CN109003744B - Improved enameled wire production line - Google Patents
Improved enameled wire production line Download PDFInfo
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- CN109003744B CN109003744B CN201810838534.XA CN201810838534A CN109003744B CN 109003744 B CN109003744 B CN 109003744B CN 201810838534 A CN201810838534 A CN 201810838534A CN 109003744 B CN109003744 B CN 109003744B
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/0036—Details
Abstract
The invention belongs to production of enamel wire technical fields, and in particular to a kind of improved enameled wire production line.This production line is sequentially provided with along wire rod direction of travel: harness discharging device；Wire-drawing frame；Cleaning device；Annealing device；Cooling device；Paint and bake and bank up with earth device；Lubricating arrangement；Take-up；Wherein: take-up includes tensioning control assembly, wire-arranging component and take-up reel；Being tensioned control assembly includes horizontal sliding guide rail, guide pad, wobble wheel and servo-actuated bull stick；Cleaning device includes at least guide and guard, and arrangement has the installation formula sheath of through slot in the cable-through hole of guide and guard；Lubricating arrangement includes fixed block and movable block, and the two pairing is to be enclosed the through-hole being put into for felt.Operation of the present invention is more flexible, and functional reliability is higher, so as to effectively promote the wire production efficiency and final product quality of existing enameled wire production line.
Description
Technical field
The invention belongs to production of enamel wire technical fields, and in particular to a kind of improved enameled wire production line.
Background technique
Enameled wire is most representative product in electronic wire.Enameled wire is a principal item of winding wire, by leading
Body and insulating layer two compositions, after being the annealed softening of wire rod and cleaning, using repeatedly painting, baking and lubricating, most
Enter wire-drawing process eventually.But it produces and not only met the requirements of the standard, but also meet the product of customer requirement and be not easy to, it is by former material
Expect quality, technological parameter, production equipment, the influence of the factors such as environment, therefore, the mass property of various enameled wires is different, but
All have mechanical performance, chemical property, electrical property, the big performance of hot property four.Enameled wire will pass through multiple in process of production
Heat treatment and other technical process, the parameter and other technological parameters that enameled wire is heat-treated during heat treatment also can all influence
To the performance of enameled wire, therefore by adjusting the various parameters and device structure during production of enamel wire, it is attained by improvement
Enameled wire performance effect.
In above-mentioned operation, for cleaning process, need to be applied to ultrasonic cleaner, to realize to after cleaning
The quick drying of wire rod operates.To ensure that wire rod can accurately be connected with the guide wheel of subsequent handling, this is just needed with cable-through hole
Guide and guard be oriented to.However in use, Chang Fasheng wire rod traveling deviation condition, gently then hurts guide and guard, thus shadow
Ring the accurate guiding performance for arriving cable-through hole；It is heavy then directly worn due to the severe friction of wire rod and cable-through hole and grind away or even rub line
Material leads to live shutdown processing of having to.Furthermore, for lubricating process, existing enamelled wire surface coating equipment is one
Body formula structure is not easy replacement there is also spray head during the work time and felt is not easy the problem of replacing.At the same time, take-up
It is also the important component in wire drawing machine, the enameled wire for being used to process uniformly is curled up in take-up reel.In order to make to paint
Envelope curve can uniformly curl up, and the reciprocation period of take-up upper block should strictly be kissed with the layer of take-up reel around the period back and forth
It closes.The guide wheel of existing take-up is all to be arranged on ball screw, and drive the rotation of ball screw to realize by motor
Wheel stand moves horizontally.And be to ensure to the stroke monitoring property of guide wheel at take-up, current common practice is in guide wheel
The seat back side is affixed close to switch, and disposes the axis side of a plate face vertical and plate length direction and ball screw at wheel stand rear
To inclined inclined plate.When wheel stand is generated reciprocating linear movement by the driving of above-mentioned ball screw, at the wheel stand back side
It will increase with it or reduce close to gap between switch and inclined plate plate face, so that different close to the corresponding sending of switch energy
At signal to variable-frequency motor, and then realize the on-line control purpose to take-up disk rotating speed.Above structure has the following problems: a side
Face, impact force when due to ball screw movement is larger, after long-time use, is easy to produce service wear and then leads to itself
Service life reduces, and wearing generation gap can be such that machine operation noise increased dramatically.On the other hand, due to being close to switch
Be fixed on wheel stand and acted with wheel stand, not only because needing to connect outer lead close to switch, and outer lead with
The frequent movement of wheel stand will appear fretting wear even wire body and rub problem；Simultaneously as wire seat can not be kept away at work
From ball screw influence and there are vibration problems, and be fixed on wire seat close to switch, this to approach switch can companion
With servo-actuated vibration is generated, cause close to switch deterioration of sensitivity, failure rate improves, and service life and functional reliability are therewith sharply
It reduces.
