CN201133471Y - Gas proportional valve - Google Patents

Gas proportional valve Download PDF

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Publication number
CN201133471Y
CN201133471Y CNU2007201925556U CN200720192555U CN201133471Y CN 201133471 Y CN201133471 Y CN 201133471Y CN U2007201925556 U CNU2007201925556 U CN U2007201925556U CN 200720192555 U CN200720192555 U CN 200720192555U CN 201133471 Y CN201133471 Y CN 201133471Y
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valve
film
magnetic steel
valve body
core
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邵嘉泰
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HANGZHOU QIANGBANG PRECISION MECHANICAL ELECTRICAL EQUIPMENT CO Ltd
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HANGZHOU QIANGBANG PRECISION MECHANICAL ELECTRICAL EQUIPMENT CO Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/10Internal combustion engine [ICE] based vehicles
    • Y02T10/30Use of alternative fuels, e.g. biofuels

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Abstract

本实用新型涉及一种燃气比例阀。这种燃气比例阀,包括阀体,阀体内设有相互配合的阀芯、阀口,阀芯上设有磁钢、皮膜,磁钢的上方设有与其相配合的比铁芯、比线圈,带中孔磁钢固定在阀芯的上端,并且位于皮膜下方。本实用新型有益的效果是:1)磁钢位于皮膜下方,在原有性能不变的情况下,简化结构,缩小体积,有利于安装,同时减少了零部件,降低了成本,而且装配容易,成品率高,一致性好。2)皮膜改变位置后,皮膜上腔体积很小,在气源过压的情况下,皮膜也不会膨胀过大而损坏失效。3)阀口改用阀体本身机加工方法实现,阀口精度大大提高,改善了阀口的密封性能,同时也改善了气体的流道,使压损减小,增大了比例阀的最大流量。

Figure 200720192555

The utility model relates to a gas proportional valve. This gas proportional valve includes a valve body, the valve body is provided with a valve core and a valve port that cooperate with each other, a magnetic steel and a film are provided on the valve core, and a ratio iron core and a ratio coil are arranged on the top of the magnet steel. The magnetic steel with the middle hole is fixed on the upper end of the spool and is located under the membrane. The beneficial effects of the utility model are as follows: 1) The magnetic steel is located under the skin film, and the structure is simplified, the volume is reduced, and the installation is facilitated while the original performance remains unchanged. High rate and good consistency. 2) After the film changes its position, the volume of the upper cavity of the film is very small. In the case of overpressure of the air source, the film will not expand too much and be damaged and fail. 3) The valve port is realized by the machining method of the valve body itself, the precision of the valve port is greatly improved, the sealing performance of the valve port is improved, and the gas flow channel is also improved, the pressure loss is reduced, and the maximum pressure loss of the proportional valve is increased. flow.

Figure 200720192555

Description

燃气比例阀 Gas proportional valve

技术领域 technical field

本实用新型涉及一种燃气阀,尤其是一种可以控制流量的燃气比例阀。The utility model relates to a gas valve, in particular to a gas proportional valve capable of controlling flow.

