CN109014683A - An a kind of bucket assembly spelling point tooling - Google Patents
An a kind of bucket assembly spelling point tooling Download PDFInfo
- Publication number
- CN109014683A CN109014683A CN201811119131.6A CN201811119131A CN109014683A CN 109014683 A CN109014683 A CN 109014683A CN 201811119131 A CN201811119131 A CN 201811119131A CN 109014683 A CN109014683 A CN 109014683A
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- platform
- plate
- seat
- oil cylinder
- type core
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- 238000003825 pressing Methods 0.000 claims abstract description 38
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims abstract description 34
- 230000001105 regulatory effect Effects 0.000 claims abstract description 18
- 238000003466 welding Methods 0.000 claims abstract description 11
- 230000033001 locomotion Effects 0.000 claims description 8
- 230000006835 compression Effects 0.000 claims description 7
- 238000007906 compression Methods 0.000 claims description 7
- 210000000078 claw Anatomy 0.000 claims description 4
- 238000007373 indentation Methods 0.000 claims description 4
- 230000005540 biological transmission Effects 0.000 claims description 2
- 230000005611 electricity Effects 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 238000010586 diagram Methods 0.000 description 12
- 238000000034 method Methods 0.000 description 6
- 230000000694 effects Effects 0.000 description 4
- 210000000515 tooth Anatomy 0.000 description 3
- 210000004209 hair Anatomy 0.000 description 2
- 230000032258 transport Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000002360 explosive Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000003447 ipsilateral effect Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- -1 platform Chemical compound 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 229910000679 solder Inorganic materials 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0426—Fixtures for other work
- B23K37/0435—Clamps
- B23K37/0443—Jigs
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- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Shovels (AREA)
Abstract
The present invention discloses an a kind of bucket assembly spelling point tooling, including platform, the type core pedestal of the type core and type core bottom that are located in the middle part of platform, sword plate positioning device is equipped in the front side of type core pedestal, the sword plate positioning device includes the sword plate master positioning device being fixedly connected with type core pedestal, sword plate side positioning device and sword plate pressing device, side plate positioning device is equipped on the right side of type core, side plate pressing device is equipped on the left of type core, the side plate positioning device is identical as the structure of side plate pressing device, trunnion regulating device is equipped at type core rear, portal frame pressing device is equipped in platform two sides.The spelling point work of bucket assembly can be rapidly completed using the tooling, guarantee the homogeneity of product size while reducing labor intensity of workers, conducive to the welding of later period manipulator, the high degree of automation of the tooling is remarkably improved production efficiency.
Description
Technical field
The invention belongs to bucket technical field of processing equipment, spell point tooling more particularly to a kind of bucket assembly.
Background technique
Bucket assembly is spelled in tooling by components such as sword plate, arc plate, trunnion and left side plates and is a little formed, in the prior art
Integral assembling main or that bucket is completed by the way of spelling point by hand, the main program for spelling point by hand is: firstly, by sword plate
Spot welding is fixed on spelling point platform, pads run-on tab, and sword plate, arc plate are docked, and both holdings upper end flushes, two sides are equal sized,
Spell point；Then, it slings side plate component to dock with sword plate, arc plate, from top to bottom, gradually using chain block is sized, side
It adjusts side and spells point, during which driving needs to lift by crane always；Later, another lateral plate component is spelled into point, mode is same as above；Finally, slinging branch
Ear is put into corresponding position, spells while sized a little, during which driving need to lift by crane always, while deform, flash stitch larger part needs to use
Chock, clamp etc. adjust (chock needs spot welding-dismounting-polishing solder joint).
Traditional manual spelling point mode is primarily present several point defects: one, needing to drive a vehicle and lift by crane for a long time, influence vehicle
Other interior stations use；Two, the splicing minutiae point for needing to manually adjust is more, and the homogeneity of product is poor, is unfavorable for subsequent machine
The welding of tool hand；Three, the tools such as chain block, chock, clamp, sanding machine, hammer are using frequently, and process is tedious, and spelling point efficiency is low,
The labor intensity for spell the personnel of point work is larger；Four, more than two employee compositions is needed to complete to spell point work, manpower money
Source is expended big.
Meanwhile the bucket of integral assembling is completed in a manner of spelling point, it needs to be moved to next station by driving laggard
The welding of row manipulator, this kind of cutting mode needs to drive a vehicle awaits orders for a long time, influences other stations in workshop and uses；And usual situation
Lower two stations are apart from each other, and the hoisting process of driving is long, need in the movement over long distances of workshop overhead, and the entirety of bucket assembly
Weight is larger, in hoisting process may there is a situation where workpiece to fall, the safety of workshop appliance and staff can all be made
At threat.
Therefore, it is necessary to spell point tooling and bucket for the higher bucket assembly of the degree of automation is lacked in the prior art
Assembly spells the tooling that point designs the practical spelling point of one kind without the status of preferable blanking device after the completion and blanking combines, both
Working efficiency can be increased, and the labor intensity of staff can be mitigated, reduces human input, reduces production cost.
Summary of the invention
It in view of the above problems, can be fast using the tooling the present invention is intended to provide a kind of bucket assembly spells point tooling
Speed completes the spelling point and unloading work of bucket assembly, guarantees the homogeneity of product size while reducing labor intensity of workers,
Conducive to the welding of later period manipulator, the high degree of automation of the tooling is remarkably improved production efficiency.
