CN108994263A - A kind of Pneumatic vibrator and core shooter - Google Patents
A kind of Pneumatic vibrator and core shooter Download PDFInfo
- Publication number
- CN108994263A CN108994263A CN201810982146.9A CN201810982146A CN108994263A CN 108994263 A CN108994263 A CN 108994263A CN 201810982146 A CN201810982146 A CN 201810982146A CN 108994263 A CN108994263 A CN 108994263A
- Authority
- CN
- China
- Prior art keywords
- movable part
- slideway
- chute sections
- pneumatic vibrator
- valve body
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C15/00—Moulding machines characterised by the compacting mechanism; Accessories therefor
- B22C15/23—Compacting by gas pressure or vacuum
- B22C15/24—Compacting by gas pressure or vacuum involving blowing devices in which the mould material is supplied in the form of loose particles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C13/00—Moulding machines for making moulds or cores of particular shapes
- B22C13/12—Moulding machines for making moulds or cores of particular shapes for cores
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Lift Valve (AREA)
- Fluid-Driven Valves (AREA)
Abstract
The present invention provides a kind of Pneumatic vibrator and core shooters, are related to Casting Equipment of Machine technical field.Wherein, this Pneumatic vibrator includes: the valve deck of the valve body of slideway, the left side port for being detachably arranged on valve body and sealing the slideway that there is left and right to extend, can the mode that reciprocatingly slides of the relatively described slideway or so be slidably connected to the movable part of the slideway;The valve body of slideway, the left side port for being detachably arranged on valve body and sealing the slideway valve deck.The internal perisporium of the left side of institute's movable part and slideway, valve deck right side surround the first air cavity;Gap between movable part and the internal perisporium of slideway forms the second air cavity;It is provided with inlet channel and outlet passageway on valve body, the left and right back and forth movement of movable part may be implemented by injecting air toward inlet channel, has the function that hit vibration with vibrating member.
Description
Technical field
The present invention relates to Casting Equipment of Machine technical fields, in particular to a kind of Pneumatic vibrator and core shooter.
Background technique
Core shooter is a kind of machine that molding sand is equably injected to core box shape forming core using compressed gas.Core shooter is extensive
Applied in casting industry, core shooter is widely used in casting industry.
The working principle of core shooter is will to be mapped to core using liquid or solid thermosetting resin as the moulding sand mixture of binder
In box mold, molding sand hardened in mold after by taking-up obtain type core.In the prior art, the sand shooting mechanism of core shooter includes
Sand cylinder, molding sand can be injected in mold by sand cylinder, and vibrating mechanism that molding sand needs frequency medium guarantees the cause of molding sand in blasting unit
Close degree is appropriate;In the prior art, vibrating mechanism is mostly vibrating motor to vibrate, and principle is to be driven by a motor cam
Beat, constantly hammering vibration component, but since the frequency of vibrating motor is excessively high, it is appropriate to be unfavorable for formation compactness extent inside sand cylinder
Molding sand, big, the problem that structure is complicated, at high cost that furthermore there is energy consumption by the vibrating mechanism of vibrating motor.
In view of this, inventor is special after having studied existing technology to propose the application.
Summary of the invention
The present invention provides a kind of Pneumatic vibrator and core shooters, it is intended to improve in the prior art, be applied to core shooter
Vibrating mechanism, there is a problem of vibration frequency it is excessively high, energy consumption it is big.
