CN109013599B - Dead-angle-free depth cleaning device suitable for box body - Google Patents

Dead-angle-free depth cleaning device suitable for box body Download PDF

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Publication number
CN109013599B
CN109013599B CN201811043867.XA CN201811043867A CN109013599B CN 109013599 B CN109013599 B CN 109013599B CN 201811043867 A CN201811043867 A CN 201811043867A CN 109013599 B CN109013599 B CN 109013599B
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CN
China
Prior art keywords
turnover
cleaning device
cleaning
arm
box body
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Active
Application number
CN201811043867.XA
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Chinese (zh)
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CN109013599A (en
Inventor
杨灏泉
李文鹏
徐勤坤
李亚平
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Yunnan Roukong Technology Co ltd
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Yunnan Roukong Technology Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Application filed by Yunnan Roukong Technology Co ltd filed Critical Yunnan Roukong Technology Co ltd
Priority to CN201811043867.XA priority Critical patent/CN109013599B/en
Publication of CN109013599A publication Critical patent/CN109013599A/en
Application granted granted Critical
Publication of CN109013599B publication Critical patent/CN109013599B/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B9/00Cleaning hollow articles by methods or apparatus specially adapted thereto 
    • B08B9/08Cleaning containers, e.g. tanks
    • B08B9/087Cleaning containers, e.g. tanks by methods involving the use of tools, e.g. brushes, scrapers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B9/00Cleaning hollow articles by methods or apparatus specially adapted thereto 
    • B08B9/08Cleaning containers, e.g. tanks
    • B08B9/0821Handling or manipulating containers, e.g. moving or rotating containers in cleaning devices, conveying to or from cleaning devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B9/00Cleaning hollow articles by methods or apparatus specially adapted thereto 
    • B08B9/08Cleaning containers, e.g. tanks
    • B08B9/093Cleaning containers, e.g. tanks by the force of jets or sprays

Abstract

The invention discloses a dead-angle-free deep cleaning device suitable for a box body, which comprises an automatic conveying line, a cleaning device and a turnover mechanism, wherein the cleaning device and the turnover mechanism are arranged on the same side face of the automatic conveying line, and the turnover mechanism turns over and adjusts the position of the box body to be matched with the cleaning device for cleaning. The invention has compact structure, simple cooperative operation, stable and reliable clamping and overturning operation on the box body, and can be used for conveniently cleaning the interior of the box body by the cleaning device through randomly adjusting the inclined height and the angle of the tobacco shred box by the overturning mechanism, thereby solving the problem that the cleaning device cannot effectively clean the interior of the box body due to complex and changeable aggregate conditions; the cleaning device adopts four-stage cleaning, solves the problem that residues in four corners and corner joints of the box body are difficult to clean, so that residual dust and materials cannot be thoroughly cleaned, and can clean the box bodies with different aggregates, and the whole cleaning process is mechanically and automatically operated, so that the cleaning device is efficient and convenient, and can achieve the purpose of deep cleaning on the box bodies.

