CN109007313A - With the preprocess method of hygrometric state fermentation raw material deployment and conjugation pellet - Google Patents
With the preprocess method of hygrometric state fermentation raw material deployment and conjugation pellet Download PDFInfo
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- CN109007313A CN109007313A CN201811052006.8A CN201811052006A CN109007313A CN 109007313 A CN109007313 A CN 109007313A CN 201811052006 A CN201811052006 A CN 201811052006A CN 109007313 A CN109007313 A CN 109007313A
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- raw material
- hygrometric state
- fermentation raw
- moisture
- state fermentation
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Classifications
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23K—FODDER
- A23K10/00—Animal feeding-stuffs
- A23K10/30—Animal feeding-stuffs from material of plant origin, e.g. roots, seeds or hay; from material of fungal origin, e.g. mushrooms
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23K—FODDER
- A23K10/00—Animal feeding-stuffs
- A23K10/10—Animal feeding-stuffs obtained by microbiological or biochemical processes
- A23K10/12—Animal feeding-stuffs obtained by microbiological or biochemical processes by fermentation of natural products, e.g. of vegetable material, animal waste material or biomass
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23K—FODDER
- A23K10/00—Animal feeding-stuffs
- A23K10/30—Animal feeding-stuffs from material of plant origin, e.g. roots, seeds or hay; from material of fungal origin, e.g. mushrooms
- A23K10/37—Animal feeding-stuffs from material of plant origin, e.g. roots, seeds or hay; from material of fungal origin, e.g. mushrooms from waste material
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23K—FODDER
- A23K40/00—Shaping or working-up of animal feeding-stuffs
- A23K40/10—Shaping or working-up of animal feeding-stuffs by agglomeration; by granulation, e.g. making powders
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P60/00—Technologies relating to agriculture, livestock or agroalimentary industries
- Y02P60/80—Food processing, e.g. use of renewable energies or variable speed drives in handling, conveying or stacking
- Y02P60/87—Re-use of by-products of food processing for fodder production
Abstract
The invention discloses a kind of preprocess methods with hygrometric state fermentation raw material deployment and conjugation pellet, the preprocess method step of the hygrometric state fermentation raw material are as follows: 1) hygrometric state fermented feed raw material is subjected to ingredient with energy feedstuff used in animal and fowl fodder production and mixed, half-dried wet mixed powder is made；2) above-mentioned mixed powder is subjected to cold granulation, particulate material is made, then gained particulate material is cooled down.The present invention is compared with using dry fermentation raw material, the effect of reducing the baking process of high energy consumption, can not only save cost, also retain the bioactivity of fermented feed raw material, improve fermented feed raw material；Compared with hygrometric state fermentation raw material is directly used in compound feed production, the uniformity of compound feed moisture is improved, is extended the shelf life, prevents from going mouldy, while the additive amount of hygrometric state fermentation raw material can be improved relatively, gives full play to its effect.
Description
Technical field
The invention belongs to feed processing technology technologies, are related to a kind of preprocess method of pellet processing, and in particular to
With the hygrometric state fermented feed raw material method that drying is not directly used in deployment and conjugation pellet.
Background technique
Fermented feed raw material refers to one or more of protein feed raw materials such as dregs of beans, cotton dregs, rapeseed dregs through saccharomycete, lactic acid
Bacterium, bacillus etc. are single or mixing probiotics passes through anaerobism or oxygen consumption mode under the solid states of moisture 30%~45%
It ferments 3~5 days and obtains.Feedstuff can not only eliminate antigen and anti-nutritional factors by fermentation process, and protein degradation improves
Feedstuff nutrient absorption is horizontal, solves the trophism diarrhea of animal, moreover it is possible to supplement a large amount of active probiotics, inhibit harmful bacteria
Growth, reduces the generation of disease, greatly reduces the use of antibiotic etc class additive, improves animal health level, improves
Animal Food Security.