Summary of the invention
The purpose of the present invention is in view of the deficiencies of the prior art, proposing a kind of improved enameled wire production line, operation is more
To be flexible, functional reliability is higher, so as to effectively promote the wire production efficiency and final product quality of existing enameled wire production line.
To achieve the above object, the invention adopts the following technical scheme:
A kind of improved enameled wire production line, it is characterised in that: this production line is sequentially provided with along wire rod direction of travel:
Harness discharging device, for discharging the wire rod to be processed being wound on reel；
Wire-drawing frame, for drawing and attenuating wire rod to required specification；
Cleaning device removes the greasy dirt of the wire surface after wire drawing and particle for cleaning wire rod；
Annealing device, for being made annealing treatment to the wire rod after wire drawing and cleaning；
Cooling device, for the wire rod after cooling annealing；
Device is painted and baked and banked up with earth, for painting to wire surface, baking-curing is carried out after japanning, forms enameled wire；
Lubricating arrangement, for applying lubricant to the enamelled wire surface after baking and banking up with earth；
Take-up, for molding enameled wire will to be made wound on take-up reel by above-mentioned steps；
Wherein:
The cleaning device includes at least guide and guard, is provided through in guide and guard and crosses line for guidewire travel path
Hole；Cleaning device further includes for constituting coaxial mating installation formula sheath between cable-through hole；Outside the installation formula sheath
Shape is in straight sleeve shape, and offers flute length direction along the radial direction for installing formula sheath additional and install the logical of formula sheath axial length direction additional in parallel
Slot；The through slot is extended radially through to the barrel chamber for installing formula sheath additional, so that installing formula sheath additional is in " C " word on axial cross section
Ring construction；The outer tube wall of installation formula sheath constitutes the mating surface matched with cable-through hole hole wall, and the barrel chamber for installing formula sheath additional is constituted
Directed cavity for walking and being oriented to for wire rod；
The lubricating arrangement includes fixed block；Using the side towards operator of fixed block as lateral surface, lubricating arrangement
It further include the movable block being fixed at fixed block lateral surface that face paste is closed；At least in fixed block lateral surface and movable block medial surface
The groove of axis plumbing arrangement is recessed at one of them, so that the groove is because solid after fixed block and movable block pairing are fixed
Determine block and movable block each other pairing and form the through-hole advanced for wire rod；It is disposed with the hair for lubricating wire rod in the through hole
Felt；Wire travel is placed through the injection of lubrication liquid region of dismountable spray head right above fixed block；
The take-up include at least the tensioning control assembly sequentially arranged along wire rod direction of travel, wire-arranging component with
And the take-up reel for executing spiral operation；The tensioning control assembly includes between horizontal sliding guide rail and horizontal sliding guide rail
The wobble wheel for constituting the guide pad of guide rail slide block cooperation and being fixed on guide pad, the tensioning control assembly further include arrangement
The servo-actuated bull stick being arranged on rear side of horizontal sliding guide rail and in the same direction with horizontal sliding guide rail guide direction, servo-actuated bull stick is by being located at
Floating bearing seat at servo-actuated two rod end of bull stick and the rotating shaft construction for forming freely-supported beam-like；Around servo-actuated bull stick axis and with
Spiral groove is set at turn club body, and guide pad to wiper arm has been disposed to extend at spiral groove, stretch by the extended segment of the wiper arm
Enter in spiral groove vallecular cavity, so that guide pad is when making sliding movement along horizontal sliding guide rail, wiper arm is pushed away because of spiral groove
Dynamic servo-actuated bull stick is made to act along the revolution of servo-actuated bull stick axis；Arrangement is for monitoring servo-actuated bull stick rotation at the rod end of servo-actuated bull stick
The rotary switch of amplitude.
Preferably, on the cross section of servo-actuated bull stick, the spiral groove groove profile is that width of rebate is less than vallecular cavity width
The C-shaped channel of necking down channel-shaped；Arrange that bulb, the bulb diameter are greater than spiral groove width of rebate and are less than at the extended segment of wiper arm
Or it is equal to spiral groove vallecular cavity width.
Preferably, the bulb for cooperating the side of wiper arm elongated end to be recessed with rotary hole, it is same in the rotary hole
Axis be arranged ball bearing, ball bearing outer ring in interference fit with rotary hole hole wall at；The elongated end of wiper arm protrudes into ball bearing
It constitutes at inner ring and therewith and is interference fitted.
Preferably, the wiper arm shape is in direct rod shape, and the back wall surface of wiper arm axis vertically-guided block is to be fixed in this
At the wall surface of back；The take-up further includes the brace for fixing wiper arm, the brace axis and wiper arm axis phase each other
It hands over, so that brace one end is fixed at the back wall surface of guide pad, and the other end of brace extends and is fixed in wiper arm
At section shaft.
