CN108988595A - A kind of solid rotor alternating current generator - Google Patents
A kind of solid rotor alternating current generator Download PDFInfo
- Publication number
- CN108988595A CN108988595A CN201811052595.XA CN201811052595A CN108988595A CN 108988595 A CN108988595 A CN 108988595A CN 201811052595 A CN201811052595 A CN 201811052595A CN 108988595 A CN108988595 A CN 108988595A
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- CN
- China
- Prior art keywords
- stator
- rotor
- alternating current
- current generator
- stator core
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K16/00—Machines with more than one rotor or stator
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K1/00—Details of the magnetic circuit
- H02K1/06—Details of the magnetic circuit characterised by the shape, form or construction
- H02K1/12—Stationary parts of the magnetic circuit
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K1/00—Details of the magnetic circuit
- H02K1/06—Details of the magnetic circuit characterised by the shape, form or construction
- H02K1/22—Rotating parts of the magnetic circuit
- H02K1/27—Rotor cores with permanent magnets
- H02K1/2793—Rotors axially facing stators
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K2201/00—Specific aspects not provided for in the other groups of this subclass relating to the magnetic circuits
- H02K2201/12—Transversal flux machines
Abstract
The invention discloses a kind of solid rotor alternating current generators, it is desirable to provide a kind of solid rotor alternating current generator that manufacturing cost is low.It includes stator module, rotor assembly, support base and bearing;The stator module is two sets and is symmetrical arranged that the stator module includes base, the stator core being fixedly installed on base, the stator winding on stator core;The rotor assembly includes shaft, the rotor disk being fixedly installed in the middle part of shaft;The base of two stator modules is symmetrically arranged on support base;Stator core on two bases is opposite;It is installed on two bases at the both ends of the shaft by bearing, and rotor disk is between two stator cores.The present invention has the advantages that easily manufactured, low cost, easy for installation.
Description
Technical field
The present invention relates to technical field of motors, more particularly, to a kind of solid rotor alternating current generator.
Background technique
Traditional AC motor all uses radial operating fields, axis of the operating fields direction perpendicular to shaft, stator core
Working face is in cylindrical surface.The stator core inner circle of traditional AC motor sets slot, and slot embeds stator winding, rotor core when asynchronous machine
For the cylindrical body of lamination, slot embeds copper wire or cast aluminium forms winding, and the effect of laminated core is alternate current operation magnetic field magnetic conduction, winding
Effect be conductive;Cylindrical surface dress wound field or permanent magnet pole when synchronous motor.The axial direction of traditional AC motor is long
Degree is longer, needs shaft, bearing, end cap etc. and constitutes a complete body.To reduce loss, conventional motors are all that laminated core is led
Magnetic, the copper or aluminum winding of low-resistivity are conductive, and structure is complicated, and manufacturing cost is high.Current conventional motors structure axial dimension
Longer, material utilization amount is big, and weight ratio is heavier, needs biggish installation space, and installation and maintenance are inconvenient, answer in some specific occasions
With there are larger problems.
Summary of the invention
The purpose of the present invention is intended to overcome the shortcomings of the prior art, provides a kind of easily manufactured, and manufacturing cost is low,
Solid rotor alternating current generator easy for installation.
In order to solve the above-mentioned technical problem, the present invention is achieved by the following technical solutions:
A kind of solid rotor alternating current generator, including stator module, rotor assembly, support base and bearing;The stator module is
Two sets and be symmetrical arranged, the stator module includes base, the stator core being fixedly installed on base, be flush-mounted in stator core
On stator winding;The rotor assembly includes shaft, the rotor disk being fixedly installed in the middle part of shaft;The base of two stator modules
It is symmetrically arranged on support base;Stator core on two bases is opposite;Two are installed on by bearing at the both ends of the shaft
On base, and rotor disk is between two stator cores.
Preferably, the rotor disk is with certain thickness homogeneous magnetic conductive steel plate.
Preferably, radial radial slot or multi-ring annular slot, radial radial slot or more are provided on the rotor disk
Cast aluminium or copper bar are embedded in ring annular groove, to form a grid winding.
Preferably, the groove of radial radial slot or annular array, radial radial slot are provided on the rotor disk
Or permanent-magnet steel item is embedded in multi-ring annular slot.