To achieve the goals above, the technical solution adopted in the present invention is as follows: the present invention discloses a kind of bucket assembly spelling
Point tooling, the type core pedestal including platform, the type core being located in the middle part of platform and type core bottom, type core two sides are longitudinal main
Plate, middle part are equipped with auxiliary support plate, and longitudinal mainboard is connect by locating rod with auxiliary support plate and is welded into an entirety, type core
It is fixed by two fitting positioning surfaces and side block, is connect and tightened together with type core pedestal with king-bolt；In type core pedestal
Front side be equipped with sword plate positioning device, the sword plate positioning device include be fixedly connected with type core pedestal sword plate master positioning dress
It sets, sword plate side positioning device and sword plate pressing device are set on the left of type core on the right side of type core equipped with side plate positioning device
There is side plate pressing device, the side plate positioning device is identical as the structure of side plate pressing device, is equipped with trunnion tune at type core rear
Regulating device is equipped with portal frame pressing device in platform two sides.
Further, the sword plate master positioning device includes backing plate and the cushion block body for being located at backing plate two sides, in the upper of backing plate
Lower end is equipped with sliding rail a, and the cushion block body can be moved left and right along sliding rail a, and the left and right both ends above backing plate are respectively provided with a cross
To positioning seat, be equipped with pin hole in the outboard end of positioning seat, the positioning seat is fastenedly connected by positioning pin and cushion block body.
Further, the cushion block body includes main cushion block and auxiliary cushion block one and auxiliary cushion block two, and main mat block is by one piece
Level board and one block of L-type plate are assembled, set in the bottom transverse Board position of L-type plate there are two pin hole, in auxiliary cushion block one and auxiliary pad
The bottom of block two position corresponding with pin hole is equipped with notch, and the notch is fixedly connected with pin hole by positioning pin, in main pad
The bottom of block, which is equipped with, jacks up block, and the jack-up block is connected between main cushion block by adjusting bolt.
Further, sword plate side positioning device includes side positioning seat and the transverse direction for being located at side positioning seat bottom
Sliding rail b, the side positioning seat can move horizontally along sliding rail b, and in side, the front side bottom of positioning seat is equipped with overturning locating piece.
Further, the sword plate pressing device includes the stretch oil cylinder at mounting seat and top, the stretch oil cylinder with
It is rotatably connected between mounting seat by pin shaft.
Further, the side plate positioning device includes pedestal and anti-rotation pressing plate, passes through guide rod on the outside of anti-rotation pressing plate
It is connected with compressed oil cylinder, compressed oil cylinder consolidates the side of being set on the base by oil cylinder seat, is equipped between guide rod and anti-rotation pressing plate
Guide holder is equipped with locating piece, annular arrangement three be fixed and clamped seat and two movements on anti-rotation pressing plate in the outside of guide holder
Pressed seat, the seat that is fixed and clamped are staggered with mobile pressed seat.
Further, the mobile pressed seat includes sliding slot and the mobile compact heap with bolt that is located in sliding slot, described
Mobile compact heap connects with adjustable hold-down bolt, and the adjustable hold-down bolt can slide in sliding slot；It is described to be fixed and clamped on seat
It is compressed equipped with the fixed compact heap compression point fixed to three on bucket.
Further, the trunnion regulating device includes front and back adjustment seat and up and down adjustment seat, the bottom of adjustment seat in front and back
Portion both ends are equipped with the sliding rail c longitudinally extended, and the front and back adjustment seat can slide back and forth on sliding rail c, in front and back adjustment seat bottom
It is equipped with front and back between platform and stretches oil cylinder, longitudinal stretching oil cylinder is equipped between front and back adjustment seat front side board and up and down adjustment seat,
It is equipped at the top of up and down adjustment seat and wears axis, wearing the big nut-locking in axis both ends, be equipped with several compact heaps, the pressure above axis wearing
Tight block is compressed by hold-down bolt.
Further, the main body frame of the portal frame pressing device is formed by two points of frame weldings, in main body frame
Both ends bottom respectively set a L-type notch, the L-type indentation, there on front side of main body frame be equipped with running gear, after main body frame
The L-type indentation, there of side is equipped with following device, is respectively provided with a rail in the front and rear sides of tooling platform position corresponding with L-type notch
Road, the track extend along the length direction of tooling platform, and the running gear drives portal frame to translate on platform along track
Movement is set on main body frame there are six compressed oil cylinder group.
Further, the running gear include decelerating motor, the live roller being connected with geared motor output shaft with
And three driven rollers with live roller transmission connection, the live roller is located at the vertical slot position of L-type notch, described driven
Idler wheel is located at the translot position of L-type notch；The following device includes the vertical slot position pair with the L-type notch on rear side of main body frame
The driven wheel and three driven wheels corresponding with its translot position answered.
Further, each compressed oil cylinder group include two oil cylinders, the position of oil cylinder respectively on workpiece wait press
Tight position is vertical, and V-type claw is connected on oil cylinder；Position corresponding with compressed oil cylinder group is equipped with shield on the outside of main body frame.
