CN109049169B - Efficient plywood individual layer wainscot production line - Google Patents
Efficient plywood individual layer wainscot production line Download PDFInfo
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 68
- 239000011120 plywood Substances 0.000 title claims abstract description 29
- 239000003292 glue Substances 0.000 claims abstract description 192
- 239000010410 layer Substances 0.000 claims abstract description 145
- 238000007789 sealing Methods 0.000 claims abstract description 51
- 238000001816 cooling Methods 0.000 claims abstract description 41
- 238000005520 cutting process Methods 0.000 claims abstract description 40
- 239000002356 single layer Substances 0.000 claims abstract description 20
- 238000000465 moulding Methods 0.000 claims abstract description 3
- 238000011144 upstream manufacturing Methods 0.000 claims description 158
- 239000002344 surface layer Substances 0.000 claims description 76
- 238000003825 pressing Methods 0.000 claims description 75
- 230000007246 mechanism Effects 0.000 claims description 66
- 230000001680 brushing effect Effects 0.000 claims description 46
- 238000004804 winding Methods 0.000 claims description 43
- 238000007731 hot pressing Methods 0.000 claims description 40
- 238000005057 refrigeration Methods 0.000 claims description 19
- 238000007711 solidification Methods 0.000 claims description 14
- 230000008023 solidification Effects 0.000 claims description 14
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27D—WORKING VENEER OR PLYWOOD
- B27D1/00—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring
- B27D1/04—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring to produce plywood or articles made therefrom; Plywood sheets
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27D—WORKING VENEER OR PLYWOOD
- B27D1/00—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring
- B27D1/04—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring to produce plywood or articles made therefrom; Plywood sheets
- B27D1/08—Manufacture of shaped articles; Presses specially designed therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27D—WORKING VENEER OR PLYWOOD
- B27D3/00—Veneer presses; Press plates; Plywood presses
- B27D3/02—Veneer presses; Press plates; Plywood presses with a plurality of press plates, i.e. multi- platen hot presses
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27G—ACCESSORY MACHINES OR APPARATUS FOR WORKING WOOD OR SIMILAR MATERIALS; TOOLS FOR WORKING WOOD OR SIMILAR MATERIALS; SAFETY DEVICES FOR WOOD WORKING MACHINES OR TOOLS
- B27G11/00—Applying adhesives or glue to surfaces of wood to be joined
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- Engineering & Computer Science (AREA)
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Abstract
Description
本发明专利申请是中国专利申请号201810815885.9的分案申请,原申请的申请号为201810815885.9,申请日为2018年07月16日,发明名称为一种胶合板单层贴面生产线。The patent application of the present invention is a divisional application of the Chinese patent application number 201810815885.9. The application number of the original application is 201810815885.9, and the application date is July 16, 2018. The name of the invention is a plywood single-layer veneer production line.
技术领域technical field
本发明涉及胶合板加工机械领域,具体涉及一种高效的胶合板单层贴面生产线。The invention relates to the field of plywood processing machinery, in particular to an efficient plywood single-layer veneer production line.
背景技术Background technique
多数胶合板生产过程中均需要进行贴面,贴面热压机的构造已为公知,如中国实用新型专利CN201720666563.3公开一种胶合板贴面热压机,包括贴面热压机主体,油缸以及设于贴面热压机主体和油缸之间的隔热板;所述隔热板包括设于贴面热压机和油缸之间呈长方形的隔热板主体,所述隔热板主体中形成有多个沿隔热板主体相互平行排列的主循环通孔和连通相邻的主循环通孔的连通通孔,所述隔热板主体具有依次相邻的第一侧面、第二侧面、第三侧面和第四侧面,各所述主循环通孔垂直于所述第一侧面和第三侧面,所述连通通孔包括处于所述第一侧面的第一连通通孔和处于所述第三侧面的第二连通通孔,各所述第一连通通孔与各所述第二连通通孔依次相错开;所述第一侧面形成有多个与各所述第一连通通孔一一对应相连通的第一通口,所述第一通口配设有可拆装的第一密封挡板;所述第三侧面形成有多个与各所述第二连通通孔一一对应相连通的第二通口,所述第二通口配设有可拆装的第二密封挡板。所述第一通口与对应相邻的两所述主循环通孔正对应,所述第二通口与对应相邻的两所述主循环通孔正对应。Most plywood production processes need to be veneered, and the structure of a veneer hot press is well known. For example, Chinese utility model patent CN201720666563.3 discloses a plywood veneer hot press, including a veneer hot press main body, an oil cylinder and The heat insulation plate is arranged between the main body of the veneer hot press and the oil cylinder; the heat insulation plate comprises a rectangular heat insulation plate main body arranged between the veneer heat press and the oil cylinder, and the heat insulation plate main body is formed in a rectangular shape. There are a plurality of main circulation through holes arranged parallel to each other along the heat insulation board main body, and the communication through holes connecting the adjacent main circulation through holes, and the heat insulation board main body has successively adjacent first side surfaces, second side surfaces, and first side surfaces. Three side surfaces and a fourth side surface, each of the main circulation through holes is perpendicular to the first side surface and the third side surface, and the communicating through holes include a first communicating through hole on the first side surface and a third communicating through hole on the third side surface. The second communication through holes on the side surface, each of the first communication through holes and each of the second communication through holes are sequentially staggered; the first side surface is formed with a plurality of first communication through holes corresponding to each of the first communication through holes one-to-one. A first through port that communicates with each other, and the first through port is equipped with a detachable first sealing baffle; the third side surface is formed with a plurality of communication holes that communicate with each of the second communication through holes one-to-one. The second port is equipped with a removable second sealing baffle. The first through openings are directly corresponding to the corresponding adjacent two main circulation through holes, and the second through openings are directly corresponding to the corresponding adjacent two main circulation through holes.
该实用新型可对油缸进行有效隔热,油缸使用寿命长,而且便于维护,操作灵活方便。但是该实用新型与市场上其他贴面热压机的大致结构类似,在实际工作过程中均存在不能进行高效的贴面,连续性差的缺陷,实用性有待提高。The utility model can effectively insulate the oil cylinder, the oil cylinder has a long service life, is easy to maintain, and is flexible and convenient to operate. However, the general structure of the utility model is similar to that of other veneer hot presses on the market. In the actual working process, there are defects of incapable of efficient veneer and poor continuity, and the practicability needs to be improved.
鉴于此,本案发明人对上述问题进行深入研究,遂有本案产生。In view of this, the inventor of this case has conducted in-depth research on the above-mentioned problems, and this case came into being.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种可对模板坯进行连续顺畅的实现单层贴面和热压成型,机械化程度高,而且成品贴面胶合板强度更高的高效的胶合板单层贴面生产线。The purpose of the present invention is to provide an efficient single-layer veneer veneer production line that can continuously and smoothly realize single-layer veneer and hot-pressing molding of formwork blanks, has a high degree of mechanization, and has higher strength of the finished veneer plywood.