Being typically formulated the fermented feed raw produce that compound feed uses is first to carry out hygrometric state fermented feed raw material
Product after drying and processing because through overheating air flow drying and processing, make moisture be reduced to 12% hereinafter, fermented feed raw material just just
In long-term storage.
But drying process is easy to that fermenting microbe is allowed to inactivate, and reduces the use value and nutrition of fermented feed raw material
Added value.Moreover, the stoving process cost of fermented feed raw material is also very high, account for about 50% of processing cost or more.
If biological work can be can protect directly using the hygrometric state fermented feed raw material after fermenting raw materials without drying and processing
Property, use value is improved, while reducing production cost.
But directly there is following problem to be solved using hygrometric state fermented feed raw material:
1, easily knot encircles, and is difficult to carry out automatic blending
Since hygrometric state fermentation raw material moisture content is high (35%~45%), mobility is very poor, and it is raw to direct plunge into mixed feed
It is used in producing line, the grinding particle size of finished product requirement can not be crushed to, easily knot arch is difficult to carry out automatic blending in feed bin；
2, moisture distribution is uneven
It is not easy to disperse in mixed process, is easy to form the wet mass that cannot disperse in moment with the raw material of easy to absorb moisture, lead
Cause mixed powder moisture distribution uneven, manufactured particle point moisture is high easily to be caused to go mouldy.
3, adding proportion of the high fermentation raw material of moisture content in mixed feed is restricted
The moisture content of mixed powder, which increases, after general requirement addition hygrometric state fermentation raw material is no more than 2%.Since hygrometric state is sent out
Ferment moisture content of raw material is high, dramatically increases the moisture of mixed powder after addition, additive amount is slightly higher just will affect granular mass and
Granulation efficiency, and easily cause to go mouldy, the adding proportion in mixed feed is restricted.
Therefore, a kind of pretreating process of hygrometric state fermentation raw material is developed, it is wet to improve addition for protected fermentation raw material bioactivity
The uniformity of state fermentation raw material mixed feed moisture, prevents from going mouldy, and reduces addition hygrometric state fermentation raw material to granular mass and granulation
The influence of efficiency is very necessary.
Summary of the invention
The object of the present invention is to provide a kind of pretreating process of fermentation raw material, can be used for deployment and conjugation without dry
Grain feed improves the free water in hygrometric state fermentation raw material in compound feed while protected fermentation raw material bioactivity
The uniformity of middle distribution, prevent because moisture unevenly caused by pellet go mouldy, extend pellet finished product shelf-life.Together
When, compared with hygrometric state fermentation raw material is directly used in the production technology of compound feed, improves hygrometric state fermentation raw material and raised in cooperation
Additive amount in material reduces influence of the addition hygrometric state fermented feed raw material to granular mass and granulation efficiency, gives full play to its function
Effect.
In order to achieve the above objectives, present invention employs following technical solutions:
A method of with hygrometric state fermentation raw material deployment and conjugation pellet, wherein the pre- place of the hygrometric state fermentation raw material
It is as follows to manage method and step:
1) hygrometric state fermented feed raw material is carried out ingredient with energy feedstuff used in animal and fowl fodder production to mix, is made half
Dry and wet mixed powder；
2) above-mentioned mixed powder is subjected to cold granulation, particulate material is made, then gained particulate material is cooled down.
In step 1), the half-dried wet mixed powder moisture content 17%~19%.
In step 1), hygrometric state fermented feed raw material carries out ingredient by the mass ratio of 2:8~3:7 with the energy feedstuff.
Different proportions is selected according to the moisture of hygrometric state fermented feed raw material and corn flour, the moisture for controlling mixed powder exists
18% or so；Two kinds of raw materials are mixed through mixing machine, and the free water of hygrometric state fermentation raw material is directly adsorbed by corn flour, make mixed powder
Moisture distribution is uniform, there is preferable mobility.
In step 1), the energy feedstuff is corn flour.
The corn flour is that the corn by moisture less than 12% is crushed through beater disintegrating machine and obtained.