Description

Dead-angle-free depth cleaning device suitable for box body
Technical Field
The invention belongs to the technical field of box cleaning equipment, and particularly relates to a dead-angle-free depth cleaning device suitable for a box.
Background
The tobacco box for storing cut tobacco and leaf in tobacco industry, or large box for storing bulk materials in light industry such as chemical industry, etc. in order to ensure the cleaning of the box in use, cleaning treatment is required to be carried out on the box in use or before use, and because the box has larger volume, manual cleaning is more complicated, labor intensity is high and artificial unsafe factors exist. It is therefore necessary to develop a mechanical device capable of intelligently cleaning the inside of the tank.
At present, for the large-scale box body for storing tobacco leaf shreds, tobacco flakes and other materials, the interior of the large-scale box body is cleaned mainly in a manual cleaning mode, and when the large-scale box body is cleaned, auxiliary tools such as a dust collector and the like are adopted, but the large-scale box body is based on the manual cleaning mode, so that the labor intensity is high, and the automatic operation is difficult to realize. Aiming at the defects, the industrial robots are adopted in some industries to finish automatic cleaning of the interior of the box at present, but the adopted robots are general multi-joint universal robots, so that the investment cost is high, the technology is complex, and the working efficiency is low; or some tobacco boxes which can not be completely matched with the structure of the tobacco box although realizing mechanical cleaning can not clean tobacco shreds, in particular to tobacco boxes with complicated internal material saving conditions. The equipped cleaning tool has too simple function, mainly a hairbrush or a hairbrush roller is additionally arranged on the tail end paw of the robot, the phenomenon of Mao Shuadiao hair is unavoidable in the use process, the cleaning and putting into use again can not be reliably ensured to be clean, and the cleaning tool can not be used in some industries with food-grade cleanliness requirements.
Therefore, in order to realize the mechanization of cleaning of a large number of smoke boxes, an automatic cleaning system capable of cleaning the depth of the smoke boxes is developed, a large amount of labor force can be saved, and the automatic cleaning system has a propelling effect for the development of tobacco.
Disclosure of Invention
The invention aims to provide a dead-angle-free depth cleaning device which can effectively clean a complex and changeable box body under the aggregate condition and is suitable for the box body.
The purpose of the invention is realized in the following way: including automatic transfer chain with set up in clearance arm, tilting mechanism of automatic transfer chain same side, tilting mechanism upset smoke box cooperation cleaning device carries out the clearance work, the lower extreme of clearance arm sets up in base or subaerial, and clearance arm's upper end detachably is connected with cleaning device, cleaning device includes anchor clamps support, connecting piece, clean air knife, fixed brush, swing brush, cleaning scraper blade, swing driving motor, set gradually clean air knife, fixed brush, swing brush, cleaning scraper blade from left to right or from right to left on the lower terminal surface of anchor clamps support, be provided with connecting piece and swing driving motor on the up end of anchor clamps support, the cleaning arm is connected to the connecting piece, swing driving motor connects the swing brush, makes the swing brush swing on the anchor clamps support, clean air knife then connects the air supply through the trachea.
Compared with the prior art, the invention has the following technical effects:
1. according to the invention, the turnover mechanism is arranged, the turnover main arm can rotate 190 degrees on the turnover seat, the tobacco shred box is turned over at the cleaning position, the inclined height and angle of the tobacco shred box are arbitrarily adjusted, the cleaning device is convenient to clean the interior of the box, and the problem that the cleaning device cannot effectively clean due to complex and changeable aggregate conditions in the box is solved;
2. The cleaning device is arranged, the cleaning mechanical arm drives the clamp support to move according to the moving track, so that materials adhered in the box body are cleaned once by the cleaning scraping plate, the swinging brush swings back and forth to clean twice, the fixed brush cleans dead angles of the previous second cleaning, finally the box body is cleaned for the fourth time by spraying an air curtain from the cleaning air knife, the cleaning device adopts four-stage cleaning, the problem that residues in four corners and corner joints of the box body are difficult to clean, residual dust and materials cannot be thoroughly cleaned is solved, and the residual dust and materials are thoroughly cleaned;
3. the automatic box cleaning device is compact in structure, simple in cooperative operation, stable and reliable in clamping and overturning operation of the box body, capable of cleaning the box bodies with different aggregates, high-efficiency and convenient in use, and capable of achieving the purpose of deep cleaning of the box bodies.
Drawings
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a left side view of the present invention;
FIG. 3 is a right side view of the present invention;
FIG. 4 is a schematic perspective view of a cleaning device according to the present invention;