背景技术 Background technique

目前的燃气动磁式比例阀,如图2所示,阀体内设有相互配合的阀芯、阀口,通过阀芯的移动可以改变阀口的开口大小,从而达到控制流量大小的目的。阀芯上一般装有磁钢,磁钢的上方装有比铁芯、比线圈,比线圈通有电流后,可以对磁钢产生磁力,从而推动磁芯。改变电流大小,可以产生不同的磁力用以推动阀芯,从而最终实现控制流量的目的。但是,目前的磁钢位于皮膜上方,安装磁钢需要一个专用磁钢座,磁钢盖因固定在皮膜上方,因此导致整个阀体的体积大,另因磁钢座的影响。使皮膜上腔容积过大。如遇过压,易引起皮膜过度膨胀损坏。因此其结构不合理、零部件多、成本高、不便于安装、成品率低、一致性差。另外,目前的阀口是用橡胶做成,固定在阀体内部,其与阀体不是一体的,其制作要求高,并且由于橡胶阀口圆度一致性比较差,故使比例阀成品率不高,气密稳定性不理想。The current gas dynamic magnetic proportional valve, as shown in Figure 2, has a valve core and a valve port that cooperate with each other in the valve body, and the opening size of the valve port can be changed by the movement of the valve core, so as to achieve the purpose of controlling the flow rate. The spool is generally equipped with a magnetic steel, and a ratio iron core and a ratio coil are installed above the magnet steel. After the current is passed through the ratio coil, a magnetic force can be generated on the magnet steel to push the magnetic core. Changing the magnitude of the current can generate different magnetic forces to push the spool, so as to finally achieve the purpose of controlling the flow. However, the current magnetic steel is located above the film, and a special magnetic steel seat is required to install the magnetic steel. The magnetic steel cover is fixed on the top of the film, so the volume of the entire valve body is large, and it is also affected by the magnetic steel seat. Make the epithelial cavity volume too large. In case of overpressure, it is easy to cause excessive expansion and damage of the membrane. Therefore, its structure is unreasonable, many parts, high cost, inconvenient to install, low yield and poor consistency. In addition, the current valve port is made of rubber and fixed inside the valve body. It is not integrated with the valve body. Its production requirements are high, and because the roundness of the rubber valve port is relatively poor, the yield of the proportional valve is not good. High, airtight stability is not ideal.

发明内容 Contents of the invention

本实用新型要解决上述现有技术的缺点,现将磁钢改为中孔结构,可不用按装盒,直接装在阀芯上,将磁钢装在皮膜下面,皮膜上腔体积很小,可承受更大的过压。提供一种磁钢位于皮膜下方的燃气比例阀,从而达到简化结构、缩小体积的目的,另外阀口采用阀体本身机加工方法实现,使阀口光洁,一致性好。The utility model aims to solve the above-mentioned shortcomings of the prior art, and now the magnetic steel is changed into a middle hole structure, which can be directly installed on the valve core without pressing the box, and the magnetic steel is installed under the film, and the volume of the upper cavity of the film is very small. Can withstand greater overpressure. A gas proportional valve is provided in which the magnetic steel is located under the film, so as to achieve the purpose of simplifying the structure and reducing the volume. In addition, the valve port is realized by the machining method of the valve body itself, so that the valve port is smooth and consistent.

本实用新型解决其技术问题采用的技术方案:这种燃气比例阀,包括阀体,阀体内设有相互配合的阀芯、阀口,阀芯上设有磁钢、皮膜,磁钢的上方设有与其相配合的比铁芯、比线圈,带中孔磁钢固定在阀芯的上端,并且位于皮膜下方。The utility model adopts the technical scheme to solve the technical problem: the gas proportional valve includes a valve body, the valve body is provided with a valve core and a valve port that cooperate with each other, a magnetic steel and a film are provided on the valve core, and a magnetic steel is provided above the magnetic steel. There is a ratio iron core and a ratio coil matched with it, and the magnetic steel with a middle hole is fixed on the upper end of the valve core and is located under the membrane.

本实用新型可通过下述方式进一步完善:The utility model can be further improved in the following ways:

阀芯上端设有一安装轴,带孔磁钢、皮膜受压板套在该安装轴上,并通过弹簧卡压紧。皮膜上方设有比盖板,皮膜与比盖板的距离在3-5毫米之间。阀口与阀体是一体的,由阀体本身形成;阀芯上设有与该阀口相匹配的阀塞垫,该阀塞垫的表面呈弧形。The upper end of the spool is provided with a mounting shaft, on which the magnetic steel with holes and the pressure-receiving plate of the film are sleeved and pressed tightly by a spring clip. A ratio cover is provided above the film, and the distance between the film and the ratio cover is between 3-5 mm. The valve port and the valve body are integrated and formed by the valve body itself; the valve core is provided with a valve plug pad matching the valve port, and the surface of the valve plug pad is arc-shaped.

