CN109012904B - Ball-milling mixing device - Google Patents

Ball-milling mixing device Download PDF

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Publication number
CN109012904B
CN109012904B CN201810908523.4A CN201810908523A CN109012904B CN 109012904 B CN109012904 B CN 109012904B CN 201810908523 A CN201810908523 A CN 201810908523A CN 109012904 B CN109012904 B CN 109012904B
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Prior art keywords
drum
grinding
filter screen
mixing device
inner shaft
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CN109012904A (en
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唐睿
何进
陈益民
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Anhui Wanci Electronics Co ltd
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Anhui One Magnet Electronic Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C17/00Disintegrating by tumbling mills, i.e. mills having a container charged with the material to be disintegrated with or without special disintegrating members such as pebbles or balls
    • B02C17/10Disintegrating by tumbling mills, i.e. mills having a container charged with the material to be disintegrated with or without special disintegrating members such as pebbles or balls with one or a few disintegrating members arranged in the container
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C17/00Disintegrating by tumbling mills, i.e. mills having a container charged with the material to be disintegrated with or without special disintegrating members such as pebbles or balls
    • B02C17/04Disintegrating by tumbling mills, i.e. mills having a container charged with the material to be disintegrated with or without special disintegrating members such as pebbles or balls with unperforated container
    • B02C17/06Disintegrating by tumbling mills, i.e. mills having a container charged with the material to be disintegrated with or without special disintegrating members such as pebbles or balls with unperforated container with several compartments
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C17/00Disintegrating by tumbling mills, i.e. mills having a container charged with the material to be disintegrated with or without special disintegrating members such as pebbles or balls
    • B02C17/16Mills in which a fixed container houses stirring means tumbling the charge
    • B02C17/163Stirring means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C17/00Disintegrating by tumbling mills, i.e. mills having a container charged with the material to be disintegrated with or without special disintegrating members such as pebbles or balls
    • B02C17/18Details
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B1/00Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
    • B07B1/46Constructional details of screens in general; Cleaning or heating of screens
    • B07B1/50Cleaning
    • B07B1/52Cleaning with brushes or scrapers
    • B07B1/522Cleaning with brushes or scrapers with brushes
    • B07B1/524Cleaning with brushes or scrapers with brushes the brushes being rotating

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  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Crushing And Grinding (AREA)

Abstract

The invention discloses a ball mill mixing device which comprises a device seat, a roller, a plurality of grinding balls, a cleaning mechanism and a stirring mechanism. The cylinder is the slope form, cuts apart a plurality of mill storehouses in proper order through a plurality of filter screens along the direction of cylinder downward sloping in the cylinder, and the mesh diameter of every filter screen reduces in proper order along the direction of cylinder downward sloping. The grinding balls are divided into a plurality of groups of grinding ball groups, and each group of grinding ball groups is correspondingly distributed in each grinding bin. The cleaning mechanism comprises an inner shaft, a plurality of first extension rods and a plurality of brushes. The stirring mechanism comprises a plurality of stirring rods and stirring blades. According to the invention, the grinding bins and the groups of grinding balls are arranged, the roller rotates after materials are put into the roller, multi-step grinding can be carried out through the groups of grinding balls, and the grinding effect is good. The stirring rod and the stirring blade in the stirring mechanism can fully mix the materials. The brush in the cleaning mechanism can clean the corresponding filter screen, and the filtering efficiency of the filter screen is kept.

Description

球磨混料装置Ball mill mixing device

技术领域technical field

本发明涉及稀土加工设备技术领域,具体涉及球磨混料装置。The invention relates to the technical field of rare earth processing equipment, in particular to a ball mill mixing device.

背景技术Background technique

稀土是化学周期表中镧系元素和钪、钇共十七种金属元素的总称,在进行稀土加工时,需要对物料进行破碎和物料混合,从而需要用到球磨混料装置对物料进行混合和磨料作业。Rare earth is a general term for lanthanide elements, scandium and yttrium in the chemical periodic table, a total of seventeen metal elements. During rare earth processing, materials need to be crushed and mixed, so a ball mill mixing device needs to be used to mix and mix materials. Abrasive work.

现有的球磨混料装置结构简单,只是在滚筒内加入磨球,一方面破碎效率不高,且不能在破碎的同时,对物料进行过滤,并对过滤后的物料进行再次磨料,而滤渣依旧在滚筒内继续破碎;另一方面,在进行混料和磨料作业时,混料不均匀,破碎效率低,不利于提升生产效率。The existing ball mill mixing device has a simple structure, only adding grinding balls into the drum. On the one hand, the crushing efficiency is not high, and it cannot filter the material while being crushed, and the filtered material is re-grinded, and the filter residue remains the same. Continue to crush in the drum; on the other hand, during the mixing and abrasive operations, the mixing is not uniform and the crushing efficiency is low, which is not conducive to improving production efficiency.

发明内容SUMMARY OF THE INVENTION

针对现有加工装置不能对磨碎后的原料进行多步分层磨料,混料不均匀的问题,本发明提供球磨混料装置。Aiming at the problem that the existing processing device cannot perform multi-step layered abrasives on the ground raw materials and the mixing is not uniform, the present invention provides a ball-milling mixing device.