Preferably, the take-up further includes the reset assembly for driving guide pad and wobble wheel to reset, described multiple
Hyte part includes the first deflecting wheel, the second deflecting wheel and anchor stud, and the rotary support for fixing the second deflecting wheel is fixed on the
At the tailpiece of the piston rod of one cylinder；First cylinder-bore axis is horizontally disposed；It resets rope one end to be anchored on guide pad, the other end passes through respectively
By being fixed on anchor stud after the first deflecting wheel and the second deflecting wheel guiding.
Preferably, it is recessed with above-mentioned groove at the adjacent surface of the fixed block and movable block, so that recessed at fixed block
Groove is combined to form the through-hole of the circular hole of axis vertical each other at slot and movable block；The bottom of the lateral surface of the fixed block
Be extended with extension step at edge horizontally outward, at the shoulder for extending step vertical to be recessed with card slot and card slot flute length side
To horizontally disposed, the inside groove face and fixed block lateral surface of card slot are in the same plane；The two sides positioned at groove of movable block
Place arranges mounting hole through movable block, and correspondence is recessed with threaded hole at the lateral surface of fixed block；The bottom end of movable block by
In insertion card slot under above, and fastening screw is threadedly engaged at threaded hole via mounting hole, to fasten movable block and consolidate
Determine block.
Preferably, the lubricating arrangement further includes the observation convenient for observation felt behaviour in service at any time for being connected to through-hole vestibule
Hole；The peep hole is radial along through-hole and is inwardly run through by the extension step and is formed.
Preferably, at the top nose end of the through-hole be arranged outer chamfer, and the bottom of through-hole then present from through-hole vestibule to
The necking cavernous structure of via bottoms hole end surface decreasing pore size.
Preferably, movable block is fixed at the outer lateral box wall of liquid storage box by hinge.
Preferably, the cable-through hole shape is in be exported and the bell mouth shape of decreasing pore size from wire rod entrance to wire rod,
The outer tube wall shape of the installation formula sheath be in and the above-mentioned consistent conical surface shape of cable-through hole pass.
The beneficial effects of the present invention are:
1), on the basis of traditional production of enamel wire technique, improvement of the present invention is as follows:
A, conventional lubrication coating unit, need to be by entire work since lubricating box is monolithic construction when replacing felt
The wholly off ability of skill flow production line is replaceable.The present invention is by being designed as fixed block and activity for the monoblock type lubricating box of script
The Demountable of block, so as to directly expose groove in turn when required by dismounting movable block, so that lubricating arrangement
Even if still can at any time replace felt during the work time, whole process is not necessarily to shutdown operation, and using effect is more preferable.
B, script wire rod can directly be cut cable-through hole and transfer to become wire rod and install formula sheath additional by the arrangement for installing formula sheath additional
Between fretting wear.On the one hand, guide and guard at high price and that replacement is extremely onerous are protected, then maintenance cost is transferred to
Production is more easy and safeguards more succinct installation formula sheath.It even installs formula sheath additional and can be used and be more suitable for connecing with wire rod
The material of touching and friction, such as wear-resisting high-performance ceramic, thus while effectively promoting the service life of installation formula sheath,
Also the protection purpose to wire rod can be played.More important point, installing formula sheath additional is not traditional cylindrical structure, but is had
The C ring of through slot constructs.When this makes that installation and replacement install formula sheath additional at the scene, only need first along the axial direction of wire rod and cable-through hole and
Old installation formula sheath is extracted, old installation formula sheath is moved radially followed by the presence of through slot, convenient tear open can be realized
It unloads.And installation process is incited somebody to action later along cable-through hole axis again conversely, new installation formula sheath to be first radially caught in wire rod along wire rod
New installation formula sheath is coaxially filled in cable-through hole, and attended operation was not only easy but also quick.
C, on the basis of the said structure, synchronous also improves take-up the present invention.On the one hand, the present invention cancels
On wobble wheel close to switch, will be rotary switch close to switch change-over.On the other hand, it is direct traditional wobble wheel has been abandoned
The intrinsic construction close to switch is rigidly fixed, and by rotary switch setting on servo-actuated bull stick.Servo-actuated bull stick is arranged in wobble wheel
Side, and servo-actuated bull stick is parallel with the horizontal sliding guide rail where wobble wheel.In actual work, by being set on wobble wheel
Wiper arm is set, wiper arm can stir servo-actuated bull stick when following wobble wheel to be moved forward and backward and generate rotational action.Positioned at servo-actuated bull stick one end
The rotary switch at place can sense the amount of spin of servo-actuated wiper arm, and rotary switch then can be big according to the rotation amplitude of servo-actuated bull stick later
It is small, and different size of driving signal is issued to the driving motor that driving take-up reel rotates, finally realize normal winding displacement take-up mesh
's.It due to having abandoned close switch, then uses rotary switch to arrange in pairs or groups and is servo-actuated the structure of bull stick, so that guide pad and induction
Sensitive switch sensor is separated from each other, and is no longer presented the state of rigidly fixing.In this way, enameled wire affects wobble wheel and guiding
When block itself generates operational vibration, vibration directly rigid of transmission also will not ensure that rotary switch to rotary switch
Working sensitivity and service life.Further, since rotary switch can directly be fixed at the machine frame of wire drawing machine as static element and
Without being fixed at the moving parts such as guide pad, therefore conducting wire fretting wear problem is also just not present, practical wiring is also more square
Just.Meanwhile wiper arm spiral groove at servo-actuated bull stick, drive servo-actuated bull stick to generate revolution movement therewith, work operation is made an uproar
Sound is low, without significantly slap and vibrating noise.Meanwhile rotary switch impression be servo-actuated bull stick rotation amplitude, and therewith
Corresponding signal is issued to driving motor, this makes entire commutation process extremely flexible, reliable operation and stablize.
