of the connecting plate; the right side wall of the connecting plate is fixedly connected with the left side wall of the fork plate.
In order to better achieve the purpose of the invention, the invention also provides a molding method of the middle ball panel molding device, which comprises the following steps:
step one: placing a round plate in a round groove on a clamp bottom plate of a clamp assembly of a slotting assembly, stretching an output end of a cylinder, driving a sliding block to slide inwards along a sliding groove, enabling the bottom of the sliding block to press the left side and the right side of the plate, then driving a workbench to move by a first sliding table and a second sliding table of a milling assembly, and starting a vertical motor to drive a screw rod to rotate, so that a milling cutter sliding block and a milling cutter bracket are driven to move, and enabling an electric milling cutter to move up and down to start milling;
Step two: when the milling of the plate is completed, the first sliding table and the second sliding table move the workbench to the designated positions, the overturning motor of the overturning assembly is started to drive the transmission shaft to rotate, so that the movable lug plate rotates, the clamp bottom plate reversely buckles the workpiece on the pushing block of the fixed assembly of the round cutting assembly, the output end of the push-pull electromagnet stretches to push the pushing block to slide outwards along the sliding groove of the pushing block, the outer side wall of the pushing block is tightly attached to the inner wall of the round groove of the workpiece, and the workpiece is clamped;
Step three: the third sliding table and the fourth sliding table of the cutting assembly drive the cutter bracket to move, so that the cutter is controlled to cut the workpiece; simultaneously cutting, synchronously moving the polishing support, driving the elastic block and the abrasive paper to move, and pressing the abrasive paper on the surface of the workpiece for polishing;
step four: when the bottom surface of the workpiece is processed, the output end of the push-pull electromagnet is contracted, the first linear module drives the support frame to move right, the second linear module and the connecting plate are driven to move right, the fork plate is enabled to move to the lower side of the workpiece, then the second linear module drives the connecting plate to move upwards, the fork plate moves upwards, the edge of the workpiece is supported, the workpiece is enabled to be separated from the push block, and then the first linear module drives the support frame to move left, and the workpiece is taken out.
The invention has the following technical effects:
1. According to the invention, the plate is turned through the turning component, so that the next spherical surface processing can be automatically performed after milling is finished, manual repositioning is not needed, the method is convenient and quick, and the operation time is saved;
2. According to the invention, the push-pull electromagnet and the push block can rapidly clamp the workpiece through the groove, so that manual positioning is not needed, and the processing time is saved; the sand paper can remove burrs and roughen the surface during processing, so that the processing time of the subsequent process is saved;
3. According to the invention, the workpiece is unloaded in a mode of lifting the workpiece by the fork plate, so that the workpiece can be rapidly taken down from the processing station, the next group of workpieces can be conveniently processed, and the labor is saved.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below. It is evident that the drawings in the following description are only some embodiments of the present invention and that other drawings may be obtained from these drawings without inventive effort for a person of ordinary skill in the art.
FIG. 1 is a perspective view of an intermediate spherical panel forming apparatus according to the present invention;
FIG. 2 is a front view of an intermediate sphere plate forming apparatus of the present invention;
FIG. 3 is a left side view of an intermediate spherical surface plate forming apparatus according to the present invention;
FIG. 4 is a perspective view of a grooving assembly of an intermediate spherical panel forming apparatus according to the present invention;
FIG. 5 is a second perspective view of a slotted assembly of an intermediate spherical panel forming apparatus of the present invention;
FIG. 6 is a perspective view of a circle-cutting assembly of an intermediate spherical surface plate forming apparatus according to the present invention;
FIG. 7 is a cross-sectional view taken along the direction A-A of FIG. 3;
FIG. 8 is a perspective view of a discharge assembly of an intermediate spherical panel forming apparatus of the present invention;
fig. 9 is an enlarged view at B in fig. 7;
fig. 10 is a perspective view of a formed workpiece processed in accordance with the present invention.
