CN109015944B - Full-automatic wainscot hot press of environmental protection - Google Patents
Full-automatic wainscot hot press of environmental protection Download PDFInfo
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- CN109015944B CN109015944B CN201810838777.3A CN201810838777A CN109015944B CN 109015944 B CN109015944 B CN 109015944B CN 201810838777 A CN201810838777 A CN 201810838777A CN 109015944 B CN109015944 B CN 109015944B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27D—WORKING VENEER OR PLYWOOD
- B27D1/00—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring
- B27D1/04—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring to produce plywood or articles made therefrom; Plywood sheets
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27D—WORKING VENEER OR PLYWOOD
- B27D3/00—Veneer presses; Press plates; Plywood presses
- B27D3/02—Veneer presses; Press plates; Plywood presses with a plurality of press plates, i.e. multi- platen hot presses
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27D—WORKING VENEER OR PLYWOOD
- B27D1/00—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring
- B27D1/04—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring to produce plywood or articles made therefrom; Plywood sheets
- B27D1/08—Manufacture of shaped articles; Presses specially designed therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27D—WORKING VENEER OR PLYWOOD
- B27D1/00—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring
- B27D1/04—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring to produce plywood or articles made therefrom; Plywood sheets
- B27D1/08—Manufacture of shaped articles; Presses specially designed therefor
- B27D1/083—Presses specially designed for making the manufacture of shaped plywood articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27G—ACCESSORY MACHINES OR APPARATUS FOR WORKING WOOD OR SIMILAR MATERIALS; TOOLS FOR WORKING WOOD OR SIMILAR MATERIALS; SAFETY DEVICES FOR WOOD WORKING MACHINES OR TOOLS
- B27G11/00—Applying adhesives or glue to surfaces of wood to be joined
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Wood Science & Technology (AREA)
- Forests & Forestry (AREA)
- Manufacturing & Machinery (AREA)
- Veneer Processing And Manufacture Of Plywood (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention provides an environment-friendly full-automatic veneering hot press, which breaks through the structural form of the traditional veneering hot press, and in the actual working process, under the control of a master controller, a veneering part carries out veneering operation on a template blank, then a cutting part cuts a continuous veneering template into veneering template blocks, and a conveying part conveys the veneering template blocks to a hot pressing part for hot pressing and forming. Compared with the prior art, the environment-friendly full-automatic veneering hot press can be used for continuously and smoothly performing multilayer veneering and hot press molding on a die plate blank, is high in efficiency and strong in practicability, and a finished veneered plywood is higher in strength.
Description
The patent application of the invention is a divisional application of a Chinese patent application No. 201810775269.5, the application No. of the original application is 201810775269.5, the application date is 2018, 07, 16 and the name of the invention is a nitrogen energy storage multilayer veneering hot press.
Technical Field
The invention relates to the field of plywood processing machinery, in particular to an environment-friendly full-automatic veneering hot press.
Background
Most plywood production processes need veneering, the structure of a veneering hot press is known, and for example, Chinese utility model patent CN201720666563.3 discloses a plywood veneering hot press, which comprises a veneering hot press main body, an oil cylinder and a heat insulation plate arranged between the veneering hot press main body and the oil cylinder; the heat insulation plate comprises a rectangular heat insulation plate main body arranged between a veneering hot press and an oil cylinder, a plurality of main circulation through holes arranged in parallel along the heat insulation plate main body and communication through holes for communicating the adjacent main circulation through holes are formed in the heat insulation plate main body, the heat insulation plate main body is provided with a first side surface, a second side surface, a third side surface and a fourth side surface which are adjacent in sequence, each main circulation through hole is perpendicular to the first side surface and the third side surface, each communication through hole comprises a first communication through hole positioned on the first side surface and a second communication through hole positioned on the third side surface, and each first communication through hole and each second communication through hole are staggered in sequence; the first side surface is provided with a plurality of first through holes which are communicated with the first through holes in a one-to-one correspondence mode, and the first through holes are provided with detachable first sealing baffle plates in a matching mode; and a plurality of second through holes communicated with the second communication through holes in a one-to-one correspondence manner are formed in the third side surface, and the second through holes are provided with detachable second sealing baffles. The first through hole is in positive correspondence with two adjacent main circulation through holes, and the second through hole is in positive correspondence with two adjacent main circulation through holes.
The utility model discloses a can effectively insulate against heat the hydro-cylinder, hydro-cylinder long service life is convenient for maintain moreover, and the flexible operation is convenient. But this utility model is similar with the approximate structure of other wainscot hot presses in the market, all has in the actual work process and can not carry out efficient multilayer wainscot, the poor defect of continuity, and the practicality remains to improve.
Accordingly, the present inventors have made extensive studies to solve the above problems and have made the present invention.
Disclosure of Invention
The invention aims to provide the environment-friendly full-automatic veneering hot press which can continuously and smoothly carry out multilayer veneering and hot press molding on a die plate blank, has high efficiency and strong practicability and is higher in finished veneering plywood strength.
In order to achieve the purpose, the invention adopts the following technical scheme:
an environment-friendly full-automatic veneering hot press comprises a hot pressing part, a veneering part, a cutting part and a master controller, wherein a surface layer is adhered on a template blank to form a continuous veneering template;
the veneering part comprises a first conveying belt positioned below, a conveying rotating wheel positioned above the first conveying belt and rotating synchronously with the first conveying belt, a rotating wheel driving motor for driving the conveying rotating wheel to rotate, a mesh cloth covering device for covering a mesh cloth layer on the upper surface of a template blank on the first conveying belt, a first supply wheel matched with the conveying rotating wheel to supply a first surface layer, a second supply wheel matched with the conveying rotating wheel to supply a second surface layer, a first glue brushing device for brushing glue on the first surface layer, a second glue brushing device for brushing glue on the second surface layer and a pressing device for pressing the mesh cloth layer, the first surface layer, the second surface layer and the template blank together; the first conveying belt comprises a first upstream conveying wheel at the upstream, a first downstream conveying wheel at the downstream and a first conveying motor for driving the first upstream conveying wheel or the first downstream conveying wheel to rotate; the axes of the conveying rotating wheel, the first upstream conveying wheel and the first downstream conveying wheel are parallel; the conveyor rotor having a downstream side facing in a downstream direction of the first conveyor belt and an upstream side facing in an opposite direction; the mesh covering device is positioned on the upstream side of the conveying rotating wheel and above the first conveying belt; the mesh cloth covering device comprises a mesh cloth supply wheel and a flattening device, wherein the mesh cloth supply wheel is positioned above the mesh cloth supply wheel, and the flattening device is positioned below the mesh cloth supply wheel and flattens the mesh cloth layer on the upper surface of the template blank; the mesh layer is provided with meshes for glue to permeate;
the flattening device comprises a flattening wheel parallel to the mesh cloth supply wheel and a first pressure driving device for driving the flattening wheel to downwards abut against the mesh cloth layer; the first pressure driving device comprises a first bearing frame for bearing the flattening wheel, a first bearing fixing plate horizontally arranged above the first bearing frame, two first guide rods connected above the first bearing frame and sliding upwards to penetrate through the first bearing fixing plate, and a first pressure spring sleeved outside the first guide rods and stretched between the first bearing fixing plate and the first bearing frame; the first bearing fixing plate is provided with a first sliding hole for the first guide rod to slide and penetrate through; the two first guide rods correspond to the two ends of the flattening wheel; the flattening wheel and the mesh cloth supply wheel are both parallel to the axis of the conveying rotating wheel;
the first surface layer is provided with a first glue brushing surface and a first back surface, and the second surface layer is provided with a second glue brushing surface and a second back surface; the first supply wheel is positioned at the upstream side of the conveying rotating wheel, a first surface layer released by the first supply wheel bypasses the upstream side of the conveying rotating wheel and is bonded with the upper surfaces of the template blank and the mesh fabric layer on the first conveying belt, and the first glue brushing surface is outwards brushed by the first glue brushing device; the second supply wheel is positioned at the downstream side of the conveying rotating wheel, a second surface layer released by the second supply wheel bypasses the upstream side of the conveying rotating wheel and is bonded with a first back surface of the first surface layer facing upwards, the second glue brushing surface is outwards used for brushing glue by the second glue brushing device, and the second surface layer is positioned between the first surface layer and the conveying rotating wheel; the first glue brushing device is positioned on the upstream side of the conveying rotating wheel, and the second glue brushing device is positioned on the downstream side of the conveying rotating wheel; the first supply wheel and the second supply wheel are both parallel to the axis of the conveying rotating wheel; the screen cloth covering device is positioned below the first glue brushing device;
the first glue brushing device comprises a first glue brushing roller for brushing glue on the first glue brushing surface, a first glue supply groove for supplying glue to the first glue brushing roller, and a first glue dipping roller which is contacted with the first glue brushing roller and is dipped into glue in the first glue supply groove; the first rubber dipping roller and the first rubber brushing roller are both parallel to the axis of the conveying rotating wheel; the second glue brushing device comprises a second glue brushing roller for brushing glue on the second glue brushing surface, a second glue supply groove for supplying glue to the second glue brushing roller, and a second glue dipping roller which is contacted with the second glue brushing roller and is dipped into glue in the second glue supply groove; the second rubber dipping roller and the second rubber brushing roller are both parallel to the axis of the conveying rotating wheel;
the pressing device comprises a pressing roller positioned right above the first downstream conveying wheel and a second pressure driving device for driving the pressing roller to downwards abut against the second surface layer; the second pressure driving device comprises a second bearing frame for bearing the press-fit roller, a second bearing fixing plate horizontally arranged above the second bearing frame, two second guide rods connected above the second bearing frame and sliding upwards to penetrate through the second bearing fixing plate, and a second pressure spring sleeved outside the second guide rods and stretched between the second bearing fixing plate and the second bearing frame; the second bearing fixing plate is provided with a second sliding hole for the second guide rod to slide and penetrate through; the two second guide rods correspond to the two ends of the pressing roller;
the cutting part comprises a cutting platform arranged at the downstream of the first conveying belt, a cutting knife arranged above the cutting platform, and a cutting lifting device for driving the cutting knife to lift;
the conveying part comprises a second conveying belt positioned at the downstream of the cutting platform, a row conveying belt positioned at the downstream of the second conveying belt, a row running motor for driving the row conveying belt, a row bearing frame for bearing the row conveying belt, a row supporting frame for supporting the row conveying belt, and a swing driving device for swinging and driving the row bearing frame; the rowed conveyer belt is provided with an input end corresponding to the second conveyer belt and an output end corresponding to the first shaping plate; the Row line supporting frame is supported at the input end, and the input end is connected with the upper end of the Row line supporting frame through a first rotating shaft, so that the Row line conveying belt can be turned over up and down; the swing driving device is a first fluid pressure cylinder supported below the arraying bearing frame, and the arraying bearing frame and the upper end of the swing driving device are connected together through a second rotating shaft parallel to the first rotating shaft.