The beater disintegrating machine matches the sieve aperture of 2.0mm.
The hygrometric state fermented feed raw material, fermented bean dregs, fermentation cotton dregs or hair selected from moisture between 30%~45%
Ferment rapeseed meal；The hygrometric state fermented feed raw material can select one kind, can also select several.
In step 2), the cold granulation is by the half-dried wet mixed powder without steam regulation of texture, conditioning of texture, uniform feeding granulator
High density granular material is made in cold granulation.The further absorption and diffusion for being conducive to moisture, make moisture distribution more evenly.
The die throat diameter of the granulator pressing mold is 4~6mm, die hole draw ratio is 8:1~12:1.
Due to the frictional heat generation in pressing process, particle temperature is up to 65 DEG C or so, in step 2), and the cooling is
The particulate material is placed in cooler, the Wind Volume for carrying out 10min or more is cooling, and particle temperature is made to be lowered not more than room temperature
5 DEG C, 2 percentage points of moisture reduction, obtained particulate material becomes a kind of raw material of production compound feed, in order to mix
The storage and next step operation of particulate material.
The obtained particulate material of step 2) can be used as a kind of production of raw material participation compound feed.
The production that compound feed is participated in as a kind of mixed raw material, refers to according to manufactured hybrid particles material
The content of moisture and its fermentation raw material and corn flakes dry matter participates in the formula design of mixed feed, determines additive amount.Mixing
Pellet is crushed as raw material, ingredient mixes, and is guaranteed that the moisture content of mixed feed mixed powder increases and is no more than 2%.
In general, complete process is as follows:
Hygrometric state fermented feed raw material → breaing up → mixes with corn flour → cold granulation → cooling → hybrid particles material → participation
Batch production
In one particular embodiment of the present invention, it operates by the following method:
(1) corn of moisture 12% cleared up, crush after be delivered to batch bin, then be sent into electronic proportioning through scroll feeder
Hopper carries out quantitative ingredient in defined ratio.
(2) the hygrometric state fermented feed raw material of moisture 40% is delivered to by manually or mechanically putting into screw conveyor feed hopper
Dispersing device is sent into batch broken arch batch bin through bucket elevator after breaing up, then is sent into electronic proportioning hopper by regulation through scroll feeder
Ratio carry out quantitative ingredient.
(3) hygrometric state fermented feed raw material and the corn flour ratio of 2:8 by weight carry out ingredient by electronic batching scale, prepare
Hygrometric state fermentation raw material, which with corn flour enters paddle type mixer simultaneously and is stirred, to be mixed, the hygrometric state fermentation raw material in mixed process
Free water directly adsorbed by corn flour, incorporation time be greater than 5min, make 2 kinds of raw materials be uniformly mixed, moisture distribution it is uniform, mixing
The moisture of powder is 17.6%.
(4) uniformly mixed powder is sent into storehouse to be pelletized, and high density is made by scroll feeder uniform feeding granulator
Pellet does not need steam regulation of texture, conditioning of texture modifier treatment in pelletization, belongs to cold granulation.The die throat diameter of granulator pressing mold be 4~
6mm, die hole draw ratio are 8:1~12:1.
(5) particle temperature through granulator pelletizing forming is 65 DEG C or so, is cooled down into cooler, and Wind Volume is cooling
10min or more makes particle temperature be lowered not more than 5 DEG C of room temperature, while moisture reduces by 2 percentage points or so.
(6) hygrometric state fermentation raw material after cooling and corn powder particles are as a kind of mixed raw material participation compound feed
Production.
(7) in cooperation particulate material production line, hybrid particles material is first crushed through beater disintegrating machine, beater disintegrating machine sieve
Proportionately product feed product requires to be configured in piece aperture, and configures Wind Volume auxiliary air draft system, makes mixture water after crushed
Divide reduces by 0.5 percentage point or so again.Smashed mixture is sent into the production that batch bin is participated in finished product material by recipe requirements.