为了达到上述目的,本发明采用这样的技术方案:In order to achieve the above object, the present invention adopts such technical scheme:
一种高效的胶合板单层贴面生产线,包括水平热压成型装置,将贴面面层粘合在模板坯上形成连续贴面模板的贴面生产段,将连续贴面模板切割形成贴面模板块的切割生产段,将贴面模板块逐一输送至水平热压成型装置的输送生产段,以及对水平热压成型装置、贴面生产段、切割生产段和输送生产段进行控制的总控制器;An efficient single-layer veneer veneer production line for plywood includes a horizontal thermoforming device, the veneer surface layer is bonded on a formwork blank to form a veneer production section of a continuous veneer template, and the continuous veneer template is cut to form a veneer template The cutting production section of the block, which transports the veneer template blocks one by one to the conveying production section of the horizontal thermoforming device, and the general controller that controls the horizontal thermoforming device, the veneer production section, the cutting production section and the conveying production section ;
所述输送生产段具有朝向所述水平热压成型装置并用于流出贴面模板块的出料端;The conveying production section has a discharge end facing the horizontal thermoforming device and used to flow out of the veneer formwork block;
所述水平热压成型装置包括处于下方的热压部和处于上方的导向罗列部;所述热压部包括处于上游方向的上游底座,处于下游方向并朝向上游底座施压的下游移动板,处于下游移动板下方对下游移动板进行导向的第一导向轨,驱动下游移动板往复移动的第一水平驱动装置,以及承载于上游底座、下游移动板和第一导向轨下方的热压支架;The horizontal thermoforming device includes a hot pressing part below and a guide arranging part above; the hot pressing part comprises an upstream base in the upstream direction, and a downstream moving plate in the downstream direction and pressing toward the upstream base, in the upstream direction. a first guide rail below the downstream moving plate that guides the downstream moving plate, a first horizontal drive device that drives the downstream moving plate to reciprocate, and a hot-pressing bracket carried under the upstream base, the downstream moving plate and the first guide rail;
所述导向罗列部包括处于下方的导向罗列板,处于上方驱动导向罗列板升降的竖向驱动装置,连接于导向罗列板和竖向驱动装置之间的连接架,承载竖向驱动装置的第二导向轨,以及驱动竖向驱动装置沿第二导向轨移动的第二水平驱动装置;所述第二导向轨与所述第一导向轨相平行;所述导向罗列板包括处于上游且由上至下逐渐向下延伸弯曲的上游弧形板,处于下游且由上至下逐渐向下延伸弯曲的下游弧形板,以及两个连接于上游弧形板和下游弧形板对应侧边缘之间的中间导向板;所述上游弧形板和下游弧形板均为平滑弧形;所述上游弧形板的上端与所述连接架的下端连接在一起,所述下游弧形板的上端与所述连接架的上端连接在一起,所述下游弧形板下端的高度低于所述上游弧形板下端的高度,所述连接架形成有供贴面模板块进入的进料口,所述进料口与所述输送生产段的出料端相对应;两所述中间导向板由上至下逐渐靠近;The guide compiling part includes a guide compendium at the bottom, a vertical drive device on the upper side that drives the guide compendium to rise and fall, and is connected to a connecting frame between the guide compendium and the vertical drive device, and carries the second part of the vertical drive device. a guide rail, and a second horizontal drive device that drives the vertical drive device to move along the second guide rail; the second guide rail is parallel to the first guide rail; The lower curved upstream arc-shaped plate extends downward gradually, the downstream arc-shaped plate is located in the downstream and gradually extends downward from top to bottom, and two connected between the corresponding side edges of the upstream arc-shaped plate and the downstream arc-shaped plate middle guide plate; both the upstream arc-shaped plate and the downstream arc-shaped plate are smooth arcs; the upper end of the upstream arc-shaped plate is connected with the lower end of the connecting frame, and the upper end of the downstream arc-shaped plate is connected to the lower end of the connecting frame. The upper ends of the connecting frames are connected together, the height of the lower end of the downstream arc-shaped plate is lower than the height of the lower end of the upstream arc-shaped plate, the connecting frame is formed with a feeding port for the veneer formwork block to enter, and the feeding port is formed. The material port corresponds to the discharge end of the conveying production section; the two intermediate guide plates gradually approach from top to bottom;
所述贴面生产段包括处于下方的上游输送带,处于上游输送带上方并与上游输送带同步转动的贴面驱动转轮,驱动贴面驱动转轮转动的转轮驱动电机,将固胶网层覆设于贴面面层上的网层缠绕轴,与贴面驱动转轮相配合供应贴面面层的贴面缠绕轴,对贴面面层进行刷胶的刷胶机构,对贴面面层和固胶网层上的胶水进行冷却凝固的冷却凝固机构,对固胶网层上的胶水进行压平的压平机构,以及将固胶网层、贴面面层和模板坯压合在一起的压合机构;所述上游输送带包括处于上游的第一上游输送轮,处于下游的第一下游输送轮,以及驱动第一上游输送轮或第一下游输送轮转动的第一输送电机;所述贴面驱动转轮、第一上游输送轮和第一下游输送轮的轴线相平行;所述贴面驱动转轮具有朝向所述上游输送带下游方向的下游侧,和朝向相反方向的上游侧;所述贴面缠绕轴、网层缠绕轴、刷胶机构、冷却凝固机构、压平机构和压合机构均处于所述上游输送带的上方,所述贴面缠绕轴、网层缠绕轴、刷胶机构和冷却凝固机构处于所述贴面驱动转轮的上游侧并由上至下依次排列,所述压平机构和压合机构处于所述贴面驱动转轮和上游输送带之间;所述固胶网层形成有供胶水渗透的网孔;所述贴面缠绕轴和网层缠绕轴均与所述贴面驱动转轮的轴线相平行;The veneer production section includes an upstream conveyor belt at the bottom, a veneer driving runner located above the upstream conveyor belt and rotating synchronously with the upstream conveyor belt, and a runner driving motor that drives the veneer driving runner to rotate, and the glue net is fixed. The mesh layer winding shaft, which is layered on the veneer surface layer, cooperates with the veneer driving wheel to supply the veneer winding shaft of the veneer surface layer, and the glue brushing mechanism for brushing the veneer surface layer. The cooling and solidification mechanism for cooling and solidifying the glue on the surface layer and the glue-fixing mesh layer, the flattening mechanism for flattening the glue on the glue-fixing mesh layer, and the pressing of the glue-fixing mesh layer, the veneer surface layer and the template blank A pressing mechanism together; the upstream conveyor belt includes a first upstream conveyor wheel located upstream, a first downstream conveyor wheel located downstream, and a first conveyor motor that drives the first upstream conveyor wheel or the first downstream conveyor wheel to rotate ; the axes of the veneer driving runner, the first upstream conveying wheel and the first downstream conveying wheel are parallel; the veneer driving runner has a downstream side facing the downstream direction of the upstream conveyor belt, and a side facing the opposite direction Upstream side; the veneer winding shaft, the mesh layer winding shaft, the glue brushing mechanism, the cooling and solidification mechanism, the flattening mechanism and the pressing mechanism are all located above the upstream conveyor belt, and the veneer winding shaft, the mesh layer winding shaft The shaft, the glue brushing mechanism and the cooling and solidification mechanism are located on the upstream side of the veneer driving runner and are arranged in order from top to bottom, and the flattening mechanism and the pressing mechanism are located between the veneer driving runner and the upstream conveyor belt. the glue-fixing mesh layer is formed with mesh holes for the penetration of glue; the veneer winding shaft and the mesh layer winding shaft are both parallel to the axis of the veneer driving wheel;
所述贴面面层具有第一刷胶面和第一背面,所述固胶网层具有第二刷胶面和第二背面;所述网层缠绕轴释放的固胶网层绕过所述贴面驱动转轮的上游侧而与所述上游输送带上的模板坯的上表面粘合在一起,所述贴面缠绕轴释放的贴面面层绕过所述贴面驱动转轮的上游侧而与所述上游输送带上的模板坯的上表面和固胶网层的朝上的第二背面粘合在一起,所述第一刷胶面和第二刷胶面朝外供所述刷胶机构刷胶;所述贴面面层处于所述固胶网层和贴面驱动转轮之间;The veneer surface layer has a first glue surface and a first back surface, and the glue-fixing mesh layer has a second glue-brush surface and a second back surface; the glue-fixing mesh layer released by the mesh layer winding shaft bypasses the The upstream side of the veneer driving wheel is bonded together with the upper surface of the formwork blank on the upstream conveyor belt, and the veneer surface layer released by the veneer winding shaft bypasses the upstream of the veneer driving wheel The upper surface of the template blank on the upstream conveyor belt and the second back surface of the glue-fixing mesh layer facing upward are bonded together, and the first and second glued surfaces face outward for the The glue brushing mechanism brushes glue; the veneer surface layer is located between the glue-fixing mesh layer and the veneer driving wheel;
所述刷胶机构包括对所述第一刷胶面和第二刷胶面进行刷胶的刷胶辊,对刷胶辊进行供胶的供胶槽,以及与刷胶辊接触并浸入供胶槽的胶水中的蘸胶辊;所述蘸胶辊和所述刷胶辊均与所述贴面驱动转轮的轴线相平行;The glue brushing mechanism includes a glue brushing roller for brushing glue on the first glue brushing surface and the second glue brushing surface, a glue supply tank for supplying glue to the glue brushing roller, and a glue supplying groove in contact with the glue brushing roller and immersed in the glue supply. A glue-dipping roller in the glue in the groove; both the glue-dipping roller and the brushing roller are parallel to the axis of the veneer driving wheel;