2), as the further preferred scheme of above scheme, C-shaped channel shape is presented in the cross section of spiral groove, thus for ball
Head is caught in, act so that bulb exert a force and servo-actuated bull stick is pushed to generate revolution, and is kept away with the necking down slot structure of spiral groove
Exempt from bulb and undesirably falls off spiral groove at work.It is and further, it might even be possible to which that the matching design by wiper arm and bulb is
Bearing turns round fit system, the cooperation of wiper arm and spiral groove is also changed into rolling cooperation with optical axis, thus a side
Face reduces the wear rate of spiral groove, and then promotes the service life of servo-actuated bull stick；On the other hand, rolling cooperation can be brought higher
Work flexibility ratio, and then promote servo-actuated bull stick to the action induction degree of wobble wheel, it is efficient finally to ensure that the present invention works
Property.
3), wiper arm is also attached at the back wall surface of guide pad, to avoid its installation and path of motion and guide pad
Path of motion between generate interference.The setting of brace, so that the cantilever beam construction of wiper arm script is by more stable gusseted
It is limited, to promote the structural rigidity of wiper arm, promotes its functional reliability therewith.
4), for being tensioned control assembly, when wire-arranging component pull enameled wire and when along take-up reel winding displacement, such as take-up reel
Take-up is too fast, and the movement of the traveling to side, namely guide pad at this time can be generated therewith by being tensioned the wobble wheel at control assembly at this time
It can be pulled and generate unidirectional sliding along horizontal sliding component.And when servo-actuated bar rotation amplitude reaches designated value, rotation is opened
Pass sends a signal to driving motor at take-up reel, makes its reduction of speed, guide pad itself can not reset at this time.Therefore, this hair
It is bright to add reset assembly, by the cylinder with no pollution to the environment as power source, and resetted with multiple tracks deflecting wheel
The deflecting and drawing of rope, and then realize that controllable wobble wheel resets purpose, reasonable and compact in structure works sensitive and stablizes.
5), since the spray head of traditional lubricating arrangement is arranged in through-hole, causing periodic cleaning and replacement spray head to need will be whole
A process flow is all closed, time-consuming and laborious.The present invention is by being arranged in spray head is independent right above through-hole, or even in reality
Demountable can be set by spray head when operation, even if so that the spray head still can be replaced during the work time.
Can be to be a variety of as the disassembly mode of spray head, such as bolt fastening even flange assembly can be achieved, and not be described in more detail here.
6), as through-hole, it is preferably arranged as top nose end arrangement outer chamfer, namely makes via top that expanding shape be presented；
The purpose of the design is to expand the aperture of the top nose end of through-hole, so that the extra lubricating fluid for from top to bottom spraying and dripping
And it is excessively applied to the lubricating fluid of wire surface, it after felt is scraped and sputtered by force, is remaining to be attributed at felt and quilt
Felt absorption is fallen, thus generation the case where reduce lubricating fluid splash.
7), when being confirmed whether to replace felt, can only observe felt by the opening of top is traditional lubricating arrangement
It is no that there is more impurity, when hardly realizing that lower section felt has more impurity, can still scratch be caused to components such as composition grooves, therefore
The present invention opens up jagged to form peep hole in bottom portion of groove, during the work time in order to staff, can be by this
Whether notch confirmation felt bottom has more impurity, to be replaced in time.
8) it, is linked together due to fixed block and movable block by hinge, movable block is after extracting fixed block, meeting
Without falling under the action of hinge, movable block can be made not easy to lose.
9), pyramidal installation formula sheath can make wire rod advance in high speed along directed cavity and scrape directed cavity chamber often
When wall, because installing the cone match between formula sheath outer tube wall and cable-through hole vestibule additional, move ahead without dropping installation formula sheath, thus
Ensure the position constancy of installation formula sheath in use.
Detailed description of the invention
Fig. 1 is flow diagram of the invention；
Fig. 2 is the structural schematic diagram of take-up；
Fig. 3 is the structural schematic diagram for being tensioned control assembly；
Fig. 4 is the structural schematic diagram of servo-actuated bull stick；
Fig. 5 is the working state structure schematic diagram of lubricating arrangement；
Fig. 6 is the structural schematic diagram of the lubricating arrangement after movable block is separated with fixed block；
Fig. 7 is the assembly state diagram of installation formula sheath；
Fig. 8 is the schematic perspective view of installation formula sheath；
Fig. 9 is the sectional view of installation formula sheath.