The hot pressing part comprises a lower hot pressing plate positioned below, an upper hot pressing plate positioned right above the lower hot pressing plate, a shaping device for shaping the veneering template block, and a hot pressing lifting driving device for driving the upper hot pressing plate to lift; the lower hot pressing plate is provided with a first vertical side face, a second vertical side face, a third vertical side face and a fourth vertical side face which are adjacent in sequence; the shaping device comprises a first shaping monomer correspondingly connected with the first vertical side surface, a second shaping monomer correspondingly connected with the second vertical side surface, a third shaping monomer correspondingly connected with the third vertical side surface, and a fourth shaping monomer correspondingly connected with the fourth vertical side surface; the first shaping unit comprises a first shaping plate pivoted with the first vertical side surface to turn up and down, a first horizontal supporting plate positioned below the first shaping plate and connected with the first vertical side surface, and a first telescopic supporting rod connected between the first shaping plate and the first horizontal supporting plate; the lower end of the first shaping plate is pivoted with the first vertical side face through a first overturning rotating shaft, the upper end of the first telescopic supporting rod is pivoted with the lower surface of the first shaping plate through a first upper end rotating shaft, the lower end of the first telescopic supporting rod is pivoted with the upper surface of the first horizontal supporting plate through a first lower end rotating shaft, and the first overturning rotating shaft, the first upper end rotating shaft and the first lower end rotating shaft are parallel; the second shaping unit comprises a second shaping plate pivoted with the second vertical side surface to turn up and down, a second horizontal support plate positioned below the second shaping plate and connected with the second vertical side surface, and a second telescopic support rod connected between the second shaping plate and the second horizontal support plate; the lower end of the second shaping plate is pivoted with the second vertical side face through a second overturning rotating shaft, the upper end of the second telescopic supporting rod is pivoted with the lower surface of the second shaping plate through a second upper end rotating shaft, the lower end of the second telescopic supporting rod is pivoted with the upper surface of the second horizontal supporting plate through a second lower end rotating shaft, and the second overturning rotating shaft, the second upper end rotating shaft and the second lower end rotating shaft are parallel; the third shaping unit comprises a third shaping plate pivoted with the third vertical side surface to turn up and down, a third horizontal support plate positioned below the third shaping plate and connected with the third vertical side surface, and a third telescopic support rod connected between the third shaping plate and the third horizontal support plate; the lower end of the third shaping plate is pivoted with the third vertical side face through a third overturning rotating shaft, the upper end of a third telescopic supporting rod is pivoted with the lower surface of the third shaping plate through a third upper end rotating shaft, the lower end of the third telescopic supporting rod is pivoted with the upper surface of a third horizontal supporting plate through a third lower end rotating shaft, and the third overturning rotating shaft, the third upper end rotating shaft and the third lower end rotating shaft are parallel; the fourth shaping unit comprises a fourth shaping plate pivoted with the fourth vertical side surface to turn up and down, a fourth horizontal support plate positioned below the fourth shaping plate and connected with the fourth vertical side surface, and a fourth telescopic support rod connected between the fourth shaping plate and the fourth horizontal support plate; the lower end of the fourth shaping plate is pivoted with the fourth vertical side face through a fourth turning rotating shaft, the upper end of a fourth telescopic supporting rod is pivoted with the lower surface of the fourth shaping plate through a fourth upper end rotating shaft, the lower end of the fourth telescopic supporting rod is pivoted with the upper surface of a fourth horizontal supporting plate through a fourth lower end rotating shaft, and the fourth turning rotating shaft, the fourth upper end rotating shaft and the fourth lower end rotating shaft are parallel; the hot-pressing lifting driving device comprises an air cylinder and a nitrogen compression tank for stamping the air cylinder.
The first bearing frame comprises two first end bearing rods which are pivoted with two ends of the flattening wheel, and a first middle connecting rod which is connected between the upper ends of the two first end bearing rods; the lower end of the first guide rod is connected with the first middle connecting rod; the second bearing frame comprises two second end bearing rods which are pivoted with the two ends of the laminating roller, and a second middle connecting rod which is connected between the upper ends of the two second end bearing rods; the lower end of the second guide rod is connected with the second middle connecting rod.
The upper surface of the cutting platform is provided with an upstream guide plate extending towards the upstream and a downstream guide plate extending towards the downstream; the upstream guide plate is gradually inclined downwards towards the upstream direction, and the lower end of the upstream guide plate is lower than the height of the upper surface of the first conveying belt; the downstream guide plate is arranged to be gradually inclined downwards towards the downstream direction, and the lower end of the downstream guide plate is higher than the height of the upper surface of the second conveying belt.
First dip in the gluey roller through first dip in gluey pivot with the lateral wall pin joint in first confession gluey groove is in the same place, the second dip in gluey roller through the second dip in gluey pivot with the lateral wall pin joint in second confession gluey groove is in the same place.
The first glue supply groove is connected with the two upstream main supporting columns, and the second glue supply groove is connected with the two downstream main supporting columns.
