CN102513288A - Impact type pneumatic vibrator - Google Patents

Impact type pneumatic vibrator Download PDF

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Publication number
CN102513288A
CN102513288A CN2011104377925A CN201110437792A CN102513288A CN 102513288 A CN102513288 A CN 102513288A CN 2011104377925 A CN2011104377925 A CN 2011104377925A CN 201110437792 A CN201110437792 A CN 201110437792A CN 102513288 A CN102513288 A CN 102513288A
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CN
China
Prior art keywords
piston
air
plunger shaft
chamber
pneumatic vibrator
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CN2011104377925A
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Chinese (zh)
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CN102513288B (en
Inventor
孙鑫
周军
张立富
严川波
沈燕燕
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Wolong Electric Drive Group Co Ltd
Shaoxing Oli Wolong Vibration Machinery Co Ltd
Original Assignee
Wolong Electric Group Co Ltd
Shaoxing Oli Wolong Vibration Machinery Co Ltd
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Application filed by Wolong Electric Group Co Ltd, Shaoxing Oli Wolong Vibration Machinery Co Ltd filed Critical Wolong Electric Group Co Ltd
Priority to CN201110437792.5A priority Critical patent/CN102513288B/en
Publication of CN102513288A publication Critical patent/CN102513288A/en
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Publication of CN102513288B publication Critical patent/CN102513288B/en
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Abstract

An impact type pneumatic vibrator relates to a pneumatic vibrator. At present, a bearing bore diameter of a pneumatic vibrator is connected with cylinders at two ends of an unbalanced rotor, the radial diameter of a rolling bearing is limited, the service life of the rolling bearing is shortened, and simultaneously, the bearing can bear great load in a running process. The impact type pneumatic vibrator is characterized in that a piston cavity is arranged vertically, a cylindrical piston is disposed in the piston cavity, an axial first air channel and a second air channel which is perpendicularly crossed with the first air channel are arranged in the piston, the upper end of the first air channel is provided with an opening, the lower end of the first air channel is communicated with the second air channel in a crossed manner, the lower portion of the piston cavity is an air outlet chamber communicated with a silencer, an air inlet joint is located above the air outlet chamber, when the piston moves vertically, the second air channel can be communicated with the air inlet joint and the air outlet chamber, and an annular air pushing surface is arranged on the periphery of the piston above the second air channel. In the scheme, the piston vertically moves in the piston cavity to realize vibration, anti-vibration ability and running stability are good, and vibration force is adjusted conveniently and flexibly.