Preferably, being equipped with extendable platform on the right side of platform, fork truck drives into and sails out of platform, sliding rail c from extendable platform
One end extends to type core base bottom, the other end extends to platform posterior edges, respectively sets at the left and right both ends at type core pedestal rear
There is a pedestal to stretch oil cylinder, type core pedestal and trunnion regulating device can move to platform edges along sliding rail c；It is positioned in side plate
The bottom of device is equipped with sliding rail d, and the sliding rail d extends along the width direction of platform, and the side plate positioning device can be along sliding rail d
Move to platform posterior edges；Several clamping supporting devices, the folder are equipped in the front side, left side and right side position of type core pedestal
It presses closer support arrangement and is embedded in platform interior, be respectively equipped with one in the corresponding position of the arranged on left and right sides of trunnion regulating device and wear
Supporting device；It is equipped with bucket support bracket on the fork shovel of fork truck, is equipped with postive stop baffle on the left of fork shovel, is equipped on the right side of fork shovel auxiliary
Plate is helped, the accessory plate is fixed and welded together with fork shovel.
Further, the work for clamping supporting device and including the shored oil cylinder of bottom, being connected with shored oil cylinder output end
Dynamic column and the arc clamping jaw being located at the top of portable pillar, are respectively provided with a fishbolt in two end arms of clamping jaw.
Further, described to wear the shored oil cylinder that supporting device includes bottom, the work being connected with shored oil cylinder output end
Dynamic column and the lantern ring being located at the top of portable pillar, are equipped with connecting shaft, at the both ends of connecting shaft with lock nut in two lantern rings
It is fixed.
Further, lattice support bridge is equipped in bucket support bracket to enhance the supporting force of support bracket.
Further, the front and back ends position corresponding with fork shovel in postive stop baffle bottom is respectively equipped with a bayonet, in card
Caging bolt is connected in mouthful, the front and back ends at the top of postive stop baffle are respectively equipped with an auxiliary stopper bolt, on the auxiliary board with
The corresponding position of auxiliary stopper bolt is equipped with auxiliary limit hole, and the auxiliary stopper bolt is limited after passing through auxiliary limit hole with stop nut
Position is fixed.
The beneficial effects of the present invention are:
1. bucket assembly disclosed by the invention spells a point tooling high degree of automation, it is accurate to spell point, it is ensured that product size it is uniform
Property, conducive to the welding of later period manipulator；
2. carrying out spelling point to bucket assembly using tooling disclosed by the invention, is lifted by crane for a long time without driving a vehicle, driving can be reduced
Utilization rate does not influence the use of other stations；
3. the labor intensity of worker can be significantly reduced using the tooling, without frequently using a variety of positioning tools, to operator
Skill requirement it is low, and can accelerate spell spot speed, improve production efficiency.
4. bucket assembly disclosed by the invention is spelled under the bucket assembly realization quickly that point tooling can assist after the completion of spelling
Material awaits orders for a long time without driving a vehicle, will not influence the use of other stations；Flat transportation, without passing through driving handling in the sky,
Evade the risk that bucket is fallen, ensures the safety of in-plant equipment and staff.
Detailed description of the invention
Fig. 1 is a kind of positive overall structure diagram of bucket assembly spelling point tooling disclosed in the embodiment of the present invention one；
Fig. 2 is a kind of back side overall structure diagram of bucket assembly spelling point tooling disclosed in the embodiment of the present invention one；
Fig. 3 is a kind of schematic front view of bucket assembly spelling point tooling disclosed in the embodiment of the present invention one；
Fig. 4 is a kind of right side view of bucket assembly spelling point tooling disclosed in the embodiment of the present invention one；
Fig. 5 is that sword plate positioning device disclosed in the embodiment of the present invention one and the overall structure under type core pedestal connection status are illustrated
Figure；
Fig. 6 is the overall structure diagram of sword plate positioning device disclosed in the embodiment of the present invention one；
Fig. 7 is the explosive view of cushion block body disclosed in the embodiment of the present invention one；
Fig. 8 is the overall structure diagram of trunnion regulating device disclosed in the embodiment of the present invention one；
Fig. 9 is the right side view of trunnion regulating device disclosed in the embodiment of the present invention one；
Figure 10 is the structural schematic diagram of running gear disclosed in the embodiment of the present invention one；
Figure 11 is the stress diagram of platform track disclosed in the embodiment of the present invention one；
Figure 12 is a kind of positive overall structure diagram of bucket assembly spelling point tooling disclosed in the embodiment of the present invention two；
Figure 13 is a kind of back side overall structure diagram of bucket assembly spelling point tooling disclosed in the embodiment of the present invention two；
Figure 14 is the disclosed structural schematic diagram for clamping supporting device of the embodiment of the present invention two；
Figure 15 is the structural schematic diagram that supporting device is worn disclosed in the embodiment of the present invention two；
Figure 16 is the schematic front view of fork truck disclosed in the embodiment of the present invention two；
Figure 17 is the left view schematic diagram that forklift disclosed in the embodiment of the present invention two shovels position.
1- platform, 2- type core, 3- type core pedestal, 4- sword plate master positioning device, 5- sword plate side positioning device, 6- sword plate pressure
Tight device, 7- side plate positioning device, 8- side plate pressing device, 9- trunnion regulating device, 10- portal frame pressing device, 11- extend
Platform, 12- fork truck, 13- clamp supporting device, and 14- wears supporting device, 15- bucket support bracket, 16- postive stop baffle, and 17- is auxiliary
Help plate, 18- sliding rail d；
41- backing plate, 42- cushion block body, 43- sliding rail a, 44- positioning seat, 45- positioning pin, the main cushion block of 421-, the auxiliary cushion block one of 422-,
The auxiliary cushion block two of 423-, 424- pin hole, 425- notch, 426- jack up block, and 427- adjusts bolt；
The side 51- positioning seat, 52- sliding rail b, 53- overturn locating piece；
61- mounting seat, 62- stretch oil cylinder；
71- pedestal, 72- anti-rotation pressing plate, 73- guide rod, 74- compressed oil cylinder, 75- oil cylinder seat, 76- guide holder, 77- locating piece,
78- is fixed and clamped seat, the mobile pressed seat of 79-；791- is adjustable hold-down bolt, 792- sliding slot；
Adjustment seat before and after 91-, 92- up and down adjustment seat, the front and back 93- sliding rail c, 94- stretch oil cylinder, 95- longitudinal stretching oil cylinder, 96-
Wear axis, the big locknut of 97-, 98- compact heap, 99- hold-down bolt；
101- main body frame, 102-L type notch, 103- running gear, 104- following device, 105- compressed oil cylinder group；1031- subtracts
Speed motor, 1032- live roller, 1033- driven roller；1051- oil cylinder, 1052-V type claw, 1053- shield.