In order to solve the above technical problems, the present invention provides a kind of Pneumatic vibrator and core shooters, wherein a kind of pneumatic
Formula vibrator includes:
One valve component includes: the valve body for the slideway that there is left and right to extend is detachably arranged on valve body and seals institute
State the valve deck of the left side port of slideway;The slideway have positioned at left side the first chute sections, positioned at right side the second chute sections,
Third chute sections between the first chute sections and the second chute sections;It is offered on the valve body and directs the air into third slideway
The inlet channel of section and by air outlet passageway derived from the second chute sections;
One movable part, by can the relatively described slideway or so reciprocatingly slide in a manner of be slidably connected to the slideway, the movable part
Include: the first movable part, periphery wall and second chute sections of periphery wall and the sealing cooperation of the internal perisporium of the first chute sections
Internal perisporium is closely attached on the third movable part of the internal perisporium of third chute sections with the second movable part, the periphery wall in preset gap;
Gap between second chute sections and second movable part forms the second air cavity;The left side of first movable part with
The internal perisporium of first chute sections, the right side of valve deck surround the first air cavity;The third movable part is to connect to vibrating member;
The movable part has an air guide channel, and the Single port of air guide channel is opened in the left side of the first movable part with even
Lead to first air cavity, the another port of air guide channel is opened in the periphery wall of the second movable part to be connected to second air cavity;
The another port of the air guide channel is corresponding to be connected to described the when movable part reciprocatingly slides with respect to slideway or so
Switch between two air cavitys and the state for the air inlet for being connected to the outlet passageway.
As advanced optimizing, first air cavity and the movable part are in contact and are projected on the slideway axial direction
Effective area is S1, and second air cavity is S2 with the effective area that the movable part is mutually projected on the slideway axial direction,
S1 > the S2.
As advanced optimizing, the Pneumatic vibrator has sealing element, which is nested in first activity
In portion, the sealing element is to seal the cooperation between first movable part and first chute sections.
As advanced optimizing, the radial dimension of first movable part is greater than the inner radial ruler of second chute sections
Very little, second chute sections can limit the movable part and be detached from from the slideway of the valve body.
As advanced optimizing, the valve deck is removably configured on the valve body by bolt.
As advanced optimizing, the vibrating mechanism also has muffler, which configures on the outlet passageway.
A kind of core shooter has to inject molding sand to core box to prepare sand core to inject molding sand to the core box
Sand shooting mechanism, and the vibrator to vibrate the sand shooting mechanism, the vibrator are that a kind of pneumatic type described above is vibrated
Device.
By using above-mentioned technical proposal, the present invention can obtain following technical effect:
A kind of core shooter of the invention, by configuring Pneumatic vibrator, the vibration that can be realized appropriate intermediate frequency is penetrated
Core mechanism keeps the compactness extent of core shooting molding sand within the organization appropriate, improves the sand core quality of preparation;Meanwhile the pneumatic type is shaken
Dynamic device includes valve body, valve deck and movable part, which enters valve body by gas, drives movable part or so activity,
By hitting the modes such as core shooting mechanism, to achieve the purpose that vibrate core shooting mechanism, since the vibrator is driven by gas
, it is not required to by driving equipments such as motors, structure is simple and energy consumption is few, it is possible to reduce cost.
Detailed description of the invention
It, below will be to use required in embodiment in order to illustrate more clearly of the technical solution of embodiment of the present invention
Attached drawing be briefly described, it should be understood that the following drawings illustrates only certain embodiments of the present invention, therefore is not to be seen as
It is the restriction to range, it for those of ordinary skill in the art, without creative efforts, can be with root
Other relevant attached drawings are obtained according to these attached drawings.
Fig. 1 is first embodiment of the invention, structural schematic diagram of the core shooter under the first visual angle;
Fig. 2 is first embodiment of the invention, the axis side structure schematic diagram of Pneumatic vibrator;
Fig. 3 is first embodiment of the invention, the section structure diagram of the valve body of Pneumatic vibrator;
Fig. 4 is first embodiment of the invention, the schematic diagram of the section structure of Pneumatic vibrator;
Fig. 5 is first embodiment of the invention, the schematic diagram of the section structure (air guide channel and the second air cavity of Pneumatic vibrator
It communicates);
Fig. 6 is first embodiment of the invention, the schematic diagram of the section structure (air guide channel and the outlet passageway of Pneumatic vibrator
It communicates);
Fig. 7 is second embodiment of the invention, the schematic diagram of the section structure of Pneumatic vibrator;
Marked in the figure: 1- core shooter, 2- Pneumatic vibrator, 3- valve body, 4- inlet suction port, 5- muffler, 6- movable part,
7- valve deck, 8- inlet channel, 9- outlet passageway, the first air cavity of 10-, the second air cavity of 11-, 12- sealing element, 13- air guide channel,
The first chute sections of 14-, the second chute sections of 15-, 16- third chute sections.