Description

A kind of impact type pneumatic vibrator
Technical field
The present invention relates to a kind of pneumatic vibrator.
Background technology
According to vibrator institute power consumption form and operation principle, mainly contain electric vibrator (rotation, straight line, magnetic), the vibrator that surges, pneumatic vibrator (rotation, straight line) in the present vibrating machine industry.Electric vibrator is one group of eccentric block with motor drives two shaft extension ends, produces vibration force, and invariablenes turning speed is non-adjustable, and the vibration force adjustment is inconvenient, for high frequency, high temperature and explosion-proof required particular design.Surge exciter structure complicacy, heaviness, Installation and Debugging are extremely inconvenient.Pneumatic vibrator of the same type mainly contains seat, covers, is with formations such as unbalanced rotor, bearing; Rolling bearing is pressed in the bearing chamber; Bearing bore diameter is connected with being with unbalanced two ends of rotor cylinder; Limit the radial diameter of rolling bearing, reduced the physical life of rolling bearing, can receive great dynamic load at the running middle (center) bearing simultaneously.
Summary of the invention
The technical problem that the present invention will solve and the technical assignment of proposition are that the prior art scheme is improved and improved, and a kind of impact type pneumatic vibrator are provided, to reach good He the stable purpose of antivibration ability.For this reason, the present invention takes following technical scheme.
A kind of impact type pneumatic vibrator; Comprise the device seat of establishing the cylindrical piston chamber, the inlet suction port that is communicated with plunger shaft and silencer; It is characterized in that: described plunger shaft vertically is provided with, and is provided with the cylindrical piston that can move up and down in the plunger shaft, second air flue that internal piston has the first axial air flue and intersects vertically with first air flue; The first air flue open upper end, its lower end intersect with second air flue and are communicated with; The bottom of plunger shaft is the discharge chamber that is communicated with silencer, and inlet suction port is positioned at the top of discharge chamber, moves up and down at piston that second air flue can be connected with inlet suction port, discharge chamber in the process; The piston periphery of second air flue top is established annular air and is pushed away face, and gas pushes away distance at the bottom of face to the piston distance at the bottom of greater than inlet suction port air admission hole lower wall to plunger shaft.In original state, piston relies on gravity to be positioned at the bottom of device seat, and the plunger shaft of piston top communicates with the external world through first air flue and second air flue, and air pressure equals an atmospheric pressure.When piston received the powerful air pressure of air pump access, annular air pushed away face and receives the force urges piston stroking upward, and second air flue and discharge chamber are isolated; The piston fast uplink; When piston rose to a certain degree, second air flue was communicated with inlet suction port, and gases at high pressure get in the plunger shaft of piston top through second air flue and first air flue; Piston upper end pressurized, piston begin descending plunger shaft until the piston top and link to each other with ambient atmosphere.Move back and forth the equipment that impacts with this and produce vibration force.This programme piston moves up and down in plunger shaft and realizes vibration, antivibration ability and stable good, and the adjusting of pressing through air inlet can change the speed of piston up-downgoing, changes vibration force, and is easy to adjust, flexible.
As the further of technique scheme improved and replenish, the present invention also comprises following additional technical feature.
Described piston comprises superposed enlarged diameter section and is positioned at the reduced diameter section of enlarged diameter section below; The enlarged diameter section of piston and reduced diameter section intersection form annular air and push away face; Said plunger shaft comprises the chamber, large aperture that matches with the piston enlarged diameter section and is positioned at the chamber, small-bore that chamber, large aperture below and piston reduced diameter section match that described device seat top is provided with the stifle in closed piston chamber.Piston can be inserted in the plunger shaft from top to bottom.
The plunger shaft wall that links to each other with inlet suction port is offered the annular air inlet duct of indent, and air inlet duct connects macroporous cavity and chamber, small-bore.The annular air inlet duct makes piston circumferentially evenly stressed.
Piston gas push away distance at the bottom of face to the piston greater than air inlet duct at the bottom of distance at the bottom of the plunger shaft.
The aperture of described discharge chamber is greater than the chamber, small-bore, and discharge chamber pushes up distance at the bottom of the plunger shaft distance at the bottom of greater than second air flue lower wall to the piston.
Described silencer, inlet suction port are divided into the both sides of device seat, and the air admission hole of silencer and the venthole of inlet suction port are perpendicular to plunger shaft.
Beneficial effect: piston moves up and down in plunger shaft and realizes vibration, antivibration ability and stable good, and the adjusting of pressing through air inlet can change the speed of piston up-downgoing, changes vibration force, and is easy to adjust, flexible.
Description of drawings
Fig. 1 is a structural representation of the present invention.
Fig. 2 is the sectional structure sketch map that piston of the present invention is positioned at down stroke.
Fig. 3 is the sectional structure sketch map that piston of the present invention is positioned at up stroke.
Among the figure: 1-device seat; The 2-inlet suction port, the 3-silencer, the 4-piston, 5-first air flue, 6-second air flue, the 7-discharge chamber, 8-gas pushes away face, 9-stifle, 10-annular air inlet duct.
The specific embodiment
Below in conjunction with Figure of description technical scheme of the present invention is done further detailed description.
Like Fig. 1,2, shown in 3; The present invention includes the device seat 1 of establishing the cylindrical piston chamber, the inlet suction port 2 that is communicated with plunger shaft and silencer 3; Described plunger shaft vertically is provided with, and is provided with the cylindrical piston 4 that can move up and down in the plunger shaft, and piston 4 inside have first axial air flue 5 and second air flue 6 that intersects vertically with first air flue 5; First air flue, 5 open upper end, its lower end intersect with second air flue 6 and are communicated with; The bottom of plunger shaft is the discharge chamber 7 that is communicated with silencer 3, and inlet suction port 2 is positioned at the top of discharge chamber 7, moves up and down at piston 4 that second air flue 6 can be connected with inlet suction port 2, discharge chamber 7 in the process; The annular air that piston 4 peripheries are set in second air flue, 6 tops pushes away face 8.Piston 4 comprises superposed enlarged diameter section and is positioned at the reduced diameter section of enlarged diameter section below; The enlarged diameter section of piston 4 and reduced diameter section intersection form annular air and push away face 8; Said plunger shaft comprises the chamber, large aperture that matches with piston 4 enlarged diameter sections and is positioned at the chamber, small-bore that chamber, large aperture below and piston 4 reduced diameter sections match that described device seat 1 top is provided with the stifle 9 in closed piston chamber.Piston 4 can be inserted in the plunger shaft from top to bottom.The plunger shaft wall that links to each other with inlet suction port 2 is offered the annular air inlet duct 10 of indent, and air inlet duct connects macroporous cavity and chamber, small-bore.The distance that piston 4 gas push away 4 ends of face 8 to piston greater than air inlet duct at the bottom of distance at the bottom of the plunger shaft.The aperture of described discharge chamber 7 is greater than the chamber, small-bore, discharge chamber 7 push up distance at the bottom of the plunger shaft greater than second air flue, 6 lower wall to the piston distance at 4 ends.Silencer 3, inlet suction port 2 are divided into the both sides of device seat 1, and the venthole of the air admission hole of silencer 3 and inlet suction port 2 is perpendicular to plunger shaft.
As shown in Figure 2, in original state, piston 4 relies on gravity to be positioned at the bottom of device seat 1, and the plunger shaft of piston 4 tops communicates with the external world through first air flue 5 and second air flue 6, and air pressure equals an atmospheric pressure.When piston 4 received the powerful air pressure of air pump access, annular air pushed away face 8 and receives force urges piston 4 up, and second air flue 6 is isolated with discharge chamber 7, piston 4 fast uplinks; As shown in Figure 3; When piston 4 rose to a certain degree, second air flue 6 was communicated with inlet suction port 2, and gases at high pressure get in the plunger shaft of piston 4 tops through second air flue 6 and first air flue 5; Piston 4 upper end pressurizeds, the descending plunger shaft until piston 4 tops of piston 4 beginnings links to each other with ambient atmosphere.Move back and forth the equipment that impacts with this and produce vibration force.