FIG. 5 is a schematic right-side view of the cleaning apparatus according to the present invention;
FIG. 6 is a schematic diagram of a turnover mechanism according to the present invention;
FIG. 7 is a schematic view of the structure of the flipping fork of the present invention;
Reference numerals in the drawings: the cleaning machine comprises a 1-automatic conveying line, a 2-cleaning mechanical arm, a 3-cleaning device, a 4-clamp support, a 5-connecting piece, a 6-cleaning air knife, a 6 a-long air knife, a 6 b-short air knife, a 7-fixed brush, an 8-swinging brush, a 9-swinging seat, a 10-swinging driving motor, a 11-cleaning scraper, a 11 a-scraping strip support, a 11 b-scraping strip, a 12-mounting support, a 13-sliding rail, a 14-sliding driving device, a 15-overturning support, a 16-overturning driving motor, a 17-overturning main arm, a 18-overturning seat, a 19-overturning fork arm, a 20-clamping bottom plate, a 21-clamping arm, a 22-protecting sucker, a 23-collecting hopper and a 24-box body.
Detailed Description
The invention is further described below with reference to the accompanying drawings, without limiting the invention in any way, and any alterations or substitutions based on the teachings of the invention are intended to fall within the scope of the invention.
The dead-angle-free depth cleaning device suitable for the box body comprises an automatic conveying line 1 and a cleaning mechanical arm 2 and a turnover mechanism which are arranged on the same side face of the automatic conveying line 1, wherein the turnover mechanism is used for overturning a smoke box to match with a cleaning device 3 for cleaning, the lower end of the cleaning mechanical arm 2 is arranged on a base or the ground, the upper end of the cleaning mechanical arm 2 is detachably connected with the cleaning device 3, the cleaning device 3 comprises a clamp support 4, a connecting piece 5, a cleaning air knife 6, a fixed brush 7, a swinging brush 8, a cleaning scraping plate 11 and a swinging driving motor 10, the cleaning air knife 6, the fixed brush 7, the swinging brush 8 and the cleaning scraping plate 11 are sequentially arranged on the lower end face of the clamp support 4 from left to right or from right to left, the connecting piece 5 and the swinging driving motor 10 are arranged on the upper end face of the clamp support 4, the connecting piece 5 is connected with the cleaning mechanical arm 2, the swinging driving motor 10 is connected with the swinging brush 8, the swinging brush 8 can swing on the clamp support 4, and the cleaning air knife 6 is connected with an air source through an air pipe.
The lower end face of the clamp support 4 is provided with a swinging seat 9, the swinging seat 9 is provided with a swinging groove matched with the swinging brush 8, the swinging brush 8 is arranged in the swinging groove and is connected with a swinging driving motor 10, so that the swinging driving motor 10 drives the swinging brush 8 to swing on the swinging seat 9, or the swinging driving motor 10 drives the swinging seat 9 to swing, and the swinging seat 9 drives the swinging brush 8 to swing, thereby realizing the cleaning function.
The cleaning blade 11 includes a blade holder 11a and a blade 11b, the blade holder 11a is provided on a lower end surface of the jig support 4, and the blade 11b is detachably provided at a lower portion of the blade holder 11 a.
The scraper bar support 11a has a U-shaped or E-shaped structure with a downward opening, and the scraper bars 11b are respectively arranged at the opening ends of the scraper bar support 11 a.
The cleaning air knife 6 comprises a long air knife 6a axially arranged along the clamp support 4 and short air knives 6b symmetrically arranged at two ends of the long air knife 6a, and the two short air knives 6b are arranged on the lower end face of the clamp support 4 in an eight-shaped structure.
The turnover mechanism comprises a mounting bracket 12, a sliding rail 13, a sliding drive 14, a turnover bracket 15, a turnover drive motor 16, a turnover main arm 17 and a turnover fork arm 19, wherein the mounting bracket 12 is arranged on a base or the ground, the sliding rail 13 is arranged on the mounting bracket 12, the turnover bracket 15 is arranged on the sliding rail 13, the sliding drive 14 is arranged at any end of the sliding rail 13, the sliding drive 14 is connected with the turnover bracket 15, the sliding drive 14 drives the turnover bracket 15 to be arranged on the sliding rail 13 to do reciprocating motion, the turnover drive motor 16 is arranged on the upper part of the turnover bracket 15, the turnover main arm 17 is arranged at the top of the turnover bracket 15, the turnover main arm 17 is connected with the turnover drive motor 16 in a transmission mode, so that the turnover main arm 17 can rotate on the turnover bracket 15, and the turnover fork arm 19 is arranged at the free end of the turnover main arm 17.
The overturning fork arm 19 comprises a clamping bottom plate 20, clamping arms 21 and protection suckers 22, wherein one surface of the clamping bottom plate 20 is connected with an overturning main arm 17, the clamping arms 21 are symmetrically arranged at two ends of the other surface of the clamping bottom plate 20, the overturning main arm 17, the clamping bottom plate 20 and the clamping arms 21 are combined into an L-shaped structure, an included angle between the clamping bottom plate 20 and the overturning main arm 17 is not smaller than 90 degrees, the clamping bottom plate 20 between the two clamping arms 21 is provided with a plurality of protection suckers 22 at equal intervals, and the extending direction of the clamping arms 21 is consistent with the opening direction of the protection suckers 22.