131- shored oil cylinder, 132- portable pillar, 133- clamping jaw, 134- fishbolt；
141- lantern ring, 142- connecting shaft, 143- lock nut；
151- lattice support bridge；
161- bayonet, 162- caging bolt, 163- auxiliary stopper bolt, 164- stop nut.
Specific embodiment
In order to make those skilled in the art be better understood on technical solution of the present invention, 1- with reference to the accompanying drawing
17 pairs of technical solution of the present inventions are further described.
It should be noted that embodiment provided by the present invention is merely to carry out technical characteristic of the invention effective
Illustrate, the left side, right side, upper end, lower end etc. position word merely to preferably being described to the embodiment of the present invention, no
It can regard the limitation to technical solution of the present invention as.
Embodiment one
With reference to attached drawing 1-11, the present invention discloses an a kind of bucket assembly spelling point tooling, including platform 1, the type core being located in the middle part of platform 1
2 and 2 bottom of type core type core pedestal 3；2 two sides of type core are longitudinal mainboard, and middle part is equipped with auxiliary support plate, mainboard and auxiliary
Support plate passes through the fixed assembled shape forming core 2 of locating rod and bolt；Sword plate positioning device, institute are equipped in the front side of type core pedestal 3
State sword plate positioning device include the sword plate master positioning device 4 being fixedly connected with type core pedestal 3, sword plate side positioning device 5 and
Sword plate pressing device 6, sword plate are placed on sword plate master positioning device 4, pass through sword plate side positioning device 5 and sword plate pressing device 6
Realize that the centering of sword plate compresses, such applicable a variety of bucket sword plate positioning of positioning method；It is fixed equipped with side plate on the right side of type core 2
Position device 7 is equipped with side plate pressing device 8, the structure of the side plate positioning device 7 and side plate pressing device 8 in the left side of type core 2
It is identical, it is equipped with trunnion regulating device 9 at 2 rear of type core, is equipped with portal frame pressing device 10 in 1 two sides of platform.
The sword plate master positioning device 4 includes backing plate 41 and the cushion block body 42 for being located at 41 two sides of backing plate, in the upper of backing plate 41
Lower end is equipped with sliding rail a 43, and the cushion block body 42 can be moved left and right along sliding rail a 43, due to the bucket tooth of the sword plate of different size
Not necessarily, moveable cushion block body 42 can avoid the interference of sword plate bucket tooth for position, be stuck in cushion block body 42 accurately between two bucket tooths,
Facilitate better clamping positioning；Left and right both ends above backing plate 41 are respectively provided with the positioning seat 44 of a transverse direction, in positioning seat
44 outboard end is equipped with pin hole, and positioning pin is inserted into pin hole when the cushion block body 42 is moved left and right to 44 position of positioning seat
It is fastenedly connected positioning seat 44 with cushion block body 42.
The cushion block body 42 includes main cushion block 421 and auxiliary cushion block 1 and auxiliary cushion block 2 423, main mat block 42 by
One block of level board and one block of L-type plate are assembled, set in the bottom transverse Board position of L-type plate there are two pin hole 424, in auxiliary cushion block one
422 and the bottom position corresponding with pin hole 424 of auxiliary cushion block 2 423 be equipped with notch 425, the notch 425 and pin hole 424 are logical
It crosses positioning pin to be fixedly connected, is equipped in the bottom of main cushion block 421 and jacks up block 426, lead between the jack-up block 426 and main cushion block 421
Bolt 427 is overregulated to connect；Adjustment effect by adjusting bolt 427 can make auxiliary cushion block 1 and auxiliary cushion block 2 423 along notch
425 movements, notch 425 play the role of guiding, realize the fine tuning of sword plate height.The leading flank of auxiliary cushion block 1 is positioning surface,
The upper surface of auxiliary cushion block 2 423 is positioning surface, and the positioning surface of auxiliary cushion block 1 and auxiliary cushion block 2 423 is affixed in the present embodiment
It closes, a kind of sword plate of model can be placed on it, and in order to enable sword plate master positioning device 4 to be suitable for more polytypic sword plate
Positioning, auxiliary cushion block 2 423 are changed to other height；Auxiliary cushion block 1 can be removed whenever necessary, auxiliary cushion block 2 423 is moved to
The positioning of sword plate is completed using the leading flank of L-type plate and the positioning surface of auxiliary cushion block 2 423 in the position of inside pin hole；Mode of operation is more
Sample can preferably be suitable for the positioning of the sword plate of different buckets.