Preferably, the stator core builds up an annulus discoid body by thin silicon steel plate, and the stator core is equipped with
Realize the tooth and slot of magnetic conduction and embedded coil.
Preferably, the shaft is made of rod iron.
Compared with prior art, the present invention has the advantage that
The advantages that present invention has efficiently compared with conventional motors, high-intensitive, easily manufactured, low cost, easy for installation.It can be with
It realizes the irrealizable specific function of many conventional motors, has unique advantage in certain applications, and due to the present invention
Application range it is wider, manufacture aspect it is more at low cost than traditional squirrel cage asynchronous motor, popularization and application of the invention can be every
Occupy certain share in the super large tradition squirrel cage asynchronous motor market of year billions of members, solid-rotor permanent-magnet motor has efficient
Rate starts the features such as facilitating, in addition some special applications also have good market prospects, application of the invention can generate huge
Economic benefit.
Detailed description of the invention
In order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, to embodiment or will show below
There is attached drawing needed in technical description to be briefly described, it should be apparent that, the accompanying drawings in the following description is only this
Some embodiments of invention for those of ordinary skill in the art without creative efforts, can be with
Other attached drawings are obtained according to these attached drawings.
Fig. 1 is the structural schematic diagram of the one of embodiment of the present invention.
Fig. 2 is the structural schematic diagram of another embodiment of the present invention.
Fig. 3 is the first structural schematic diagram of rotor used by same disk of the present invention.
Fig. 4 is second of structural schematic diagram of rotor used by same disk of the present invention.
Fig. 5 is the third structural schematic diagram of rotor used by same disk of the present invention.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, those of ordinary skill in the art are obtained every other under that premise of not paying creative labor
Embodiment shall fall within the protection scope of the present invention.In the following description, structure and work side of the invention in order to clearly demonstrate
Formula will be described on the basis of attached drawing by many Directional words, but should by "front", "rear", "left", "right",
The Word Understandings such as "upper", "lower" are not construed as word of limitation for convenience of term.
Embodiment 1
A kind of solid rotor alternating current generator, as shown in Figure 1, including stator module, rotor assembly, support base 3 and bearing 4;Institute
It states stator module and is two sets and is symmetrical arranged that the stator module includes base 11, the stator iron being fixedly installed on base 11
Core 12, the stator winding 13 on stator core 12;The rotor assembly includes shaft 21, is fixedly installed in shaft 21
The rotor disk 22 in portion;The base 11 of two stator modules is symmetrically arranged on support base 3;Stator core 12 on two bases 11 is opposite
It sets;Be installed on two bases 11 at the both ends of the shaft 21 by bearing 4, and rotor disk 22 be located at two stator cores 12 it
Between.
Particularly, the stator core 12 builds up an annulus discoid body by thin silicon steel plate, sets in the stator core
There are the tooth (not shown) and slot (not shown) for realizing magnetic conduction and embedded coil.
Particularly, the rotor disk 22 be with certain thickness homogeneous magnetic conductive steel plate, as shown in figure 3,.
Particularly, the shaft 21 is preferably made of rod iron, it is clear that other applicable materials also can be used and be made.
Embodiment 2
A kind of solid rotor alternating current generator, including stator module, rotor assembly, support base 3 and bearing 4;The stator module
It for two sets and is symmetrical arranged, the stator module includes base 11, and the stator core 12 being fixedly installed on base 11 is flush-mounted in
Stator winding 13 on stator core 12;The rotor assembly includes shaft 21, is fixedly installed in the rotor disk at 21 middle part of shaft
22;The base 11 of two stator modules is symmetrically arranged on support base 3;Stator core 12 on two bases 11 is opposite;Described turn
It is installed on two bases 11 at the both ends of axis 21 by bearing 4, and rotor disk 22 is between two stator cores 12.
Particularly, the stator core 12 builds up an annulus discoid body by thin silicon steel plate, sets in the stator core
There are the tooth (not shown) and slot (not shown) for realizing magnetic conduction and embedded coil.
Particularly, the rotor disk 22 is made of solid high magnetic conductive steel plate, is provided with radiation on the rotor disk 22
Shape radial slot, the both ends of radial radial slot are arranged annular groove, are embedded with cast aluminium 31 in radial radial slot, it is clear that cast aluminium
Copper bar substitution can be used, electric efficiency can be improved, as shown in Figure 4.