本发明采用以下技术方案实现:球磨混料装置,包括:The present invention adopts the following technical solutions to realize: a ball mill mixing device, including:

滚筒;roller;

多个磨球,其设置在滚筒内且在滚筒旋转时对滚筒内的物料进行研磨;a plurality of grinding balls, which are arranged in the drum and grind the materials in the drum when the drum rotates;

滚筒呈倾斜状;滚筒内沿滚筒向下倾斜的方向依次分割成多个磨仓;相邻两个磨仓之间采用隔板隔离;隔板采用过滤板且不同过滤板的网孔直径沿滚筒向下倾斜的方向依次减小,或者每个隔板边缘开设至少一个开口,每个开口内设置一个过滤网,每个隔板上的过滤网的网孔直径相同,不同隔板上的过滤网的网孔直径沿滚筒向下倾斜的方向依次减小;The drum is inclined; the drum is divided into multiple grinding chambers in turn along the downward inclination direction of the drum; the two adjacent grinding chambers are separated by a partition plate; The direction of downward inclination decreases in turn, or at least one opening is opened on the edge of each partition, and a filter screen is arranged in each opening. The mesh diameter of the filter screen on each partition is the same, and the filter screen on different partitions The diameter of the mesh decreases in turn along the direction of the downward inclination of the drum;

多个磨球分成分别与多个磨仓相对应的多组磨球组,且每组磨球组对应分布在相应的磨仓内,每组磨球组内的磨球的直径相同,不同磨球组内的磨球的直径沿滚筒向下倾斜的方向依次减小;Multiple grinding balls are divided into multiple grinding ball groups corresponding to multiple grinding chambers, and each grinding ball group is correspondingly distributed in the corresponding grinding chamber. The diameter of the grinding balls in the ball group decreases sequentially along the direction of the downward inclination of the drum;

所述球磨混料装置还包括清洁机构;The ball mill mixing device also includes a cleaning mechanism;

所述清洁机构包括:内轴,其一端从滚筒的一端伸入且穿过隔板后达到滚筒的另一端,内轴位于滚筒的旋转中心线上;与多个过滤网相对应的多个毛刷,每个毛刷用于在内轴旋转时对相应的过滤网进行清洁,每个毛刷位于相应的过滤网的沿滚筒倾斜方向向上的一侧;与多个过滤网对应的多个伸杆一,其一端用于固定毛刷,另一端固定连接内轴;用于驱动内轴进行旋转的驱动装置一,驱动装置一包括电机一,电机一的电机轴通过一个传动链条一传动连接内轴位于滚筒外的一端。The cleaning mechanism includes: an inner shaft, one end of which extends from one end of the drum and passes through the partition to reach the other end of the drum, the inner shaft is located on the rotation centerline of the drum; Brushes, each brush is used to clean the corresponding filter screen when the inner shaft rotates, and each brush is located on the upward side of the corresponding filter screen along the inclination direction of the drum; Rod 1, one end of which is used to fix the brush, and the other end is fixedly connected to the inner shaft; the driving device 1 for driving the inner shaft to rotate, the driving device 1 includes a motor 1, and the motor shaft of the motor 1 is connected to the inner shaft through a transmission chain. The shaft is located at the end outside the drum.

作为上述方案的进一步改进,滚筒的旋转方向与内轴的旋转方向相反。As a further improvement of the above solution, the rotation direction of the drum is opposite to the rotation direction of the inner shaft.

作为上述方案的进一步改进,毛刷与伸杆一的连接部设置一个用于产生振动的振动马达。As a further improvement of the above solution, a vibration motor for generating vibration is provided at the connection part between the brush and the first rod.

作为上述方案的进一步改进,每个过滤网的一侧对应设置一个漏料斗,每个漏料斗位于相应过滤网的沿滚筒倾斜方向向下的一侧且固定在相应过滤网所在的隔板上,漏料斗用于将物料沿滚筒向下倾斜的方向进行输送和限制物料回流。As a further improvement of the above scheme, one side of each filter screen is correspondingly provided with a funnel hopper, and each funnel hopper is located on the downward side of the corresponding filter screen along the inclination direction of the drum and is fixed on the partition where the corresponding filter screen is located, The hopper is used to convey the material along the downward slope of the drum and to limit the return of the material.

作为上述方案的进一步改进,滚筒一端设置一个驱动滚筒进行旋转的驱动装置二;驱动装置二包括:As a further improvement of the above scheme, one end of the drum is provided with a driving device 2 for driving the drum to rotate; the driving device 2 includes:

电机二;motor two;

减速箱,其用于对电机二进行减速传动;A reduction box, which is used to reduce the transmission of the second motor;

传动链条二;Transmission chain two;

主动轴,其一端固定连接滚筒的另一端,其另一端通过传动链条二与减速箱传动连接,主动轴位于滚筒的旋转中心线上。One end of the driving shaft is fixedly connected to the other end of the drum, and the other end is connected to the reduction box through the second transmission chain, and the driving shaft is located on the rotation center line of the drum.

作为上述方案的进一步改进,沿滚筒向下倾斜的方向的顶部的磨仓上开设一个用于投入物料的进料口,且进料口内安装一个用于封闭进料口的封盖一;沿滚筒向下倾斜的方向的底部的磨仓上开设一个用于取出物料的出料口,出料口内安装一个用于封闭出料口的封盖二。As a further improvement of the above solution, a feed port for inputting materials is set on the top grinding bin along the downwardly inclined direction of the drum, and a cover 1 for closing the feed port is installed in the feed port; A discharge port for taking out materials is provided on the bottom of the grinding chamber in the downward inclined direction, and a cover 2 for closing the discharge port is installed in the discharge port.

作为上述方案的进一步改进,内轴位于每个磨仓内的区域上固定多个搅拌杆,搅拌杆另一端连接一个搅拌叶,搅拌叶内开设多个筛孔。As a further improvement of the above solution, a plurality of stirring rods are fixed on the area of the inner shaft located in each grinding chamber, the other end of the stirring rod is connected to a stirring blade, and a plurality of sieve holes are opened in the stirring blade.