本实用新型有益的效果是:1)磁钢位于皮膜下方,并且套在阀芯上,在原有性能不变的情况下,简化结构,缩小体积,有利于安装,同时减少了零部件,降低了成本,而且装配容易,成品率高,一致性好。2)皮膜改变位置后,与比盖板的距离缩小,皮膜上腔体积很小,使比盖板对皮膜起到保护作用,在气源过压的情况下,皮膜也不会膨胀过大而损坏失效。3)阀口改用阀体本身机加工方法实现,使阀口光洁,一致性好,阀口精度大大提高,改善了阀口的密封性能,同时也改善了气体的流道,使压损减小,增大了比例阀的最大流量。The beneficial effects of the utility model are as follows: 1) The magnetic steel is located under the film and is set on the valve core. Under the condition that the original performance remains unchanged, the structure is simplified, the volume is reduced, and the installation is facilitated. Low cost, easy assembly, high yield and good consistency. 2) After the film changes position, the distance from the cover plate is reduced, and the volume of the upper cavity of the film is small, so that the cover plate can protect the film. In the case of overpressure of the air source, the film will not expand too much and Damaged void. 3) The valve port is realized by the machining method of the valve body itself, so that the valve port is smooth, the consistency is good, the precision of the valve port is greatly improved, the sealing performance of the valve port is improved, and the flow path of the gas is also improved to reduce the pressure loss. Small, increasing the maximum flow rate of the proportional valve.

附图说明 Description of drawings

图1是本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;

图2是背景技术的结构示意图。Fig. 2 is a schematic structural diagram of the background technology.

附图标记说明:比铁芯1,比支架2,比线圈3,卡片4,受压板5,比盖板6,磁钢7,皮膜8,阀体9,阀芯10,第一弹簧11,压片12,阀塞垫13,第二弹簧14,密封垫15,角板16,进气口17,出气口18,磁钢盖19,磁钢座20,阀口21,安装轴22。Explanation of reference numerals: ratio iron core 1, ratio bracket 2, ratio coil 3, card 4, pressure receiving plate 5, ratio cover plate 6, magnetic steel 7, film 8, valve body 9, valve core 10, first spring 11 , Pressing sheet 12, valve plug pad 13, second spring 14, gasket 15, angle plate 16, air inlet 17, air outlet 18, magnetic steel cover 19, magnetic steel seat 20, valve port 21, installation shaft 22.

具体实施方式 Detailed ways

下面结合附图对本实用新型作进一步说明:Below in conjunction with accompanying drawing, the utility model is further described:

这种燃气比例阀,包括阀体9,阀体9内设有相互配合的阀芯10、阀口21,阀芯10上设有带中孔磁钢7、皮膜8,磁钢7的上方设有与其相配合的比铁芯1、比线圈3,磁钢7固定在阀芯10的上端,并且位于皮膜8下方。阀芯10上端设有一安装轴22,所述带中孔磁钢7、皮膜8套在该安装轴22上,并通过受压板5压紧。磁钢7改为装在皮膜8下方,增大了与比铁芯1、比线圈3的距离,磁钢7的体积得以大大减小,并且可以套在阀芯10上。因此在同种功能情况下,使比例阀结构紧凑,体积小巧,有利于整机装配。皮膜8上方设有比盖板6,皮膜8与比盖板6的距离在3-5毫米之间。皮膜8与比盖板6的距离缩小后,使比盖板6对皮膜8起到保护作用。阀口21与阀体9是一体的,由阀体9本身形成;阀芯10上设有与该阀口21相匹配的阀塞垫13,该阀塞垫13的表面呈弧形。阀塞垫13的上方压有压片12,压片12的表面也呈弧形。阀口21采用阀体9本身材料,用数控机床加工成。因此阀口21圆度精度高,一致性好。阀塞垫13用橡胶,使气密稳定,成品率高。阀塞垫13、压片12的弧形结构,也使比例阀气密稳定。This gas proportional valve comprises a valve body 9, which is provided with a valve core 10 and a valve port 21 that cooperate with each other in the valve body 9. There is a ratio iron core 1 and a ratio coil 3 matched with it, and the magnet steel 7 is fixed on the upper end of the valve core 10 and is located below the membrane 8 . The upper end of the spool 10 is provided with a mounting shaft 22 , and the magnetic steel 7 and the film 8 with a middle hole are sleeved on the mounting shaft 22 , and are compressed by the pressure receiving plate 5 . The magnetic steel 7 is installed below the skin film 8 instead, increasing the distance from the iron core 1 and the coil 3, the volume of the magnetic steel 7 is greatly reduced, and it can be placed on the spool 10. Therefore, in the case of the same function, the proportional valve has a compact structure and a small volume, which is beneficial to the assembly of the whole machine. A ratio cover plate 6 is arranged above the film 8, and the distance between the film 8 and the ratio cover plate 6 is between 3-5 millimeters. After the distance between the film 8 and the cover plate 6 is reduced, the cover plate 6 is made to protect the film 8 . The valve port 21 is integrated with the valve body 9 and is formed by the valve body 9 itself; the valve core 10 is provided with a valve plug pad 13 matching the valve port 21 , and the surface of the valve plug pad 13 is arc-shaped. A pressing piece 12 is pressed above the valve plug pad 13, and the surface of the pressing piece 12 is also arc-shaped. The valve port 21 adopts the material of the valve body 9 itself, and is processed with a numerically controlled machine tool. Therefore, the roundness of the valve port 21 has high precision and good consistency. The valve plug pad 13 is made of rubber, so that the airtightness is stable and the yield is high. The arc-shaped structure of the valve plug pad 13 and the pressing piece 12 also makes the proportional valve airtight and stable.

2是比支架,4是卡片,5是受压板,11是第一弹簧,14是第二弹簧,15是密封垫,16是角板,17是进气口,18是出气口,19是磁钢盖,20是磁钢座。2 is the bracket, 4 is the card, 5 is the pressure plate, 11 is the first spring, 14 is the second spring, 15 is the gasket, 16 is the angle plate, 17 is the air inlet, 18 is the air outlet, 19 is Magnetic steel cover, 20 is magnetic steel seat.

Claims (4)

1、一种燃气比例阀,包括阀体(9),阀体(9)内设有相互配合的阀芯(10)、阀口(21),阀芯(10)上设有磁钢(7)、皮膜(8),磁钢(7)的上方设有与其相配合的比铁芯(1)、比线圈(3),其特征是:所述磁钢(7)固定在阀芯(10)的上端,并且位于皮膜(8)下方。1. A gas proportional valve, comprising a valve body (9), the valve body (9) is provided with a valve core (10) and a valve port (21) that cooperate with each other, and the valve core (10) is provided with a magnetic steel (7 ), film (8), the top of the magnetic steel (7) is provided with a ratio iron core (1) and a ratio coil (3) matched with it, and it is characterized in that: the magnetic steel (7) is fixed on the spool (10 ) and below the membrane (8). 2、根据权利要求1所述的燃气比例阀,其特征是:所述阀芯(10)上端设有-安装轴(22),所述磁钢(7)、皮膜(8)套在该安装轴(22)上,并通过受压板(5)压紧。2. The gas proportional valve according to claim 1, characterized in that: the upper end of the valve core (10) is provided with a mounting shaft (22), and the magnetic steel (7) and the film (8) are set on the mounting shaft (22). on the shaft (22), and be compressed by the pressure plate (5). 3、根据权利要求1或2所述的燃气比例阀,其特征是:所述皮膜(8)上方设有比盖板(6),皮膜(8)与比盖板(6)的距离在3-5毫米之间。3. The gas proportional valve according to claim 1 or 2, characterized in that: a ratio cover (6) is provided above the skin (8), and the distance between the skin (8) and the ratio cover (6) is 3 -5mm between. 4、根据权利要求1或2所述的燃气比例阀,其特征是:所述阀口(21)与阀体(9)是一体的,由阀体(9)本身形成;阀芯(10)上设有与该阀口(21)相匹配的阀塞垫(13),该阀塞垫(13)的表面呈弧形。4. The gas proportional valve according to claim 1 or 2, characterized in that: the valve port (21) is integrated with the valve body (9) and is formed by the valve body (9); the valve core (10) A valve plug pad (13) matching the valve port (21) is provided on the top, and the surface of the valve plug pad (13) is arc-shaped.
CNU2007201925556U 2007-11-26 2007-11-26 Gas proportional valve Expired - Lifetime CN201133471Y (en)

