CN109003007A - A kind of drag-line intelligent management system and its working method - Google Patents

A kind of drag-line intelligent management system and its working method Download PDF

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Publication number
CN109003007A
CN109003007A CN201811159519.9A CN201811159519A CN109003007A CN 109003007 A CN109003007 A CN 109003007A CN 201811159519 A CN201811159519 A CN 201811159519A CN 109003007 A CN109003007 A CN 109003007A
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CN
China
Prior art keywords
data
drag
processing module
information labels
line
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201811159519.9A
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Chinese (zh)
Inventor
邹易清
苏琦
雷欢
蒋立军
朱永权
谢正元
王权权
唐建荣
韦耀淋
庞锐剑
覃磊
罗艳葵
荣林
李华萍
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Liuzhou OVM Machinery Co Ltd
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Liuzhou OVM Machinery Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Liuzhou OVM Machinery Co Ltd filed Critical Liuzhou OVM Machinery Co Ltd
Priority to CN201811159519.9A priority Critical patent/CN109003007A/en
Publication of CN109003007A publication Critical patent/CN109003007A/en
Priority to PCT/CN2019/106530 priority patent/WO2020063423A1/en
Pending legal-status Critical Current

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Classifications

    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q10/00Administration; Management
    • G06Q10/06Resources, workflows, human or project management; Enterprise or organisation planning; Enterprise or organisation modelling
    • G06Q10/063Operations research, analysis or management
    • G06Q10/0639Performance analysis of employees; Performance analysis of enterprise or organisation operations
    • G06Q10/06393Score-carding, benchmarking or key performance indicator [KPI] analysis
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01DMEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
    • G01D21/00Measuring or testing not otherwise provided for
    • G01D21/02Measuring two or more variables by means not covered by a single other subclass
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06KGRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
    • G06K17/00Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations
    • G06K17/0022Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations arrangements or provisious for transferring data to distant stations, e.g. from a sensing device

Abstract

The invention belongs to bridge cable technical fields, and in particular to a kind of drag-line intelligent management system and its working method, including drag-line, data processing module, data acquisition module, sensor, monitor terminal and wireless communication module;Sensor is arranged on drag-line, further includes the information labels being electrically connected respectively with data processing module and data acquisition module, and the data of information labels include the analysis result of manufaturing data in factory, construction tutorial message and data processing module feedback;It solves the problems, such as the imperfect influence security evaluation of drag-line data, and entire bridge system can be expanded in this way, entire management system not only provides visualization with work progress for production and guides, and also provides convenience with monitoring to detect.