作为上述方案的进一步改进,球磨混料装置还包括刮料机构,刮料机构用于在内轴旋转时将隔板与滚筒内壁夹角处的物料刮起;刮料机构包括:As a further improvement of the above scheme, the ball mill mixing device also includes a scraping mechanism, which is used to scrape up the material at the angle between the baffle and the inner wall of the drum when the inner shaft rotates; the scraping mechanism includes:

多个分别对应多个隔板的刮板,每个刮板位于相应隔板的沿滚筒倾斜方向向上的一侧,且刮板紧贴滚筒的内壁;a plurality of scrapers corresponding to a plurality of separators respectively, each scraper is located on the upward side of the corresponding separator along the inclination direction of the drum, and the scrapers are close to the inner wall of the drum;

多个分别对应多个隔板的伸杆二,每个伸杆二的一端用于固定刮板,另一端固定连接内轴。There are a plurality of extension rods 2 corresponding to the plurality of partitions respectively, one end of each extension rod 2 is used for fixing the scraper, and the other end is fixedly connected to the inner shaft.

作为上述方案的进一步改进,滚筒内壁设置多个抬料板,多个抬料板分成分别与多个磨仓相对应的多组抬料板组,每个磨仓内对应设置一组抬料板组且每组抬料板组构成螺旋结构。As a further improvement of the above solution, multiple lifting plates are arranged on the inner wall of the drum, and the multiple lifting plates are divided into multiple groups of lifting plates corresponding to the multiple grinding chambers, and each grinding chamber is provided with a corresponding set of lifting plates. Groups and each group of lifting plates constitutes a spiral structure.

作为上述方案的进一步改进,球磨混料装置还包括装置座,装置座顶部设置用于支撑滚筒的两个支架;As a further improvement of the above scheme, the ball mill mixing device also includes a device seat, and two brackets for supporting the drum are arranged on the top of the device seat;

其中一个支架连接主动轴,且主动轴呈转动式安装在所述支架上;One of the brackets is connected to the driving shaft, and the driving shaft is rotatably mounted on the bracket;

另一个支架连接一个从动轴,且所述从动轴呈转动式安装在所述支架上,所述从动轴的一端固定连接滚筒的另一端且位于滚筒的旋转中心线上,内轴的一端从所述从动轴的另一端伸入滚筒。The other bracket is connected to a driven shaft, and the driven shaft is rotatably mounted on the bracket. One end of the driven shaft is fixedly connected to the other end of the drum and is located on the rotation center line of the drum. One end extends into the drum from the other end of the driven shaft.

本发明的有益效果:Beneficial effects of the present invention:

1、本发明的球磨混料装置通过在倾斜状滚筒内沿滚筒向下倾斜的方向依次由隔板隔开的多个磨仓,且每个隔板内均设置一个过滤网,过滤网的网孔直径沿滚筒向下倾斜的方向依次减小。且在每个磨仓内均设置一组磨球,不同组的磨球直径沿滚筒向下倾斜的方向依次减小,从而物料能够在多个磨仓内进行分层磨料且每个磨仓内对应磨球,能够对物料进行针对性磨料,磨料效果更佳。1. The ball mill mixing device of the present invention passes through a plurality of grinding chambers separated by partitions in the inclined drum along the downward inclination direction of the drum, and each partition is provided with a filter screen. The hole diameter decreases sequentially in the direction of downward inclination of the drum. In addition, a group of grinding balls are arranged in each grinding chamber, and the diameters of the different groups of grinding balls decrease in turn along the downward inclination direction of the drum, so that the materials can be layered abrasive in multiple grinding chambers and each grinding chamber. Corresponding to the grinding ball, it can carry out targeted abrasive on the material, and the abrasive effect is better.

2、通过在滚筒内设置与过滤网相对应的清洁机构,且清洁机构包括内轴、多个分别与多个过滤网相对应的毛刷和伸杆一,伸杆一的两端分别连接内轴和毛刷。内轴在滚筒内进行旋转时,毛刷与过滤网的一侧进行接触,通过摩擦过滤网,将过滤网网孔内的物料进行清洁,保持过滤网的清洁效率。通过在毛刷与伸杆一的连接部设置振动马达,使得毛刷能够通过振动马达产生振动,从而使得毛刷对过滤网的清洁效果更佳。2. By arranging a cleaning mechanism corresponding to the filter screen in the drum, and the cleaning mechanism includes an inner shaft, a plurality of brushes corresponding to the plurality of filter screens, and an extension rod, the two ends of the extension rod are connected to the inner shaft respectively. and brush. When the inner shaft rotates in the drum, the brush is in contact with one side of the filter screen, and by rubbing the filter screen, the material in the mesh hole of the filter screen is cleaned to maintain the cleaning efficiency of the filter screen. By arranging a vibration motor at the connection part between the brush and the first rod, the brush can generate vibration through the vibration motor, so that the cleaning effect of the brush on the filter screen is better.

3、通过在内轴上在每个磨仓内的区域上设置多个搅拌杆,搅拌杆一端连接一个搅拌叶。内轴在旋转的同时,搅拌杆和搅拌叶进行同步旋转,从而对滚筒内的物料进行充分混合。3. By arranging a plurality of stirring rods on the inner shaft in the area of each grinding chamber, one end of the stirring rod is connected with a stirring blade. When the inner shaft rotates, the stirring rod and the stirring blade rotate synchronously, so as to fully mix the materials in the drum.

附图说明Description of drawings

图1为本发明的球磨混料装置的结构示意图。FIG. 1 is a schematic structural diagram of the ball mill mixing device of the present invention.

图2为本发明实施例1的滚筒的侧面透视图。FIG. 2 is a side perspective view of the drum according to Embodiment 1 of the present invention.

图3为图2中A处区域放大图。FIG. 3 is an enlarged view of the region A in FIG. 2 .

图4为本发明实施例1的顶罩的结构示意图。FIG. 4 is a schematic structural diagram of a top cover according to Embodiment 1 of the present invention.

图5为本发明实施例2的滚筒的侧面透视图。FIG. 5 is a side perspective view of the drum according to Embodiment 2 of the present invention.

图6为图5中的刮料机构的结构示意图。FIG. 6 is a schematic structural diagram of the scraping mechanism in FIG. 5 .