After the technical scheme is adopted, the environment-friendly full-automatic veneering hot press breaks through the structural form of the traditional veneering hot press, in the actual working process, the veneering part carries out veneering operation on the veneering plate blank under the control of the master controller, then the cutting part cuts the continuous veneering template into veneering template blocks, and the conveying part conveys the veneering template blocks to the hot pressing part for hot pressing and forming. Specifically, a first conveying belt conveys the template blanks one by one downstream, a mesh fabric layer corresponds to the upper surface of the template blank, a first surface layer and a second surface layer correspond to the upper surface of the mesh fabric layer, a flattening wheel of a flattening device is downwards abutted under the action of the elasticity of a first pressure spring to flatten the mesh fabric layer on the upper surface of the template blank (the flattening force can be kept by utilizing the elasticity of the first pressure spring to adapt to the thickness change of the template blanks and the mesh fabric layer, the first guide rod plays a role in guiding the lifting of the flattening wheel), a wheel driving motor drives a conveying wheel to synchronously rotate, the conveying wheel drives the first surface layer and the second surface layer to synchronously convey with the template blanks forwards, meanwhile, the first supply wheel is pulled to release the first surface layer, the second supply wheel is pulled to release the second surface layer, and meanwhile, a first rubber brush roller in contact with the first surface layer automatically rotates under the friction force of the first surface layer, the first glue brushing roller drives the first glue dipping roller which is in parallel contact with the first glue brushing roller to rotate and simultaneously dip glue in the first glue supplying groove, so that the first glue brushing roller can continuously brush glue on the first glue brushing surface of the first surface layer facing outwards, the second glue brushing roller which is in contact with the second surface layer automatically rotates under the friction force of the second surface layer, the second glue brushing roller drives the second glue dipping roller which is in parallel contact with the second glue brushing roller to rotate and simultaneously dip glue in the second glue supplying groove, and the second glue brushing roller can continuously brush glue on the second glue brushing surface of the second surface layer facing outwards; when the first surface layer, the second surface layer and the mesh fabric layer are all positioned below the conveying rotating wheel, the second glue brushing surface of the second surface layer faces downwards and is correspondingly contacted with the first back surface of the first surface layer, the first glue brushing surface of the first surface layer faces downwards and is contacted with the upper surface of the mesh fabric layer, and glue on the first glue brushing surface can penetrate through meshes of the mesh fabric layer and is contacted with the template blank; after the mesh fabric layer, the first surface layer, the second surface layer and the template blank reach the pressing device, a pressing roller of the pressing device is downwards propped against the mesh fabric layer, the first surface layer, the second surface layer and the template blank to generate continuous pressure under the elastic action of a second pressure spring (the pressing roller can adapt to the thickness change of the mesh fabric layer, the first surface layer, the second surface layer and the template blank to always keep pressing force by utilizing the elastic action of the second pressure spring, and a second guide rod plays a role in guiding the lifting of the pressing roller), and the pressing roller is matched with a first downstream conveying wheel right below to press and bond the mesh fabric layer, the first surface layer, the second surface layer and the template blank together through glue to form a continuous veneering template; when the continuous veneering template is continuously conveyed forwards to the cutting part, the cutting lifting device drives the cutting knife to descend, and the continuous veneering template is cut between corresponding adjacent template blanks, so that each template blank is a veneering template block with a fixed length and provided with a mesh fabric layer, a first surface layer and a second surface layer; then the veneering template blocks are continuously conveyed to the downstream one by a second conveying belt, when the veneering template blocks reach the rowed conveying belt, the rowed conveying belt is driven by a rowed running motor to drive the rowed conveying belt to drive the veneering template blocks to generate a certain speed, meanwhile, under the swing drive of a swing drive device, the rowed bearing frame drives the rowed conveying belt to swing up and down by virtue of a first rotating shaft, the veneering template blocks fall onto a lower hot pressing plate by virtue of inertia to be rowed, an interlayer is arranged between adjacent groups of the veneering template blocks, each group of the veneering template blocks comprises a plurality of layers of the veneering template blocks, the interlayer can separate the adjacent veneering template blocks, a plurality of groups of the veneering template blocks can be hot-pressed and formed at the same time, and each veneering template block which is hot-pressed and formed at; after a sufficient number of veneering template blocks are arranged on the lower hot pressing plate in a row, the first telescopic supporting rod drives the first shaping plate to turn over on the first turning rotating shaft line, the second telescopic supporting rod drives the second shaping plate to turn over on the second turning rotating shaft line, the third telescopic supporting rod drives the third shaping plate to turn over on the third turning rotating shaft line, the fourth telescopic supporting rod drives the fourth shaping plate to turn over on the fourth turning rotating shaft line, each side edge of each veneering template block in the row is extruded and shaped, the rows of each veneering template block in the row are orderly arranged, then a nitrogen compression tank of the hot pressing lifting driving device provides air pressure for the air cylinder, the air cylinder drives the upper hot pressing plate to move downwards, and the upper hot pressing plate is matched with the lower hot pressing plate to carry out hot pressing on each veneering template block to form the veneering plywood. The tennis layer can lead first surface course and second surface course, makes first surface course and second surface course take the same place and pastes on the template base, when guaranteeing that glue infiltration can be in the same place first surface course, second surface course, tennis layer and template base bonding, still can regard as the strengthening rib of finished product wainscot plywood, makes the difficult fracture damage of wainscot plywood. And the cylinder is punched by the nitrogen compression tank, so that the gas property is stable and the environment is protected. Compared with the prior art, the environment-friendly full-automatic veneering hot press can be used for continuously and smoothly performing multilayer veneering and hot press molding on a die plate blank, is high in efficiency and strong in practicability, and a finished veneered plywood is higher in strength.
Drawings
FIG. 1 is a first partial schematic of the present invention;
fig. 2 is a second partial structural diagram of the present invention.
In the figure:
11-lower hot pressing plate 12-upper hot pressing plate 1311-first shaping plate 1312-first horizontal supporting plate 1313-first telescopic supporting rod 1314-first turning rotating shaft 1315-first upper end rotating shaft 1316-first lower end rotating shaft 1317-first heating plate 1321-third shaping plate 1322-third horizontal supporting plate 1323-third telescopic supporting rod 1324-third turning rotating shaft 1325-third upper end rotating shaft 1326-third lower end rotating shaft 1327-third heating plate 14-hot pressing lifting driving device
21-the first conveyor belt 211-the first upstream conveyor wheel 212-the first downstream conveyor wheel 22-the conveyor rotating wheel 231-the screen cloth supply wheel 2321-the flattening wheel 23221-the first bearing frame 23222-the first bearing fixing plate 23223-the first guide bar 23224-the first compression spring 24-the first supply wheel 25-the second supply wheel 261-the first brushing roller 262-the first glue supply groove 263-the first dipping rubber roller 271-the second brushing rubber roller 272-the second glue supply groove 273-the second dipping rubber roller 281-the pressing roller 2821-the second bearing frame 2822-the second bearing fixing plate 2823-the second guide bar 2824-the second compression spring
31-cutting platform 311-upstream guide plate 312-downstream guide plate 32-cutting knife 33-cutting lifting device
41-second conveyor belt 411-second upstream conveyor wheel 412-second downstream conveyor wheel 42-alignment conveyor belt 43-alignment carrier 44-alignment support 45-oscillating drive 46-first spindle 47-second spindle
51-an upstream main support column 52-a downstream main support column 53-a longitudinal beam 54-a first support frame 55-a second support frame 56-a third support frame 57-a fourth support frame 58-a fifth support frame 581-a first flattening support rod 582-a second flattening support rod 583-a flattening connecting rod 584-a flattening vertical rod 591-a first glue bracket 5911-a first horizontal support rod 59111-a first strip-shaped hole 59112-a first slide block 59113-a third pressure spring 5912-a first inclined support rod 501-a second glue bracket 5011-a second horizontal support rod 50111-a second strip-shaped hole 50112-a second slide block 50113-a fourth pressure spring 5012-a second inclined support rod 500-an eighth support frame 5001-a third horizontal support rod 5002-a third inclined support rod.
6-template blank 7-mesh fabric layer 8-first surface layer 9-second surface layer.
Detailed Description
In order to further explain the technical solution of the present invention, the following detailed description is given by way of specific examples.