Specific embodiment
To keep the purposes, technical schemes and advantages of embodiment of the present invention clearer, implement below in conjunction with the present invention
The technical solution in embodiment of the present invention is clearly and completely described in attached drawing in mode, it is clear that described reality
The mode of applying is some embodiments of the invention, rather than whole embodiments.Based on the embodiment in the present invention, ability
Domain those of ordinary skill every other embodiment obtained without creative efforts, belongs to the present invention
The range of protection.Therefore, the detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit below and is wanted
The scope of the present invention of protection is sought, but is merely representative of selected embodiment of the invention.Based on the embodiment in the present invention,
Every other embodiment obtained by those of ordinary skill in the art without making creative efforts belongs to this
Invent the range of protection.
In the description of the present invention, it is to be understood that, term " center ", " longitudinal direction ", " transverse direction ", " length ", " width ",
" thickness ", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outside", " up time
The orientation or positional relationship of the instructions such as needle ", " counterclockwise " is to be based on the orientation or positional relationship shown in the drawings, and is merely for convenience of
The description present invention and simplified description, rather than the equipment of indication or suggestion meaning or element must have a particular orientation, with spy
Fixed orientation construction and operation, therefore be not considered as limiting the invention.
In addition, term " first ", " second " are used for descriptive purposes only and cannot be understood as indicating or suggesting relative importance
Or implicitly indicate the quantity of indicated technical characteristic.Define " first " as a result, the feature of " second " can be expressed or
Implicitly include one or more of the features.In the description of the present invention, the meaning of " plurality " is two or more,
Unless otherwise specifically defined.
In the present invention unless specifically defined or limited otherwise, term " installation ", " connected ", " connection ", " fixation " etc.
Term shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or integral;It can be mechanical connect
It connects, is also possible to be electrically connected;It can be directly connected, can also can be in two elements indirectly connected through an intermediary
The interaction relationship of the connection in portion or two elements.It for the ordinary skill in the art, can be according to specific feelings
Condition understands the concrete meaning of above-mentioned term in the present invention.
In the present invention unless specifically defined or limited otherwise, fisrt feature second feature "upper" or "lower"
It may include that the first and second features directly contact, also may include that the first and second features are not direct contacts but pass through it
Between other characterisation contact.Moreover, fisrt feature includes the first spy above the second feature " above ", " above " and " above "
Sign is right above second feature and oblique upper, or is merely representative of first feature horizontal height higher than second feature.Fisrt feature exists
Second feature " under ", " lower section " and " following " include that fisrt feature is directly below and diagonally below the second feature, or is merely representative of
First feature horizontal height is less than second feature.
Present invention is further described in detail with specific embodiment with reference to the accompanying drawing:
First embodiment:
As shown in Fig. 2 to Fig. 6, in the present embodiment, Pneumatic vibrator 2 includes: valve body 3, valve deck 7 and movable part 6.
Valve body 3 and valve deck 7 form valve component, wherein the slideway that there is valve body 3 left and right to extend, valve deck 7 are detachably arranged in valve body
On the 3 and left side port of sealing chute;Slideway has the first chute sections 14, the second chute sections positioned at right side positioned at left side
15, the third chute sections 16 between the first chute sections 14 and the second chute sections 15;It is offered on valve body 3 and directs the air into
The inlet channel 8 of three chute sections 16 and by air outlet passageway 9 derived from the second chute sections 15.Movable part 6, with can phase
Slideway is slidably connected to the mode that slideway or so reciprocatingly slides;The movable part 6 includes: the internal perisporium of periphery wall and the first chute sections 14
Seal the first movable part of cooperation, periphery wall and the second chute sections 15 internal perisporium with second movable part in preset gap,
Periphery wall is closely attached on the third movable part of the internal perisporium of third chute sections 16;Between between second chute sections 15 and the second movable part
Gap forms the second air cavity 11;The internal perisporium of the left side of first movable part and the first chute sections 14, the right side of valve deck 7 surround the
One air cavity 10;Third movable part is to connect to vibrating member.Movable part 6 is configured with an air guide channel 13, the air guide channel 13
Single port is opened in the left side of the first movable part to be connected to the first air cavity 10, and the another port of air guide channel 13 is opened in second
The periphery wall of movable part is to be connected to the second air cavity 11;And the another port of air guide channel 13 is past with respect to slideway or so in movable part 6
It is corresponding to switch between the second air cavity 11 of connection and the state for the air inlet for being connected to outlet passageway 9 when sliding again.In the present embodiment
In, it is S1, the second air cavity 11 and activity that the first air cavity 10 and movable part 6, which are in contact and are projected on the effective area of slideway axial direction,
The effective area that 6 phase of part is projected on slideway axial direction is S2, S1 > S2.