图7为本发明实施例3的球磨混料装置结构示意图。FIG. 7 is a schematic structural diagram of a ball mill mixing device according to Embodiment 3 of the present invention.

符号说明Symbol Description

1 装置座 15 刮板1 Device base 15 Scraper

2 滚筒 16 磨球2 rollers 16 grinding balls

3 支架 17 伸杆二3 Bracket 17 Extender two

4 电机一 18 毛刷4 motors one 18 brushes

5 电机二 19 漏料斗5 Motor two 19 Hopper

6 顶罩 20 封盖一6 Top cover 20 Cover one

7 橡胶垫 21 封盖二7 Rubber pad 21 Cover two

8 隔板 22 过滤网8 Bulkhead 22 Filter

9 磨仓 23 传动链条一9 Grinding chamber 23 Transmission chain one

10 主动轴 24 传动链条二10 Drive shaft 24 Transmission chain two

11 内轴 25 振动马达11 Inner shaft 25 Vibration motor

12 搅拌杆 26 抬料板12 Stirring bar 26 Lifting plate

13 搅拌叶 28 减速箱13 Stirring blade 28 Gearbox

14 伸杆一14 Extension rod one

具体实施方式Detailed ways

为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅用以解释本发明,并不用于限定本发明。In order to make the objectives, technical solutions and advantages of the present invention clearer, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention, but not to limit the present invention.

实施例1Example 1

请参阅图1、图2、图3和图4,本实施例的球磨混料装置包括滚筒2、多个磨球16、驱动装置二、装置座1、清洁机构、搅拌机构。Please refer to FIGS. 1 , 2 , 3 and 4 , the ball mill mixing device in this embodiment includes a drum 2 , a plurality of grinding balls 16 , a second driving device, a device seat 1 , a cleaning mechanism, and a stirring mechanism.

滚筒2呈倾斜状,滚筒2内通过隔板8沿滚筒2向下倾斜的方向依次分割多个磨仓9,多个磨仓9用于对物料进行分层研磨。且每个隔板8的边缘均开设至少一个开口,每个开口内设置一个过滤网22。每个过滤网22的网孔直径沿滚筒2向下倾斜的方向依次减小。每个过滤网22的一侧对应设置一个漏料斗19,每个漏料斗19位于相应过滤网22的沿滚筒2倾斜方向向下的一侧且固定在相应过滤网22所在的隔板8上,漏料斗19用于将物料沿滚筒2向下倾斜的方向输送和限制物料回流。滚筒2沿向下倾斜的方向的顶部磨仓9上开设一个用于投入物料的进料口,且进料口内安装一个用于封闭进料口的封盖一20。滚筒2沿向下倾斜的方向的底部磨仓9上开设一个用于取出物料的出料口,出料口内安装一个用于封闭出料口的封盖二21。The drum 2 is inclined, and a plurality of grinding chambers 9 are sequentially divided in the drum 2 along the downward inclination direction of the drum 2 by the partition plate 8, and the multiple grinding chambers 9 are used for layered grinding of materials. At least one opening is defined on the edge of each partition 8, and a filter screen 22 is arranged in each opening. The mesh diameter of each filter screen 22 decreases sequentially along the downward inclination direction of the drum 2 . One side of each filter screen 22 is correspondingly provided with a funnel hopper 19, and each funnel hopper 19 is located on the downward side of the corresponding filter screen 22 along the inclination direction of the drum 2 and is fixed on the partition 8 where the corresponding filter screen 22 is located, The funnel hopper 19 is used for conveying the material along the downwardly inclined direction of the drum 2 and restricting the backflow of the material. The top grinding chamber 9 of the drum 2 along the downward sloping direction is provided with a feeding port for inputting materials, and a cover 20 for closing the feeding port is installed in the feeding port. A discharge port for taking out materials is provided on the bottom grinding chamber 9 of the drum 2 along the downward sloping direction, and a second cover 21 for closing the discharge port is installed in the discharge port.

此外,在一些实施例中,隔板8可以采用过滤板,且过滤板的网孔直径沿滚筒2向下倾斜的方向依次减小,也能够对物料进行分层过滤。In addition, in some embodiments, the separator 8 can be a filter plate, and the mesh diameter of the filter plate decreases sequentially along the downward inclination direction of the drum 2, which can also filter the material in layers.

多个磨球16用于在滚筒2进行旋转时对滚筒2内的物料进行研磨。多个磨球16分为多组分别对应多个磨仓9的磨球组,且每组磨球组分布在对应磨仓9内,每组磨球组内的磨球16的直径相同,不同组的磨球组内的磨球16的直径沿滚筒2向下倾斜的方向依次减小。不同直径的磨球16能够对相应磨仓9内的物料进行针对性研磨,研磨效率高。The plurality of grinding balls 16 are used for grinding the materials in the drum 2 when the drum 2 is rotated. The plurality of grinding balls 16 are divided into a plurality of groups of grinding ball groups corresponding to the plurality of grinding chambers 9, and each group of grinding ball groups is distributed in the corresponding grinding chamber 9, and the diameters of the grinding balls 16 in each group of grinding ball groups are the same and different. The diameters of the grinding balls 16 in the grinding ball group of the group decrease sequentially along the downward inclination direction of the drum 2 . The grinding balls 16 with different diameters can grind the materials in the corresponding grinding chamber 9 in a targeted manner, and the grinding efficiency is high.

驱动装置二用于驱动滚筒2进行旋转,驱动装置二包括:电机二5、减速箱28、传动链条二24和主动轴10。减速箱28用于对电机二5进行减速传动。主动轴10一端固定连接滚筒2的另一端,主动轴10另一端通过传动链条二24与减速箱28传动连接,主动轴10位于滚筒2的旋转中心线上。The second driving device is used to drive the drum 2 to rotate. The second driving device includes: a second motor 5 , a reduction box 28 , a second transmission chain 24 and a driving shaft 10 . The reduction box 28 is used to reduce the transmission of the second motor 5 . One end of the driving shaft 10 is fixedly connected to the other end of the drum 2 , and the other end of the driving shaft 10 is drivingly connected to the reduction box 28 through the second transmission chain 24 .