Description

A kind of drag-line intelligent management system and its working method
Technical field
The invention belongs to bridge cable technical fields, and in particular to a kind of drag-line intelligent management system and its working method.
Background technique
The prior art stores the data of drag-line information manufacturing process and engineering construction monitoring process respectively, and deposits There are limitations for the information of storage, do not store even.To the health monitoring and evaluation of drag-line whole life cycle, there are huge Risk.Such as Chinese patent CN106801381A, a kind of drag-line that can facilitate monitoring fracture of wire, including cable body, anchorage, anchoring are disclosed Material and anticorrosion structure and by sensor main body, fixed device and signal line group at drag-line fracture of wire monitoring sensor and signal supervise Survey instrument;The PVDF piezoelectric film constituted is laminated by coupling rubber, by one or more layers PVDF piezoelectric membrane in the sensor main body It is constituted with support soft rubber;Under working condition, sensor main body is tightly attached to respectively on the surface of the thread of bridge cable, using solid Determine device tightening to fix;Signal wire draws outside by anchor system along thread gap and provides signal source to signal monitoring instrument. The technical solution, which has been able to achieve, monitors the thread state of bridge cable on-line, but it is only to the monitoring data of sensor It is analyzed, there is no analyzing the data during construction monitoring, the data of monitoring analysis are imperfect, the information of storage There are limitation, to the health monitoring and evaluation of drag-line whole life cycle, there are great risks.
Summary of the invention
The present invention provides a kind of drag-line intelligent management system, solves the problems, such as the imperfect influence security evaluation of drag-line data, And entire bridge system can be expanded in this way.Entire management system not only provides visually for production with work progress Change and guide, also provides convenience with monitoring to detect, drag-line life parameter is managed.
Technical scheme is as follows: a kind of drag-line intelligent management system, including drag-line 3, data processing module 5, number According to acquisition module 4, sensor 1, monitor terminal 6 and wireless communication module 7;The sensor 1 is arranged on the drag-line 3;
It further include the information labels 2 being electrically connected respectively with the data processing module 5 and data acquisition module 4, it is described The data of information labels 2 include the analysis knot that manufaturing data in factory, construction tutorial message and the data processing module 5 are fed back Fruit, the information labels 2 have a real-time update function, the content of update be the analysis of the data processing module 5 feedback as a result, The information labels 2 can choose the content write-in information labels 2 for the analysis result that the data processing module 5 is fed back;
The data acquisition module 4 is electrically connected with the sensor 1, information labels 2 respectively, the data acquisition module The data of 4 acquisition include the monitoring data of the sensor 1 and the data of the information labels 2, and are transmitted to data processing Module 5;
The data processing module 5 analyzes the monitoring data of the sensor 1 and the data of the information labels 2 Processing, by Automatic generation of information chart-informations such as the collected stress value of sensor 1, temperature and humidity, ponding, and with given threshold ratio Compared with, export comparison result, label alarm moment and state, generate analysis as a result, the analysis result is respectively transmitted to described in Monitor terminal 6 and information labels 2;
The monitor terminal 6 is connect by wireless communication module 7 with the data processing module 5, includes terminal processes mould Block 601 and display module 602, the display module 602 is for showing the analysis as a result, the terminal processing module 601 will The analysis periodically collected by threshold value comparison as a result, analyze as a result, re-emitting acquisition and sending the instruction of data, output assessment Report, the terminal processing module 601, which summarizes the analysis result periodically received, is integrated into drag-line life cycle data, By threshold value comparison analysis as a result, the assessment report is that health monitoring and life prediction are reported.To the manufacture of drag-line information, construction Monitoring data and feedback data carry out comprehensive analysis and storage, periodically analyze Cable life parameter, for production Visualization is provided with work progress to guide, and also provides convenience with monitoring to detect.
Preferably, the sensor 1 includes in load cell 101, Temperature Humidity Sensor 102 or ponding sensor 103 It is one or more, to the comprehensive data monitoring of progress of drag-line, guarantee the integrality of data.
Preferably, the information identification method of the information labels 2 is one in RFID tag or two dimensional code identification Kind, using radio frequency identification mode, reading is convenient and efficient, data capacity is big, is identified using two dimensional code, and information capacity is big, at low cost.
Preferably, the information labels 2 have safeguard structure, guarantee the reliability and stability of system work.
Preferably, times of the information labels 2 using steel seal mode in built-in pipe 301, protective cover 302 and sheath 303 It anticipates on a position, it is solid and reliable, facilitate acquisition information.
In addition, including the following steps: the present invention also provides a kind of working method of drag-line intelligent management system
Step 1, the data acquisition module 4 is by the data of the monitoring data of the sensor 1 and the information labels 2, And it is transmitted to data processing module 5;
Step 2, the data processing module 5 to the data of the monitoring data of the sensor 1 and the information labels 2 into Row analysis processing generates analysis as a result, the analysis result is respectively transmitted to the monitor terminal 6 and information labels 2;
Step 3, the monitor terminal 6 is connect with the data processing module 5 by wireless communication module 7 and is received described Analysis is as a result, the display module 602 shows the analysis as a result, the analysis that the terminal processing module 601 will be collected periodically As a result, the analysis result to different periods compares and analyzes, analyzed by threshold value comparison as a result, re-emitting acquisition and sending The instruction of data exports assessment report, repeats step 1~3.Acquisition is drawn with drag-line whole life cycle source data, solution is retained The problem of rope data imperfect influence security evaluation, and entire bridge system can be expanded in this way.