As shown in Figure 4, in the present embodiment, Pneumatic vibrator 2 have inlet suction port 4, the inlet suction port 4 configuration into
On gas channel 8, inlet suction port 4 is to connect extraneous gas source, and in the present embodiment, inlet suction port 4 connects an air pump, described in air pump
The air of confession is by inlet channel 8 and air guide channel 13, into the second air cavity 11 and the first air cavity 10, wherein provides described in air pump
Gas pressure intensity be P, the gas pressure intensity of the first air cavity 10 and the second air cavity 11 is P1 and P2.State as shown in Figure 4, P=P1
=P2, air in the first air cavity 10 generate a power F1=P1S1=PS1 to the right to movable part 6, in the second air cavity 11
Air generates a power F2=P2S2=PS2 to the left to movable part 6, and due to S1 > S2, F1 > F2, movable part 6 can to the right
Activity.
As shown in Fig. 5 and Fig. 6, in the present embodiment, when the activity to the right of movable part 6 to inlet channel 8 and outlet passageway 9 it
Between when, the one end of air guide channel 13 far from the first air cavity 10 is close to the second slideway, when movable part 6 continues movable to the right, the first gas
Pressure in chamber 10 will become smaller, at this time P1 < P2=P, F1=P1S1, F2=P2S2=PS2, can be after in order to meet movable part 6
Continuous movable to the right, the difference between S1 and S2 needs sufficiently large.Specifically as shown in Figure 5 and Figure 6, according to universal gas law PV
=n*R*T (amount that P is pressure, V is gas volume, n expression gaseous matter, and T then indicates the thermodynamic temperature of perfect gas;
There are one constants: R is ideal gas constant.) ignoring the variation of temperature, n*R*T is constant in advancement for movable part 6,
Therefore it obtains:
(P1- Δ P) (V1+ Δ V)=P1V1;
(P1-ΔP)*S1>P1*S2;
And V=S*L;(wherein, the variable quantity that Δ V indicates 10 volume of the first air cavity)
It is calculated: L2-L1=Δ L < (S1-S1) L1/S1, (wherein, the distance that Δ L indicates the advance of movable part 6).That is:
When the distance between inlet channel 8 and outlet passageway 9 are less than (S1-S1) L1/S1, movable part 6 movable can arrive air guide channel
13 the first air cavitys 10 of connection and outlet passageway 9, as shown in fig. 6, the air in the first air cavity 10 will be from 9 row of outlet passageway at this time
Out, until the pressure in the first air cavity 10 is equal to atmospheric pressure.Since the pressure in the second air cavity 11 at this time is still air pump
The pressure P supplied, is much larger than atmospheric pressure, therefore F1 < F2, movable part 6 will activity to the left until the state of Fig. 5 is arrived in activity, with
Standby cycle events next time.In the present embodiment, it can be only fitted to work to implement to hit the connector (not shown) of vibration
On moving part 6, the movement for hitting vibration is realized with the left and right activity of movable part 6.
As shown in figure 4, in the present embodiment, Pneumatic vibrator 2 has sealing element 12, which is nested with first
On movable part, sealing element 12 is to seal the cooperation between the first movable part and the first chute sections 14.In the present embodiment, pneumatically
There are two sealing element 12, which is nested on the first movable part the tool of formula vibrator 2 respectively, can play preferably
Sealing function.In the present embodiment, sealing element 12 is O-ring seal.