It illustrates each label and the names of the parts corresponding relationship of the invention is as follows:
A- wire rod
10- harness discharging device 20- wire-drawing frame
30- cleaning device 31- guide and guard 31a- cable-through hole 32- installs formula sheath 32a- through slot additional
40- annealing device 50- cooling device 60- paints and bakes and banks up with earth device
70- lubricating arrangement 71- fixed block
71a- extends step 71b- card slot 71c- threaded hole 71d- peep hole
72- movable block 73- through-hole 73a- outer chamfer 74- spray head 75- hinge
80- take-up 81- is tensioned control assembly 811- horizontal sliding guide rail
812- guide pad 812a- wiper arm 812b- brace 813- wobble wheel
814- is servo-actuated bull stick 814a- spiral groove 815- rotary switch 816- bulb
82- wire-arranging component 83- take-up reel
84- reset assembly 841- the first deflecting wheel 842- the second deflecting wheel
843- anchor stud 844- the first cylinder 845- resets rope
Specific embodiment
For ease of understanding, make further below here in connection with Fig. 1-9 pairs of specific implementation structures of the invention and workflow
It illustrates:
Specific implementation structure of the invention can refer to shown in Fig. 1, including what is be set in sequence along wire rod direction of travel:
Harness discharging device 10, for discharging the wire rod a to be processed being wound on reel；
Wire-drawing frame 20, for drawing and attenuating wire rod a to required specification；
Cleaning device 30 removes the greasy dirt on the surface wire rod a after wire drawing and particle for cleaning wire rod a；
Annealing device 40, for being made annealing treatment to the wire rod a after wire drawing and cleaning；
Cooling device 50, for the wire rod a after cooling annealing；
Device 60 is painted and baked and banked up with earth, for painting to the surface wire rod a, baking-curing is carried out after japanning, forms wire rod
a；
Lubricating arrangement 70, for applying lubricant to the surface wire rod a after baking and banking up with earth；
Take-up 80, for molding wire rod a will to be made wound on take-up reel by above-mentioned steps.
As above, wire rod a is after via the unwrapping wire of preamble, wire drawing, cleaning, annealing, cooling, japanning, baking, then through greaser
Sequence and be transferred to wire-drawing process.Wherein:
For cleaning device 30 comprising the guide and guard 31 normally originally having, in order to which wire rod a is quickly through cleaning device
30 and by correct guidance to subsequent guide wheel.And as Figure 7-9, be arranged in juxtaposition one of the present invention in guide and guard 31 is drained through
In string holes 31a, installation formula sheath 32 is coaxially filled in correspondingly.At the same time, guide pad should be presented by wire rod entrance
The bell mouth shape that aperture is gradually reduced to wire rod outlet, in order to cooperate pyramidal installation formula sheath as Figure 8-9
32, and then realize the quick assembling and work positioning purpose of installation formula sheath 32.The side of installation formula sheath 32, which extends radially through, to be set
Through slot 32a is set, and through slot 32a flute length installs the axial length of formula sheath 32 additional in parallel, to form installation formula sheath as Figure 8-9
32 constructions.
And for lubricating arrangement 70, as seen in figs. 5-6, including fixed block 71 and the face being fixed at rack outer wall
Fitting shape is fixed on the movable block 72 at 71 lateral surface of fixed block.Flute length is arranged at the abutment face of fixed block 71 and movable block 72
The through slot 32a of vertical setting, is closed to be supported by the face of fixed block 71 and movable block 72, and through slot 32a is formed for line
The through-hole 73 that material a advances.Felt is clogged in through-hole 73, with realize the online lubrication to wire rod a, applied and extra lubricating fluid
Line strikes off purpose.As the spray head 74 of output lubricating fluid, as seen in figs. 5-6, it is removably independently mounted at by the present invention
The surface of fixed block 71.When being lubricated operation, spray head 74 is passed through in wire rod a take-up, and spray head 74 leads to lubricating fluid in advance
Overspray or the mode oozed are applied to the surface wire rod a, and subsequent wire rod a enters through-hole 73, thus utilizing the applied lubrication of felt
While liquid, extra lubricating fluid is erased by the surface wire rod a.And traditional spray head 74 is arranged in progress oil spout at felt side,
Again by the mode of felt infiltration lubrication, the liquid feeding side lubricating fluid that frequently can lead to the relatively close spray head 74 of wire rod a is more and remote
Liquid side lubricating fluid is few, so as to cause the uniform smearing purpose that cannot achieve the surface lubricating fluid opposite wire a.And the present invention first smears
Applied by felt again, felt itself, which does not play, actively provides the function of lubricating fluid, this enables lubricating fluid the most uniform
It is covered in the surface wire rod a, significant increase can be obtained in final product quality.