Beneficial effects of the present invention:
1. pair manufacture of drag-line information, construction monitoring data and a feedback data carry out comprehensive analysis and storage, drag-line number is solved The problem of according to imperfect influence security evaluation, and entire bridge system can be expanded in this way.
2. acquisition and reservation drag-line whole life cycle source data, information labels real-time update drag-line life cycle data, Drag-line health monitoring is provided and the life-cycle is assessed.
3. for production with work progress provide visualization guide, also provide convenience with monitoring to detect, for construction, detection or Monitoring process provides visualized operation guiding opinion, it is ensured that work is accurate.
4. the acquisition issued again after data are analyzed and transmission data command, greatly improve system working efficiency.
Detailed description of the invention
Fig. 1 is a kind of general structure schematic diagram of drag-line intelligent management system of the present invention.
Fig. 2 is a kind of installation knot of the information labels of another embodiment of drag-line intelligent management system of the present invention Structure schematic diagram.
Fig. 3 is a kind of installation knot of the information labels of another embodiment of drag-line intelligent management system of the present invention Structure schematic diagram.
Fig. 4 is a kind of installation knot of the information labels of another embodiment of drag-line intelligent management system of the present invention Structure schematic diagram.
Fig. 5 is a kind of work flow diagram of the working method of drag-line intelligent management system of the present invention.
In figure: 1, sensor;101, pressure sensor;102, Temperature Humidity Sensor;103, ponding sensor;2, information mark Label;3, drag-line;301, built-in pipe;302, protective cover;303, sheath;4, data collection module;5, data processing module;6, it monitors Terminal;601, terminal processing module;602, display module.
Specific embodiment
Present invention will be further explained below with reference to the attached drawings and specific embodiments:
A kind of drag-line intelligent management system as shown in Figure 1:, including drag-line 3, data processing module 5, data acquisition module 4, Sensor 1, monitor terminal 6 and wireless communication module 7;The sensor 1 is arranged on the drag-line 3, and the sensor 1 includes One of load cell 101, Temperature Humidity Sensor 102 or ponding sensor 103 are a variety of.
It further include the information labels 2 being electrically connected respectively with the data processing module 5 and data acquisition module 4, it is described The data of information labels 2 include the analysis knot that manufaturing data in factory, construction tutorial message and the data processing module 5 are fed back Fruit, the information labels 2 have real-time update function, choose the content for the analysis result that the data processing module 5 is fed back Information labels 2 are written;
The data acquisition module 4 is electrically connected with the sensor 1, information labels 2 respectively, the data acquisition module The data of 4 acquisition include the monitoring data of the sensor 1 and the data of the information labels 2, and are transmitted to data processing Module 5;
The data processing module 5 analyzes the monitoring data of the sensor 1 and the data of the information labels 2 Processing, by Automatic generation of information chart-informations such as the collected stress value of sensor 1, temperature and humidity, ponding, and with given threshold ratio Compared with, export comparison result, label alarm moment and state, generate analysis as a result, the analysis result is respectively transmitted to described in Monitor terminal 6 and information labels 2.
The monitor terminal 6 is connect by wireless communication module 7 with the data processing module 5, includes terminal processes mould Block 601 and display module 602, the display module 602 is for showing the analysis as a result, the terminal processing module 601 will The analysis periodically collected by threshold value comparison as a result, analyze as a result, re-emitting acquisition and sending the instruction of data, output assessment Report, the terminal processing module 601, which summarizes the analysis result periodically received, is integrated into drag-line life cycle data, By threshold value comparison analysis as a result, the assessment report is that health monitoring and life prediction are reported.
The information identification method of the information labels 2 is that RFID tag or two dimensional code one of identify, described Data acquisition module 4 acquires data using radio frequency identification or two-dimensional code recognition mode.
The information labels 2 have safeguard structure, guarantee the reliability and stability of system work.
As shown in Fig. 2, the information labels 2 are mounted on the built-in pipe 301 of drag-line using steel seal mode, acquisition is facilitated to believe Breath.
As shown in figure 3, the information labels 2 are mounted on using steel seal mode in another embodiment of the invention On the protective cover 302 of drag-line.
As shown in figure 4, the information labels 2 are mounted on using steel seal mode in another embodiment of the invention Facilitate acquisition information on the sheath 303 of drag-line.
As shown in figure 5, a kind of working method of drag-line intelligent management system, includes the following steps:
Step 1, the data acquisition module 4 is by the data of the monitoring data of the sensor 1 and the information labels 2, And it is transmitted to data processing module 5;
Step 2, the data processing module 5 to the data of the monitoring data of the sensor 1 and the information labels 2 into Row analysis processing generates analysis as a result, the analysis result is respectively transmitted to the monitor terminal 6 and information labels 2;
Step 3, the monitor terminal 6 is connect with the data processing module 5 by wireless communication module 7 and is received described Analysis is as a result, the display module 602 shows the analysis as a result, the analysis that the terminal processing module 601 will be collected periodically As a result, being analyzed by threshold value comparison as a result, re-emitting acquisition and sending the instruction of data, output assessment report repeats step 1 ~3.This system can acquire and retain drag-line whole life cycle source data, solve the imperfect influence security evaluation of drag-line data Problem, and entire bridge system can be expanded in this way.