As shown in Fig. 5 and Fig. 6, in the present embodiment, the radial dimension of the first movable part is greater than the interior of the second chute sections 15
Portion's radial dimension, the second chute sections 15 can limit movable part 6 and be detached from from the slideway of valve body 3.As shown in Fig. 2 and Fig. 4, bobbing machine
Structure also has muffler 5, which configures on outlet passageway 9, and valve deck 7 is removably configured by bolt in valve body 3
On.
As shown in Figure 6, a kind of core shooter 1 has to inject molding sand to core box to prepare sand core to inject to core box
The sand shooting mechanism of molding sand, and the vibrator to vibrate sand shooting mechanism, the vibrator are a kind of above-mentioned Pneumatic vibrator
2.The Pneumatic vibrator 2 can be realized 1 structure of vibration core shooter of appropriate intermediate frequency, make the cause of the molding sand in 1 structure of core shooter
Close degree is appropriate, improves the sand core quality of preparation.Since the vibrator is driven by gas, it is not required to by motor etc.
Driving equipment, structure is simple and energy consumption is few, it is possible to reduce cost.
Second embodiment:
As shown in Figure 7, in the present embodiment, the guide section that the right side of valve body 3 extends to the right there are also one section, which can
To play the role of guiding, the convenient activity to implement to hit the connector of vibration.In addition, in this embodiment, valve deck 7 is set
It is equipped with the protrusion to limit the movable maximum distance to the left of movable part 6.
The foregoing is merely the preferred embodiment of the present invention, are not intended to restrict the invention, for this field
For technical staff, the invention may be variously modified and varied.All within the spirits and principles of the present invention, made any
Modification, equivalent replacement, improvement etc., should all be included in the protection scope of the present invention.
Claims (7)
1. a kind of Pneumatic vibrator (2), characterized by comprising:
One valve component includes: have left and right extend slideway valve body (3), be detachably arranged in it is on the valve body (3) and close
Seal the valve deck (7) of the left side port of the slideway;The slideway has the first chute sections (14) positioned at left side, positioned at right side
Second chute sections (15), the third chute sections (16) between the first chute sections (14) and the second chute sections (15);The valve
The inlet channel (8) for directing the air into third chute sections (16) is offered on body (3) and by air from second chute sections
(15) outlet passageway derived from (9);
One movable part (6), by can the relatively described slideway or so reciprocatingly slide in a manner of be slidably connected to the slideway, the movable part
(6) include: the first movable part of the internal perisporium sealing cooperation of periphery wall and first chute sections (14), periphery wall and described the
There is the internal perisporium of two chute sections (15) the second movable part, the periphery wall in preset gap to be closely attached on the interior of third chute sections (16)
The third movable part of peripheral wall;Gap between second chute sections (15) and second movable part forms the second air cavity
(11);The left side of first movable part surrounds the first gas with the internal perisporium of the first chute sections (14), the right side of valve deck (7)
Chamber (10);The third movable part is to connect to vibrating member;
The movable part (6) has an air guide channel (13), and the Single port of the air guide channel (13) is opened in the first movable part
Left side to be connected to first air cavity (10), the another port of air guide channel (13) be opened in the periphery wall of the second movable part with
It is connected to second air cavity (11);
The another port of the air guide channel (13) is corresponding in connection institute when movable part (6) reciprocatingly slide with respect to slideway or so
It states and switches between the second air cavity (11) and the state for the air inlet for being connected to the outlet passageway (9).
2. a kind of Pneumatic vibrator (2) according to claim 1, it is characterised in that, first air cavity (10) and institute
State movable part (6) and be in contact that be projected on the effective area of the slideway axial direction be S1, second air cavity (11) and described
The effective area that movable part (6) is mutually projected on the slideway axial direction is S2, the S1 > S2.
3. a kind of Pneumatic vibrator (2) according to claim 1, it is characterised in that, Pneumatic vibrator (2) tool
There are sealing element (12), which is nested on first movable part, and the sealing element (12) is to seal described
Cooperation between one movable part and first chute sections (14).