The invention relates to an environment-friendly full-automatic veneering hot press, which comprises a hot pressing part, a surface layer, a cutting part and a conveying part, wherein the surface layer is adhered on a template blank 6 to form a continuous veneering template; preferably, the present invention further comprises a frame supporting the facing portion and the cutting portion; preferably, the present invention further comprises a total controller controlling the hot pressing part, the facing part, the cutting part and the conveying part;
preferably, the hot-pressing part comprises a lower hot-pressing plate 11 positioned at the lower part, an upper hot-pressing plate 12 positioned right above the lower hot-pressing plate 11, a shaping device for shaping the veneering template block, and a hot-pressing lifting driving device 14 for driving the upper hot-pressing plate 12 to lift; the lower hot press plate 11 is provided with a first vertical side surface, a second vertical side surface, a third vertical side surface and a fourth vertical side surface which are adjacent in sequence; the shaping device comprises a first shaping monomer correspondingly connected with the first vertical side surface, a second shaping monomer correspondingly connected with the second vertical side surface, a third shaping monomer correspondingly connected with the third vertical side surface, and a fourth shaping monomer correspondingly connected with the fourth vertical side surface; the first shaping unit comprises a first shaping plate 1311 pivoted with the first vertical side surface to turn up and down, a first horizontal support plate 1312 arranged below the first shaping plate 1311 and connected with the first vertical side surface, and a first telescopic support rod 1313 connected between the first shaping plate 1311 and the first horizontal support plate 1312; the lower end of the first shaping plate 1311 is pivoted to the first vertical side through a first turning rotating shaft 1314, the upper end of the first telescopic supporting rod 1313 is pivoted to the lower surface of the first shaping plate 1311 through a first upper rotating shaft 1315, the lower end of the first telescopic supporting rod 1313 is pivoted to the upper surface of the first horizontal supporting plate 1312 through a first lower rotating shaft 1316, and the first turning rotating shaft 1314, the first upper rotating shaft 1315 and the first lower rotating shaft 1316 are parallel; the second shaping unit comprises a second shaping plate pivoted with the second vertical side surface to turn up and down, a second horizontal support plate positioned below the second shaping plate and connected with the second vertical side surface, and a second telescopic support rod connected between the second shaping plate and the second horizontal support plate; the lower end of the second shaping plate is pivoted with the second vertical side face through a second overturning rotating shaft, the upper end of a second telescopic supporting rod is pivoted with the lower surface of the second shaping plate through a second upper end rotating shaft, the lower end of the second telescopic supporting rod is pivoted with the upper surface of a second horizontal supporting plate through a second lower end rotating shaft, and the second overturning rotating shaft, the second upper end rotating shaft and the second lower end rotating shaft are parallel; the third shaping unit comprises a third shaping plate 1321 pivoted with the third vertical side surface to turn up and down, a third horizontal support plate 1322 positioned below the third shaping plate 1321 and connected with the third vertical side surface, and a third telescopic support rod 1323 connected between the third shaping plate 1321 and the third horizontal support plate 1322; the lower end of the third shaping plate 1321 is pivoted to the third vertical side by a third turning rotating shaft 1324, the upper end of a third telescopic supporting rod 1323 is pivoted to the lower surface of the third shaping plate 1321 by a third upper end rotating shaft 1325, the lower end of the third telescopic supporting rod 1323 is pivoted to the upper surface of the third horizontal supporting plate 1322 by a third lower end rotating shaft 1326, and the third turning rotating shaft 1324, the third upper end rotating shaft 1325 and the third lower end rotating shaft 1326 are parallel; the fourth shaping unit comprises a fourth shaping plate pivoted with the fourth vertical side surface to turn up and down, a fourth horizontal support plate positioned below the fourth shaping plate and connected with the fourth vertical side surface, and a fourth telescopic support rod connected between the fourth shaping plate and the fourth horizontal support plate; the lower end of the fourth shaping plate is pivoted with the fourth vertical side face through a fourth overturning rotating shaft, the upper end of a fourth telescopic supporting rod is pivoted with the lower surface of the fourth shaping plate through a fourth upper end rotating shaft, the lower end of the fourth telescopic supporting rod is pivoted with the upper surface of a fourth horizontal supporting plate through a fourth lower end rotating shaft, and the fourth overturning rotating shaft, the fourth upper end rotating shaft and the fourth lower end rotating shaft are parallel; the hot-pressing lifting driving device 14 comprises an air cylinder and a nitrogen compression tank for stamping the air cylinder;
preferably, the veneering part comprises a first conveyer belt 21 positioned below, a conveyer wheel 22 positioned above the first conveyer belt 21 and rotating synchronously with the first conveyer belt 21, a mesh cloth covering device for covering the mesh cloth layer 7 on the upper surface of the template blank 6 on the first conveyer belt 21, a first supply wheel 24 for supplying the first surface layer 8 in cooperation with the conveyer wheel 22, a second supply wheel 25 for supplying the second surface layer 9 in cooperation with the conveyer wheel 22, a first glue brushing device for brushing glue on the first surface layer 8, a second glue brushing device for brushing glue on the second surface layer 9, and a pressing device for pressing the mesh cloth layer 7, the first surface layer 8, the second surface layer 9 and the template blank 6 together; preferably, the facing portion further comprises a wheel drive motor for driving the transport wheel 22 in rotation; the first conveyor belt 21 includes a first upstream conveyor wheel 211 at the upstream, a first downstream conveyor wheel 212 at the downstream, and a first conveyor motor that drives the first upstream conveyor wheel 211 or the first downstream conveyor wheel 212 to rotate; the axes of the transport wheel 22, the first upstream transport wheel 211 and the first downstream transport wheel 212 are parallel; the conveying wheel 22 has a downstream side facing in the downstream direction of the first conveyor belt 21, and an upstream side facing in the opposite direction; the mesh covering device is positioned at the upstream side of the conveying rotating wheel 22 and above the first conveying belt 21; the mesh cloth covering device comprises a mesh cloth supply wheel 231 which is positioned above the mesh cloth layer 7 and a flattening device which is positioned below the mesh cloth supply wheel 231 and flattens the mesh cloth layer 7 on the upper surface of the template blank 6; the mesh layer 7 is provided with meshes for glue to permeate;
preferably, the flattening device comprises a flattening wheel 2321 parallel to the web supply wheel 231, and a first pressure driving device driving the flattening wheel 2321 downwardly against the web layer 7; the first pressure driving device comprises a first bearing frame 23221 bearing the flattening wheel 2321, a first bearing fixing plate 23222 horizontally arranged above the first bearing frame 23221, two first guide rods 23223 connected above the first bearing frame 23221 and sliding upwards to penetrate through the first bearing fixing plate 23222, and a first pressure spring 23224 sleeved outside the first guide rods 23223 and stretched between the first bearing fixing plate 23222 and the first bearing frame 23221; the first bearing fixing plate 23222 is formed with a first sliding hole for the first guide bar 23223 to slide through; the two first guide rods 23223 correspond to two ends of the flattening wheel 2321; the flattening wheel 2321 and the mesh cloth supply wheel 231 are both parallel to the axis of the conveying rotating wheel 22;
preferably, the first surface layer 8 has a first glue brushing surface and a first back surface, and the second surface layer 9 has a second glue brushing surface and a second back surface; the first supply wheel 24 is arranged at the upstream side of the conveying rotating wheel 22, and the first surface layer 8 released by the first supply wheel 24 bypasses the upstream side of the conveying rotating wheel 22 to be adhered with the upper surfaces of the template blank 6 and the mesh fabric layer 7 on the first conveying belt 21, and the first glue brushing surface is outwards brushed by the first glue brushing device; the second supply wheel 25 is arranged at the downstream side of the conveying rotating wheel 22, the second surface layer 9 released by the second supply wheel 25 bypasses the upstream side of the conveying rotating wheel 22 and is bonded with the first back surface facing upwards of the first surface layer 8, the second glue brushing surface is outwards provided with second glue brushing device glue brushing, and the second surface layer 9 is arranged between the first surface layer 8 and the conveying rotating wheel 22; the first glue brushing device is positioned at the upstream side of the conveying rotating wheel 22, and the second glue brushing device is positioned at the downstream side of the conveying rotating wheel 22; the first supply wheel 24 and the second supply wheel 25 are both parallel to the axis of the delivery wheel 22; preferably, the screen cloth covering device is positioned below the first glue brushing device;
preferably, the first brushing device includes a first brushing roller 261 for brushing the first brushing surface, a first glue supplying tank 262 for supplying glue to the first brushing roller 261, and a first dipping roller 263 which is in contact with the first brushing roller 261 and is immersed in the glue in the first glue supplying tank 262; the first dipping roller 263 and the first brushing roller 261 are both parallel to the axis of the conveying rotating wheel 22; the second glue brushing device comprises a second glue brushing roller 271 for brushing glue on the second glue brushing surface, a second glue supplying groove 272 for supplying glue to the second glue brushing roller 271, and a second dipping glue roller 273 which is in contact with the second glue brushing roller 271 and is immersed in glue in the second glue supplying groove 272; the second dipping rubber roll 273 and the second brushing rubber roll 271 are both parallel to the axis of the conveying rotating wheel 22;