Claims (7)

1. a kind of drag-line intelligent management system, including drag-line (3), data processing module (5), data acquisition module (4), sensing Device, monitor terminal (6) and wireless communication module (7), the sensor are arranged on the drag-line (3), it is characterised in that: also wrap The information labels (2) being electrically connected respectively with the data processing module (5) and data acquisition module (4) are included, the data are adopted Collect module (4) to be electrically connected with the sensor, information labels (2) respectively;The monitor terminal (6) passes through wireless communication module (7) it is connect with the data processing module (5), the monitor terminal (6) includes terminal processing module (601) and display module (602)。
2. a kind of drag-line intelligent management system as described in claim 1, it is characterised in that: the data of the information labels (2) Analysis including manufaturing data, construction tutorial message and the data processing module (5) feedback in factory is as a result, the information labels (2) data have the function of real-time update, and the information labels (2) can choose point of the data processing module (5) feedback Information labels (2) are written in the content for analysing result.
3. a kind of drag-line intelligent management system as claimed in claim 1 or 2, it is characterised in that: the sensor (1) includes surveying One of force snesor (101), Temperature Humidity Sensor (102) or ponding sensor (103) are a variety of.
4. a kind of drag-line intelligent management system as claimed in claim 1 or 2, it is characterised in that: the information labels (2) Information identification method is one of RFID tag or two dimensional code identification.
5. a kind of drag-line intelligent management system as claimed in claim 1 or 2, it is characterised in that: information labels (2) tool There is safeguard structure.
6. a kind of drag-line intelligent management system as claimed in claim 1 or 2, it is characterised in that: the information labels (2) use Steel seal mode is arranged on any one position in built-in pipe (301), protective cover (302) and sheath (303).
7. being existed using such as a kind of working method of drag-line intelligent management system according to any one of claims 1 to 6, feature In including the following steps:
Step 1, the data acquisition module (4) is by the number of the monitoring data of the sensor (1) and the information labels (2) According to, and it is transmitted to data processing module (5);
Step 2, the data processing module (5) is to the monitoring data of the sensor (1) and the data of the information labels (2) It is analyzed and processed, generates analysis as a result, the analysis result is respectively transmitted to the monitor terminal (6) and information labels (2);
Step 3, the monitor terminal (6) connect with the data processing module (5) by wireless communication module (7) and receives institute Analysis is stated as a result, the display module (602) the display analysis will be as a result, the terminal processing module (601) will be collected periodically Analysis as a result, by threshold value comparison analyze as a result, re-emit acquisition and send data instruction, export assessment report, weight Multiple step 1~3.
CN201811159519.9A 2018-09-30 2018-09-30 A kind of drag-line intelligent management system and its working method Pending CN109003007A (en)

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CN201811159519.9A CN109003007A (en) 2018-09-30 2018-09-30 A kind of drag-line intelligent management system and its working method
PCT/CN2019/106530 WO2020063423A1 (en) 2018-09-30 2019-09-18 Intelligent cable management system and working method therefor

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