Reference numerals in the drawings represent respectively:
1. A bottom plate; 2. a slotting component; 21. a milling assembly; 211. a first sliding table; 212. a second sliding table; 213. a work table; 214. a vertical support plate; 215. a linear guide rail assembly; 216. a vertical motor; 217. a screw rod; 218. a milling cutter slider; 219. a milling cutter holder; 2110. an electric milling cutter; 22. a clamp assembly; 221. a clamp base plate; 222. a circular groove; 223. a chute; 224. a slide block; 225. a cylinder; 226. a dust-blocking plate; 23. a flip assembly; 231. a movable ear plate; 232. fixing the ear plate; 233. a transmission shaft; 234. a turnover motor; 3. a circle cutting assembly; 31. a fixing assembly; 311. a base; 312. a rotating electric machine; 313. a turntable; 314. push-pull electromagnet; 315. a pushing block; 316. a push block chute; 32. a cutting assembly; 321. a third sliding table; 322. a fourth sliding table; 323. a cutter support; 324. a cutter; 325. polishing the bracket; 326. an elastic block; 327. sand paper; 4. a discharge assembly; 41. a first linear module; 42. a support frame; 43. a second linear module; 44. a connecting plate; 45. a fork plate; 5. and forming the workpiece.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention more clear, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. It will be apparent that the described embodiments are some, but not all, embodiments of the invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
The invention is further described below with reference to examples.
Reference to "left", "right", "front", "rear", "upper", "lower" in the following description is oriented in the viewing direction of the front view.
Example 1
Referring to fig. 1 to 10 of the drawings, a middle ball panel forming device comprises a bottom plate 1;
the top of the bottom plate 1 is provided with a slotting component 2 for forming a round slot for a workpiece, a round cutting component 3 for processing the cambered surface at the bottom of the workpiece and a discharging component 4;
The circle cutting assembly 3 is positioned in front of the slotting assembly 2, and the discharging assembly 4 is positioned on the left side of the circle cutting assembly 3;
The slotting component 2 comprises a milling component 21, a clamp component 22 and a turnover component 23; the milling component 21 is arranged on the top of the base plate 1, the clamp component 22 is arranged on the movable end of the milling component 21, and the overturning component 23 is connected with both the milling component 21 and the clamp component 22.
The milling assembly 21 comprises a first sliding table 211, a second sliding table 212, a workbench 213, a vertical supporting plate 214, a linear guide rail assembly 215, a vertical motor 216, a screw rod 217, a milling cutter slider 218, a milling cutter bracket 219 and an electric milling cutter 2110; the bottom of the first sliding table 211 is fixedly connected with the top of the bottom plate 1, the bottom of the second sliding table 212 is fixedly connected with the movable end of the first sliding table 211, the bottom of the workbench 213 is fixedly connected with the movable end of the second sliding table 212, and the top of the workbench 213 is provided with a clamp assembly 22 and a turnover assembly 23; the top of the rear end of the first sliding table 211 is fixedly connected with the bottom of the vertical supporting plate 214, the top of the vertical supporting plate 214 is fixedly connected with a vertical motor 216, the upper end of a screw rod 217 is fixedly connected with the output end of the vertical supporting plate 214, and the lower end of the screw rod 217 is rotationally connected with an ear plate on the vertical supporting plate 214; the side wall of the screw rod 217 is in threaded connection with the side wall of the milling cutter slider 218, the vertical support plate 214 is fixedly connected with a linear guide rail assembly 215, and the milling cutter slider 218 is in limit sliding connection with the vertical support plate 214 through the linear guide rail assembly 215; the milling cutter slider 218 is fixedly connected with a milling cutter bracket 219, and the front end of the milling cutter bracket 219 is fixedly connected with an electric milling cutter 2110.