At least two protective sucking discs 22 are uniformly distributed on the clamping bottom plate 20, and each protective sucking disc 22 is connected with a vacuum generator through a pipeline.
The upper part of the turnover bracket 15 is provided with a collecting hopper 23, and the collecting hopper 23 is positioned between the turnover bracket 15 and the cleaning mechanical arm 2.
The top of upset support 15 be provided with upset seat 18 that upset master arm 17 was adapted, upset master arm 17 set up on upset seat 18 through the pivot, pivot connection upset driving motor 16, and upset master arm 17 is fixed to be set up in the pivot, makes upset master arm 17 follow the pivot and rotate on the swivel mount.
The inner side surface of each clamping arm 21 is provided with a clamping groove with a U-shaped structure.
An anti-slip cushion layer is arranged in the clamping groove of the turnover fork arm 19.
The scraping strip 11b is a flexible adhesive tape.
The air source is compressed air.
The slide drive 14 is a hydraulic power unit or a cylinder.
The working principle and the working process of the invention are as follows: before the box 24 to be cleaned is conveyed to a cleaning station at the turnover mechanism by the automatic conveying line 1, the turnover mechanism is in a standby state, the turnover support 15 is positioned at one end of the sliding rail 13 far away from the automatic conveying line 1, when the box 24 is conveyed to the cleaning station at the turnover mechanism by the automatic conveying line 1, the turnover support 15 and the turnover main arm 17 connected with the turnover fork arm 19 move towards the box 24 under the driving of the sliding drive 14, as the reinforcing ribs matched with the clamping arms 21 are preset outside the box 24, the clamping grooves of the clamping arms 21 are clamped on the reinforcing ribs and move continuously along the reinforcing ribs, when the turnover support 15 stretches out to the proper position, after all the protection suckers 22 contact the outer wall of the box 24, the turnover drive motor 16 is stopped, the vacuum generator is turned on, so that the protection suckers 22 suck the tobacco boxes, the safety of the box 24 is ensured, the box 24 cannot fall off, then the turnover drive motor 16 is started to drive the turnover main arm 17 to turn towards the cleaning device 3, and at the moment, the turnover inclination angle of the box 24 can be adjusted according to the actual requirement; when the cleaning machine arm 2 turns over in place, the cleaning machine arm drives the clamp support 4 to extend into the box 24 for cleaning.
In the cleaning process, the cleaning scraping plate 11 is tightly attached to the inner wall of the box 24 to be cleaned to move up and down or left and right, and the tobacco shred surplus materials adhered to the block are removed, so that the first cleaning of the tobacco shreds at the inner wall and the corner seams is completed; secondly, after the inner wall of the tobacco shred box is cleaned by the cleaning scraping plate 11, part of tobacco shreds may be adhered to the box wall, so that the swing driving motor 10 is started to drive the swing brush 8 to swing back and forth to sweep the inner wall of the box body 24, and the adhered tobacco shreds are separated from the adhesion of the box wall by the disturbance of the swing brush 8, so that the second cleaning of the box wall is completed; thirdly, most of tobacco shred surplus materials are removed after the box wall is cleaned by the cleaning scraping plate 11 and the swinging brush 8, and tobacco shreds adhered on the box wall are loosened and fall off, but because a certain cleaning dead angle exists in the first two cleaning processes, the third cleaning of the corner joints in the box and the tobacco shreds remained on the box wall surface is completed by the fixed brush 7; finally, after the cleaning of the first three passes, fine dust and particles are still present on the inner wall of the box 24, the compressed air source is started to convey compressed air to the cleaning air knife 6, the compressed air is sprayed out from the long air knife 6a and the short air knife 6b respectively to form an air curtain, residues in the inner wall, four corners and corner seams of the box 24 are cleaned for the fourth time through wind power, the residual fine dust and particles are thoroughly removed, the air source is closed after the cleaning is completed, and in the cleaning process, the cleaned materials fall into the collecting hopper 23 arranged on the upper part of the overturning bracket 15 to wait for recycling.
After cleaning is completed, the overturning driving motor 16 is started to run, the overturning main arm 17 is driven to run back along the original running track, the cleaned box 24 is conveyed back to the automatic conveying line 1, the vacuum generator is closed, the protection sucker 22 is enabled to loosen the tobacco shred box, then the sliding driving 14 is started to drive the overturning bracket 15 to run towards one end of the sliding rail 13 far away from the automatic conveying line 1, the clamping arm 21 is enabled to withdraw from the reinforcing rib of the box 24 to the standby position, and then the automatic conveying line 1 conveys the cleaned box 24 to the next working section and conveys the next box 24 to be cleaned to the cleaning working station to clean, so that the cleaning work of all the boxes 24 is circulated until the cleaning work of the box 24 is completed.