所述冷却凝固机构包括制冷箱,设于制冷箱内部的制冷系统,和两个密封挡板;所述制冷箱包括朝向所述贴面驱动转轮的内圆弧形冷却板,和朝向相反方向的外圆弧形背板;所述内圆弧形冷却板形成有多个连通所述制冷箱内外的冷气喷孔;所述内圆弧形冷却板具有处于上方的上边缘和处于下方的下边缘,以及处于上边缘和下边缘之间且分处两侧的侧边缘;所述上边缘与所述下边缘相平行;两所述密封挡板分设于两所述侧边缘上并延伸至所述贴面驱动转轮的端面上;所述上边缘设有沿上边缘延伸的上弹性密封板,所述下边缘设有沿下边缘延伸的下弹性密封板,所述上弹性密封板和下弹性密封板均由上至下逐渐朝所述贴面驱动转轮方向倾斜设置并与固胶网层接触;所述内圆弧形冷却板设有多个处于所述上弹性密封板和下弹性密封板之间并与所述上边缘相平行的弹性刮胶板,各所述弹性刮胶板沿所述内圆弧形冷却板由上至下排列设置,各所述弹性刮胶板均由上至下逐渐朝所述贴面驱动转轮方向倾斜设置并与固胶网层接触;The cooling and solidification mechanism includes a refrigeration box, a refrigeration system arranged inside the refrigeration box, and two sealing baffles; the refrigeration box includes an inner arc-shaped cooling plate facing the veneer driving wheel, and a cooling plate facing the opposite direction. The outer arc-shaped back plate; the inner arc-shaped cooling plate is formed with a plurality of cold air injection holes that communicate with the inside and outside of the refrigeration box; the inner arc-shaped cooling plate has an upper edge above and a lower lower edge. the upper edge and the lower edge and the side edges on both sides; the upper edge is parallel to the lower edge; the two sealing baffles are respectively arranged on the two side edges and extend to the The upper edge is provided with an upper elastic sealing plate extending along the upper edge, the lower edge is provided with a lower elastic sealing plate extending along the lower edge, the upper elastic sealing plate and the lower The elastic sealing plates are gradually inclined from top to bottom in the direction of the veneer driving wheel and are in contact with the solid glue mesh layer; The elastic rubber scraping plates between the sealing plates and parallel to the upper edge, the elastic rubber scraping plates are arranged from top to bottom along the inner arc-shaped cooling plate, and each elastic rubber scraping plate is formed by It is gradually inclined from top to bottom toward the direction of the veneer driving wheel and is in contact with the solid glue mesh layer;
所述压平机构包括处于上方的压平辊,驱动压平辊向上抵压所述固胶网层和贴面面层的压平驱动装置,支撑于压平驱动装置下方的导向支撑板,以及支撑于导向支撑板下方的压平支撑架;所述压平驱动装置包括承载所述压平辊的压平承载架,水平处于压平承载架下方的压平承载固定板,两个连接于压平承载架上方并向下滑动贯穿压平承载固定板的压平导向杆,和套于压平导向杆外并张设于压平承载固定板和压平承载架之间的第一压簧;所述压平承载固定板形成有供所述压平导向杆滑动贯穿的第一滑动孔;两所述压平导向杆与所述压平辊的两端对应;所述导向支撑板由上至下逐渐朝下游方向倾斜设置;The flattening mechanism includes a flattening roller located above, a flattening drive device that drives the flattening roller to press the solid glue mesh layer and the veneer surface layer upward, a guide support plate supported under the flattening driving device, and A flattening support frame supported under the guide support plate; the flattening drive device includes a flattening bearing frame that carries the flattening roller, and a flattening bearing fixing plate horizontally located below the flattening bearing frame, two of which are connected to the flattening bearing frame. A flattening guide rod slid above and downwards through the flattening bearing and fixing plate, and a first compression spring sleeved outside the flattening guide rod and stretched between the flattening bearing and fixing plate and the flattening bearing frame; The flattening bearing and fixing plate is formed with a first sliding hole for the flattening guide rod to slide through; the two flattening guide rods correspond to the two ends of the flattening roller; the guide support plate goes from top to bottom The bottom is gradually inclined to the downstream direction;
所述压合机构处于所述压平机构的下游;所述压合机构包括处于所述第一下游输送轮正上方的压合辊,和驱动压合辊向下抵压所述贴面面层的第一背面的压合驱动装置;所述压合驱动装置包括承载所述压合辊的压合承载架,水平处于压合承载架上方的压合承载固定板,两个连接于压合承载架上方并向上滑动贯穿压合承载固定板的压合导向杆,和套于压合导向杆外并张设于压合承载固定板和压合承载架之间的第二压簧;所述压合承载固定板形成有供所述压合导向杆滑动贯穿的第二滑动孔;两所述压合导向杆与所述压合辊的两端对应;The pressing mechanism is located downstream of the flattening mechanism; the pressing mechanism comprises a pressing roller directly above the first downstream conveying wheel, and the pressing roller is driven to press down the veneer surface layer The press-fit driving device on the first back of the device; the press-fit drive device includes a press-fit carrier frame that supports the press-fit roller, and a press-fit bearing fixing plate horizontally positioned above the press-fit carrier frame, two of which are connected to the press-fit carrier The top of the frame slides upwardly through the pressing guide rod of the pressing bearing and fixing plate, and the second compression spring is sleeved outside the pressing guide rod and stretched between the pressing bearing fixing plate and the pressing bearing frame; the pressing A second sliding hole for the pressing guide rod to slide through is formed on the joint bearing fixing plate; the two pressing guide rods correspond to two ends of the pressing roller;
所述切割生产段包括处于所述上游输送带下游的切割平台,处于切割平台上方的切割刀,和驱动切割刀升降的切割升降装置。The cutting production section includes a cutting platform downstream of the upstream conveyor belt, a cutting knife above the cutting platform, and a cutting lifting device that drives the cutting knife to ascend and descend.
所述上弹性密封板和下弹性密封板形成有朝向所述固胶网层的柔性密封接触边。The upper elastic sealing plate and the lower elastic sealing plate are formed with flexible sealing contact edges facing the solid glue mesh layer.
所述热压支架具有与贴面模板块相对应的热压区域,所述热压区域设有喷热气装置;所述喷热气装置包括具有容置腔的水平中空板,向水平中空板内吹热气的热气风机,和对热气风机供应热气的空气加热装置;所述水平中空板的上表面形成有多个连通外界与所述容置腔的热气喷孔。The hot-pressing bracket has a hot-pressing area corresponding to the veneer template block, and the hot-pressing area is provided with a hot air spray device; the hot air spray device includes a horizontal hollow plate with a accommodating cavity, and blows into the horizontal hollow plate A hot air blower for hot air, and an air heating device for supplying hot air to the hot air blower; the upper surface of the horizontal hollow plate is formed with a plurality of hot air injection holes that communicate with the outside world and the accommodating cavity.
所述水平中空板嵌设于所述热压区域,所述热压区域形成有容置所述水平中空板的容置槽,所述水平中空板的上表面与所述容置槽的槽口边缘齐平。The horizontal hollow plate is embedded in the hot pressing area, and the hot pressing area is formed with an accommodating groove for accommodating the horizontal hollow plate, and the upper surface of the horizontal hollow plate and the notch of the accommodating groove are formed Edges are flush.
所述容置槽的槽口边缘与所述第一导向轨的上表面齐平;所述下游移动板具有朝向所述上游底座的热压侧面;所述热压侧面包括处于上部伸向所述水平中空板上方的伸入热压段,和处于下部供所述水平中空板伸入的伸入缺口;所述下游移动板的下端形成有与所述第一导向轨相配合的第一滑套。The notch edge of the accommodating groove is flush with the upper surface of the first guide rail; the downstream moving plate has a hot-pressed side surface facing the upstream base; the hot-pressed side surface includes an upper part extending toward the a hot pressing section extending above the horizontal hollow plate, and a projecting notch at the lower part for the horizontal hollow plate to extend into; the lower end of the downstream moving plate is formed with a first sliding sleeve matched with the first guide rail .
所述上游弧形板和下游弧形板均为椭圆弧形;所述上游弧形板和下游弧形板的上端的切线均处于水平面内,下端的切线均处于竖直平面内。The upstream arc-shaped plate and the downstream arc-shaped plate are both elliptical arc-shaped; the tangent lines of the upper ends of the upstream arc-shaped plate and the downstream arc-shaped plate are all in the horizontal plane, and the tangent lines of the lower ends are all in the vertical plane.
所述竖向驱动装置通过第二滑套与所述第二导向轨相配合连接;所述第二水平驱动装置包括与所述第二滑套连接并与所述第二导向轨相平行的螺杆,和驱动螺杆转动的水平驱动电机;所述水平驱动电机与所述第二导向轨连接在一起;所述第二滑套形成有与所述螺杆相配合的螺孔。The vertical driving device is connected with the second guide rail through a second sliding sleeve; the second horizontal driving device includes a screw rod connected with the second sliding sleeve and parallel to the second guide rail , and a horizontal drive motor that drives the screw to rotate; the horizontal drive motor is connected with the second guide rail; the second sliding sleeve is formed with a screw hole matched with the screw.
所述第一水平驱动装置和第一竖向驱动装置均为流体压缸。The first horizontal driving device and the first vertical driving device are both fluid pressure cylinders.