At this point, as shown in Figure 2, entire take-up 80 includes the tensioning control sequentially arranged along wire rod a direction of travel
Component 81, wire-arranging component 82 and take-up reel 83.Tensioning control assembly 81 is used for take-up rate and adaptability according to take-up reel 83
Movement, and therewith feed back and control for drive take-up reel 83 rotate driving motor so that take-up reel 83 always in close
Within the scope of suitable velocity of rotation.The arrangement purpose of wire-arranging component 82 is then the at the uniform velocity shift reciprocately by itself, to control positioned at it
On glass pulley so that wire rod a can uniform layer be around at take-up reel 83.
Tensioning control assembly 81 is bright spot part of the invention.As in Figure 2-4, tensioning control assembly 81 includes horizontal sliding
Move guide rail 811, guide pad 812, wobble wheel 813, servo-actuated bull stick 814 and rotary switch 815.As shown in Figure 2, horizontal sliding is led
The horizontal freely-supported beam type of rail 811 is fixed at machine frame of wire drawing machine, and then sliding rail is matched with horizontal sliding guide rail to guide pad 812
On 811, so that guide pad 812 can make horizontal reciprocating guiding movement along horizontal sliding guide rail 811.Guide pad 812 is constituted simultaneously
The rotating bracket of wobble wheel 813 is fixed on guide pad 812 so that wobble wheel 813 is rotatable.In guide pad 812 and draw
Arrangement servo-actuated bull stick 814 as shown in Figure 3 at region between silk machine frame side wall.To realize guide pad 812 and servo-actuated bull stick 814
Connecting and interactivity, it is as shown in Figures 2 and 4, be servo-actuated the bull stick 814 straight round bars as axis horizontal arrangement, be servo-actuated
The spiral groove 814a of C-shaped channel shape is arranged at 814 shaft of bull stick, and wiper arm 812a and bulb are then accordingly set at guide pad 812
816.Cooperation is formed by ball bearing between wiper arm 812a and bulb 816, and the then insertion spiral as shown in Figure 3 of bulb 816
In groove 814a.When wobble wheel 813 generates reciprocal sliding movement along horizontal sliding guide rail 811, wiper arm 812a is following pendulum
Driving wheel 813 can stir servo-actuated bull stick 814 and generate rotational action when being moved forward and backward, the rotation at servo-actuated 814 one end of bull stick is opened
The amount of spin of servo-actuated wiper arm can be sensed by closing 815.Later, rotary switch 815 then can be big according to the rotation amplitude of servo-actuated bull stick 814
It is small, and different size of driving signal is issued to driving motor at take-up reel 83, finally realize normal winding displacement take-up purpose.
For being tensioned control assembly 81, when wire-arranging component 82 pull wire rod a and when along 83 winding displacement of take-up reel, such as take-up
83 take-up of disk is too fast, at this time be tensioned control assembly 81 at wobble wheel 813 can generate therewith the traveling to side movement namely this
When guide pad 812 can be pulled and generate unidirectional sliding along horizontal sliding component.And when servo-actuated 814 rotation amplitude of bull stick reaches finger
When definite value, rotary switch 815 sends a signal to driving motor at take-up reel 83, makes its reduction of speed, and guide pad 812 itself is at this time
It can not reset.Therefore, as shown in Figure 2, the present invention adds reset assembly 84, driving source is used as by the first cylinder 844, then
Rope 845 is resetted to transfer with the deformation function of the second deflecting wheel 842 and the first deflecting wheel 841, the both ends for resetting rope 845 are then distinguished
Affixed guide pad 812 and anchor stud 843 can easily realize that controllable wobble wheel 813 resets purpose very much.