其中,电机二5启动时,通过减速箱28进行减速传动,并增加扭矩,然后通过传动链条二24带动主动轴10及滚筒2进行旋转。电机二5通过减速箱28能够为滚筒2的旋转提供更大的动力。Wherein, when the second motor 5 is started, the reduction gear box 28 is used for deceleration transmission, and the torque is increased, and then the driving shaft 10 and the drum 2 are driven to rotate through the second transmission chain 24 . The second motor 5 can provide greater power for the rotation of the drum 2 through the reduction box 28 .

装置座1用于对滚筒2进行支撑,装置座1顶部设置用于支撑滚筒2的两个支架3。其中一个支架3连接主动轴10,且主动轴10通过轴承呈转动式安装在所述支架3上。另一个支架3连接一个从动轴,且所述从动轴通过轴承呈转动式安装在所述支架3上,所述从动轴一端固定连接滚筒2的另一端且位于滚筒2的旋转中心线上,内轴11的一端从所述从动轴的另一端伸入滚筒2。装置座1通过支架3对滚筒2进行稳固支撑。每个支架3顶部通过固定螺栓安装一个顶罩6,顶罩6与主动轴10、从动轴及相应轴承相配合,对相应轴承进行固定,也方便对滚筒2进行拆卸。The device seat 1 is used to support the drum 2 , and two brackets 3 for supporting the drum 2 are provided on the top of the device seat 1 . One of the brackets 3 is connected to the driving shaft 10 , and the driving shaft 10 is rotatably mounted on the bracket 3 through a bearing. Another support 3 is connected to a driven shaft, and the driven shaft is rotatably mounted on the support 3 through a bearing, and one end of the driven shaft is fixedly connected to the other end of the drum 2 and is located at the rotation centerline of the drum 2 , one end of the inner shaft 11 extends into the drum 2 from the other end of the driven shaft. The device base 1 firmly supports the drum 2 through the bracket 3 . A top cover 6 is installed on the top of each bracket 3 through fixing bolts. The top cover 6 cooperates with the driving shaft 10 , the driven shaft and the corresponding bearing to fix the corresponding bearing and facilitate the disassembly of the drum 2 .

此外,装置座1底部设置一个夹层,所述夹层内安装一个橡胶垫7。滚筒2在进行工作时会产生振动,橡胶垫7能够对振动进行减弱。In addition, an interlayer is provided at the bottom of the device base 1, and a rubber pad 7 is installed in the interlayer. The drum 2 will vibrate when working, and the rubber pad 7 can attenuate the vibration.

综上所述,进行物料加工时,操作员打开封盖一20,将原料投入滚筒2内。启动电机二5,电机二5带动滚筒2进行旋转。物料落入滚筒2倾斜方向顶部的磨仓9进行研磨,并依次通过过滤网22进行过滤,流入下一层的磨仓9进行多次研磨。磨仓9内对应的磨球16能够对物料进行针对性磨料作业,针对性磨料能够使磨料效果更佳,磨料完成后。关闭电机二5,打开封盖二21,将磨细和混匀后的物料取出。To sum up, when the material is processed, the operator opens the cover 1 20 and puts the raw material into the drum 2 . The second motor 5 is started, and the second motor 5 drives the drum 2 to rotate. The material falls into the grinding chamber 9 at the top of the inclined direction of the drum 2 for grinding, and is filtered through the filter screen 22 in sequence, and flows into the grinding chamber 9 of the next layer for multiple grinding. The corresponding grinding balls 16 in the grinding chamber 9 can perform targeted abrasive operations on the materials, and the targeted abrasives can make the abrasive effects better. After the abrasives are completed. Turn off the second motor 5, open the second cover 21, and take out the ground and mixed materials.

清洁机构用于对过滤网22的网孔进行清洁,清洁机构包括:内轴11、驱动装置一、多个毛刷18和多个伸杆一14。内轴11一端从滚筒2的一端伸入且穿过隔板8后达到滚筒2的另一端,内轴11位于滚筒2内的旋转中心线上。与多个过滤网22相对应的多个毛刷18,每个毛刷18用于在内轴11旋转时对相应的过滤网22进行清洁,每个毛刷18位于相应过滤网22的沿滚筒倾斜方向向上的一侧,且毛刷18紧贴相应的过滤网22。与多个过滤网22对应的多个伸杆一14,其一端用于固定毛刷18,另一端固定连接内轴11。用于驱动内轴11进行旋转的驱动装置一,驱动装置一包括电机一4、传动链条一23,电机一4的电机轴通过传动链条一23连接内轴11位于滚筒2外的一端。毛刷18与伸杆一14的连接部设置一个用于产生振动的振动马达25,内轴11的伸出部分内部设置电池和开关,振动马达25通过电池提供电源,并通过开关进行控制。内轴11通过传动装置一进行驱动,内轴11与主动轴10为同轴反向旋转,从而内轴11与滚筒2的旋转方向相反。The cleaning mechanism is used to clean the mesh holes of the filter screen 22 , and the cleaning mechanism includes: an inner shaft 11 , a driving device 1 , a plurality of brushes 18 and a plurality of extending rods 14 . One end of the inner shaft 11 extends from one end of the drum 2 and reaches the other end of the drum 2 after passing through the partition 8 . The inner shaft 11 is located on the rotation centerline of the drum 2 . A plurality of brushes 18 corresponding to the plurality of filters 22, each brush 18 is used to clean the corresponding filter 22 when the inner shaft 11 rotates, and each brush 18 is located along the roller of the corresponding filter 22. On the upward side of the inclined direction, and the brush 18 is in close contact with the corresponding filter screen 22 . One end of the plurality of extension rods 14 corresponding to the plurality of filter screens 22 is used for fixing the brush 18 , and the other end is fixedly connected to the inner shaft 11 . A driving device 1 for driving the inner shaft 11 to rotate, the driving device 1 includes a motor 1 4 and a transmission chain 1 23 . A vibration motor 25 for generating vibration is arranged at the connection part of the brush 18 and the extension rod 14, and a battery and a switch are arranged inside the extension part of the inner shaft 11. The vibration motor 25 provides power through the battery and is controlled by the switch. The inner shaft 11 is driven by the transmission device 1, and the inner shaft 11 and the driving shaft 10 are coaxially and reversely rotated, so that the rotation directions of the inner shaft 11 and the drum 2 are opposite.