preferably, the stitching device comprises a stitching roller 281 directly above the first downstream transport wheel 212, and a second pressure drive device which drives the stitching roller 281 downwards against the second facing 9; the second pressure driving device comprises a second bearing frame 2821 which bears the stitching roller 281, a second bearing fixing plate 2822 which is horizontally arranged above the second bearing frame 2821, two second guide rods 2823 which are connected above the second bearing frame 2821 and slide upwards to penetrate through the second bearing fixing plate 2822, and a second pressure spring 2824 which is sleeved outside the second guide rods 2823 and is stretched between the second bearing fixing plate 2822 and the second bearing frame 2821; the second bearing fixing plate 2822 is formed with a second sliding hole for the second guide rod 2823 to slide through; the two second guide rods 2823 correspond to two ends of the stitching roller 281;
preferably, the cutting part includes a cutting platform 31 located downstream of the first conveyor belt 21, a cutting knife 32 located above the cutting platform 31, and a cutting lifting device 33 driving the cutting knife 32 to lift;
preferably, the conveying section includes a second conveyor belt 41 downstream of the cutting deck 31, a lineup conveyor belt 42 downstream of the second conveyor belt 41, a lineup operating motor for driving the lineup conveyor belt 42, a lineup carrier 43 for carrying the lineup conveyor belt 42, a lineup support frame 44 for supporting the lineup conveyor belt 42, and a swing drive 45 for swing-driving the lineup carrier 43; the rower belt 42 has an input end corresponding to the second belt 41, and an output end corresponding to the first shaping plate 1311; the Row column support 44 is supported at the input end, and the input end is connected with the upper end of the Row column support 44 through a first rotating shaft 46, so that the Row column conveyer belt 42 can be turned over up and down; the swing driving device 45 is a first fluid pressure cylinder supported below the arraying carrier 43, and the upper ends of the arraying carrier 43 and the swing driving device 45 are connected together through a second rotating shaft 47 parallel to the first rotating shaft 46;
preferably, the second conveyor belt 41 includes a second upstream conveyor wheel 411 at the upstream, a second downstream conveyor wheel 412 at the downstream, and a second conveyor motor for driving the second upstream conveyor wheel 411 or the second downstream conveyor wheel 412 to rotate;
preferably, the frame includes two vertically disposed upstream main support columns 51 at the upstream, two vertically disposed downstream main support columns 52 at the downstream, an upstream cross beam connected between the two upstream main support columns 51, a downstream cross beam connected between the two downstream main support columns 52, two longitudinal beams 53 parallel to each other and connected between the respective upstream main support column 51 and downstream main support column 52, a first support frame 54 carrying the conveying wheel 22, a second support frame 55 carrying the first supply wheel 24, a third support frame 56 carrying the second supply wheel 25, a fourth support frame 57 carrying the mesh supply wheel 231, a fifth support frame 58 carrying the first carrying fixing plate 23222, a sixth support frame carrying the first brushing roller 261, a seventh support frame carrying the second brushing roller 271, and an eighth support frame 500 carrying the second carrying fixing plate 2822;
preferably, two upstream main supporting pillars 51 are respectively disposed at both sides of the first conveying belt 21, and two downstream main supporting pillars 52 are respectively disposed at both sides of the first conveying belt 21; the first support frame 54 comprises two wheel triangular supports pivoted at two ends of the conveying wheel 22, each wheel triangular support comprises two wheel support rods which are gradually close to each other from top to bottom, the upper ends of the two wheel support rods are connected with the corresponding longitudinal beams 53, and the lower ends of the two wheel support rods are connected with the corresponding ends of the conveying wheel 22 through bearings;
preferably, the second support frame 55 includes two first supply triangular brackets pivotally connected to two ends of the first supply wheel 24, each first supply triangular bracket includes two first supply struts gradually approaching from top to bottom, the upper ends of the two first supply struts are connected to the corresponding longitudinal beam 53, and the lower ends of the two first supply struts are connected to the corresponding ends of the first supply wheel 24 through bearings;
preferably, the third supporting frame 56 includes two second supply triangular brackets pivotally connected to two ends of the second supply wheel 25, each second supply triangular bracket includes two second supply struts gradually approaching from top to bottom, the upper ends of the two second supply struts are connected to the corresponding longitudinal beam 53, and the lower ends of the two second supply struts are connected to the corresponding ends of the second supply wheel 25 through bearings;
preferably, the fourth supporting frame 57 includes two mesh fabric triangular frames pivotally connected to two ends of the mesh fabric supplying wheel 231, each mesh fabric triangular frame includes two mesh fabric supporting rods gradually approaching from upstream to downstream, the upstream ends of the two mesh fabric supporting rods are connected to the corresponding upstream main supporting column 51, and the downstream ends of the two mesh fabric supporting rods are connected to the corresponding ends of the mesh fabric supplying wheel 231 through bearings;
preferably, the fifth supporting frame 58 includes two pressing brackets connected to two ends of the first load-bearing fixing plate 23222; the flattening support comprises a first flattening support rod 581 and a second flattening support rod 582 which are connected to the lower end of the first glue supply groove 262 and are parallel to each other, a flattening connecting rod 583 connected between the first flattening support rod 581 and the second flattening support rod 582, and a flattening vertical rod 584 connected to the lower end of the second flattening support rod 582 and extending vertically; the second flattening support rod 582 is closer to the conveying rotating wheel 22 than the first flattening support rod 581, and the lower ends of the first flattening support rod 581 and the flattening vertical rod 584 are connected to both sides of the first bearing fixing plate 23222; the length of the flattening vertical rod 584 is greater than the maximum distance that the first guide bar 23223 moves upward;
preferably, the sixth supporting frame includes two first glue-brushing brackets 591 connected to both ends of the first glue-brushing roller 261 and located above the first glue-supplying groove 262; the first glue-applying bracket 591 includes a first horizontal support rod 5911 connected with the corresponding upstream main support column 51, and a first inclined support rod 5912 above the first horizontal support rod 5911; the upstream ends of the first inclined support rods 5912 are connected with the corresponding upstream main support columns 51, and the downstream ends are connected with the corresponding first horizontal support rods 5911; the first inclined supporting rod 5912 is gradually inclined towards the first rubber brushing roller 261 from top to bottom; the upstream end of the first horizontal support rod 5911 is connected with the corresponding upstream main support column 51, and the downstream end is connected with the corresponding end of the first glue brushing roller 261 through a first glue brushing bearing; the first horizontal support rod 5911 is formed with a first strip-shaped hole 59111 extending along the first horizontal support rod 5911, and a first sliding block 59112 sliding along the first strip-shaped hole 59111 is disposed in the first strip-shaped hole 59111; the first strip shaped aperture 59111 has a first facing end facing the transfer wheel 22 and a first opposite facing end facing in the opposite direction; a third pressure spring 59113 is arranged between the first reverse end and the first sliding block 59112; the first slide block 59112 is provided with a first mounting hole for mounting the first glue bearing;
preferably, the seventh supporting frame comprises two second glue brushing brackets 501 connected to two ends of the second glue brushing roller 271 and located above the second glue supply groove 272; the second brush glue bracket 501 includes a second horizontal support bar 5011 connected to the corresponding downstream main support column 52, and a second inclined support bar 5012 located above the second horizontal support bar 5011; the downstream ends of the second inclined support bars 5012 are connected to the corresponding downstream main support columns 52, and the upstream ends are connected to the corresponding second horizontal support bars 5011; the second inclined support bar 5012 is gradually inclined towards the second brushing roller 271 from top to bottom; the downstream end of the second horizontal support rod 5011 is connected with the corresponding downstream main support column 52, and the upstream end is connected with the corresponding end of the second glue brushing roller 271 through a second glue brushing bearing; the second horizontal support bar 5011 is formed with a second strip-shaped hole 50111 extending along the second horizontal support bar 5011, and the second strip-shaped hole 50111 is provided with a second sliding block 50112 sliding along the second strip-shaped hole 50111; the second bar-shaped orifice 50111 has a second facing end facing the transfer wheel 22, and a second opposite end facing in the opposite direction; a fourth pressure spring 50113 is arranged between the second reverse end and the second sliding block 50112 in a stretching manner; second sliding block 50112 is formed with a second mounting hole in which a second brush bearing is mounted;