Compared with prior art, beneficial effects of the present invention:
(1) compared with using dry fermentation raw material, reduce the baking process of high energy consumption, can not only save cost,
The bioactivity for also retaining fermented feed raw material, the effect of improving fermented feed raw material.
(2) compared with hygrometric state fermentation raw material is directly used in compound feed production: 1. cold by mixing and absorption, granulation
But, the pretreatment process such as particle crushing, make hygrometric state fermentation raw material bring free water by long-time uniform adsorption, improve cooperation
The uniformity of moisture, extends the shelf life in pellet, prevents from going mouldy；2. since part water can be taken away in preprocessing process
Point, the hygrometric state fermentation raw material of equal proportion is used in formula, can be reduced the moisture before mixed feed is pelletized in mixed powder, be kept away
Exempt to influence granulation efficiency because of quenched rear mixed powder moisture height, while moisture distribution is uniform, identical tempering water granulation efficiency is high；
3. the moisture increase in guarantee mixed feed mixed powder is no more than due to that can take away partial moisture in preprocessing process
Under 2% equal conditions, the additive amount of hygrometric state fermentation raw material can be improved, give full play to its effect.
The invention has the advantages that
1, compared with using dry fermentation raw material
Reduce the baking process of high energy consumption, can not only save cost, also retains the life of fermented feed raw material
The effect of object is active, improves fermented feed raw material；
2, compared with hygrometric state fermentation raw material is directly used in compound feed production
The uniformity for improving compound feed moisture, extends the shelf life, and prevents from going mouldy, while opposite can improve wet
The additive amount of state fermentation raw material gives full play to its effect.
Detailed description of the invention
Fig. 1 is the process flow diagram of hygrometric state fermentation raw material deployment and conjugation pellet preprocess method of the present invention.Technique
Process includes the breaing up of hygrometric state fermented feed raw material, batching, mixes with corn flour absorption, pelletizes, cools down, crushes etc. works
Sequence.
Specific embodiment:
The preprocessed preparation weanling pig pellet of 1 hygrometric state fermented bean dregs of embodiment
(1) the ratio ingredient mixing of the corn flour 2:8 by weight of the hygrometric state fermented bean dregs of moisture 40% and moisture 12%, system
Grain is cooling, and the hybrid particles that moisture is 15.8% are made.
(2) the hybrid particles material of fermented bean dregs and corn flour is crushed through beater disintegrating machine, and beater disintegrating machine matches 1.5mm
Sieve aperture, and configure Wind Volume auxiliary air draft system, after crushing the moisture of mixed powder be 15.3%.
(3) proportion of the mixed powder of fermented bean dregs and corn flour in perfect compound feed is 40% (hygrometric state fermentation beans
Dregs of rice additive amount is 8%), to mix with other raw materials (moisture average content is 11%) ingredient, perfect compound feed powder after mixing
Moisture content be 12.72%；
(4) perfect compound feed mixed powder is processed through processes such as steam regulation of texture, conditioning of texture, granulation, cooling, screenings, and cooperation is made
Grain feed product.Wherein, refining temperature is 80 DEG C, and the die throat diameter of ring moulds is 3mm, die hole draw ratio is 8:1, the particle of finished product
Moisture is 11.8%.
2 hygrometric state fermented bean dregs of comparative experiments example directly participate in preparing weanling pig pellet
(1) method
1) ratio of the hygrometric state fermented bean dregs by weight 6% of moisture 40% and other raw materials (moisture average content is 11%)
Ingredient mixing, the moisture content of perfect compound feed powder is 12.74% after mixing；
2) perfect compound feed mixed powder is processed through processes such as steam regulation of texture, conditioning of texture, granulation, cooling, screenings, and cooperation is made
Grain feed product.Wherein, refining temperature is 80 DEG C, and the die throat diameter of ring moulds is 3mm, die hole draw ratio is 8:1, the particle of finished product
Moisture is 11.90%.