其中,毛刷18在经过过滤网22时,刷毛会对过滤网22的网孔进行清理,当在启动电机一4前,打开振动马达25,振动马达25带动毛刷18对过滤网22进行更高效的清理。Among them, when the brush 18 passes through the filter screen 22, the bristles will clean the mesh holes of the filter screen 22. Before starting the motor 1 4, the vibration motor 25 is turned on, and the vibration motor 25 drives the brush 18 to carry out the replacement of the filter screen 22. Efficient cleaning.

搅拌机构用于对滚筒2内的物料进行搅拌混匀。搅拌机构包括多个搅拌杆12,内轴11位于每个磨仓9内的区域上固定多个搅拌杆12。搅拌杆12另一端连接一个搅拌叶13,搅拌叶13内开设多个筛孔。内轴11旋转时,搅拌杆12和搅拌叶13对物料进行搅拌混合。The stirring mechanism is used to stir and mix the materials in the drum 2 evenly. The stirring mechanism includes a plurality of stirring rods 12 , and the inner shaft 11 is located in the area of each grinding chamber 9 to fix the plurality of stirring rods 12 . The other end of the stirring rod 12 is connected with a stirring blade 13 , and a plurality of sieve holes are provided in the stirring blade 13 . When the inner shaft 11 rotates, the stirring rod 12 and the stirring blade 13 stir and mix the materials.

本实施的球磨混料装置,能够在多个磨仓9内利用多组磨球16对物料进行分层研磨,且物料颗粒能够通过过滤网22进行分层过滤。在过滤时,搅拌机构能够将物料进行充分混匀。过滤网22在发生堵塞时,能够通过清洁机构进行实时清洁,磨料效率高,且使用寿命长。The ball mill mixing device of this embodiment can use multiple groups of grinding balls 16 in multiple grinding chambers 9 to perform layered grinding of materials, and the material particles can be filtered through the filter screen 22 in layers. During filtration, the stirring mechanism can fully mix the materials. When the filter screen 22 is blocked, it can be cleaned in real time by the cleaning mechanism, the abrasive efficiency is high, and the service life is long.

实施例2Example 2

请结合图5和图6,本实施例的球磨混料装置在实施例1的基础上增加了刮料机构,滚筒2在进行磨料作业时,由于重力,物料会在隔板8和滚筒2内壁的夹角处形成一定的堆积,且因为挤压会产生结块,结块物料不方便进行磨料。刮料机构用于在滚筒2旋转时将过滤网22一侧堆积的物料刮起,刮料机构包括多个分别对应多个隔板8的伸杆二17。伸杆二17一端设置紧贴滚筒2内壁的刮板15,伸杆二17另一端固定连接内轴11。滚筒2旋转时,刮板15能够将附着在过滤网22一侧及隔板8与滚筒2内壁形成的角落的物料进行刮起,使得这些物料继续在滚筒2内进行研磨和混合。Please refer to Fig. 5 and Fig. 6 , the ball mill mixing device of this embodiment adds a scraping mechanism on the basis of Embodiment 1. When the drum 2 is in the abrasive operation, due to gravity, the material will be on the partition 8 and the inner wall of the drum 2. A certain accumulation is formed at the included angle of the material, and because the extrusion will produce agglomeration, the agglomerated material is not convenient for grinding. The scraping mechanism is used to scrape up the materials accumulated on one side of the filter screen 22 when the drum 2 rotates. One end of the second extension rod 17 is provided with a scraper 15 which is close to the inner wall of the drum 2 , and the other end of the second extension rod 17 is fixedly connected to the inner shaft 11 . When the drum 2 rotates, the scraper 15 can scrape up the materials adhering to the side of the filter screen 22 and the corner formed by the baffle 8 and the inner wall of the drum 2, so that these materials continue to be ground and mixed in the drum 2.

此外,本实施例的球磨混料装置在实施例1的基础上还增加了多个设置在滚筒2内壁抬料板26,多个抬料板26分成多组分别对应多个磨仓9的抬料板组。每组抬料板26在对应磨仓9内构成螺旋结构。In addition, on the basis of Embodiment 1, the ball mill mixing device of this embodiment also adds a plurality of lifting plates 26 arranged on the inner wall of the drum 2 . plate set. Each group of lifting plates 26 forms a spiral structure in the corresponding grinding chamber 9 .

其中,滚筒2旋转时,位于底部的抬料板26将其上表面堆积的物料进行提升,且在物料在上升过程中从抬料板26上掉落,从而使物料混合更均匀。搅拌杆12和搅拌叶13在旋转时与抬料板26不会发生接触。Among them, when the drum 2 rotates, the lifting plate 26 at the bottom lifts the materials accumulated on the upper surface thereof, and the materials fall from the lifting plate 26 during the rising process, so that the materials are mixed more uniformly. The stirring rod 12 and stirring blade 13 do not come into contact with the lifting plate 26 when rotating.

实施例3Example 3

请参阅图7,本实施例的球磨混料装置在实施例1的基础上增加了另一个减速箱28。减速箱28用于对电机一4进行减速传动,减速箱28通过传动链条一23传动连接内轴11位于滚筒2外的一端。Referring to FIG. 7 , another reduction box 28 is added to the ball mill mixing device of this embodiment on the basis of Embodiment 1. The reduction box 28 is used to reduce the transmission of the motor 1 4 , and the reduction box 28 is connected to the end of the inner shaft 11 located outside the drum 2 through the transmission chain 1 23 .