preferably, the eighth supporting frame 500 includes two press-fit brackets connected to both ends of the second load-bearing fixing plate 2822; the press-fit bracket comprises a third horizontal support rod 5001 connected with the corresponding downstream main support column 52 and a third inclined support rod 5002 positioned above the third horizontal support rod 5001; the downstream end of the third inclined support rod 5002 is connected to the corresponding second supply strut, and the upstream end is connected to the corresponding first horizontal support rod 5911; the third inclined supporting rod 5002 is inclined from top to bottom toward the second supporting fixing plate 2822. In the actual working process, under the control of the master controller, the veneering part carries out veneering operation on the veneering plate blank 6, then the cutting part cuts the continuous veneering template into veneering template blocks, and the conveying part conveys the veneering template blocks to the hot pressing part for hot pressing and forming. Specifically, the first conveyor belt 21 conveys the template blanks 6 one by one downstream, the mesh fabric layer 7 corresponds to the upper surface of the template blank 6, the first surface layer 8 and the second surface layer 9 correspond to the upper surface of the mesh fabric layer 7, the flattening wheel 2321 of the flattening device pushes downwards under the action of the elastic force of the first pressure spring 23224 to flatten the mesh fabric layer 7 on the upper surface of the template blank 6 along with the operation of the first conveyor belt 21 (the flattening force can be always kept by the elastic force of the first pressure spring 23224 to adapt to the thickness change of the template blank 6 and the mesh fabric layer, the first guide rod 23223 plays a role in guiding the lifting of the flattening wheel 2321), the wheel driving motor drives the conveying wheel 22 to rotate synchronously, the conveying wheel 22 drives the first surface layer 8 and the second surface layer 9 to be conveyed forwards synchronously with the template blanks 6, meanwhile, the first supply wheel 24 is pulled to release the first surface layer 8, the second supply wheel 25 is pulled to release the second surface layer 9, meanwhile, the first brushing roller 261 in contact with the first surface layer 8 automatically rotates under the friction force of the first surface layer 8, the first brushing roller 261 drives the first dipping roller 263 in parallel contact with the first brushing roller 261 to rotate and simultaneously dip glue in the first glue supplying groove 262, so that the first brushing roller 261 continuously brushes the first glue-brushing surface of the first surface layer 8 outwards, the second brushing roller 271 in contact with the second surface layer 9 automatically rotates under the friction force of the second surface layer 9, the second brushing roller 271 drives the second dipping roller 273 in parallel contact with the second brushing roller 271 to rotate and simultaneously dip glue in the second glue supplying groove 272, and the second brushing roller 271 continuously brushes the second glue-brushing surface of the second surface layer 9 outwards; when the first surface layer 8, the second surface layer 9 and the mesh fabric layer 7 are all positioned below the conveying rotating wheel 22, the second glue brushing surface of the second surface layer 9 faces downwards and is correspondingly contacted with the first back surface of the first surface layer 8, the first glue brushing surface of the first surface layer 8 faces downwards and is contacted with the upper surface of the mesh fabric layer 7, and glue on the first glue brushing surface can penetrate through meshes of the mesh fabric layer 7 and is contacted with the template blank 6; after the mesh fabric layer 7, the first surface layer 8, the second surface layer 9 and the template blank 6 reach the pressing device, a pressing roller 281 of the pressing device is pressed against the mesh fabric layer 7, the first surface layer 8, the second surface layer 9 and the template blank 6 downwards under the elastic action of a second pressure spring 2824 to generate continuous pressure (the elastic action of the second pressure spring 2824 can be adapted to the thickness change of the mesh fabric layer 7, the first surface layer 8, the second surface layer 9 and the template blank 6 to always keep the pressing force, and a second guide rod 2823 plays a role in guiding the lifting of the pressing roller 281), and the pressing roller 281 is matched with a first downstream conveying wheel 212 right below to press and bond the mesh fabric layer 7, the first surface layer 8, the second surface layer 9 and the template blank 6 together through glue to form a continuous veneering template; when the continuous veneering template is continuously conveyed forwards to the cutting part, the cutting lifting device 33 drives the cutting knife 32 to descend, and the continuous veneering template is cut between corresponding adjacent template blanks 6, so that each template blank 6 is a veneering template block with fixed length and provided with a mesh fabric layer 7, a first surface layer 8 and a second surface layer 9; then the veneering template blocks are continuously conveyed downstream one by a second conveying belt 41, when the veneering template blocks reach the rowed conveying belt 42, the rowed conveying belt 42 is driven by a rowed running motor to drive the rowed conveying belt 42 to generate a certain speed, meanwhile, under the swinging drive of a swinging drive device 45, the rowed bearing frame 43 drives the rowed conveying belt 42 to swing up and down by virtue of a first rotating shaft 46, the veneering template blocks fall onto the lower hot pressing plate 11 to be rowed by virtue of inertia, and an interlayer is arranged between the adjacent veneering template blocks, and can separate the adjacent veneering template blocks, so that a plurality of layers of veneering template blocks can be hot-pressed and formed at the same time, and each veneering template block which is hot-pressed and formed at the same time is independent and cannot influence each other; after a sufficient number of veneering template blocks are arranged on the lower hot pressing plate 11, the first telescopic support rod 1313 drives the first shaping plate 1311 to overturn on the first overturning rotating shaft line, the second telescopic support rod drives the second shaping plate to overturn on the second overturning rotating shaft line, the third telescopic support rod 1323 drives the third shaping plate 1321 to overturn on the third overturning rotating shaft line 1324, the fourth telescopic support rod drives the fourth shaping plate to overturn on the fourth overturning rotating shaft line, and each side edge of each veneering template block in the rows is extruded and shaped to enable each veneering template block in the rows to be orderly arranged, then the nitrogen compression tank of the hot pressing lifting driving device 14 provides air pressure for the air cylinder, so that the air cylinder drives the upper hot pressing plate 12 to move downwards and is matched with the lower hot pressing plate 11 to carry out hot pressing on each veneering template block to form a veneering plywood. The first support frame 54 can firmly bear two ends of the conveying rotating wheel 22 through a triangular support structure; the second support frame 55 can firmly bear two ends of the first supply wheel 24 through a triangular support structure; the third supporting frame 56 can firmly bear two ends of the second supply wheel 25 through a triangular supporting structure; the fourth supporting frame 57 can firmly bear two ends of the mesh cloth supplying wheel 231 through a triangular supporting structure; the fifth supporting frame 58 can firmly bear the first bearing fixing plate 23222 and the whole flattening device through the first flattening supporting rod 581, the second flattening supporting rod 582 and the triangular supporting structure of the flattening connecting rod, and the flattening vertical rod 584 leaves a lifting space for the first guiding rod 23223; the sixth supporting frame firmly supports two ends of the first glue brushing roller 261 through a triangular supporting structure, the third pressure spring 59113 utilizes elastic supporting force to keep elastic supporting force on the first sliding block 59112, the first glue brushing bearing moves along with the first sliding block 59112, and the elastic action of the third pressure spring 59113 can be used for adapting to the thickness change of the first surface layer 8 and the second surface layer 9 and always keeping glue brushing contact force; the seventh support frame firmly supports two ends of the second glue brushing roller 271 through a triangular support structure, the fourth pressure spring 50113 utilizes elastic supporting force to keep elastic supporting force on the second sliding block 50112, the second glue brushing bearing moves along with the second sliding block 50112, and the elastic action of the fourth pressure spring 50113 can adapt to the thickness change of the second surface layer 9 and always keep glue brushing contact force; the eighth supporting frame 500 firmly supports the second supporting fixing plate 2822, i.e., the whole pressing device, through a triangular supporting structure, and can adapt to the thickness change of the mesh layer 7, the first surface layer 8, the second surface layer 9 and the template blank 6 by using the elastic action of the second pressure spring 2824 to always maintain the pressing force. The reticular layer 7 can lead to first surface course 8 and second surface course 9, makes first surface course 8 and second surface course 9 take the advantage of the situation and pastes on the template blank 6, when guaranteeing that glue infiltration can be in the same place first surface course 8, second surface course 9, reticular layer 7 and template blank 6 bonding, still can regard as the strengthening rib of finished product wainscot plywood, makes the difficult fracture damage of wainscot plywood. And the cylinder is punched by the nitrogen compression tank, so that the gas property is stable and the environment is protected. The mesh fabric layer 7 may be a mesh fabric woven from a fabric such as nylon.
In order to realize the heating effect of the hot-pressing part in the hot-pressing molding of the veneering template block, preferably, the inner surface of the first shaping plate 1311 is covered with a first heating plate 1317; the first heating plate 1317 is formed with a first hot gas cavity, a first hot gas inlet communicated with a hot gas source, and a plurality of first hot gas spray holes communicated with the first hot gas cavity and facing the veneering template block; a second heating plate is covered on the inner surface of the second shaping plate; the second heating plate is provided with a second hot gas cavity, a second hot gas inlet communicated with a hot gas source and a plurality of second hot gas spray holes which are communicated with the second hot gas cavity and face the veneering template block; a third heating plate 1327 is covered on the inner surface of the third shaping plate 1321; the third heating plate 1327 is formed with a third hot gas cavity, a third hot gas inlet communicated with a hot gas source, and a plurality of third hot gas spray holes communicated with the third hot gas cavity and facing the veneering template block; a fourth heating plate is covered on the inner surface of the fourth shaping plate; the fourth hot plate is formed with fourth steam and holds the chamber, with the fourth hot gas import of hot gas source intercommunication and a plurality ofly hold the chamber intercommunication and towards the fourth hot gas orifice of veneer template piece with the fourth steam.