The clamp assembly 22 comprises a clamp bottom plate 221, a round groove 222, a sliding groove 223, a sliding block 224, an air cylinder 225 and a dust baffle 226; round grooves 222 matched with the shape of the workpiece are formed in the top of the clamp bottom plate 221, sliding grooves 223 are formed in the left side wall and the right side wall of the clamp bottom plate 221, air cylinders 225 are fixedly connected to the left side wall and the right side wall of the clamp bottom plate 221, and output ends of the air cylinders 225 are fixedly connected with the side walls of the sliding blocks 224 respectively; the side walls of the slide blocks 224 are all in limit sliding connection with the inner wall of the slide groove 223 on the same side; the clamp base 221 is connected to the flipping assembly 23.
Preferably, the left and right side walls of the working table 213 are fixedly connected with dust plates 226, and the dust plates 226 are located above the air cylinders 225.
The overturning assembly 23 comprises a movable lug plate 231, a fixed lug plate 232, a transmission shaft 233 and an overturning motor 234; two groups of fixed lugs 232 are fixedly connected to the front side wall of the workbench 213, and movable lugs 231 are fixedly connected to the front side wall of the clamp bottom plate 221; the top of the workbench 213 is fixedly connected with a turnover motor 234, and the output end of the turnover motor 234 is fixedly connected with one end of a transmission shaft 233; the transmission shaft 233 is rotatably connected with the two sets of fixed ear plates 232, and the transmission shaft 233 is fixedly connected with the movable ear plates 231.
When the milling device works, a round plate is placed in a round groove 222 on a clamp bottom plate 221 of a clamp assembly 22 of a slotting assembly 2, the output end of an air cylinder 225 stretches to drive a sliding block 224 to slide inwards along a sliding groove 223, the bottom of the sliding block 224 presses the left side and the right side of the plate, then a first sliding table 211 and a second sliding table 212 of a milling assembly 21 drive a workbench 213 to move, a vertical motor 216 is started to drive a screw rod 217 to rotate, so that a milling cutter sliding block 218 and a milling cutter bracket 219 are driven to move, an electric milling cutter 2110 moves up and down, and milling is started; when the milling of the plate is completed, the first sliding table 211 and the second sliding table 212 move the workbench 213 to a designated position, the overturning motor 234 of the overturning assembly 23 is started to drive the transmission shaft 233 to rotate, so that the movable lug 231 is rotated to drive the clamp base plate 221 to overturn and reversely buckle the plate on the circle cutting assembly 3, the plate is fixed by the circle cutting assembly 3, then the output end of the air cylinder 225 is contracted, the overturning motor 234 drives the clamp base plate 221 to reset, and the circle cutting assembly 3 starts to process the bottom surface; after the bottom surface is machined, the workpiece is lifted out by the unloading assembly 4; the overturning assembly 23 is used for overturning the plate, so that the next spherical surface processing can be automatically performed after milling is finished, manual repositioning is not needed, convenience and quickness are realized, and the operation time is saved.
Example 2
As shown in fig. 1-10, as a preferred embodiment of the present invention, the circle cutting assembly 3 includes a fixing assembly 31 and a cutting assembly 32; a fixing assembly 31 and a cutting assembly 32 are mounted on top of the base plate 1, the cutting assembly 32 being located in front of the fixing assembly 31.
The fixed assembly 31 comprises a base 311, a rotating motor 312, a turntable 313, a push-pull electromagnet 314, a push block 315 and a push block chute 316; the bottom of the base 311 is fixedly connected with the top of the bottom plate 1, the inner top of the base 311 is fixedly connected with a rotating motor 312, the output end of the rotating motor 312 is fixedly connected with the bottom of a rotary table 313, a plurality of groups of push-pull electromagnets 314 are fixedly connected to the rotary table 313, the output ends of the push-pull electromagnets 314 face outwards, and the output ends of the push-pull electromagnets 314 are respectively fixedly connected with the side walls of a push block 315; the turntable 313 is provided with a plurality of groups of pushing block sliding grooves 316 which are matched with the pushing blocks 315 to limit sliding.
Preferably, the push-pull electromagnets 314 are distributed in four groups uniformly along the circumference of the turntable 313.