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102966742A (en) * 2012-11-16 2013-03-13 广州市精鼎电器科技有限公司 Flow-limiting fuel gas proportional valve
CN103185163A (en) * 2011-12-30 2013-07-03 北京谊安医疗系统股份有限公司 Flow control proportioning valve
CN103759054A (en) * 2014-01-09 2014-04-30 广州市精鼎电器科技有限公司 Fuel gas proportional control device
CN103867780A (en) * 2014-04-02 2014-06-18 中山市思源电器有限公司 Fuel gas electromagnetism proportional valve
CN104214355A (en) * 2013-05-31 2014-12-17 北京谊安医疗系统股份有限公司 Proportional valve
CN105626874A (en) * 2016-03-16 2016-06-01 芜湖美的厨卫电器制造有限公司 Gas proportional valve
WO2021115233A1 (en) * 2019-12-09 2021-06-17 浙江三花汽车零部件有限公司 Electric valve

Cited By (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103185163A (en) * 2011-12-30 2013-07-03 北京谊安医疗系统股份有限公司 Flow control proportioning valve
WO2013097700A1 (en) * 2011-12-30 2013-07-04 北京谊安医疗系统股份有限公司 Flow control proportional valve
US9133955B2 (en) 2011-12-30 2015-09-15 Beijing Aeonmed Co., Ltd. Flow control proportional valve
CN102966742A (en) * 2012-11-16 2013-03-13 广州市精鼎电器科技有限公司 Flow-limiting fuel gas proportional valve
CN102966742B (en) * 2012-11-16 2014-08-20 广州市精鼎电器科技有限公司 Flow-limiting fuel gas proportional valve
CN104214355A (en) * 2013-05-31 2014-12-17 北京谊安医疗系统股份有限公司 Proportional valve
CN103759054A (en) * 2014-01-09 2014-04-30 广州市精鼎电器科技有限公司 Fuel gas proportional control device
CN103759054B (en) * 2014-01-09 2016-04-20 广州市精鼎电器科技有限公司 A kind of gas proportional control device
CN103867780A (en) * 2014-04-02 2014-06-18 中山市思源电器有限公司 Fuel gas electromagnetism proportional valve
CN103867780B (en) * 2014-04-02 2016-03-23 中山市思源电器有限公司 A Gas Solenoid Proportional Valve
CN105626874A (en) * 2016-03-16 2016-06-01 芜湖美的厨卫电器制造有限公司 Gas proportional valve
WO2021115233A1 (en) * 2019-12-09 2021-06-17 浙江三花汽车零部件有限公司 Electric valve
JP2023503550A (en) * 2019-12-09 2023-01-31 浙江三花汽車零部件有限公司 electric valve
JP7315794B2 (en) 2019-12-09 2023-07-26 浙江三花汽車零部件有限公司 electric valve
US12352358B2 (en) 2019-12-09 2025-07-08 Zhejiang Sanhua Automotive Components Co., Ltd. Electric valve

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