Claims (6)

1. impact type pneumatic vibrator; Comprise the device seat (1) of establishing the cylindrical piston chamber, the inlet suction port (2) that is communicated with plunger shaft and silencer (3); It is characterized in that: described plunger shaft vertically is provided with, and is provided with the cylindrical piston (4) that can move up and down in the plunger shaft, second air flue (6) that piston (4) inside has axial first air flue (5) and intersects vertically with first air flue (5); First air flue (5) open upper end, its lower end intersect with second air flue (6) and are communicated with; The bottom of plunger shaft is the discharge chamber (7) that is communicated with silencer (3), and inlet suction port (2) is positioned at the top of discharge chamber (7), moves up and down at piston (4) that second air flue (6) can be connected with inlet suction port (2), discharge chamber (7) in the process; Piston (4) periphery of second air flue (6) top is established annular air and is pushed away face (8), the distance of the distance that gas pushes away face (8) to piston (4) end at the bottom of greater than inlet suction port (2) air admission hole lower wall to plunger shaft.
2. a kind of impact type pneumatic vibrator according to claim 1; It is characterized in that: described piston (4) comprises superposed enlarged diameter section and is positioned at the reduced diameter section of enlarged diameter section below; The enlarged diameter section of piston (4) and reduced diameter section intersection form annular air and push away face (8); Said plunger shaft comprises the chamber, large aperture that matches with piston (4) enlarged diameter section and is positioned at the chamber, small-bore that below, chamber, large aperture and piston (4) reduced diameter section match that described device seat (1) top is provided with the stifle (9) in closed piston chamber.
3. a kind of impact type pneumatic vibrator according to claim 2 is characterized in that: the plunger shaft wall that links to each other with inlet suction port (2) is offered the annular air inlet duct (10) of indent, and air inlet duct connects macroporous cavity and chamber, small-bore.
4. a kind of impact type pneumatic vibrator according to claim 3 is characterized in that: the distance that piston (4) gas pushes away face (8) to piston (4) end greater than air inlet duct at the bottom of distance at the bottom of the plunger shaft.
5. a kind of impact type pneumatic vibrator according to claim 4; It is characterized in that: the aperture of described discharge chamber (7) is greater than the chamber, small-bore, and discharge chamber (7) pushes up distance at the bottom of the plunger shaft greater than second air flue (6) lower wall to piston (4) distance at the end.
6. a kind of impact type pneumatic vibrator according to claim 5; It is characterized in that: described silencer (3), inlet suction port (2) are divided into the both sides of device seat (1), and the venthole of the air admission hole of silencer (3) and inlet suction port (2) is perpendicular to plunger shaft.
CN201110437792.5A 2011-12-23 2011-12-23 Impact type pneumatic vibrator Active CN102513288B (en)