The cutting assembly 32 comprises a third sliding table 321, a fourth sliding table 322, a cutter bracket 323 and a cutter 324; the bottom of the third sliding table 321 is fixedly connected with the top of the bottom plate 1, a fourth sliding table 322 is fixedly connected to the movable end of the third sliding table 321, a cutter support 323 is fixedly connected to the movable end of the fourth sliding table 322, and the lower end of the side wall of the cutter support 323 is fixedly connected with the upper end of the side wall of the cutter 324.
Preferably, a polishing support 325 is fixedly connected to the movable end of the fourth sliding table 322, the bottom of the polishing support 325 is fixedly connected to the elastic block 326, and the bottom of the elastic block 326 is fixedly connected to the top of the sand paper 327.
When the clamp works, the clamp bottom plate 221 reversely buckles a workpiece on the push block 315 of the fixing assembly 31 of the round cutting assembly 3, the output end of the push-pull electromagnet 314 stretches, the push block 315 is pushed to slide outwards along the push block sliding chute 316, the outer side wall of the push block 315 is tightly attached to the inner wall of the circular groove of the workpiece, and the workpiece is clamped; then, the third sliding table 321 and the fourth sliding table 322 of the cutting assembly 32 drive the cutter bracket 323 to move, so as to control the cutter 324 to cut the workpiece; simultaneously, the polishing support 325 moves synchronously during cutting, and drives the elastic block 326 and the abrasive paper 327 to move, so that the abrasive paper 327 is pressed on the surface of the workpiece to polish; when the workpiece is processed, the output end of the push-pull electromagnet 314 is contracted, and the workpiece is unloaded through the unloading assembly 4; through the push-pull electromagnet 314 and the push block 315, the workpiece can be rapidly clamped through the groove, manual positioning is not needed, and the processing time is saved; the sand paper 327 can remove burrs and roughen the surface during processing, so that the processing time of the subsequent process is saved.
Example 3
As shown in fig. 1 to 10, as a preferred embodiment of the present invention, the discharging assembly 4 includes a first linear module 41, a supporting frame 42, a second linear module 43, a connecting plate 44, and a fork plate 45; the top of the bottom plate 1 is fixedly connected with two groups of first linear modules 41, the movable ends of the first linear modules 41 are fixedly connected with the bottom of a supporting frame 42, the side wall of the supporting frame 42 is fixedly connected with two groups of second linear modules 43, and the movable ends of the second linear modules 43 are fixedly connected with the left side wall of a connecting plate 44; the right side wall of the connecting plate 44 is fixedly connected with the left side wall of the fork plate 45.
When the invention works, when the bottom surface of a workpiece is processed, the first linear module 41 drives the support frame 42 to move right, the second linear module 43 and the connecting plate 44 are driven to move right, the fork plate 45 is driven to move below the workpiece, then the second linear module 43 drives the connecting plate 44 to move upwards, the fork plate 45 is moved upwards, the edge of the workpiece is supported, the workpiece is separated from the push block 315, then the first linear module 41 drives the support frame 42 to move left, the workpiece is taken out, and then the second linear module 43 drives the connecting plate 44 and the fork plate 45 to descend to a proper height, so that the material is conveniently taken out; the workpiece can be quickly taken down from the processing station by unloading in a mode of lifting the workpiece by the fork plate 45, so that the next group of workpieces can be conveniently processed, and the labor is saved.