采用上述技术方案后,本发明的高效的胶合板单层贴面生产线,突破传统单层贴面热压机的构造形式,在实际工作过程中,在总控制器的控制下,贴面生产段对模板坯进行贴面操作,然后由切割生产段将连续贴面模板切割成贴面模板块,再由输送生产段将贴面模板块输送给水平热压成型装置进行热压成型。具体是,上游输送带向下游逐一输送模板坯,将固胶网层与模板坯的上表面相对应,将贴面面层与固胶网层的上表面对应,随着上游输送带的运转,转轮驱动电机驱动贴面驱动转轮同步转动,贴面驱动转轮带动贴面面层和固胶网层与模板坯同步向前输送,同时拉动贴面缠绕轴释放贴面面层,拉动网层缠绕轴释放固胶网层,同时与固胶网层和贴面面层接触的刷胶辊受固胶网层的摩擦力而自动转动,刷胶辊带动与刷胶辊平行接触的蘸胶辊转动的同时在供胶槽中蘸胶,实现刷胶辊对固胶网层朝外的第二刷胶面和贴面面层朝外的第一刷胶面进行持续刷胶,固胶网层可将胶水粘附,并利用网孔将胶水吸附而固定住,胶水不易堆积和滴落,保持足够且均匀的胶水透过固胶网层的网孔与贴面面层接触;处于刷胶机构下方的冷却凝固机构通过制冷系统(与冰箱类似的制冷原理,如可在制冷箱中安装冰箱制冷系统对制冷箱中的空气进行降温)对空气制冷,由制冷箱的冷气喷孔朝固胶网层喷射低温冷空气,利用冷气降低固胶网层和贴面面层上的胶水的温度,进而降低胶水的流动性至具有弹性的胶状的半凝固状态,使胶水被固胶网层牢固吸附固定,胶水在输送过程中不会堆积和滴落,而且固胶网层可避免胶水因低温降低粘附力后出现大面积脱落情况。随着贴面驱动转轮继续转动,含有胶水的固胶网层和贴面面层绕过压平辊而向下转向,并沿着导向支撑板向下绕过压合辊,压平辊在保证上方的含有胶水的固胶网层和贴面面层均与贴面驱动转轮接触而被输送的同时,可将含有胶水的固胶网层和贴面面层顺势向下转向,使固胶网层上的胶水处于转动内径处而出现隆起的褶皱,压平辊在第一压簧的弹力作用下向上对固胶网层和贴面面层产生持续性的压力(利用第一压簧的弹力作用可适应固胶网层和贴面面层的厚度及贴面驱动转轮的振动变化而始终保持压平力,压平导向杆对压平辊的升降起到导向作用),压平辊与正上方的贴面驱动转轮相配合将固胶网层和贴面面层通过胶水进行初步压紧粘合,避免后续输送过程中出现弯曲变形而开胶。而且在压平辊的压力作用下,可将固胶网层上的胶水隆起的褶皱压平到凹陷处而使固胶网层上的胶水进一步均匀压平,提高胶水分布的均匀性,进而提高贴面粘合质量。当贴面面层、固胶网层和模板坯均处于压合辊的下方时,贴面面层的第一刷胶面朝向与固胶网层的第二背面接触粘合,固胶网层的第二刷胶面朝下与模板坯接触,固胶网层形成含有胶水的胶网层,将模板胚和贴面面层牢固粘合在一起,还可作为连续贴面模板及成品贴面胶合板的加强筋,使贴面胶合板不易变形和断裂损坏;压合机构的压合辊在第二压簧的弹力作用下向下对固胶网层、贴面面层和模板坯产生持续性的压力(利用第二压簧的弹力作用可适应固胶网层、贴面面层和模板坯的厚度变化而始终保持压合力,压合导向杆对压合辊的升降起到导向作用),压合辊与正下方的第一下游输送轮相配合将固胶网层、贴面面层和模板坯通过胶水压紧粘合在一起形成连续贴面模板。当连续贴面模板被继续向前输送到切割生产段时,切割升降装置驱动切割刀下降,对连续贴面模板进行对应相邻模板坯之间的切割,使每块模板坯均为具有固胶网层和贴面面层的定长的贴面模板块;随后贴面模板块被输送生产段继续向下游一一输送,贴面模板块由承接在下游的进料口进入到上游弧形板、下游弧形板和中间导向板之间,贴面模板块随着平滑弧形的上游弧形板和下游弧形板顺势滑动逐渐向下翻转,并在中间导向板的顺势导向作用下逐渐整齐对准热压支架上的相应部位,在贴面模板块移动过程中利用竖向驱动装置驱动连接架带动上游弧形板和下游弧形板向下移动,同时利用第二水平驱动装置驱动竖向驱动装置沿第二导向轨向上游或下游移动进行位置调节,使贴面模板块处于相应位置的正上方,然后利用第二水平驱动装置驱动竖向驱动装置沿第二导向轨向上游移动,带动下游弧形板向上游推动贴面模板块,使贴面模板块向上游靠拢,由于下游弧形板的上部比下部更处于上游位置,可将贴面模板块的上部向上游倾斜靠拢,然后在第二水平驱动装置和竖向驱动装置的作用下,导向罗列部重新回到承接贴面模板块的位置对贴面模板块进行水平方向的一一横向罗列。并且在相邻的贴面模板块之间垫设隔层,隔层可将相邻的贴面模板块隔开,可同时热压成型多层贴面模板块,且每次同时热压成型的各贴面模板块均是独立的,不会相互影响;当热压支架在上游底座和下游移动板之间横向罗列足够数量的贴面模板块后,竖向驱动装置驱动连接架带动上游弧形板和下游弧形板向上撤出上游底座和下游移动板之间,第一水平驱动装置驱动下游移动板沿着第一导向轨朝上游底座移动,与上游底座相配合对各贴面模板块进行热压成型成贴面胶合板。固胶网层可对贴面面层进行粘附疏导,使贴面面层顺势贴在模板坯上,在确保胶水渗透可将贴面面层、固胶网层和模板坯粘合在一起的同时,还可作为成品贴面胶合板的加强筋,使贴面胶合板更具弹性、不易变形和断裂损坏。上弹性密封板、下弹性密封板与两密封挡板相配合实现内圆弧形冷却板与固胶网层之间的区域为充满冷空气的封闭区域,可显著提高对胶水的冷却效果,且节约能源。与现有技术相比,本发明的高效的胶合板单层贴面生产线,其可对模板坯进行连续顺畅的实现单层贴面和热压成型,机械化程度高,而且成品贴面胶合板强度更高。After adopting the above technical solution, the efficient single-layer veneer veneer production line of the present invention breaks through the structural form of the traditional single-layer veneer hot press. In the actual working process, under the control of the general controller, the veneer production section The template blank is veneered, and then the continuous veneer template is cut into veneer template blocks by the cutting production section, and then the veneer template block is transported to the horizontal thermoforming device by the conveying production section for hot pressing. Specifically, the upstream conveyor belt conveys the formwork blanks one by one downstream, and the solid glue mesh layer corresponds to the upper surface of the formwork blank, and the veneer surface layer corresponds to the upper surface of the solid glue mesh layer. With the operation of the upstream conveyor belt, The veneer driving motor drives the veneer driving wheel to rotate synchronously, and the veneer driving wheel drives the veneer surface layer and the solid glue mesh layer to transport forward synchronously with the template blank, and simultaneously pulls the veneer winding shaft to release the veneer surface layer and pull the mesh. The layer winding shaft releases the glue-fixing mesh layer, and at the same time, the rubber-brush roller in contact with the glue-fixing mesh layer and the veneer surface layer is automatically rotated by the friction of the glue-fixing mesh layer. While the roller is rotating, it is dipped in glue in the glue supply tank, so that the glue brush roller continuously brushes the second glue brushing surface with the glue-fixing mesh layer facing outward and the first glue brushing surface with the veneer surface layer facing outwards. The layer can adhere the glue, and use the mesh to absorb the glue and fix it, the glue is not easy to accumulate and drip, and maintain enough and uniform glue to contact the veneer surface layer through the mesh of the solid glue mesh layer; The cooling and solidification mechanism under the mechanism cools the air through a refrigeration system (similar to the refrigeration principle of a refrigerator, for example, a refrigerator refrigeration system can be installed in the refrigeration box to cool the air in the refrigeration box), and the cold air nozzles of the refrigeration box are directed toward the solid glue. The mesh layer is sprayed with low-temperature cold air, and the cold air is used to reduce the temperature of the glue on the solid glue mesh layer and the veneer surface layer, thereby reducing the fluidity of the glue to an elastic gel-like semi-solidified state, so that the glue is firmly fixed by the glue mesh layer. Adsorbed and fixed, the glue will not accumulate and drip during the transportation process, and the solid glue mesh layer can prevent the glue from falling off in a large area after the adhesive force is reduced due to low temperature. As the veneer driving wheel continues to rotate, the solid glue web layer and the veneer layer containing glue bypass the flattening roller and turn downward, and pass down the pressing roller along the guide support plate, and the flattening roller is in While ensuring that the glue-containing solid glue mesh layer and the veneer surface layer above are all in contact with the veneer driving wheel to be transported, the glue-containing solid glue mesh layer and the veneer surface layer can be turned downward to make the solid glue The glue on the glue mesh layer is at the inner diameter of the rotation and there are raised folds, and the flattening roller exerts a continuous upward pressure on the glue mesh layer and the veneer surface layer under the elastic force of the first compression spring (using the first compression spring). The elastic force can adapt to the thickness of the solid glue mesh layer and the veneer surface layer and the vibration change of the veneer driving wheel to always maintain the flattening force, and the flattening guide rod plays a guiding role in the lifting of the flattening roller) The roller cooperates with the veneer driving wheel directly above to initially press and bond the glue-fixing mesh layer and the veneer surface layer through glue, so as to avoid bending and deformation during the subsequent conveying process and opening the glue. Moreover, under the pressure of the flattening roller, the raised folds of the glue on the glue-fixing mesh layer can be flattened to the depressions, so that the glue on the glue-fixing mesh layer can be further evenly flattened, and the uniformity of the glue distribution can be improved. Veneer bonding quality. When the veneer surface layer, the glue-fixing mesh layer and the template blank are all under the pressing roller, the first brushing surface of the veneer surface layer is in contact with the second back of the glue-fixing mesh layer, and the glue-fixing mesh layer The second brushing surface of the veneer is in contact with the template blank, and the solid glue mesh layer forms a glue mesh layer containing glue, which firmly bonds the template blank and the veneer surface layer together, and can also be used as a continuous veneer template and finished veneer. The reinforcing ribs of the plywood make the veneer plywood not easy to be deformed and broken; Pressure (Using the elastic action of the second compression spring, it can adapt to the thickness change of the solid glue mesh layer, the veneer surface layer and the template blank and always maintain the pressing force, and the pressing guide rod plays a guiding role in the lifting of the pressing roller), pressure The closing roller cooperates with the first downstream conveying wheel directly below to press and bond the glue-fixing mesh layer, the veneer surface layer and the template blank together through glue to form