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CN201110437792.5A CN102513288B (en) 2011-12-23 2011-12-23 Impact type pneumatic vibrator

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Application Number Priority Date Filing Date Title
CN201110437792.5A CN102513288B (en) 2011-12-23 2011-12-23 Impact type pneumatic vibrator

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CN102513288A true CN102513288A (en) 2012-06-27
CN102513288B CN102513288B (en) 2014-04-16

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103286058A (en) * 2013-05-24 2013-09-11 山东科技大学 Piston type pneumatic powerful vibrator
CN106914742A (en) * 2015-12-28 2017-07-04 柳道万和(苏州)热流道系统有限公司 Beche
CN108994263A (en) * 2018-08-27 2018-12-14 厦门汉莱德机械有限公司 A kind of Pneumatic vibrator and core shooter
CN114345677A (en) * 2021-10-29 2022-04-15 中国航发西安动力控制科技有限公司 Valve sleeve type pneumatic vibrator
WO2024045161A1 (en) * 2022-09-01 2024-03-07 深圳市速航科技发展有限公司 Rotatable vibration apparatus

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2510180Y (en) * 2001-12-31 2002-09-11 赵克猛 Pneumatic vibration exciter
CN201192680Y (en) * 2008-03-26 2009-02-11 卧龙电气集团股份有限公司 Turbo type air vibrator with unbalance rotor
JP2010137182A (en) * 2008-12-12 2010-06-24 Nippon Pneumatic Mfg Co Ltd Air hammer apparatus
CN201702097U (en) * 2010-06-03 2011-01-12 中国人民解放军国防科学技术大学 Pneumatic vibration generator
CN202366862U (en) * 2011-12-23 2012-08-08 卧龙电气集团股份有限公司 Impacted pneumatic vibrator

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2510180Y (en) * 2001-12-31 2002-09-11 赵克猛 Pneumatic vibration exciter
CN201192680Y (en) * 2008-03-26 2009-02-11 卧龙电气集团股份有限公司 Turbo type air vibrator with unbalance rotor
JP2010137182A (en) * 2008-12-12 2010-06-24 Nippon Pneumatic Mfg Co Ltd Air hammer apparatus
CN201702097U (en) * 2010-06-03 2011-01-12 中国人民解放军国防科学技术大学 Pneumatic vibration generator
CN202366862U (en) * 2011-12-23 2012-08-08 卧龙电气集团股份有限公司 Impacted pneumatic vibrator

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103286058A (en) * 2013-05-24 2013-09-11 山东科技大学 Piston type pneumatic powerful vibrator
CN106914742A (en) * 2015-12-28 2017-07-04 柳道万和(苏州)热流道系统有限公司 Beche
CN108994263A (en) * 2018-08-27 2018-12-14 厦门汉莱德机械有限公司 A kind of Pneumatic vibrator and core shooter
CN114345677A (en) * 2021-10-29 2022-04-15 中国航发西安动力控制科技有限公司 Valve sleeve type pneumatic vibrator
WO2024045161A1 (en) * 2022-09-01 2024-03-07 深圳市速航科技发展有限公司 Rotatable vibration apparatus

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