Example 4
Referring to fig. 1 to 10 of the specification, a molding method of an intermediate spherical plate molding device includes the following steps:
step one: placing a round plate in a round groove 222 on a clamp bottom plate 221 of a clamp assembly 22 of a slotting assembly 2, stretching the output end of an air cylinder 225 to drive a sliding block 224 to slide inwards along a sliding groove 223, enabling the bottom of the sliding block 224 to press the left side and the right side of the plate, then driving a workbench 213 to move by a first sliding table 211 and a second sliding table 212 of a milling assembly 21, and starting a vertical motor 216 to drive a screw rod 217 to rotate so as to drive a milling cutter sliding block 218 and a milling cutter bracket 219 to move, and enabling an electric milling cutter 2110 to move up and down to start milling;
Step two: when the milling of the plate is completed, the first sliding table 211 and the second sliding table 212 move the workbench 213 to a designated position, the overturning motor 234 of the overturning assembly 23 is started to drive the transmission shaft 233 to rotate, so that the movable lug 231 rotates, the clamp bottom plate 221 reversely buckles the workpiece on the push block 315 of the fixed assembly 31 of the circle cutting assembly 3, the output end of the push-pull electromagnet 314 stretches to push the push block 315 to slide outwards along the push block chute 316, the outer side wall of the push block 315 is clung to the inner wall of the circular groove of the workpiece, and the workpiece is clamped;
Step three: the third sliding table 321 and the fourth sliding table 322 of the cutting assembly 32 drive the cutter bracket 323 to move, so that the cutter 324 is controlled to cut a workpiece; simultaneously, the polishing support 325 moves synchronously during cutting, and drives the elastic block 326 and the abrasive paper 327 to move, so that the abrasive paper 327 is pressed on the surface of the workpiece to polish;
Step four: when the bottom surface of the workpiece is processed, the output end of the push-pull electromagnet 314 is contracted, the first linear module 41 drives the support frame 42 to move right, the second linear module 43 and the connecting plate 44 are driven to move right, the fork plate 45 is moved below the workpiece, then the second linear module 43 drives the connecting plate 44 to move upwards, the fork plate 45 moves upwards to lift the edge of the workpiece, the workpiece is separated from the push block 315, and then the first linear module 41 drives the support frame 42 to move left, so that the workpiece is taken out.
The above embodiments are only for illustrating the technical solution of the present invention, and are not limiting; although the invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims (7)
1. The utility model provides a middle ball panel forming device, includes bottom plate (1), its characterized in that:
the top of the bottom plate (1) is provided with a slotting component (2) for forming a round slot for a workpiece, a round cutting component (3) for processing the cambered surface at the bottom of the workpiece and a discharging component (4);
the circle cutting assembly (3) is positioned in front of the slotting assembly (2), and the discharging assembly (4) is positioned on the left side of the circle cutting assembly (3);
The slotting component (2) comprises a milling component (21), a clamp component (22) and a turnover component (23); the milling component (21) is arranged at the top of the bottom plate (1), the clamp component (22) is arranged at the movable end of the milling component (21), and the overturning component (23) is connected with the milling component (21) and the clamp component (22);
The milling assembly (21) comprises a first sliding table (211), a second sliding table (212), a workbench (213), a vertical supporting plate (214), a linear guide rail assembly (215), a vertical motor (216), a screw rod (217), a milling cutter sliding block (218), a milling cutter bracket (219) and an electric milling cutter (2110); the bottom of the first sliding table (211) is fixedly connected with the top of the bottom plate (1), the bottom of the second sliding table (212) is fixedly connected with the movable end of the first sliding table (211), the bottom of the workbench (213) is fixedly connected with the movable end of the second sliding table (212), and the top of the workbench (213) is provided with a clamp assembly (22) and a turnover assembly (23); the top of the rear end of the first sliding table (211) is fixedly connected with the bottom of the vertical supporting plate (214), the top of the vertical supporting plate (214) is fixedly connected with a vertical motor (216), the upper end of a screw rod (217) is fixedly connected with the output end of the vertical supporting plate (214), and the lower end of the screw rod (217) is rotationally connected with an ear plate on the vertical supporting plate (214); the side wall of the screw rod (217) is in threaded connection with the side wall of the milling cutter slider (218), the vertical support plate (214) is fixedly connected with a linear guide rail assembly (215), and the milling cutter slider (218) is in limit sliding connection with the vertical support plate (214) through the linear guide rail assembly (215); a milling cutter bracket (219) is fixedly connected to the milling cutter slider (218), and an electric milling cutter (2110) is fixedly connected to the front end of the milling cutter bracket (219);