其中,电机一4启动时,减速箱28对电机一4进行减速传动,并输出更大的扭矩,然后通过传动链条一23带动内轴11旋转。减速箱28使得驱动内轴11旋转的力更大,从而能够对更大量的物料进行加工。Among them, when the motor one 4 is started, the reduction box 28 performs deceleration transmission on the motor one 4, and outputs a larger torque, and then drives the inner shaft 11 to rotate through the transmission chain one 23. The reduction box 28 makes the force driving the rotation of the inner shaft 11 larger, so that a larger amount of material can be processed.

以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention shall be included in the protection of the present invention. within the range.

Claims (7)

1.球磨混料装置,包括:1. Ball mill mixing device, including: 滚筒(2);drum (2); 多个磨球(16),其设置在滚筒(2)内且在滚筒(2)旋转时对滚筒(2)内的物料进行研磨;a plurality of grinding balls (16), which are arranged in the drum (2) and grind the material in the drum (2) when the drum (2) rotates; 其特征在于:滚筒(2)呈倾斜状;滚筒(2)内沿滚筒(2)向下倾斜的方向依次分割成多个磨仓(9);相邻两个磨仓(9)之间采用隔板(8)隔离;隔板(8)采用过滤板且不同过滤板的网孔直径沿滚筒向下倾斜的方向依次减小,或者每个隔板边缘开设至少一个开口,每个开口内设置一个过滤网(22),每个隔板(8)上的过滤网(22)的网孔直径相同,不同隔板(8)上的过滤网(22)的网孔直径沿滚筒(2)向下倾斜的方向依次减小;It is characterized in that: the drum (2) is inclined; the drum (2) is divided into a plurality of grinding chambers (9) in turn along the downward inclination direction of the drum (2); The partition plate (8) is isolated; the partition plate (8) adopts filter plates and the mesh diameters of different filter plates are successively reduced along the downwardly inclined direction of the drum, or at least one opening is provided on the edge of each partition plate, and each opening is provided with A filter screen (22), the mesh diameters of the filter screens (22) on each partition (8) are the same, and the mesh diameters of the filter screens (22) on different partitions (8) are along the direction of the drum (2). The direction of the downward slope decreases in turn; 多个磨球(16)分成分别与多个磨仓(9)相对应的多组磨球组,且每组磨球组对应分布在相应的磨仓(9)内,每组磨球组内的磨球(16)的直径相同,不同磨球组内的磨球(16)的直径沿滚筒(2)向下倾斜的方向依次减小;The plurality of grinding balls (16) are divided into a plurality of groups of grinding ball groups respectively corresponding to the plurality of grinding chambers (9), and each group of grinding ball groups is correspondingly distributed in the corresponding grinding chamber (9). The diameters of the grinding balls (16) are the same, and the diameters of the grinding balls (16) in the different grinding ball groups decrease in turn along the downward inclination direction of the drum (2); 所述球磨混料装置还包括清洁机构;The ball mill mixing device also includes a cleaning mechanism; 所述清洁机构包括:The cleaning mechanism includes: 内轴(11),其一端从滚筒(2)的一端伸入且穿过隔板(8)后达到滚筒(2)的另一端,内轴(11)位于滚筒(2)的旋转中心线上;An inner shaft (11), one end of which extends from one end of the drum (2) and reaches the other end of the drum (2) after passing through the partition plate (8), and the inner shaft (11) is located on the rotation centerline of the drum (2). ; 与多个过滤网(22)相对应的多个毛刷(18),每个毛刷(18)用于在内轴(11)旋转时对相应的过滤网(22)进行清洁,每个毛刷(18)位于相应的过滤网(22)的沿滚筒倾斜方向向上的一侧;A plurality of brushes (18) corresponding to the plurality of filter screens (22), each brush (18) is used for cleaning the corresponding filter screen (22) when the inner shaft (11) rotates, and each hair brush (18) is used for cleaning the corresponding filter screen (22) The brushes (18) are located on the upward side of the corresponding filter screen (22) along the inclination direction of the drum; 与多个过滤网(22)对应的多个伸杆一(14),其一端用于固定毛刷(18),另一端固定连接内轴(11);毛刷(18)与伸杆一(14)的连接部设置一个用于产生振动的振动马达(25);A plurality of extension rods (14) corresponding to the plurality of filters (22), one end of which is used to fix the brush (18), and the other end is fixedly connected to the inner shaft (11); the brush (18) and the extension rod one (14) The connection part of 14) is provided with a vibration motor (25) for generating vibration; 每个过滤网(22)的一侧对应设置一个漏料斗(19),每个漏料斗(19)位于相应过滤网(22)的沿滚筒(2)倾斜方向向下的一侧且固定在相应过滤网(22)所在的隔板(8)上,漏料斗(19)用于将物料沿滚筒(2)向下倾斜的方向进行输送和限制物料回流;One side of each filter screen (22) is correspondingly provided with a funnel (19), and each funnel (19) is located on the downward side of the corresponding filter screen (22) along the inclination direction of the drum (2) and is fixed on the corresponding filter screen (22). On the partition (8) where the filter screen (22) is located, the hopper (19) is used for conveying the material along the downwardly inclined direction of the drum (2) and restricting the backflow of the material; 用于驱动内轴(11)进行旋转的驱动装置一,驱动装置一包括电机一(4),电机一(4)的电机轴通过一个传动链条一(23)传动连接内轴(11)位于滚筒(2)外的一端;The first drive device for driving the inner shaft (11) to rotate, the first drive device includes a motor one (4), and the motor shaft of the motor one (4) is connected to the inner shaft (11) in the drum through a transmission chain one (23). (2) the outer end; 内轴(11)位于每个磨仓(9)内的区域上固定多个搅拌杆(12),搅拌杆(12)另一端连接一个搅拌叶(13),搅拌叶(13)内开设多个筛孔。