a continuous veneer template. When the continuous veneer template is continuously transported to the cutting production section, the cutting lifting device drives the cutting knife to descend, and the continuous veneer template is cut between the corresponding adjacent template blanks, so that each template blank has solid glue The fixed-length veneer formwork blocks of the mesh layer and the veneer surface layer; then the veneer formwork blocks are conveyed to the production section and continue to be transported downstream one by one, and the veneer formwork blocks enter the upstream arc-shaped plate from the downstream feed port , Between the downstream arc plate and the intermediate guide plate, the veneer formwork block gradually flips down with the smooth arc-shaped upstream arc plate and downstream arc plate, and is gradually tidy under the homeopathic guidance of the intermediate guide plate. Align the corresponding parts on the hot-pressing bracket, and use the vertical drive device to drive the connecting frame to drive the upstream arc plate and the downstream arc plate to move downward during the movement of the veneer template block, and use the second horizontal drive device to drive the vertical The drive device moves upstream or downstream along the second guide rail to adjust the position, so that the veneer template block is directly above the corresponding position, and then the second horizontal drive device is used to drive the vertical drive device to move upstream along the second guide rail, driving the The downstream arc plate pushes the veneer formwork block upstream, so that the veneer formwork block moves upstream. Since the upper part of the downstream arc plate is more upstream than the lower part, the upper part of the veneer formwork block can be inclined and moved upstream. Under the action of the second horizontal driving device and the vertical driving device, the guiding and arranging part returns to the position of receiving the veneer formwork blocks, and the veneer formwork blocks are horizontally arranged one by one in the horizontal direction. And a spacer is placed between the adjacent veneer formwork blocks, the spacer can separate the adjacent veneer formwork blocks, and the multi-layer veneer formwork blocks can be hot-pressed at the same time. Each veneer formwork block is independent and will not affect each other; when a sufficient number of veneer formwork blocks are listed horizontally between the upstream base and the downstream moving plate, the vertical drive device drives the connecting frame to drive the upstream arc. The plate and the downstream arc-shaped plate are withdrawn upward between the upstream base and the downstream moving plate, and the first horizontal driving device drives the downstream moving plate to move towards the upstream base along the first guide rail, and cooperates with the upstream base to carry out each veneer formwork block. Thermoformed into veneered plywood. The solid glue mesh layer can adhere and dred the veneer surface layer, so that the veneer surface layer can be attached to the formwork blank. At the same time, it can also be used as a reinforcing rib for the finished veneer plywood, making the veneer plywood more elastic and less prone to deformation and breakage. The upper elastic sealing plate, the lower elastic sealing plate and the two sealing baffles cooperate to realize that the area between the inner arc-shaped cooling plate and the solid glue mesh layer is a closed area filled with cold air, which can significantly improve the cooling effect of the glue, and Energy saving. Compared with the prior art, the high-efficiency single-layer veneer veneer production line of the present invention can continuously and smoothly realize single-layer veneer and hot-press forming on the formwork blank, with a high degree of mechanization and higher strength of the finished veneer plywood. .
附图说明Description of drawings
图1为本发明的第一局部结构示意图;Fig. 1 is the first partial structure schematic diagram of the present invention;
图2为本发明的第二局部结构示意图;Fig. 2 is the second partial structure schematic diagram of the present invention;
图3为本发明的第三局部结构示意图;Fig. 3 is the third partial structure schematic diagram of the present invention;
图4为本发明的第四局部结构示意图;4 is a schematic diagram of a fourth partial structure of the present invention;
图5为本发明的第五局部结构示意图;5 is a schematic diagram of a fifth partial structure of the present invention;
图6为本发明的第六局部结构示意图;6 is a schematic diagram of a sixth partial structure of the present invention;
图7为本发明的第七局部结构示意图;Fig. 7 is the seventh partial structural schematic diagram of the present invention;
图8为本发明的第八局部结构示意图;8 is a schematic diagram of an eighth partial structure of the present invention;
图9为本发明的第九局部结构示意图。FIG. 9 is a schematic diagram of a ninth partial structure of the present invention.
图中:In the picture:
111-上游底座112-下游移动板1121-伸入热压段1122-伸入缺口1123-第一滑套113-第一导向轨114-第一水平驱动装置115-热压支架1151-喷热气装置11511-水平中空板115111-热气喷孔11512-热气风机11513-空气加热装置111-Upstream base 112-Downstream moving plate 1121-Into the hot-pressing section 1122-Into the gap 1123-The first sliding sleeve 113-The first guide rail 114-The first horizontal drive device 115-The hot-pressing bracket 1151-Hot gas injection device 11511-Horizontal hollow plate 115111-Hot air nozzle 11512-Hot air blower 11513-Air heating device
121-导向罗列板1211-上游弧形板1212-下游弧形板1213-中间导向板122-竖向驱动装置1221-第二滑套123-连接架124-第二导向轨125-第二水平驱动装置1251-螺杆1252-水平驱动电机121-Guide listing plate 1211-Upstream arc plate 1212-Downstream arc plate 1213-Intermediate guide plate 122-Vertical drive device 1221-Second sliding sleeve 123-Connecting frame 124-Second guide rail 125-Second horizontal drive Device 1251-Screw 1252-Horizontal Drive Motor
21-上游输送带211-第一上游输送轮212-第一下游输送轮22-贴面驱动转轮23-网层缠绕轴24-贴面缠绕轴251-刷胶辊252-供胶槽253-蘸胶辊21-upstream conveyor belt 211-first upstream conveyor wheel 212-first downstream conveyor wheel 22-veneer driving wheel 23-mesh winding shaft 24-veneer winding shaft 251-brush rubber roller 252-glue supply tank 253- Dipping roller
261-制冷箱2611-内圆弧形冷却板26111-上弹性密封板26112-下弹性密封板26113-弹性刮胶板26114-锯齿26115-柔性密封接触边2612-外圆弧形背板2613-冷气喷孔262-密封挡板261-refrigeration box 2611-inner arc-shaped cooling plate 26111-upper elastic sealing plate 26112-lower elastic sealing plate 26113-elastic scraping plate 26114-serrated 26115-flexible sealing contact edge 2612-outer arc-shaped back plate 2613-air conditioning Nozzle 262 - Sealing Baffle
271-压平辊2721-压平承载架2722-压平承载固定板2723-压平导向杆2724-第一压簧273-导向支撑板2731-水平延伸部274-压平支撑架271-flattening roller 2721-flattening bearing frame 2722-flattening bearing fixing plate 2723-flattening guide rod 2724-first compression spring 273-guide support plate 2731-horizontal extension 274-flattening support frame
281-压合辊2821-压合承载架2822-压合承载固定板2823-压合导向杆2824-第二压簧281-Pressing roller 2821-Pressing bearing frame 2822-Pressing bearing fixing plate 2823-Pressing guide rod 2824-Second compression spring
31-切割平台32-切割刀33-切割升降装置31-cutting platform 32-cutting knife 33-cutting lifting device
41-下游输送带411-第二上游输送轮412-第二下游输送轮42-罗列输送带43-罗列承载架44-罗列支撑架45-摆动驱动装置46-第一转轴47-第二转轴41 - Downstream conveyor belt 411 - Second upstream conveyor wheel 412 - Second downstream conveyor wheel 42 - List conveyor belt 43 - List carrier frame 44 - List support frame 45 - Swing drive device 46 - First shaft 47 - Second shaft
51-上游主支撑柱52-下游主支撑柱53-纵梁54-第一支撑架55-第二支撑架56-第三支撑架571-刷胶支架5711-水平支撑杆57111-条形孔57112-滑动块57113-第三压簧5712-斜支撑杆58-第五支撑架581-水平支撑板582-第一承托斜杆583-第二承托斜杆51-upstream main support column 52-downstream main support column 53-longitudinal beam 54-first support frame 55-second support frame 56-third support frame 571-gluing bracket 5711-horizontal support rod 57111-strip hole 57112 -Sliding block 57113-Third compression spring 5712-Slanting support rod 58-Fifth support frame 581-Horizontal support plate 582-First support inclined rod 583-Second support inclined rod
6-模板坯7-固胶网层8-贴面面层。6- Template blank 7- Solid glue mesh layer 8- Veneer surface layer.
具体实施方式Detailed ways
为了进一步解释本发明的技术方案,下面通过具体实施例进行详细阐述。In order to further explain the technical solutions of the present invention, the following specific embodiments are described in detail.