The clamp assembly (22) comprises a clamp bottom plate (221), a round groove (222), a sliding groove (223), a sliding block (224), an air cylinder (225) and a dust baffle (226); round grooves (222) matched with the shape of a workpiece are formed in the top of the clamp bottom plate (221), sliding grooves (223) are formed in the left side wall and the right side wall of the clamp bottom plate (221), air cylinders (225) are fixedly connected to the left side wall and the right side wall of the clamp bottom plate (221), and output ends of the air cylinders (225) are fixedly connected with the side walls of the sliding blocks (224) respectively; the side walls of the slide blocks (224) are all in limit sliding connection with the inner wall of the slide groove (223) on the same side; the clamp bottom plate (221) is connected with the overturning assembly (23); the left side wall and the right side wall of the workbench (213) are respectively and fixedly connected with a dust baffle (226), and the dust baffle (226) is positioned above the air cylinder (225);
The overturning assembly (23) comprises a movable lug plate (231), a fixed lug plate (232), a transmission shaft (233) and an overturning motor (234); two groups of fixed lug plates (232) are fixedly connected to the front side wall of the workbench (213), and movable lug plates (231) are fixedly connected to the front side wall of the clamp bottom plate (221); the top of the workbench (213) is fixedly connected with a turnover motor (234), and the output end of the turnover motor (234) is fixedly connected with one end of a transmission shaft (233); the transmission shaft (233) is rotationally connected with the two groups of fixed ear plates (232), and the transmission shaft (233) is fixedly connected with the movable ear plates (231);
The overturning assembly (23) drives the clamp bottom plate (221) to overturn and reversely buckle the plate on the round cutting assembly (3), and the round cutting assembly (3) is used for fixing the plate.
2. The intermediate spherical panel forming apparatus according to claim 1, wherein the circle cutting assembly (3) comprises a fixing assembly (31) and a cutting assembly (32); the fixing component (31) and the cutting component (32) are arranged on the top of the base plate (1), and the cutting component (32) is positioned in front of the fixing component (31).
3. The middle ball panel forming device according to claim 2, wherein the fixed assembly (31) comprises a base (311), a rotating motor (312), a turntable (313), a push-pull electromagnet (314), a push block (315) and a push block chute (316); the bottom of the base (311) is fixedly connected with the top of the bottom plate (1), the inner top of the base (311) is fixedly connected with a rotating motor (312), the output end of the rotating motor (312) is fixedly connected with the bottom of the rotary table (313), a plurality of groups of push-pull electromagnets (314) are fixedly connected to the rotary table (313), the output ends of the push-pull electromagnets (314) face outwards, and the output ends of the push-pull electromagnets (314) are respectively fixedly connected with the side wall of the push block (315); a plurality of groups of pushing block sliding grooves (316) which are matched with the pushing blocks (315) to limit and slide are formed in the turntable (313).
4. A middle ball panel forming device according to claim 3, wherein the cutting assembly (32) comprises a third slide (321), a fourth slide (322), a cutter holder (323) and a cutter (324); the bottom of third slip table (321) and the top fixed connection of bottom plate (1), fixedly connected with fourth slip table (322) on the movable end of third slip table (321), fixedly connected with cutter support (323) on the movable end of fourth slip table (322), the lateral wall lower extreme and the lateral wall upper end fixed connection of cutter (324) of cutter support (323).
5. The middle ball panel forming device according to claim 4, wherein a polishing support (325) is fixedly connected to the movable end of the fourth sliding table (322), the bottom of the polishing support (325) is fixedly connected to an elastic block (326), and the bottom of the elastic block (326) is fixedly connected to the top of sand paper (327).
6. The middle ball panel forming device according to claim 5, wherein the discharge assembly (4) comprises a first linear module (41), a support frame (42), a second linear module (43), a connecting plate (44) and a fork plate (45); the top of the bottom plate (1) is fixedly connected with two groups of first linear modules (41), the movable ends of the first linear modules (41) are fixedly connected with the bottom of the supporting frame (42), the side wall of the supporting frame (42) is fixedly connected with two groups of second linear modules (43), and the movable ends of the second linear modules (43) are fixedly connected with the left side wall of the connecting plate (44); the right side wall of the connecting plate (44) is fixedly connected with the left side wall of the fork plate (45).