Preferably, the lower end of the swing drive 45 is connected to a bearing member that bears the swing drive 45 via a third rotation shaft that is parallel to the first rotation shaft 46.
Optionally, a first stop block clamped above the first sliding hole is formed at the upper end of the first guide bar 23223, and a second stop block clamped above the second sliding hole is formed at the upper end of the second guide bar 2823. In the actual working process, the first limiting block can limit the downward movement of the first guide rod 23223, so that the first guide rod 23223 is prevented from excessively moving downwards, and the first guide rod 23223 is maintained in a working state; the second limit buckle can limit the downward movement of the second guide rod 2823, avoid the downward excessive movement of the second guide rod 2823, and maintain the first guide rod in a working state.
Preferably, the first bearing frame 23221 includes two first end bearing rods pivotally connected to both ends of the pressing wheel 2321, and a first intermediate connecting rod connected between the upper ends of the two first end bearing rods; the lower end of the first guide bar 23223 is connected with the first intermediate connecting rod; the second carriage 2821 comprises two second end carrying rods pivotally connected to two ends of the stitching roller 281, and a second intermediate connecting rod connected between the upper ends of the two second end carrying rods; the lower end of the second guide bar 2823 is connected with the second intermediate connecting bar. In the actual working process, the two first guide rods 23223 can synchronously lift, bear and guide the flattening wheel 2321 through the first middle connecting rod and the two first end bearing rods, so that the flattening wheel 2321 is ensured to lift stably, and a more effective flattening operation is carried out on the mesh fabric layer 7; two second guide bars 2823 can go up and down to bear and lead to the laminating roller 281 in step through second intermediate junction pole and two second end carrier bars, ensure that the laminating roller 281 goes up and down steadily and carry out more effective pressfitting operation to tennis layer 7, first surface course 8, second surface course 9 and template blank 6.
Preferably, the cutting elevating means 33 includes a jig to fix the cutting blade 32, and a second fluid pressure cylinder having a lower end connected to the jig.
Preferably, the upper surface of the cutting platform 31 is provided with an upstream guide plate 311 extending toward the upstream, and a downstream guide plate 312 extending toward the downstream; the upstream guide plate 311 is disposed to be gradually inclined downward toward the upstream direction, and the lower end is lower than the height of the upper surface of the first conveyor belt 21; the downstream guide plate 312 is disposed gradually inclined downward toward the downstream direction, and the lower end is higher than the height of the upper surface of the second conveyor belt 41. In the actual working process of the invention, the inclined upstream guide plate 311 can guide the continuous veneering template to the cutting platform 31 along the trend, and even if the downstream end of the continuous veneering template sags slightly due to gravity, the downstream end of the continuous veneering template slides along the continuous veneering template along the trend to be guided; the inclined downstream guide plate 312 can smoothly and smoothly guide the veneered template block onto the second conveyor belt 41, and the conveying precision is not influenced by position deviation caused by severe shaking and the like. The upstream guide plate 311 and the downstream guide plate 312 may be specifically metal plates, and become thicker gradually from the tip to the root, ensuring deformability and strength.
In order to ensure that the first glue dipping roller 263 can extend into the first glue supply groove 262 to a certain depth to be in contact with glue and the second glue dipping roller 273 can extend into the second glue supply groove 272 to a certain depth to be in contact with glue, preferably, the first glue dipping roller 263 is pivoted with the side wall of the first glue supply groove 262 through a first glue dipping rotating shaft, and the second glue dipping roller 273 is pivoted with the side wall of the second glue supply groove 272 through a second glue dipping rotating shaft.
In order to fix the first glue supplying groove 262 and the second glue supplying groove 272, it is preferable that the first glue supplying groove 262 is connected with the two upstream main supporting columns 51, and the second glue supplying groove 272 is connected with the two downstream main supporting columns 52.
The product form of the present invention is not limited to the embodiments and examples shown in the present application, and any suitable changes or modifications of the similar ideas should be made without departing from the patent scope of the present invention.
Claims (6)
1. The utility model provides a full-automatic wainscot hot press of environmental protection which characterized in that: the hot pressing part is used for bonding a surface layer on a template blank to form a veneering part of a continuous veneering template, cutting the continuous veneering template to form a cutting part of a veneering template block, conveying the veneering template blocks to a conveying part of the hot pressing part one by one, and a master controller for controlling the hot pressing part, the veneering part, the cutting part and the conveying part;
the veneering part comprises a first conveying belt positioned below, a conveying rotating wheel positioned above the first conveying belt and rotating synchronously with the first conveying belt, a rotating wheel driving motor for driving the conveying rotating wheel to rotate, a mesh cloth covering device for covering a mesh cloth layer on the upper surface of a template blank on the first conveying belt, a first supply wheel matched with the conveying rotating wheel to supply a first surface layer, a second supply wheel matched with the conveying rotating wheel to supply a second surface layer, a first glue brushing device for brushing glue on the first surface layer, a second glue brushing device for brushing glue on the second surface layer and a pressing device for pressing the mesh cloth layer, the first surface layer, the second surface layer and the template blank together; the first conveying belt comprises a first upstream conveying wheel at the upstream, a first downstream conveying wheel at the downstream and a first conveying motor for driving the first upstream conveying wheel or the first downstream conveying wheel to rotate; the axes of the conveying rotating wheel, the first upstream conveying wheel and the first downstream conveying wheel are parallel; the conveyor rotor having a downstream side facing in a downstream direction of the first conveyor belt and an upstream side facing in an opposite direction; the mesh covering device is positioned on the upstream side of the conveying rotating wheel and above the first conveying belt; the mesh cloth covering device comprises a mesh cloth supply wheel and a flattening device, wherein the mesh cloth supply wheel is positioned above the mesh cloth supply wheel, and the flattening device is positioned below the mesh cloth supply wheel and flattens the mesh cloth layer on the upper surface of the template blank; the mesh layer is provided with meshes for glue to permeate;
the flattening device comprises a flattening wheel parallel to the mesh cloth supply wheel and a first pressure driving device for driving the flattening wheel to downwards abut against the mesh cloth layer; the first pressure driving device comprises a first bearing frame for bearing the flattening wheel, a first bearing fixing plate horizontally arranged above the first bearing frame, two first guide rods connected above the first bearing frame and sliding upwards to penetrate through the first bearing fixing plate, and a first pressure spring sleeved outside the first guide rods and stretched between the first bearing fixing plate and the first bearing frame; the first bearing fixing plate is provided with a first sliding hole for the first guide rod to slide and penetrate through; the two first guide rods correspond to the two ends of the flattening wheel; the flattening wheel and the mesh cloth supply wheel are both parallel to the axis of the conveying rotating wheel;
the first surface layer is provided with a first glue brushing surface and a first back surface, and the second surface layer is provided with a second glue brushing surface and a second back surface; the first supply wheel is positioned at the upstream side of the conveying rotating wheel, a first surface layer released by the first supply wheel bypasses the upstream side of the conveying rotating wheel and is bonded with the upper surfaces of the template blank and the mesh fabric layer on the first conveying belt, and the first glue brushing surface is outwards brushed by the first glue brushing device; the second supply wheel is positioned at the downstream side of the conveying rotating wheel, a second surface layer released by the second supply wheel bypasses the upstream side of the conveying rotating wheel and is bonded with a first back surface of the first surface layer facing upwards, the second glue brushing surface is outwards used for brushing glue by the second glue brushing device, and the second surface layer is positioned between the first surface layer and the conveying rotating wheel; the first glue brushing device is positioned on the upstream side of the conveying rotating wheel, and the second glue brushing device is positioned on the downstream side of the conveying rotating wheel; the first supply wheel and the second supply wheel are both parallel to the axis of the conveying rotating wheel; the screen cloth covering device is positioned below the first glue brushing device;
the first glue brushing device comprises a first glue brushing roller for brushing glue on the first glue brushing surface, a first glue supply groove for supplying glue to the first glue brushing roller, and a first glue dipping roller which is contacted with the first glue brushing roller and is dipped into glue in the first glue supply groove; the first rubber dipping roller and the first rubber brushing roller are both parallel to the axis of the conveying rotating wheel; the second glue brushing device comprises a second glue brushing roller for brushing glue on the second glue brushing surface, a second glue supply groove for supplying glue to the second glue brushing roller, and a second glue dipping roller which is contacted with the second glue brushing roller and is dipped into glue in the second glue supply groove; the second rubber dipping roller and the second rubber brushing roller are both parallel to the axis of the conveying rotating wheel;
the pressing device comprises a pressing roller positioned right above the first downstream conveying wheel and a second pressure driving device for driving the pressing roller to downwards abut against the second surface layer; the second pressure driving device comprises a second bearing frame for bearing the press-fit roller, a second bearing fixing plate horizontally arranged above the second bearing frame, two second guide rods connected above the second bearing frame and sliding upwards to penetrate through the second bearing fixing plate, and a second pressure spring sleeved outside the second guide rods and stretched between the second bearing fixing plate and the second bearing frame; the second bearing fixing plate is provided with a second sliding hole for the second guide rod to slide and penetrate through; the two second guide rods correspond to the two ends of the pressing roller;
the cutting part comprises a cutting platform arranged at the downstream of the first conveying belt, a cutting knife arranged above the cutting platform, and a cutting lifting device for driving the cutting knife to lift;
the conveying part comprises a second conveying belt positioned at the downstream of the cutting platform, a row conveying belt positioned at the downstream of the second conveying belt, a row running motor for driving the row conveying belt, a row bearing frame for bearing the row conveying belt, a row supporting frame for supporting the row conveying belt, and a swing driving device for swinging and driving the row bearing frame; the rowed conveyer belt is provided with an input end corresponding to the second conveyer belt and an output end corresponding to the first shaping plate; the Row line supporting frame is supported at the input end, and the input end is connected with the upper end of the Row line supporting frame through a first rotating shaft, so that the Row line conveying belt can be turned over up and down; the swing driving device is a first fluid pressure cylinder supported below the arraying bearing frame, and the arraying bearing frame and the upper end of the swing driving device are connected together through a second rotating shaft parallel to the first rotating shaft.