本发明的一种高效的胶合板单层贴面生产线,如图1-9所示,包括水平热压成型装置,将贴面面层8粘合在模板坯6上形成连续贴面模板的贴面生产段,将连续贴面模板切割形成贴面模板块的切割生产段,以及将贴面模板块逐一输送至水平热压成型装置的输送生产段;优选地,本发明还包括对贴面生产段和切割生产段进行支撑的机架;优选地,本发明还包括对水平热压成型装置、贴面生产段、切割生产段和输送生产段进行控制的总控制器;An efficient single-layer veneer veneer production line of the present invention, as shown in Figures 1-9, includes a horizontal thermoforming device, and the
优选地,输送生产段具有朝向水平热压成型装置并用于流出贴面模板块的出料端;Preferably, the conveying production section has a discharge end that faces the horizontal thermoforming device and is used to flow out of the veneer formwork block;
优选地,水平热压成型装置包括处于下方的热压部和处于上方的导向罗列部;热压部包括处于上游方向的上游底座111,处于下游方向并朝向上游底座111施压的下游移动板112,处于下游移动板112下方对下游移动板112进行导向的第一导向轨113,驱动下游移动板112往复移动的第一水平驱动装置114,以及承载于上游底座、下游移动板112和第一导向轨113下方的热压支架115;Preferably, the horizontal thermoforming device includes a hot pressing part below and a guide arranging part above; the hot pressing part comprises an
优选地,导向罗列部包括处于下方的导向罗列板121,处于上方驱动导向罗列板121升降的竖向驱动装置122,连接于导向罗列板121和竖向驱动装置122之间的连接架123,承载竖向驱动装置122的第二导向轨124,以及驱动竖向驱动装置122沿第二导向轨124移动的第二水平驱动装置125;第二导向轨124与第一导向轨113相平行;导向罗列板121包括处于上游且由上至下逐渐向下延伸弯曲的上游弧形板1211,处于下游且由上至下逐渐向下延伸弯曲的下游弧形板1212,以及两个连接于上游弧形板1211和下游弧形板1212对应侧边缘之间的中间导向板1213;上游弧形板1211和下游弧形板1212均为平滑弧形;上游弧形板1211的上端与连接架123的下端连接在一起,下游弧形板1212的上端与连接架123的上端连接在一起,下游弧形板1212下端的高度低于上游弧形板1211下端的高度,连接架123形成有供贴面模板块进入的进料口,进料口与输送生产段的出料端相对应;两中间导向板1213由上至下逐渐靠近;Preferably, the guide compiling part includes a
优选地,贴面生产段包括处于下方的上游输送带21,处于上游输送带21上方并与上游输送带21同步转动的贴面驱动转轮22,将固胶网层7覆设于贴面面层8上的网层缠绕轴23,与贴面驱动转轮22相配合供应贴面面层8的贴面缠绕轴24,对贴面面层8进行刷胶的刷胶机构,对贴面面层8和固胶网层7上的胶水进行冷却凝固的冷却凝固机构,对固胶网层7上的胶水进行压平的压平机构,以及将固胶网层7、贴面面层8和模板坯6压合在一起的压合机构;优选地,贴面生产段还包括驱动贴面驱动转轮22转动的转轮驱动电机;上游输送带21包括处于上游的第一上游输送轮211,处于下游的第一下游输送轮212,以及驱动第一上游输送轮211或第一下游输送轮212转动的第一输送电机;贴面驱动转轮22、第一上游输送轮211和第一下游输送轮212的轴线相平行;贴面驱动转轮22具有朝向上游输送带21下游方向的下游侧,和朝向相反方向的上游侧;优选地,贴面缠绕轴24、网层缠绕轴23、刷胶机构、冷却凝固机构、压平机构和压合机构均处于上游输送带21的上方,贴面缠绕轴24、网层缠绕轴23、刷胶机构和冷却凝固机构处于贴面驱动转轮22的上游侧并由上至下依次排列,压平机构和压合机构处于贴面驱动转轮22和上游输送带21之间;固胶网层7形成有供胶水渗透的网孔;贴面缠绕轴24和网层缠绕轴23均与贴面驱动转轮22的轴线相平行;Preferably, the veneer production section includes an
优选地,贴面面层8具有第一刷胶面和第一背面,固胶网层7具有第二刷胶面和第二背面;网层缠绕轴23释放的固胶网层7绕过贴面驱动转轮22的上游侧而与上游输送带21上的模板坯6的上表面粘合在一起,贴面缠绕轴24释放的贴面面层8绕过贴面驱动转轮22的上游侧而与上游输送带21上的模板坯6的上表面和固胶网层7的朝上的第二背面粘合在一起,第一刷胶面和第二刷胶面朝外供刷胶机构刷胶;贴面面层8处于固胶网层7和贴面驱动转轮22之间;Preferably, the
优选地,刷胶机构包括对第一刷胶面和第二刷胶面进行刷胶的刷胶辊251,对刷胶辊251进行供胶的供胶槽252,以及与刷胶辊251接触并浸入供胶槽252的胶水中的蘸胶辊253;蘸胶辊253和刷胶辊251均与贴面驱动转轮22的轴线相平行;Preferably, the gluing mechanism includes a gluing roller 251 for gluing the first gluing surface and the second gluing surface, a gluing
优选地,冷却凝固机构包括制冷箱261,设于制冷箱261内部的制冷系统,和两个密封挡板262;制冷箱261包括朝向贴面驱动转轮22的内圆弧形冷却板2611,和朝向相反方向的外圆弧形背板2612;内圆弧形冷却板2611形成有多个连通制冷箱261内外的冷气喷孔2613;内圆弧形冷却板2611具有处于上方的上边缘和处于下方的下边缘,以及处于上边缘和下边缘之间且分处两侧的侧边缘;上边缘与下边缘相平行;两密封挡板262分设于两侧边缘上并延伸至贴面驱动转轮22的端面上;上边缘设有沿上边缘延伸的上弹性密封板26111,下边缘设有沿下边缘延伸的下弹性密封板26112,上弹性密封板26111和下弹性密封板26112均由上至下逐渐朝贴面驱动转轮22方向倾斜设置并与固胶网层7接触;内圆弧形冷却板2611设有多个处于上弹性密封板26111和下弹性密封板26112之间并与上边缘相平行的弹性刮胶板26113,各弹性刮胶板26113沿内圆弧形冷却板2611由上至下排列设置,各弹性刮胶板26113均由上至下逐渐朝贴面驱动转轮22方向倾斜设置并与固胶网层7接触;Preferably, the cooling and solidification mechanism includes a
优选地,压平机构包括处于上方的压平辊271,和驱动压平辊271向上抵压固胶网层7和贴面面层8的压平驱动装置;优选地,压平机构还包括支撑于压平驱动装置下方的导向支撑板273,以及支撑于导向支撑板273下方的压平支撑架274;压平驱动装置包括承载压平辊271的压平承载架2721,水平处于压平承载架2721下方的压平承载固定板2722,两个连接于压平承载架2721上方并向下滑动贯穿压平承载固定板2722的压平导向杆2723,和套于压平导向杆2723外并张设于压平承载固定板2722和压平承载架2721之间的第一压簧2724;压平承载固定板2722形成有供压平导向杆2723滑动贯穿的第一滑动孔;两压平导向杆2723与压平辊271的两端对应;导向支撑板273由上至下逐渐朝下游方向倾斜设置;Preferably, the flattening mechanism includes a flattening
优选地,压合机构处于压平机构的下游;优选地,压合机构包括处于第一下游输送轮212正上方的压合辊281,和驱动压合辊281向下抵压贴面面层8的第一背面的压合驱动装置;压合驱动装置包括承载压合辊281的压合承载架2821,水平处于压合承载架2821上方的压合承载固定板2822,两个连接于压合承载架2821上方并向上滑动贯穿压合承载固定板2822的压合导向杆2823,和套于压合导向杆2823外并张设于压合承载固定板2822和压合承载架2821之间的第二压簧2824;压合承载固定板2822形成有供压合导向杆2823滑动贯穿的第二滑动孔;两压合导向杆2823与压合辊281的两端对应;Preferably, the pressing mechanism is located downstream of the flattening mechanism; preferably, the pressing mechanism includes a
优选地,切割生产段包括处于上游输送带21下游的切割平台31,处于切割平台31上方的切割刀32,和驱动切割刀32升降的切割升降装置33;Preferably, the cutting production section includes a cutting platform 31 downstream of the