7. A method for forming a middle ball panel using the middle ball panel forming apparatus according to claim 6, comprising the steps of:
Step one: placing a round plate in a round groove (222) on a clamp bottom plate (221) of a clamp assembly (22) of a slotting assembly (2), stretching the output end of an air cylinder (225), driving a sliding block (224) to slide inwards along a sliding groove (223), enabling the bottom of the sliding block (224) to press the left side and the right side of the plate, then driving a workbench (213) to move by a first sliding table (211) and a second sliding table (212) of a milling assembly (21), and starting a vertical motor (216) to drive a screw rod (217) to rotate, so as to drive a milling cutter sliding block (218) and a milling cutter bracket (219) to move, and enabling an electric milling cutter (2110) to move up and down to start milling;
Step two: when the milling of the plate is completed, the first sliding table (211) and the second sliding table (212) move the workbench (213) to a designated position, a turnover motor (234) of the turnover assembly (23) is started to drive a transmission shaft (233) to rotate, so that the movable lug plate (231) rotates, the clamp bottom plate (221) reversely buckles a workpiece on a push block (315) of a fixed assembly (31) of the round-cut assembly (3), the output end of the push-pull electromagnet (314) stretches to push the push block (315) to slide outwards along a push block sliding groove (316), the outer side wall of the push block (315) is tightly attached to the inner wall of a circular groove of the workpiece, and the workpiece is clamped;
Step three: the third sliding table (321) and the fourth sliding table (322) of the cutting assembly (32) drive the cutter bracket (323) to move, so that the cutter (324) is controlled to cut a workpiece; simultaneously, the polishing support (325) synchronously moves during cutting, and drives the elastic block (326) and the abrasive paper (327) to move, so that the abrasive paper (327) is pressed on the surface of the workpiece to polish;
Step four: when the bottom surface of the workpiece is machined, the output end of the push-pull electromagnet (314) is contracted, the first linear module (41) drives the supporting frame (42) to move right, the second linear module (43) and the connecting plate (44) are driven to move right, the fork plate (45) is enabled to move to the lower side of the workpiece, then the second linear module (43) drives the connecting plate (44) to move upwards, the fork plate (45) moves upwards to lift the edge of the workpiece, the workpiece is enabled to be separated from the pushing block (315), and then the first linear module (41) drives the supporting frame (42) to move left, and the workpiece is taken out.
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| CN202410705901.4A CN118268634B (en) | 2024-06-03 | 2024-06-03 | Middle ball panel forming device and forming method thereof |
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| CN202410705901.4A CN118268634B (en) | 2024-06-03 | 2024-06-03 | Middle ball panel forming device and forming method thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN117428236A (en) * | 2023-12-07 | 2024-01-23 | 大连裕隆机械制造有限公司 | Milling device for square hole port of retainer |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| DE3375090D1 (en) * | 1983-11-15 | 1988-02-11 | Gfm Fertigungstechnik | Milling machine for machining crankshafts or the like |
| US5882156A (en) * | 1997-06-18 | 1999-03-16 | Hetzler; David | Method and apparatus for milling a segment of a spherical surface |
| FR2861326B3 (en) * | 2003-10-24 | 2006-02-03 | Dufieux Ind | METHOD AND DEVICE FOR MACHINING PANELS |
| CN109909527B (en) * | 2019-04-03 | 2020-04-14 | 马鞍山市恒强合金科技有限公司 | Multi-shaft multi-position milling machine and working mode thereof |
| JP2023018623A (en) * | 2021-07-27 | 2023-02-08 | 惠亞工程股▲ふん▼有限公司 | Processing machine |
| CN217702306U (en) * | 2022-06-16 | 2022-11-01 | 浩通机械(德州)有限公司 | Insert bearing seat processing assembly line |
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| CN117428236A (en) * | 2023-12-07 | 2024-01-23 | 大连裕隆机械制造有限公司 | Milling device for square hole port of retainer |
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