(2) result
1) the hygrometric state fermented bean dregs of moisture 40% are directly appended in mixing machine mix with other raw materials, and mixed powder has knot
Group's phenomenon, moisture distribution are uneven.Conglomeration material easily makes feed granules part moisture higher, causes to go mouldy.
2) equally make the moisture content of perfect compound feed powder after mixing 12.7% or so, first by hygrometric state fermented bean dregs
It is pre-processed using method of the invention, the hygrometric state fermented bean dregs 8% of moisture 40% can be added, can only be added without preprocessed
6%.
3 conclusions
By existing hygrometric state fermented bean dregs be directly appended in mixing machine with other raw material mixed preparing compound feeds, no
Using " preprocess method of hygrometric state fermentation raw material deployment and conjugation pellet " of the invention, the pellet product moisture produced
Unevenly, it is easy mildew, the additive amount of hygrometric state fermented feed raw material is relatively low.
Claims (10)
1. a kind of method with hygrometric state fermentation raw material deployment and conjugation pellet, wherein the pretreatment of the hygrometric state fermentation raw material
Method and step is as follows:
1) hygrometric state fermented feed raw material is carried out ingredient with energy feedstuff used in animal and fowl fodder production to mix, half dry and wet is made
Mixed powder；
2) above-mentioned mixed powder is subjected to cold granulation, particulate material is made, then gained particulate material is cooled down.
2. method described in claim 1, in step 1), the half-dried wet mixed powder moisture content 17%~19%.
3. method as claimed in claim 2, in step 1), hygrometric state fermented feed raw material and the energy feedstuff are by 2:8~3:7's
Mass ratio carries out ingredient.
4. method described in claim 1, in step 1), the energy feedstuff is corn flour.
5. method as claimed in claim 4, the corn flour are that the corn by moisture less than 12% is crushed through beater disintegrating machine
And it obtains.
6. method described in claim 5, the beater disintegrating machine matches the sieve aperture of 2.0mm.
7. method described in claim 1, the hygrometric state fermented feed raw material, selected from it is aqueous be divided into 30%~45% fermentation beans
The dregs of rice, fermentation cotton dregs or fermentation rapeseed meal；The hygrometric state fermented feed raw material can select one kind, can also select several.
8. method described in claim 1, in step 2), the cold granulation is by the half-dried wet mixed powder without steam
Quenched, high density granular material is made in the cold granulation of uniform feeding granulator.
9. method according to any one of claims 8, the die throat diameter of the granulator pressing mold is 4~6mm, die hole draw ratio be 8:1~
12:1.
10. method described in claim 1, in step 2), the cooling is that the particulate material is placed in cooler, is carried out
The Wind Volume of 10min or more is cooling, and particle temperature is made to be lowered not more than 5 DEG C of room temperature, 2 percentage points of moisture reduction, acquired
Particulate material become production compound feed a kind of raw material.
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| CN201811052006.8A CN109007313A (en) | 2018-09-10 | 2018-09-10 | With the preprocess method of hygrometric state fermentation raw material deployment and conjugation pellet |
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| CN201811052006.8A CN109007313A (en) | 2018-09-10 | 2018-09-10 | With the preprocess method of hygrometric state fermentation raw material deployment and conjugation pellet |
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Cited By (3)
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| CN109770044A (en) * | 2019-02-22 | 2019-05-21 | 四川新希望畜牧科技有限公司 | A kind of method with moveable platform production wet basis fermented bean dregs and the application in feed |
| CN109965082A (en) * | 2019-04-15 | 2019-07-05 | 广东大广生物科技有限公司 | A kind of child care pig fermented feed and preparation method thereof |
| CN109997955A (en) * | 2019-04-15 | 2019-07-12 | 广东大广生物科技有限公司 | A kind of farrowing sow fermented feed and preparation method thereof |
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| CN109997955A (en) * | 2019-04-15 | 2019-07-12 | 广东大广生物科技有限公司 | A kind of farrowing sow fermented feed and preparation method thereof |
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