Sword plate side positioning device 5 includes side positioning seat 51 and the lateral cunning for being located at 51 bottom of side positioning seat
Rail b 52, the side positioning seat 51 can be moved horizontally along sliding rail b 52, and in side, the front side bottom of positioning seat 51 is equipped with overturning
The left side of locating piece 53, side plate positioning seat 51 is positioning surface, when the main body position for determining sword plate using sword plate master positioning device 4
It postpones, moves side plate positioning seat 51 to sword plate direction along sliding rail b52, until positioning surface rotates overturning after being close to sword plate side
The positioning that the fixed side positioning seat 51 of locating piece 53 completes counter blade plate side facilitates the more preferable reality of sword plate pressing device 6
It applies.
The sword plate pressing device 6 includes the stretch oil cylinder 62 of mounting seat 61 and top, the stretch oil cylinder 62 and peace
It is rotatably connected between dress pedestal 61 by pin shaft.
The side plate positioning device 7 includes pedestal 71 and anti-rotation pressing plate 72, passes through guide rod 73 on the outside of anti-rotation pressing plate 72
It is connected with compressed oil cylinder 74, compressed oil cylinder 74 is arranged above pedestal 71 by the way that oil cylinder seat 75 is firm, in guide rod 73 and anti-rotation
It is equipped with guide holder 76 between pressing plate 72, is equipped with locating piece 77, annular arrangement three on anti-rotation pressing plate 72 in the outside of guide holder 76
Be fixed and clamped seat 78 and two mobile pressed seats 79, and the seat 78 that is fixed and clamped is staggered with mobile pressed seat 79；The shifting
Dynamic pressed seat 79 includes sliding slot 792 and the mobile compact heap with bolt that is located in sliding slot 792, the mobile compact heap with it is adjustable
Hold-down bolt 791 connects, and the adjustable hold-down bolt 791 can slide in sliding slot 792, and the seat 78 that is fixed and clamped is equipped with solid
The fixed compact heap compression point fixed to three on bucket compresses, and is equipped with cushion block, cushion block in the inside for the block that is fixed and clamped
Thickness is determined according to the height fall of bucket side plate.Mobile compact heap with bolt more can easily search out flash stitch position into
Row compresses, and adjustable hold-down bolt 791 slides in sliding slot 792 is conveniently adjusted compression point to realize the compression to different buckets.
The trunnion regulating device 9 includes front and back adjustment seat 91 and up and down adjustment seat 92, and up and down adjustment seat 92 is slidably connected
In front and back adjustment seat 91, in front and back, the bottom both ends of adjustment seat 91 are equipped with the sliding rail c 93 longitudinally extended, and the front and back is adjusted
Seat 91 can slide back and forth on sliding rail c 93, and front and back is equipped between 91 bottom of front and back adjustment seat and platform 1 and stretches oil cylinder 94, preceding
Longitudinal stretching oil cylinder 95 is equipped between 91 front side board of adjustment seat and up and down adjustment seat 92 afterwards, is equipped at the top of up and down adjustment seat 92 and wears axis
96, it is locked wearing the big locknut 97 in 96 both ends of axis, is equipped with several compact heaps 98 above axis 96 wearing, the compact heap 98 passes through pressure
Tight bolt 99 compresses.Front and back adjustment seat 91 and up and down adjustment seat 92 can realize 9 front and back of trunnion regulating device, move up and down, position
Adjusting is more simple, and trunnion is hung in tooling after wearing axis, is compressed with briquetting and hold-down bolt, and briquetting uses plug-in type, this
When only need to use a hold-down bolt can compress a compact heap, it is easy to disassemble.
The main body frame 101 of the portal frame pressing device 10 is formed by two points of frame weldings, the specific shape of main body frame 101
Shape is to imitate type according to the outer profile of product to obtain, and to prevent frame stressing deformation larger, is respectively set in 101 end bottom of main body frame
One L-type notch 102 is equipped with running gear 103 at the L-type notch 102 of 101 front side of main body frame, after main body frame 101
It is equipped with following device 104 at the L-type notch 102 of side, is respectively provided in the front and rear sides of platform 1 position corresponding with L-type notch 102
One track, the track extend along the length direction of platform 1, and the running gear 103 drives portal frame along track in platform 1
Upper translational motion, sets on main body frame 101 there are six compressed oil cylinder group 105, designs L-type notch in 101 bottom end of main body frame
102 can prevent frame stressing from generating biggish deformation, and the force diagram of track is as shown in figure 11, when frame does not stress with track it
Between can be there are gap, convenient for walking, when stressed, frame and track generating unit tap are touched, and track at this time can receiving portion component.
The live roller that the running gear 103 includes decelerating motor 1031, is connected with 1031 output shaft of decelerating motor
1032 and three driven rollers 1033 being sequentially connected with live roller 1032, the live roller 1032 is located at L-type notch
102 vertical slot position, the driven roller 1033 are located at the translot position of L-type notch 102；The following device 104 include with
The corresponding driven wheel 1033 in vertical slot position of the L-type notch 102 of the rear side of main body frame 101 and corresponding with its translot position
Three driven wheels 1033.Why only if, in 103 side of running gear, installation decelerating motor 1031 is allowed at gantry
The both ends of frame are all provided with decelerating motor 1031 and drive nonsynchronous phenomenon that may walk, only by 103 side of running gear
Decelerating motor 1031 provides power, the idler wheel cooperative movement of 104 side of following device, that is, two sides when can guarantee portal frame movement
Synchronism.