Claims (7)

1. The utility model provides a no dead angle degree of depth cleaning device suitable for box, includes automatic transfer chain (1), and sets up in clearance arm (2) of automatic transfer chain (1) same side, tilting mechanism upset smoke box cooperation cleaning device (3) clear up the work, a serial communication port, the lower extreme of clearance arm (2) sets up in base or subaerial, and the upper end detachably of clearance arm (2) is connected with cleaning device (3), cleaning device (3) include anchor clamps support (4), connecting piece (5), clean air knife (6), fixed brush (7), oscillating brush (8), cleaning scraper blade (11), oscillating driving motor (10), set gradually clean air knife (6), fixed brush (7), oscillating brush (8), cleaning scraper blade (11) from left to right or from right to left on the lower terminal surface of anchor clamps support (4), connecting piece (5) are connected with cleaning device (3), oscillating driving motor (10) connect oscillating brush (8), make anchor clamps (8) can pass through on air supply oscillating brush (6); the turnover mechanism comprises a mounting bracket (12), a sliding rail (13), a sliding drive (14), a turnover bracket (15), a turnover drive motor (16), a turnover main arm (17) and a turnover fork arm (19), wherein the mounting bracket (12) is arranged on a base or the ground, the sliding rail (13) is arranged on the mounting bracket (12), the turnover bracket (15) is arranged on the sliding rail (13), the sliding drive (14) is arranged at any end of the sliding rail (13), the sliding drive (14) is connected with the turnover bracket (15), the sliding drive (14) drives the turnover bracket (15) to reciprocate on the sliding rail (13), the turnover drive motor (16) is arranged at the upper part of the turnover bracket (15), the turnover main arm (17) is arranged at the top of the turnover bracket (15), the turnover drive motor (16) is in transmission connection with the turnover main arm (17), the turnover main arm (17) can rotate on the turnover bracket (15), and the turnover fork arm (19) is arranged at the free end of the turnover main arm (17); the turnover fork arm (19) comprises a clamping bottom plate (20), clamping arms (21) and protection suckers (22), wherein one surface of the clamping bottom plate (20) is connected with a turnover main arm (17), the clamping arms (21) are symmetrically arranged at two ends of the other surface of the clamping bottom plate (20), the turnover main arm (17), the clamping bottom plate (20) and the clamping arms (21) are combined into an L-shaped structure, an included angle between the clamping bottom plate (20) and the turnover main arm (17) is not smaller than 90 degrees, a plurality of protection suckers (22) are arranged on the clamping bottom plate (20) between the two clamping arms (21) at equal intervals, and the extending direction of the clamping arms (21) is consistent with the opening direction of the protection suckers (22); the top of upset support (15) be provided with upset seat (18) of being fit with upset main arm (17), upset main arm (17) set up on upset seat (18) through the pivot, pivot connection upset driving motor (16), and upset main arm (17) are fixed to be set up in the pivot, make upset main arm (17) rotate on the roating seat along with the pivot.
2. The dead-angle-free depth cleaning device for the box body according to claim 1, wherein a swinging seat (9) is arranged on the lower end face of the clamp support (4), a swinging groove matched with the swinging brush (8) is arranged on the swinging seat (9), and the swinging brush (8) is arranged in the swinging groove and connected with a swinging driving motor (10), so that the swinging driving motor (10) drives the swinging brush (8) to swing on the swinging seat (9).
3. The dead-angle-free depth cleaning device for a tank according to claim 1, wherein the cleaning blade (11) comprises a blade holder (11 a) and a blade (11 b), the blade holder (11 a) is disposed on the lower end surface of the jig support (4), and the blade (11 b) is detachably disposed at the lower portion of the blade holder (11 a).
4. The dead-angle-free depth sweeping device suitable for a box body according to claim 1, wherein the cleaning air knife (6) comprises a long air knife (6 a) axially arranged along the clamp support (4) and short air knives (6 b) symmetrically arranged at two ends of the long air knife (6 a), and the two short air knives (6 b) are arranged on the lower end face of the clamp support (4) in an eight-shaped structure.
5. The dead-angle-free depth cleaning device for the box body according to claim 1, wherein at least two protective sucking discs (22) are uniformly distributed on the clamping bottom plate (20), and each protective sucking disc (22) is connected with a vacuum generator through a pipeline.
6. The dead-angle-free depth cleaning device for the box body according to claim 1, wherein a collecting hopper (23) is arranged at the upper part of the overturning bracket (15), and the collecting hopper (23) is arranged between the overturning bracket (15) and the cleaning mechanical arm (2).
7. The dead-angle-free depth cleaning device for a box according to claim 1, wherein the inner side surface of each clamping arm (21) is provided with a clamping groove with a U-shaped structure.
CN201811043867.XA 2018-09-07 2018-09-07 Dead-angle-free depth cleaning device suitable for box body Active CN109013599B (en)