4. a kind of Pneumatic vibrator (2) according to claim 1, it is characterised in that, the radial direction of first movable part
Size is greater than the inner radial size of second chute sections (15), and second chute sections (15) can limit the movable part
(6) it is detached from from the slideway of the valve body (3).
5. a kind of Pneumatic vibrator (2) according to claim 1, it is characterised in that, the valve deck (7) can by bolt
The configuration of disassembly is on the valve body (3).
6. a kind of Pneumatic vibrator (2) according to claim 1, it is characterised in that, the vibrating mechanism, which also has, to disappear
Sound device (5), the muffler (5) configure on the outlet passageway (9).
7. a kind of core shooter (1) has to inject molding sand to core box to prepare sand core to inject molding sand to the core box
Sand shooting mechanism, and the vibrator to vibrate the sand shooting mechanism, which is characterized in that the vibrator is claim 1-6
Any one of described in Pneumatic vibrator (2).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201810982146.9A CN108994263B (en) | 2018-08-27 | 2018-08-27 | Pneumatic vibrator and core shooting machine |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201810982146.9A CN108994263B (en) | 2018-08-27 | 2018-08-27 | Pneumatic vibrator and core shooting machine |
Publications (2)
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CN108994263A true CN108994263A (en) | 2018-12-14 |
CN108994263B CN108994263B (en) | 2021-09-03 |
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ID=64594067
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CN201810982146.9A Active CN108994263B (en) | 2018-08-27 | 2018-08-27 | Pneumatic vibrator and core shooting machine |
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Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB216202A (en) * | 1923-02-21 | 1924-05-21 | Harry Waterhouse | Improvements in or relating to pneumatically operated vibrators for use in foundry moulding |
GB1472568A (en) * | 1973-08-24 | 1977-05-04 | Osborn Mfg Corp | Pneumatic vibrator |
RU2290262C1 (en) * | 2005-05-30 | 2006-12-27 | Николай Александрович Радкевич | Vibration exciter |
CN102513288A (en) * | 2011-12-23 | 2012-06-27 | 卧龙电气集团股份有限公司 | Impact type pneumatic vibrator |
CN205392919U (en) * | 2016-02-24 | 2016-07-27 | 向友刚 | Air piston formula vibrator |
CN206215490U (en) * | 2016-11-09 | 2017-06-06 | 徐浩波 | A kind of piston type pneumatic vibrator |
CN206966067U (en) * | 2017-04-07 | 2018-02-06 | 广州晶钻工业设备有限公司 | Pneumatic vibrator |
CN107716259A (en) * | 2017-10-18 | 2018-02-23 | 佛山市特亚菲科技有限公司 | A kind of pneumatic linear vibrator of stroke adjustable type |
-
2018
- 2018-08-27 CN CN201810982146.9A patent/CN108994263B/en active Active
Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB216202A (en) * | 1923-02-21 | 1924-05-21 | Harry Waterhouse | Improvements in or relating to pneumatically operated vibrators for use in foundry moulding |
GB1472568A (en) * | 1973-08-24 | 1977-05-04 | Osborn Mfg Corp | Pneumatic vibrator |
RU2290262C1 (en) * | 2005-05-30 | 2006-12-27 | Николай Александрович Радкевич | Vibration exciter |
CN102513288A (en) * | 2011-12-23 | 2012-06-27 | 卧龙电气集团股份有限公司 | Impact type pneumatic vibrator |
CN205392919U (en) * | 2016-02-24 | 2016-07-27 | 向友刚 | Air piston formula vibrator |
CN206215490U (en) * | 2016-11-09 | 2017-06-06 | 徐浩波 | A kind of piston type pneumatic vibrator |
CN206966067U (en) * | 2017-04-07 | 2018-02-06 | 广州晶钻工业设备有限公司 | Pneumatic vibrator |
CN107716259A (en) * | 2017-10-18 | 2018-02-23 | 佛山市特亚菲科技有限公司 | A kind of pneumatic linear vibrator of stroke adjustable type |
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CN108994263B (en) | 2021-09-03 |
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