A plurality of stirring rods (12) are fixed on the area of the inner shaft (11) located in each grinding chamber (9), and the other end of the stirring rod (12) is connected with a stirring blade (13), and a plurality of stirring blades (13) are opened in the stirring blade (13). sieve. 2.如权利要求1所述的球磨混料装置,其特征在于:滚筒(2)的旋转方向与内轴(11)的旋转方向相反。2 . The ball mill mixing device according to claim 1 , wherein the rotation direction of the drum ( 2 ) is opposite to the rotation direction of the inner shaft ( 11 ). 3 . 3.如权利要求1所述的球磨混料装置,其特征在于:滚筒(2)一端设置一个驱动滚筒(2)进行旋转的驱动装置二;驱动装置二包括:3. The ball mill mixing device as claimed in claim 1, characterized in that: one end of the drum (2) is provided with a driving device two that drives the drum (2) to rotate; the driving device two comprises: 电机二(5);Motor two (5); 减速箱(28),其用于对电机二(5)进行减速传动;a reduction box (28), which is used to reduce the transmission of the second motor (5); 传动链条二(24);Transmission chain two (24); 主动轴(10),其一端固定连接滚筒(2)的另一端,其另一端通过传动链条二(24)与减速箱(28)传动连接,主动轴(10)位于滚筒(2)的旋转中心线上。A driving shaft (10), one end of which is fixedly connected to the other end of the drum (2), and the other end of which is connected to the reduction box (28) through a transmission chain two (24), and the driving shaft (10) is located at the rotation center of the drum (2). on-line. 4.如权利要1所述的球磨混料装置,其特征在于:沿滚筒(2)向下倾斜的方向的顶部的磨仓(9)上开设一个用于投入物料的进料口,且进料口内安装一个用于封闭进料口的封盖一(20);沿滚筒(2)向下倾斜的方向的底部的磨仓(9)上开设一个用于取出物料的出料口,出料口内安装一个用于封闭出料口的封盖二(21)。4. The ball mill mixing device as claimed in claim 1, characterized in that: a feeding port for inputting materials is provided on the grinding chamber (9) at the top of the downwardly inclined direction of the drum (2), and the A cover 1 (20) for closing the feeding port is installed in the feeding port; a discharge port for taking out the material is provided on the grinding chamber (9) at the bottom along the downwardly inclined direction of the drum (2). A cover two (21) for closing the discharge opening is installed in the mouth. 5.如权利要求1所述的球磨混料装置,其特征在于:球磨混料装置还包括刮料机构,刮料机构用于在内轴(11)旋转时将隔板(8)与滚筒(2)内壁夹角处的物料刮起;刮料机构包括:5. The ball mill mixing device according to claim 1 is characterized in that: the ball mill mixing device also comprises a scraping mechanism, and the scraping mechanism is used to separate the partition plate (8) and the drum ( 2) The material at the angle of the inner wall is scraped up; the scraping mechanism includes: 多个分别对应多个隔板(8)的刮板(15),每个刮板(15)位于相应隔板(22)的沿滚筒倾斜方向向上的一侧,且刮板(15)紧贴滚筒(2)的内壁;a plurality of scrapers (15) corresponding to the plurality of separators (8) respectively, each scraper (15) is located on the upward side of the corresponding separator (22) along the inclination direction of the drum, and the scrapers (15) are in close contact with each other the inner wall of the drum (2); 多个分别对应多个隔板(8)的伸杆二(17),每个伸杆二(17)的一端用于固定刮板(15),另一端固定连接内轴(11)。A plurality of two extending rods (17) corresponding to the plurality of separators (8) respectively, one end of each two extending rods (17) is used for fixing the scraper (15), and the other end is fixedly connected to the inner shaft (11). 6.如权利要求1所述的球磨混料装置,其特征在于:滚筒(2)内壁设置多个抬料板(26),多个抬料板(16)分成分别与多个磨仓(9)相对应的多组抬料板组,每个磨仓(9)内对应设置一组抬料板组且每组抬料板组构成螺旋结构。6. The ball mill mixing device according to claim 1, characterized in that: the inner wall of the drum (2) is provided with a plurality of lifting plates (26), and the plurality of lifting plates (16) are divided into a plurality of grinding chambers (9) respectively. ) corresponding to multiple groups of lifting plate groups, each grinding chamber (9) is provided with a corresponding group of lifting plate groups and each group of lifting plate groups constitutes a spiral structure. 7.如权利要求1所述的球磨混料装置,其特征在于:球磨混料装置还包括装置座(1),装置座(1)顶部设置用于支撑滚筒(2)的两个支架(3);7. The ball mill mixing device as claimed in claim 1, characterized in that: the ball mill mixing device further comprises a device seat (1), and two brackets (3) for supporting the drum (2) are arranged at the top of the device seat (1). ); 其中一个支架(3)连接主动轴(10),且主动轴(10)呈转动式安装在所述支架(3)上;One of the brackets (3) is connected to the driving shaft (10), and the driving shaft (10) is rotatably mounted on the bracket (3); 另一个支架(3)连接一个从动轴,且所述从动轴呈转动式安装在所述支架(3)上,所述从动轴的一端固定连接滚筒(2)的另一端且位于滚筒(2)的旋转中心线上,内轴(11)的一端从所述从动轴的另一端伸入滚筒(2)。The other bracket (3) is connected to a driven shaft, and the driven shaft is rotatably mounted on the bracket (3), and one end of the driven shaft is fixedly connected to the other end of the drum (2) and located in the drum On the rotation center line of (2), one end of the inner shaft (11) extends into the drum (2) from the other end of the driven shaft.
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