优选地,机架包括两个竖向设置且处于上游的上游主支撑柱51,两个竖向设置且处于下游的下游主支撑柱52,连接于两上游主支撑柱51之间的上游横梁,连接于两下游主支撑柱52之间的下游横梁,两个相互平行并连接于相应上游主支撑柱51和下游主支撑柱52之间的纵梁53,承载贴面驱动转轮22的第一支撑架54,承载贴面缠绕轴24的第二支撑架55,承载网层缠绕轴23的第三支撑架56,承载刷胶辊251的第四支撑架,以及承载冷却凝固机构的第五支撑架58;Preferably, the frame includes two upstream
优选地,两上游主支撑柱51分设上游输送带21的两侧,两下游主支撑柱52分设上游输送带21的两侧;第一支撑架54包括两个枢接于贴面驱动转轮22两端的转轮三角支架,转轮三角支架包括两个由上至下逐渐靠近的转轮支杆,两转轮支杆的上端与相对应的纵梁53连接在一起,两转轮支架的下端与贴面驱动转轮22的相应端通过轴承连接在一起;Preferably, the two upstream
优选地,第二支撑架55包括两个枢接于贴面缠绕轴24两端的贴面三角支架,贴面三角支架包括两个由上至下逐渐靠近的贴面支杆,两贴面支杆的上端与相对应的纵梁53连接在一起,两贴面支杆的下端与贴面缠绕轴24的相应端通过轴承连接在一起;Preferably, the
优选地,第三支撑架56包括两个枢接于网层缠绕轴23两端的网层三角支架,网层三角支架包括两个由上游至下游逐渐靠近的网层支杆,两网层支杆的上游端与相对应的上游主支撑柱51连接在一起,两网层支杆的下游端与网层缠绕轴23的相应端通过轴承连接在一起;Preferably, the
优选地,第四支撑架包括两个连接于刷胶辊251两端并处于供胶槽252上方的刷胶支架571;刷胶支架571包括与相对应的上游主支撑柱51连接的水平支撑杆5711,和处于水平支撑杆5711上方的斜支撑杆5712;斜支撑杆5712的上游端与相对应的上游主支撑柱51连接,下游端与相对应的水平支撑杆5711连接;斜支撑杆5712由上至下逐渐朝刷胶辊251方向倾斜设置;水平支撑杆5711的上游端与相对应的上游主支撑柱51连接,下游端与刷胶辊251的相应端通过刷胶轴承连接在一起;水平支撑杆5711形成有沿水平支撑杆5711延伸的条形孔57111,条形孔57111内容置有沿条形孔57111滑动的滑动块57112;条形孔57111具有朝向贴面驱动转轮22的朝向端,和朝向相反方向的反向端;反向端和滑动块57112之间张设有第三压簧57113;滑动块57112形成有安装刷胶轴承的安装孔;Preferably, the fourth support frame includes two glue brushing brackets 571 connected to both ends of the glue brushing roller 251 and located above the
优选地,第五支撑架58包括与外圆弧形背板2612连接的水平支撑板581,以及支撑与水平支撑板581下方的第一承托斜杆582和第二承托斜杆583;第一承托斜杆582的下游端与外圆弧形背板2612连接,上游端与水平支撑板581连接;第一承托斜杆582由下游端至上游端逐渐向上倾斜设置;第二承托斜杆583的上游端与相对应的上游主支撑柱51连接,下游端与第一承托斜杆582连接;第二承托斜杆583由上游端至下游端逐渐向上倾斜设置。本发明在实际工作过程中,在总控制器的控制下,贴面生产段对模板坯6进行贴面操作,然后由切割生产段将连续贴面模板切割成贴面模板块,再由输送生产段将贴面模板块输送给水平热压成型装置进行热压成型。具体是,上游输送带21向下游逐一输送模板坯6,将固胶网层7与模板坯6的上表面相对应,将贴面面层8与固胶网层7的上表面对应,随着上游输送带21的运转,转轮驱动电机驱动贴面驱动转轮22同步转动,贴面驱动转轮22带动贴面面层8和固胶网层7与模板坯6同步向前输送,同时拉动贴面缠绕轴24释放贴面面层8,拉动网层缠绕轴23释放固胶网层7,同时与固胶网层7和贴面面层8接触的刷胶辊251受固胶网层7的摩擦力而自动转动,刷胶辊251带动与刷胶辊251平行接触的蘸胶辊253转动的同时在供胶槽252中蘸胶,实现刷胶辊251对固胶网层7朝外的第二刷胶面和贴面面层8朝外的第一刷胶面进行持续刷胶,固胶网层7可将胶水粘附,并利用网孔将胶水吸附而固定住,胶水不易堆积和滴落,保持足够且均匀的胶水透过固胶网层7的网孔与贴面面层8接触;处于刷胶机构下方的冷却凝固机构通过制冷系统(与冰箱类似的制冷原理,如可在制冷箱261中安装冰箱制冷系统对制冷箱261中的空气进行降温)对空气制冷,由制冷箱261的冷气喷孔2613朝固胶网层7喷射低温冷空气,利用冷气降低固胶网层7和贴面面层8上的胶水的温度,进而降低胶水的流动性至具有弹性的胶状的半凝固状态,使胶水被固胶网层7牢固吸附固定,胶水在输送过程中不会堆积和滴落,而且固胶网层7可避免胶水因低温降低粘附力后出现大面积脱落情况。随着贴面驱动转轮22继续转动,含有胶水的固胶网层7和贴面面层8绕过压平辊271而向下转向,并沿着导向支撑板273向下绕过压合辊281,压平辊271在保证上方的含有胶水的固胶网层7和贴面面层8均与贴面驱动转轮22接触而被输送的同时,可将含有胶水的固胶网层7和贴面面层8顺势向下转向,使固胶网层7上的胶水处于转动内径处而出现隆起的褶皱,压平辊271在第一压簧2724的弹力作用下向上对固胶网层7和贴面面层8产生持续性的压力(利用第一压簧2724的弹力作用可适应固胶网层7和贴面面层8的厚度及贴面驱动转轮22的振动变化而始终保持压平力,压平导向杆2723对压平辊271的升降起到导向作用),压平辊271与正上方的贴面驱动转轮22相配合将固胶网层7和贴面面层8通过胶水进行初步压紧粘合,避免后续输送过程中出现弯曲变形而开胶。而且在压平辊271的压力作用下,可将固胶网层7上的胶水隆起的褶皱压平到凹陷处而使固胶网层7上的胶水进一步均匀压平,提高胶水分布的均匀性,进而提高贴面粘合质量。当贴面面层8、固胶网层7和模板坯6均处于压合辊281的下方时,贴面面层8的第一刷胶面朝向与固胶网层7的第二背面接触粘合,固胶网层7的第二刷胶面朝下与模板坯6接触,固胶网层7形成含有胶水的胶网层,将模板胚和贴面面层8牢固粘合在一起,还可作为连续贴面模板及成品贴面胶合板的加强筋,使贴面胶合板不易变形和断裂损坏;压合机构的压合辊281在第二压簧2824的弹力作用下向下对固胶网层7、贴面面层8和模板坯6产生持续性的压力(利用第二压簧2824的弹力作用可适应固胶网层7、贴面面层8和模板坯6的厚度变化而始终保持压合力,压合导向杆2823对压合辊281的升降起到导向作用),压合辊281与正下方的第一下游输送轮212相配合将固胶网层7、贴面面层8和模板坯6通过胶水压紧粘合在一起形成连续贴面模板。当连续贴面模板被继续向前输送到切割生产段时,切割升降装置33驱动切割刀32下降,对连续贴面模板进行对应相邻模板坯6之间的切割,使每块模板坯6均为具有固胶网层7和贴面面层8的定长的贴面模板块;随后贴面模板块被输送生产段继续向下游一一输送,贴面模板块由承接在下游的进料口进入到上游弧形板1211、下游弧形板1212和中间导向板1213之间,贴面模板块随着平滑弧形的上游弧形板1211和下游弧形板1212顺势滑动逐渐向下翻转,并在中间导向板1213的顺势导向作用下逐渐整齐对准热压支架115上的相应部位,在贴面模板块移动过程中利用竖向驱动装置122驱动连接架123带动上游弧形板1211和下游弧形板1212向下移动,同时利用第二水平驱动装置125驱动竖向驱动装置122沿第二导向轨124向上游或下游移动进行位置调节,使贴面模板块处于相应位置的正上方,然后利用第二水平驱动装置125驱动竖向驱动装置122沿第二导向轨124向上游移动,带动下游弧形板1212向上游推动贴面模板块,使贴面模板块向上游靠拢,由于下游弧形板1212的上部比下部更处于上游位置,可将贴面模板块的上部向上游倾斜靠拢,然后在第二水平驱动装置125和竖向驱动装置122的作用下,导向罗列部重新回到承接贴面模板块的位置对贴面模板块进行水平方向的一一横向罗列。并且在相邻的贴面模板块之间垫设隔层,隔层可将相邻的贴面模板块隔开,可同时热压成型多层贴面模板块,且每次同时热压成型的各贴面模板块均是独立的,不会相互影响;当热压支架115在上游底座111和下游移动板112之间横向罗列足够数量的贴面模板块后,竖向驱动装置122驱动连接架123带动上游弧形板1211和下游弧形板1212向上撤出上游底座111和下游移动板112之间,第一水平驱动装置114驱动下游移动板112沿着第一导向轨113朝上游底座111移动,与上游底座111相配合对各贴面模板块进行热压成型成贴面胶合板。第一支撑架54通过三角支撑结构可对贴面驱动转轮22两端进行牢固承载;第二支撑架55通过三角支撑结构可对贴面缠绕轴24的两端进行牢固承载;第三支撑架56通过三角支撑结构可对网层缠绕轴23的两端进行牢固承载;第四支撑架通过三角支撑结构对刷胶辊251的两端进行牢固承载,而且第三压簧57113利用弹性支撑力来保持对滑动块57112的弹性支撑力,刷胶轴承随着滑动块57112移动,利用第三压簧57113的弹力作用可适应贴面面层8和固胶网层7的厚度变化而始终保持刷胶接触力;第五支撑架58通过三角支撑结构对冷却凝固机构进行牢固承载。第五支撑架58通过三角支撑结构对冷却凝固机构进行牢固承载,尤其是在第一承托斜杆582与水平支撑板581构成三角牢固结构的同时,第二承托斜杆583可支撑第一承托斜杆582,起到双三角结构的加强固定。固胶网层7可对贴面面层8进行粘附疏导,使贴面面层8顺势贴在模板坯6上,在确保胶水渗透可将贴面面层8、固胶网层7和模板坯6粘合在一起的同时,还可作为成品贴面胶合板的加强筋,使贴面胶合板更具弹性、不易变形和断裂损坏。上弹性密封板26111、下弹性密封板26112与两密封挡板262相配合实现内圆弧形冷却板2611与固胶网层7之间的区域为充满冷空气的封闭区域,可显著提高对胶水的冷却效果,且节约能源。固胶网层7具体可为尼龙等布料编织的网布。Preferably, the fifth support frame 58 includes a horizontal support plate 581 connected with the outer circular arc-shaped