Each compressed oil cylinder group 105 includes two oil cylinders 1051, the position of oil cylinder 1051 respectively on workpiece to
Pressed parts are vertical, and vertical stress can prevent oil cylinder from damaging, and extend the service life of oil cylinder；V-type pressure is connected on oil cylinder 1051
Pawl 1052；The pressure point of V-type claw 1052 is two straight lines, not only ensure that the stability of pressure point, but also can make workpiece and tooling more
Fitting, reduce to a certain extent between oil cylinder and workpiece verticality requirement；In 101 outside of main body frame and compressed oil cylinder
105 corresponding positions of group are equipped with shield 1053.
After each component of bucket is all installed in tooling, portal frame live roller on running gear 103
1032 and ipsilateral three driven rollers 1033 drive under move, four driven rollers 1033 on match follow device 104
Effect can guarantee portal frame on platform track can even running to corresponding position, sequentially start then according to working condition
Compressed oil cylinder group 105 carries out compression positioning to the different components of bucket, can control flash stitch size, guarantees the consistent of workpiece size
Property.
Worker can be significantly reduced using the spelling point work that bucket assembly disclosed by the invention spells point tooling progress bucket assembly
Labor intensity, without frequently use a variety of positioning tools, it is low to the skill requirement of operator, and can accelerate spelling spot speed,
Improve production efficiency；Spelling point position is accurate when the tooling carries out spelling point work, it is ensured that the homogeneity of product size is conducive to the later period
The welding of manipulator；It is lifted by crane for a long time in spelling point process without driving a vehicle, the utilization rate of driving can be reduced, do not influence other stations
Use；
Embodiment two
With reference to attached drawing 12-17, embodiment two and embodiment one the difference is that, present embodiment discloses a kind of and embodiments
The compatible blanking device of the point device of spelling disclosed in one, concrete scheme is: being additionally provided with one section of extendable platform on the right side of platform 1
11 so as to fork truck 12 on the platform 1 under, 93 one end sliding rail c extends to 3 bottom of type core pedestal, the other end extends to 1 side of platform
Edge is respectively provided with a pedestal in the left and right ends at 3 rear of type core pedestal and stretches oil cylinder, and type core pedestal 3 can be moved along sliding rail c 93
To 1 edge of platform, trunnion regulating device 9 can also move to 1 posterior edges of platform along sliding rail c 93, in side plate positioning device 7
Bottom is equipped with sliding rail d 18, and the sliding rail d 18 extends along the width direction of platform 1, and the side plate positioning device 7 can be along sliding rail
D 18 moves to platform posterior edges, is equipped with several clamping supporting devices in the front side, left side and right side position of type core pedestal 3
13, the clamping supporting device 13 is embedded in inside platform 1, cover board is stretched clamping to be equipped at the top of supporting device 13, in trunnion
The corresponding position in the left and right sides of regulating device 9 is respectively equipped with one and wears supporting device 14, is equipped with and digs on the fork shovel of fork truck
Struggle against support bracket 15, is equipped with postive stop baffle 16 on the left of fork shovel, and accessory plate 17 is equipped on the right side of fork shovel, and the accessory plate 17 is shoveled with fork
It is fixed and welded together.
It is described to clamp the shored oil cylinder 131 that supporting device 13 includes bottom, the activity being connected with 131 output end of shored oil cylinder
Column 132 and the arc clamping jaw 133 for being located at 132 top of portable pillar, are respectively provided with a fishbolt in two end arms of clamping jaw 133
134。
It is described to wear the shored oil cylinder 131 that supporting device 14 includes bottom, the activity being connected with 131 output end of shored oil cylinder
Column 132 and the lantern ring 141 for being located at 132 top of portable pillar, are equipped with connecting shaft 142, in connecting shaft 142 in two lantern rings 141
Both ends it is fixed with lock nut 143.
Lattice support bridge 151 is equipped in bucket support bracket 15 to enhance the supporting force of support bracket.
It is respectively equipped with a bayonet 161 in 16 bottom of postive stop baffle position corresponding with fork shovel, limit is connected in bayonet 161
Position bolt 162 is respectively equipped with an auxiliary stopper bolt 163 in the front and back end at the top of postive stop baffle 16, on accessory plate 17 with
The corresponding position of auxiliary stopper bolt 163 is equipped with auxiliary limit hole, and the auxiliary stopper bolt 163 is after auxiliary limit hole with limit
The limit of nut 164 is fixed.
Bucket assembly is after using point tooling completion spelling point operation is spelled disclosed in embodiment one, by side plate positioning device 7
Matter platform edges are moved along sliding rail d18, all stretching cover boards for clamping 13 top of supporting device is opened, makes to clamp supporting device 13
Rise support in the plate two sides of corresponding site, then clamps sheet edge with fishbolt 134 and guarantee stability, top will be worn
Support arrangement 14 rises to the punch position on trunnion, is sequentially passed through two after the perforation on lantern ring 141 and trunnion using connecting shaft 142
End is fixed with lock nut 143, controls when clamping supporting device 13 and wearing after supporting device 14 is completed to be fixedly clamped work
Task rises bucket to all shored oil cylinders 131 again, and trunnion is made to adjust dress when bucket trunnion rises to bottom end higher than type core
Set 9 and type core pedestal 3 successively move to 1 edge of platform along sliding rail c93, staff drives fork truck 2 from extendable platform 11 later
It drives on platform 1, makes 15 face of bucket support bracket below bucket, controlling all declines of shored oil cylinder 131 is placed in bucket
The secure component on supporting device is removed after on bucket support bracket 15, and postive stop baffle 6 is fixed on to fork shovel above and is close to bucket side
Edge guarantees to fall from fork truck during bucket transports using the mating connection of auxiliary stopper bolt 163 and stop nut 164
It falls, 2 backward of fork truck is sailed out of into platform later, bucket is moved into the welding that next station carries out manipulator.