2. The environment-friendly full-automatic veneering hot press machine according to claim 1, characterized in that: the hot pressing part comprises a lower hot pressing plate positioned below, an upper hot pressing plate positioned right above the lower hot pressing plate, a shaping device for shaping the veneering template block, and a hot pressing lifting driving device for driving the upper hot pressing plate to lift; the lower hot pressing plate is provided with a first vertical side face, a second vertical side face, a third vertical side face and a fourth vertical side face which are adjacent in sequence; the shaping device comprises a first shaping monomer correspondingly connected with the first vertical side surface, a second shaping monomer correspondingly connected with the second vertical side surface, a third shaping monomer correspondingly connected with the third vertical side surface, and a fourth shaping monomer correspondingly connected with the fourth vertical side surface; the first shaping unit comprises a first shaping plate pivoted with the first vertical side surface to turn up and down, a first horizontal supporting plate positioned below the first shaping plate and connected with the first vertical side surface, and a first telescopic supporting rod connected between the first shaping plate and the first horizontal supporting plate; the lower end of the first shaping plate is pivoted with the first vertical side face through a first overturning rotating shaft, the upper end of the first telescopic supporting rod is pivoted with the lower surface of the first shaping plate through a first upper end rotating shaft, the lower end of the first telescopic supporting rod is pivoted with the upper surface of the first horizontal supporting plate through a first lower end rotating shaft, and the first overturning rotating shaft, the first upper end rotating shaft and the first lower end rotating shaft are parallel; the second shaping unit comprises a second shaping plate pivoted with the second vertical side surface to turn up and down, a second horizontal support plate positioned below the second shaping plate and connected with the second vertical side surface, and a second telescopic support rod connected between the second shaping plate and the second horizontal support plate; the lower end of the second shaping plate is pivoted with the second vertical side face through a second overturning rotating shaft, the upper end of the second telescopic supporting rod is pivoted with the lower surface of the second shaping plate through a second upper end rotating shaft, the lower end of the second telescopic supporting rod is pivoted with the upper surface of the second horizontal supporting plate through a second lower end rotating shaft, and the second overturning rotating shaft, the second upper end rotating shaft and the second lower end rotating shaft are parallel; the third shaping unit comprises a third shaping plate pivoted with the third vertical side surface to turn up and down, a third horizontal support plate positioned below the third shaping plate and connected with the third vertical side surface, and a third telescopic support rod connected between the third shaping plate and the third horizontal support plate; the lower end of the third shaping plate is pivoted with the third vertical side face through a third overturning rotating shaft, the upper end of a third telescopic supporting rod is pivoted with the lower surface of the third shaping plate through a third upper end rotating shaft, the lower end of the third telescopic supporting rod is pivoted with the upper surface of a third horizontal supporting plate through a third lower end rotating shaft, and the third overturning rotating shaft, the third upper end rotating shaft and the third lower end rotating shaft are parallel; the fourth shaping unit comprises a fourth shaping plate pivoted with the fourth vertical side surface to turn up and down, a fourth horizontal support plate positioned below the fourth shaping plate and connected with the fourth vertical side surface, and a fourth telescopic support rod connected between the fourth shaping plate and the fourth horizontal support plate; the lower end of the fourth shaping plate is pivoted with the fourth vertical side face through a fourth turning rotating shaft, the upper end of a fourth telescopic supporting rod is pivoted with the lower surface of the fourth shaping plate through a fourth upper end rotating shaft, the lower end of the fourth telescopic supporting rod is pivoted with the upper surface of a fourth horizontal supporting plate through a fourth lower end rotating shaft, and the fourth turning rotating shaft, the fourth upper end rotating shaft and the fourth lower end rotating shaft are parallel; the hot-pressing lifting driving device comprises an air cylinder and a nitrogen compression tank for stamping the air cylinder.
3. The environment-friendly full-automatic veneering hot press machine according to claim 2, characterized in that: the first bearing frame comprises two first end bearing rods which are pivoted with two ends of the flattening wheel, and a first middle connecting rod which is connected between the upper ends of the two first end bearing rods; the lower end of the first guide rod is connected with the first middle connecting rod; the second bearing frame comprises two second end bearing rods which are pivoted with the two ends of the laminating roller, and a second middle connecting rod which is connected between the upper ends of the two second end bearing rods; the lower end of the second guide rod is connected with the second middle connecting rod.
4. The environment-friendly full-automatic veneering hot press machine of claim 3, wherein: the upper surface of the cutting platform is provided with an upstream guide plate extending towards the upstream and a downstream guide plate extending towards the downstream; the upstream guide plate is gradually inclined downwards towards the upstream direction, and the lower end of the upstream guide plate is lower than the height of the upper surface of the first conveying belt; the downstream guide plate is arranged to be gradually inclined downwards towards the downstream direction, and the lower end of the downstream guide plate is higher than the height of the upper surface of the second conveying belt.
5. The environment-friendly full-automatic veneering hot press machine of claim 4, wherein: first dip in the gluey roller through first dip in gluey pivot with the lateral wall pin joint in first confession gluey groove is in the same place, the second dip in gluey roller through the second dip in gluey pivot with the lateral wall pin joint in second confession gluey groove is in the same place.
6. The environment-friendly full-automatic veneering hot press machine of claim 5, wherein: the first glue supply groove is connected with the two upstream main supporting columns, and the second glue supply groove is connected with the two downstream main supporting columns.
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CN201810838777.3A CN109015944B (en) | 2018-07-16 | 2018-07-16 | Full-automatic wainscot hot press of environmental protection |
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CN201810838777.3A CN109015944B (en) | 2018-07-16 | 2018-07-16 | Full-automatic wainscot hot press of environmental protection |
CN201810775269.5A CN109049181B (en) | 2018-07-16 | 2018-07-16 | Nitrogen energy storage multilayer wainscot hot press |
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CN201810838777.3A Active CN109015944B (en) | 2018-07-16 | 2018-07-16 | Full-automatic wainscot hot press of environmental protection |
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CN112356178A (en) * | 2020-10-30 | 2021-02-12 | 湖南闽新人造板有限责任公司 | A hot press unit for production of wood system wood-based plate |
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CN107053371B (en) * | 2017-06-16 | 2022-06-28 | 漳州鑫华成机械制造有限公司 | Low-carbon type plywood processing assembly line |
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DE102011000003A1 (en) * | 2011-01-03 | 2012-07-05 | Ralf Pollmeier | Method for producing laminated veneer lumber used for production of beams, involves adjusting compacting pressure of heating and pressing unit, so that thickness of veneer is reduced |
CN105599068A (en) * | 2015-12-21 | 2016-05-25 | 北京林业大学 | Rolling hot press and veneer lengthwise joint system and method |
CN206393784U (en) * | 2016-09-06 | 2017-08-11 | 万华生态板业股份有限公司 | A kind of the new of multi-daylight press prevents slab from gluing press plate mechanism |
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CN109015944A (en) | 2018-12-18 |
CN109049181B (en) | 2020-12-18 |
CN109049181A (en) | 2018-12-21 |
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