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CN201811043867.XA CN109013599B (en) 2018-09-07 2018-09-07 Dead-angle-free depth cleaning device suitable for box body

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Application Number Priority Date Filing Date Title
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CN109013599B true CN109013599B (en) 2024-04-26

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CN113289999A (en) * 2021-05-08 2021-08-24 贵阳铝镁设计研究院有限公司 Sample grinding box cleaning device and cleaning method thereof
CN114180230A (en) * 2021-12-14 2022-03-15 深圳市格雷柏智能装备股份有限公司 Online automatic sweeper for large box
CN116099841B (en) * 2023-04-07 2023-12-12 宁德时代新能源科技股份有限公司 Cleaning device and battery manufacturing apparatus

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JP2005007227A (en) * 2003-06-17 2005-01-13 Unitec:Kk Cleaning facility for opened box with flap
JP2006326454A (en) * 2005-05-25 2006-12-07 Mitsubishi Heavy Industries Food & Packaging Machinery Co Ltd Rotary rinser with vessel inverting mechanism
CN101284278A (en) * 2008-06-03 2008-10-15 云南昆船设计研究院 Robot for cleaning inner part of box body
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CN208928799U (en) * 2018-09-07 2019-06-04 云南柔控科技有限公司 It is a kind of suitable for cabinet without dead angle depth clearing apparatus

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