优选地,最上方的弹性刮胶板26113形成有朝向固胶网层7的锯齿26114。本发明在实际工作过程中,锯齿26114可对贴面面层8尤其是固胶网层7上的胶水进行刮动,使胶水产生多条沟壑,增大胶水与冷气的接触面积,便于对胶水进行快速冷却,而且冷气通过沟壑可对胶水的深层进行冷却,进一步加快冷却速度和深度的同时还使胶水的深层迅速冷却凝固而显著降低胶水整体的流动性能,然后再由下方的各弹性刮胶板26113将胶水逐渐刮平。Preferably, the uppermost
优选地,上弹性密封板26111和下弹性密封板26112形成有朝向固胶网层7的柔性密封接触边26115。本发明在实际工作过程中,上弹性密封板26111和下弹性密封板26112通过柔性密封接触边26115与固胶网层7接触实现显著的密封效果,防止内外空气热交换。Preferably, the upper
优选地,各弹性刮胶板26113与水平面的夹角由上至下逐渐变小。本发明在实际工作过程中,各弹性刮胶板26113倾角逐渐变小可确保上方的弹性刮胶板26113和下方的弹性刮胶板26113均与贴面驱动转轮22的周面具有相近的接触夹角,且确保下方的弹性刮胶板26113与贴面驱动转轮22的周面产生较大的夹角,利于下方的弹性刮胶板26113对固胶网层7上的胶水产生足够的刮动力。Preferably, the angle between each
优选地,热压支架115具有与贴面模板块相对应的热压区域,热压区域设有喷热气装置1151;喷热气装置1151包括具有容置腔的水平中空板11511,向水平中空板11511内吹热气的热气风机11512,和对热气风机11512供应热气的空气加热装置11513;水平中空板11511的上表面形成有多个连通外界与容置腔的热气喷孔115111。本发明在实际工作过程中,喷热气装置1151通过空气加热装置11513对空气加热,再通过热气风机11512将热空气鼓入水平中空板11511后从热气喷孔115111向上喷出,对各贴面模板块进行加热,使胶水彻底融化并将每个贴面模板块的贴面面层8、固胶网层7和模板坯6粘合在一起,在上游底座和下游移动板112的加压作用下形成多块独立的贴面胶合板。具体结构可为,空气加热装置11513具有进气口和与热气风机11512连接的出气口。空气加热装置11513包括加热箱体和设于加热箱体内的电发热部件。Preferably, the hot-pressing
优选地,水平中空板11511嵌设于热压区域,热压区域形成有容置水平中空板11511的容置槽,水平中空板11511的上表面与容置槽的槽口边缘齐平。此结构可实现水平中空板11511进行有效固定的基础上还可避免水平中空板11511影响上游移动板的滑动,在针对不同厚度的贴面模板块进行热压时,上游移动板均可顺畅滑过水平中空板11511的边缘而对水平中空板11511上方的贴面模板块进行热压成型。Preferably, the horizontal
优选地,容置槽的槽口边缘与第一导向轨113的上表面齐平;下游移动板112具有朝向上游底座的热压侧面;热压侧面包括处于上部伸向水平中空板11511上方的伸入热压段1121,和处于下部供水平中空板11511伸入的伸入缺口1122;下游移动板112的下端形成有与第一导向轨113相配合的第一滑套1123。本发明在实际工作过程中,下游移动板112通过伸入热压段1121伸向水平中空板11511上方对各贴面模板块进行热压,伸入热压段1121和伸入缺口1122可适应不同厚度的贴面模板块进行顺畅热压。Preferably, the notch edge of the accommodating groove is flush with the upper surface of the
优选地,上游弧形板1211和下游弧形板1212均为椭圆弧形;上游弧形板1211和下游弧形板1212的上端的切线均处于水平面内,下端的切线均处于竖直平面内。此结构可使贴面模板块从进料口直接进入,而且只有进入后才受到下游弧形板1212向下的力作用,贴面模板块出现折断等损坏情况,当贴面模板块向下滑出时直接下落在水平中空板11511上,进入和滑出导向罗列部都更加顺畅。Preferably, both the upstream arc-shaped
优选地,竖向驱动装置122通过第二滑套1221与第二导向轨124相配合连接;第二水平驱动装置125包括与第二滑套1221连接并与第二导向轨124相平行的螺杆1251,和驱动螺杆1251转动的水平驱动电机1252;水平驱动电机1252与第二导向轨124连接在一起;第二滑套1221形成有与螺杆1251相配合的螺孔。本发明在实际工作过程中,第二水平驱动装置125通过水平驱动电机1252驱动螺杆1251转动,螺杆1251通过与螺孔的配合驱动第二滑套1221带动竖向驱动装置122沿第二导向轨124移动。水平驱动电机1252为受总控制器控制的伺服电机,自动化程度高,动作精准顺畅。Preferably, the
优选地,第一水平驱动装置114和第一竖向驱动装置122均为流体压缸,具体可为气缸或液压缸。Preferably, the first
优选地,弹性刮胶板26113为橡胶板或钢板。Preferably, the
优选地,导向支撑板273的下端形成有朝压合机构方向延伸的水平延伸部2731。本发明在实际工作过程中,水平延伸部2731可将向下转向的固胶网层7和贴面面层8进行水平顺势导向,使固胶网层7和贴面面层8能与模板坯6进行顺势平行接触,进而实现三者的胶结复合。具体结构可为,水平延伸部2731与导向支撑板273之间通过平滑的弧形板进行过渡连接,确保固胶网层7和贴面面层8滑动的顺畅性。具体结构可为,导向支撑板273的上端与压平承载固定板2722连接在一起。Preferably, the lower end of the
优选地,输送生产段包括处于切割平台31下游的下游输送带41,处于下游输送带41下游的罗列输送带42,对罗列输送带42进行驱动的罗列运转电机,对罗列输送带42进行承载的罗列承载架43,对罗列输送带42进行支撑的罗列支撑架44,和对罗列承载架43进行摆动驱动的摆动驱动装置45;罗列输送带42具有与下游输送带41相对应的输入端,和与第一对齐板相对应的输出端;罗列支撑架44支撑于输入端,输入端与罗列支撑架44的上端通过第一转轴46连接在一起使罗列输送带42可进行上下翻转;摆动驱动装置45为支撑于罗列承载架43下方的第一流体压缸,罗列承载架43与摆动驱动装置45的上端通过与第一转轴46平行的第二转轴47连接在一起。本发明在实际工作过程中,贴面模板块到达输送生产段后,贴面模板块被下游输送带41继续向下游一一输送,当贴面模板块到达罗列输送带42时,由罗列运转电机驱动罗列输送带42带动贴面模板块产生一定的速度,同时在摆动驱动装置45的摆动驱动下,罗列承载架43带动罗列输送带42依靠第一转轴46进行上下摆动,贴面模板块依靠惯性逐一落入到下热压板上进行罗列。Preferably, the conveying production section includes a downstream conveyor belt 41 located downstream of the cutting platform 31 , a
优选地,下游输送带41包括处于上游的第二上游输送轮411,处于下游的第二下游输送轮412,以及驱动第二上游输送轮411或第二下游输送轮412转动的第二输送电机。本发明在实际工作过程中,第二输送电机驱动第二上游输送轮411或第二下游输送轮412转动实现输送功能。Preferably, the downstream conveyor belt 41 includes a second
本发明的产品形式并非限于本案图示和实施例,任何人对其进行类似思路的适当变化或修饰,皆应视为不脱离本发明的专利范畴。The product form of the present invention is not limited to the illustrations and examples in this case, and any appropriate changes or modifications of similar ideas by anyone should be deemed not to depart from the scope of the present invention.
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| CN109049169A (en) | 2018-12-21 |
| CN108890806B (en) | 2020-08-25 |
| CN109049170B (en) | 2020-12-22 |
| CN109049170A (en) | 2018-12-21 |
| CN108890806A (en) | 2018-11-27 |
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