Claims (9)
1. a kind of improved enameled wire production line, it is characterised in that: this production line is sequentially provided with along wire rod direction of travel:
Harness discharging device (10), for discharging the wire rod to be processed being wound on reel；
Wire-drawing frame (20), for drawing and attenuating wire rod to required specification；
Cleaning device (30) removes the greasy dirt of the wire surface after wire drawing and particle for cleaning wire rod；
Annealing device (40), for being made annealing treatment to the wire rod after wire drawing and cleaning；
Cooling device (50), for the wire rod after cooling annealing；
Device (60) are painted and baked and banked up with earth, for painting to wire surface, baking-curing is carried out after japanning, forms enameled wire；
Lubricating arrangement (70), for applying lubricant to the enamelled wire surface after baking and banking up with earth；
Take-up (80), for molding enameled wire will to be made wound on take-up reel by above-mentioned steps；
Wherein:
The cleaning device (30) includes at least guide and guard (31), and guide and guard are provided through on (31) for guidewire travel path
Cable-through hole (31a)；Cleaning device further includes for constituting coaxial mating installation formula sheath between cable-through hole (31a)
(32)；Installation formula sheath (32) shape is in straight sleeve shape, and offers flute length side along the radial direction for installing formula sheath (32) additional
To the parallel through slot (32a) for installing formula sheath (32) axial length direction additional；The through slot (32a) extends radially through to installation formula sheath (32)
Barrel chamber at so that install additional formula sheath (32) on axial cross section in " C " word ring construct；The outer cylinder of installation formula sheath (32)
Wall constitutes the mating surface matched with cable-through hole (31a) hole wall, and the barrel chamber for installing formula sheath (32) additional is constituted for walking for wire rod
And the directed cavity of guiding；
The lubricating arrangement (70) includes fixed block (71)；Using the side towards operator of fixed block (71) as lateral surface,
Lubricating arrangement (70) further includes the movable block (72) being fixed at fixed block (71) lateral surface that face paste is closed；At least in fixed block
(71) one of lateral surface and movable block (72) medial surface place are recessed with the groove of axis plumbing arrangement, so that fixed block
(71) with movable block (72) pairing it is fixed after, the groove because fixed block (71) and movable block (72) each other pairing due to formed for wire rod
The through-hole (73) of traveling；The felt for lubricating wire rod is disposed in the through-hole (73)；Wire travel is placed through solid
Determine the injection of lubrication liquid region of dismountable spray head (74) right above block (71)；
The take-up (80) includes at least tensioning control assembly (81), the winding displacement group sequentially arranged along wire rod direction of travel
Part (82) and the take-up reel (83) operated for executing spiral；The tensioning control assembly (81) includes horizontal sliding guide rail
(811) guide pad (812) of guide rail slide block cooperation is constituted between horizontal sliding guide rail (811) and is fixed in guide pad (812)
On wobble wheel (813), the tensioning control assembly (81) further include be arranged on rear side of horizontal sliding guide rail (811) and with level
The servo-actuated bull stick (814) that sliding guide rail (811) guide direction is arranged in the same direction is servo-actuated bull stick (814) by being located at servo-actuated bull stick
Floating bearing seat at (814) two rod ends and the rotating shaft construction for forming freely-supported beam-like；Around servo-actuated bull stick (814) axis and
Spiral groove (814a) is set at servo-actuated bull stick (814) shaft, guide pad (812) is to being disposed to extend at spiral groove (814a)
Wiper arm (812a), the extended segment of the wiper arm (812a) is protruded into spiral groove (814a) vallecular cavity, so that guide pad (812) exists
When making sliding movement along horizontal sliding guide rail (811), wiper arm (812a) pushes servo-actuated bull stick (814) because of spiral groove (814a)
Make to act along the revolution of servo-actuated bull stick (814) axis；Arrangement is for monitoring servo-actuated bull stick at the rod end of servo-actuated bull stick (814)
(814) rotary switch (815) of rotational steps.
2. a kind of improved enameled wire production line according to claim 1, it is characterised in that: in servo-actuated bull stick (814)
On cross section, spiral groove (814a) groove profile is the C-shaped channel for the necking down channel-shaped that width of rebate is less than vallecular cavity width；Wiper arm
Bulb (816) are arranged at the extended segment of (812a), and bulb (816) diameter is small greater than spiral groove (814a) width of rebate
In or equal to spiral groove (814a) vallecular cavity width.
3. a kind of improved enameled wire production line according to claim 2, it is characterised in that: the use of the bulb (816)
It is recessed with rotary hole in the side of cooperation wiper arm (812a) elongated end, is coaxially disposed ball bearing, ball axis in the rotary hole
Bearing outer-ring in interference fit with rotary hole hole wall at；The elongated end of wiper arm (812a) is protruded at the inner ring of ball bearing and is constituted therewith
Interference fit.
4. a kind of improved enameled wire production line according to claim 3, it is characterised in that: wiper arm (812a) shape
In direct rod shape, the back wall surface of wiper arm (812a) axis vertically-guided block (812) is to be fixed at the back wall surface；The receipts
Line apparatus further includes brace (812b) axis and wiper arm (812a) axis for fixing the brace of wiper arm (812a) (812b)
It intersects with each other, so that the one end brace (812b) is fixed at the back wall surface of guide pad (812), and brace (812b) is another
End extends and is fixed at the middle section shaft of wiper arm (812a).
5. a kind of improved enameled wire production line according to claim 1 or 2 or 3 or 4, it is characterised in that: the take-up
Device (80) further includes the reset assembly (84) for driving guide pad (812) and wobble wheel (813) to reset, the reset assembly
It (84) include the first deflecting wheel (841), the second deflecting wheel (842) and anchor stud (843), for fixing the second deflecting wheel (842)
Rotary support be fixed at the tailpiece of the piston rod of the first cylinder (844)；First cylinder (844) axis horizontal arrangement；Reset rope
(845) one end is anchored on guide pad (812), and the other end is led via the first deflecting wheel (841) and the second deflecting wheel (842) respectively
It is fixed at anchor stud (843) backward.