The present embodiment has added a set of bucket assembly blanking device on the basis of example 1, and bucket assembly is completed to spell point
After driving need not be used to hang out bucket, the use of less driving will not impact the use of other stations, due to digging
The overall weight of bucket is larger, using, in the presence of the risk fallen, existing centainly to place equipment and Employee Security when driving hanging out
Threat, such problem is then not present using forklift transport, strengthens safety coefficient when construction.
Basic principles and main features and advantage of the invention have been shown and described above.But the foregoing is merely this hairs
Bright specific embodiment, technical characteristic of the invention are not limited thereto, and any those skilled in the art is not departing from this hair
The other embodiments obtained under bright technical solution should all cover within the scope of the patent of the present invention.
Claims (10)
1. a kind of bucket assembly spells point tooling, which is characterized in that the spelling point tooling includes platform, the type core being located in the middle part of platform
And the type core pedestal of type core bottom, the front side of type core pedestal be equipped with sword plate positioning device, the sword plate positioning device include with
Sword plate master positioning device, sword plate side positioning device and the sword plate pressing device that type core pedestal is fixedly connected, on the right side of type core
Side is equipped with side plate positioning device, is equipped with side plate pressing device in the left side of type core, the side plate positioning device and side plate, which compress, to be filled
The structure set is identical, is equipped with trunnion regulating device at type core rear, is equipped with portal frame pressing device in platform two sides.
2. a kind of bucket assembly as described in claim 1 spells a point tooling, which is characterized in that the sword plate master positioning device includes
Backing plate and the cushion block body for being located at backing plate two sides, are equipped with sliding rail a in the upper and lower side of backing plate, the cushion block body can be along sliding rail a or so
Mobile, the left and right both ends above backing plate are respectively provided with the positioning seat of a transverse direction, are equipped with pin hole, institute in the outboard end of positioning seat
Positioning seat is stated to be fastenedly connected by positioning pin and cushion block body；The cushion block body includes main cushion block and auxiliary cushion block one and auxiliary cushion block
Two, main mat block is assembled by one block of level board and one block of L-type plate, sets in the bottom transverse Board position of L-type plate there are two pin
Hole is equipped with notch, the notch and pin hole by determining in the bottom of auxiliary cushion block one and auxiliary cushion block two position corresponding with pin hole
Position pin is fixedly connected, and is equipped in the bottom of main cushion block and is jacked up block, and the jack-up block is connected between main cushion block by adjusting bolt.
3. a kind of bucket assembly as claimed in claim 2 spells point tooling, which is characterized in that sword plate side positioning device packet
The lateral sliding rail b for including side positioning seat and being located at side positioning seat bottom, the side positioning seat can be moved along sliding rail b level
Dynamic, in side, the front side bottom of positioning seat is equipped with overturning locating piece；The sword plate pressing device includes mounting seat and top
Stretch oil cylinder is rotatably connected between the stretch oil cylinder and mounting seat by pin shaft.
4. a kind of bucket assembly as claimed in claim 3 spells point tooling, which is characterized in that the side plate positioning device includes bottom
Seat and anti-rotation pressing plate are connected by guide rod with compressed oil cylinder on the outside of anti-rotation pressing plate, and compressed oil cylinder is set by the way that oil cylinder seat is firm
It sets above pedestal, guide holder is equipped between guide rod and anti-rotation pressing plate, locating piece is equipped in the outside of guide holder, in anti-rotation pressure
Annular arrangement three be fixed and clamped seat and two mobile pressed seats on plate, the seat that is fixed and clamped staggeredly are set with mobile pressed seat
It sets；The mobile pressed seat includes sliding slot and the mobile compact heap with bolt that is located in sliding slot, the mobile compact heap with can
Hold-down bolt is adjusted to connect, the adjustable hold-down bolt can slide along the chute；The seat that is fixed and clamped is equipped with fixed compact heap
The compression point fixed to three on bucket compresses.
5. a kind of bucket assembly as claimed in claim 4 spells point tooling, which is characterized in that before the trunnion regulating device includes
Adjustment seat and up and down adjustment seat afterwards, the up and down adjustment seat are slidably connected in the adjustment seat of front and back, the bottom of adjustment seat in front and back
Both ends are equipped with the sliding rail c that longitudinally extends, and the front and back adjustment seat can slide back and forth on sliding rail c, front and back adjustment seat bottom with
It is equipped with front and back between platform and stretches oil cylinder, longitudinal stretching oil cylinder is equipped between front and back adjustment seat front side board and up and down adjustment seat, upper
It is equipped at the top of lower adjusting seat and wears axis, wearing the big nut-locking in axis both ends, be equipped with several compact heaps, the compression above axis wearing
Block is compressed by hold-down bolt.
6. a kind of bucket assembly as claimed in claim 5 spells point tooling, which is characterized in that the master of the portal frame pressing device
Body frame is formed by two points of frame weldings, respectively sets a L-type notch in body frame frame end bottom, the L on front side of main body frame
Type indentation, there is equipped with running gear, and L-type indentation, there on rear side of main body frame is equipped with following device, platform front and rear sides with
The corresponding position of L-type notch is respectively provided with a track, and the track extends along the length direction of platform, and the running gear drives
Portal frame translational motion on platform along track is set on main body frame there are six compressed oil cylinder group.