6. a kind of improved enameled wire production line according to claim 1 or 2 or 3 or 4, it is characterised in that: the fixation
It is recessed with above-mentioned groove at block (71) and the adjacent surface of movable block (72), so that groove and movable block at fixed block (71)
(72) groove is combined to form the through-hole (73) of the circular hole of axis vertical each other at；The lateral surface of the fixed block (71)
At root edge horizontally outward be extended with extend step (71a), it is described extend step (71a) shoulder at vertical to be recessed with card slot
(71b) and card slot (71b) flute length direction are horizontally disposed, and the inside groove face and fixed block (71) lateral surface of card slot (71b) are in same
In one plane；Movable block (72) runs through movable block (72) at the two sides of groove and arranges mounting hole, fixed block (71)
Lateral surface at correspondence be recessed with threaded hole (71c)；In the insertion card slot (71b) of the bottom end of movable block (72) from top to bottom,
Fastening screw is threadedly engaged at threaded hole (71c) via mounting hole, to fasten movable block (72) and fixed block (71).
7. a kind of improved enameled wire production line according to claim 6, it is characterised in that: the lubricating arrangement (70) is also
The peep hole (71d) convenient for observation felt behaviour in service at any time including connection through-hole (73) vestibule；Peep hole (71d) edge
Through-hole (73) is radial and is inwardly run through by the extension step (71a) and is formed.
8. a kind of improved enameled wire production line according to claim 6, it is characterised in that: the top of the through-hole (73)
Outer chamfer (73a) is set at nose end, and the bottom of through-hole (73) is then presented from through-hole (73) vestibule to through-hole (73) bottom nose end
The diminishing necking cavernous structure of face diameter.
9. a kind of improved enameled wire production line according to claim 1 or 2 or 3 or 4, it is characterised in that: described to cross line
Hole (31a) shape is in be exported and the bell mouth shape of decreasing pore size, the installation formula sheath (32) from wire rod entrance to wire rod
Outer tube wall shape be in and the consistent conical surface shape of above-mentioned cable-through hole (31a) pass.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810838534.XA CN109003744B (en) | 2018-07-27 | 2018-07-27 | Improved enameled wire production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810838534.XA CN109003744B (en) | 2018-07-27 | 2018-07-27 | Improved enameled wire production line |
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| Publication Number | Publication Date |
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| CN109003744A CN109003744A (en) | 2018-12-14 |
| CN109003744B true CN109003744B (en) | 2019-09-03 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201810838534.XA Active CN109003744B (en) | 2018-07-27 | 2018-07-27 | Improved enameled wire production line |
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Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110828064A (en) * | 2019-10-17 | 2020-02-21 | 湖州双龙线缆有限公司 | Miniature enameled wire and production process thereof |
| CN113299439B (en) * | 2021-07-26 | 2021-09-28 | 江苏伟同如自动化设备有限公司 | Electric enameled wire manufacturing and processing machine and processing technology |
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| KR100760369B1 (en) * | 2006-05-10 | 2007-09-20 | 권오식 | Apparatus for at least two wire coating without one-sided control |
| CN104646447A (en) * | 2014-11-07 | 2015-05-27 | 新兴铸管（浙江）铜业有限公司 | Method for controlling production of different grades of low-oxygen copper rods with diameters being 8mm |
| CN104795181A (en) * | 2015-04-08 | 2015-07-22 | 珠海市一致电工有限公司 | Production method for ultrafine enamelled wire |
| CN205376215U (en) * | 2015-12-24 | 2016-07-06 | 铜陵精迅特种漆包线有限责任公司 | Hot wax coating device |
| CN205943601U (en) * | 2016-08-24 | 2017-02-08 | 江西人民线缆科技集团有限公司 | Wire winding structure for mica tape winding |
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- 2018-07-27 CN CN201810838534.XA patent/CN109003744B/en active Active
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR100760369B1 (en) * | 2006-05-10 | 2007-09-20 | 권오식 | Apparatus for at least two wire coating without one-sided control |
| CN104646447A (en) * | 2014-11-07 | 2015-05-27 | 新兴铸管（浙江）铜业有限公司 | Method for controlling production of different grades of low-oxygen copper rods with diameters being 8mm |
| CN104795181A (en) * | 2015-04-08 | 2015-07-22 | 珠海市一致电工有限公司 | Production method for ultrafine enamelled wire |
| CN205376215U (en) * | 2015-12-24 | 2016-07-06 | 铜陵精迅特种漆包线有限责任公司 | Hot wax coating device |
| CN205943601U (en) * | 2016-08-24 | 2017-02-08 | 江西人民线缆科技集团有限公司 | Wire winding structure for mica tape winding |
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|---|---|
| CN109003744A (en) | 2018-12-14 |
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Denomination of invention: Improved enameled wire production line Effective date of registration: 20220915 Granted publication date: 20190903 Pledgee: JINGDA SPECIAL ELECTROMAGNETIC Pledgor: TONGLING JINGXUN SPECIAL ENAMELLED WIRE Co.,Ltd. Registration number: Y2022980015318 |
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