7. a kind of bucket assembly as claimed in claim 6 spells point tooling, which is characterized in that the running gear includes the electricity that slows down
Machine, the live roller being connected with geared motor output shaft and three driven rollers with live roller transmission connection, it is described
Live roller is located at the vertical slot position of L-type notch, and the driven roller is located at the translot position of L-type notch；The following device
Including and main body frame on rear side of the corresponding driven wheel in the vertical slot position of L-type notch and with its translot position corresponding three
A driven wheel；Each compressed oil cylinder group includes two oil cylinders, and the position of oil cylinder is hung down on workpiece to pressed parts respectively
Directly, V-type claw is connected on oil cylinder；Position corresponding with compressed oil cylinder group is equipped with shield on the outside of main body frame.
8. a kind of bucket assembly as described in claim 1 spells point tooling, which is characterized in that it is flat to be equipped with extension on the right side of platform
Platform, fork truck drive into and sail out of platform from extendable platform, and the trunnion regulating device includes front and back adjustment seat and up and down adjustment seat,
The left and right both ends of front and back adjustment seat bottom are respectively equipped with the sliding rail c longitudinally extended, between front and back adjustment seat bottom and platform
Oil cylinder is stretched equipped with front and back, the one end sliding rail c extends to type core base bottom, the other end extends to platform posterior edges, in type core
The left and right both ends at pedestal rear are respectively provided with a pedestal and stretch oil cylinder, and type core pedestal and trunnion regulating device can be transported along sliding rail c
It moves to platform edges；It is equipped with sliding rail d in the bottom of side plate positioning device, the sliding rail d extends along the width direction of platform, institute
Platform posterior edges can be moved to along sliding rail d by stating side plate positioning device；It is equipped in the front side, left side and right side position of type core pedestal
Several clamping supporting devices, the clamping supporting device are embedded in platform interior, corresponding in the arranged on left and right sides of trunnion regulating device
Position be respectively equipped with one and wear supporting device；It is equipped with bucket support bracket on the fork shovel of fork truck, is equipped with limit on the left of fork shovel
Position baffle, is equipped with accessory plate on the right side of fork shovel, and the accessory plate is fixed and welded together with fork shovel.
9. a kind of bucket assembly as claimed in claim 8 spells point tooling, which is characterized in that the clamping supporting device includes bottom
The clamping jaw of the shored oil cylinder in portion, the portable pillar being connected with shored oil cylinder output end and the arc being located at the top of portable pillar is pressing from both sides
A fishbolt is respectively provided in two end arms of pawl；It is described to wear the shored oil cylinder and shored oil cylinder that supporting device includes bottom
Lantern ring output end connected portable pillar and be located at the top of portable pillar, is equipped with connecting shaft in two lantern rings, and the two of connecting shaft
End is fixed with lock nut.
10. a kind of bucket assembly as claimed in claim 9 spells point tooling, which is characterized in that be equipped with net in bucket support bracket
Lattice bracing member；Front and back ends position corresponding with fork shovel in postive stop baffle bottom is respectively equipped with a bayonet, connects in bayonet
Caging bolt is connect, the front and back ends at the top of postive stop baffle are respectively equipped with an auxiliary stopper bolt, limit on the auxiliary board with auxiliary
Bolt corresponding position in position is equipped with auxiliary limit hole, and the auxiliary stopper bolt is limited admittedly after passing through auxiliary limit hole with stop nut
It is fixed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811119131.6A CN109014683B (en) | 2018-09-26 | Bucket assembly piecing tool |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811119131.6A CN109014683B (en) | 2018-09-26 | Bucket assembly piecing tool |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109014683A true CN109014683A (en) | 2018-12-18 |
| CN109014683B CN109014683B (en) | 2024-06-25 |
Family
ID=
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113275826A (en) * | 2021-07-23 | 2021-08-20 | 成工重工(遂宁)机械有限公司 | Scraper bowl welding frock |
| CN116275494A (en) * | 2023-02-16 | 2023-06-23 | 无锡市源隆金属制品有限公司 | Device for processing tray frame beam of new energy automobile power battery |
| CN116967650A (en) * | 2023-09-25 | 2023-10-31 | 河南威猛振动设备股份有限公司 | Square cabin processing is with closing case welding set |
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| CN209288589U (en) * | 2018-09-26 | 2019-08-23 | 徐州巴特工程机械股份有限公司 | A kind of hydraulic spelling point tooling of bucket assembly |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113275826A (en) * | 2021-07-23 | 2021-08-20 | 成工重工(遂宁)机械有限公司 | Scraper bowl welding frock |
| CN116275494A (en) * | 2023-02-16 | 2023-06-23 | 无锡市源隆金属制品有限公司 | Device for processing tray frame beam of new energy automobile power battery |
| CN116275494B (en) * | 2023-02-16 | 2023-12-01 | 无锡市源隆金属制品有限公司 | Device for processing tray frame beam of new energy automobile power battery |
| CN116967650A (en) * | 2023-09-25 | 2023-10-31 | 河南威猛振动设备股份有限公司 | Square cabin processing is with closing case welding set |
| CN116967650B (en) * | 2023-09-25 | 2023-12-29 | 河南威猛振动设备股份有限公司 | Square cabin processing is with closing case welding set |
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