Particularly, the shaft 21 is preferably made of rod iron, it is clear that other applicable materials also can be used and be made.
Embodiment 3
A kind of solid rotor alternating current generator, including stator module, rotor assembly, support base 3 and bearing 4;The stator module
It for two sets and is symmetrical arranged, the stator module includes base 11, and the stator core 12 being fixedly installed on base 11 is flush-mounted in
Stator winding 13 on stator core 12;The rotor assembly includes shaft 21, is fixedly installed in the rotor disk at 21 middle part of shaft
22;The base 11 of two stator modules is symmetrically arranged on support base 3;Stator core 12 on two bases 11 is opposite;Described turn
It is installed on two bases 11 at the both ends of axis 21 by bearing 4, and rotor disk 22 is between two stator cores 12.
Particularly, the stator core 12 builds up an annulus discoid body by thin silicon steel plate, sets in the stator core
There are the tooth (not shown) and slot (not shown) for realizing magnetic conduction and embedded coil.
Particularly, the rotor disk 22 is made of solid high magnetic conductive steel plate,
It is provided with the groove (not shown) of annular array on the rotor disk 22, is embedded with permanent-magnet steel item in multi-ring annular slot
32, to improve electric efficiency and runnability, as shown in Figure 5.
Particularly, the shaft 21 is preferably made of rod iron, it is clear that other applicable materials also can be used and be made.
Embodiment 4
A kind of axial magnetic field solid rotor alternating current generator, as shown in Fig. 2, the motor stator and rotor disk in the various embodiments described above are
One unit motor, multiple unit motor series connection, in addition the auxiliary systems such as bearing can form the new motor of a large capacity,
Rotor disc structure is identical as the various embodiments described above, and end stator structure is also identical as the various embodiments described above, but middle part stator structure
Need to make to change, there is tooth socket on two sides and is fixed on base embedded with the discoid iron core periphery of coil, magnetic field also axially across
Iron core.
The course of work (principle) is as follows:
The connection of stator winding guarantees that the stator core of opposite face after being powered forms opposite polarity magnetic field, and rotor disk is also that height is led
Magnet steel just forms the magnetic field for passing through rotor disk, and when leading to three-phase alternating current in stator winding, this passes through the magnetic field of rotor disk
It will rotate, rotor speed generates electricity with regard to induced current, electric current and magnetic fields in rotor disk when rotating excitation field revolving speed difference
After magnetic force can in shaft output torque to by electromagnetic energy be mechanical energy.
Conventional motors winding is conductive, and iron core magnetic conduction, the electric current in iron core for having alternating magnetic field to pass through all generates loss, this hair
Bright magnetic field is not turned directly through rotor disk, all work done electric currents of the electric current of induction, substantially without non-work done electric current, because
The innovation of this principle of the present invention is that both magnetic conduction is also work done current conductor to solid rotor disk, rotor disk do not need lamination and setting around
Group, structure can greatly simplify.The resistivity of steel is about 5.6 times of copper and 3.5 times of aluminium, but is led under solid disc rotor condition
Electric area is much larger than independent winding, and the difference of resistivity can be fully compensated in the increasing of conductive area when rotor disk has suitable thickness
Away from rotor is smooth circular plate, and windage loss is small, and bearing spacing also substantially shortens, and mechanical loss is smaller than conventional motors, therefore electricity
Engine efficiency can be improved.In the case where cost allows and motor is needed to have greater efficiency, radial tank is processed on disk, is processed
Copper or aluminium are filled after inside and outside two parallel connected end annular grooves, form a grill-shaped winding, rotor disc thickness can be thinned and improve electricity
Engine efficiency.
It magnetizes after adding permanent-magnet steel, motor just becomes permanent magnet synchronous motor, and motor is by magnet steel excitation at this time, and rotor is without electricity
Stream, rotor portion do not have a resistance loss, motor power factor can achieve 1.0 thus stator current it is also much smaller, the ruler of motor
Very little and weight reduces, and efficiency will have very big promotion.Motor asynchronous starting, permanent magnetic field can lead motor when revolving speed is close to synchronous rotational speed
Enter synchronization, motor desynchronizing when having more than the load disturbance of maximum synchronous torque, motor enters asynchronous operation, does not surpass in load disturbance
Motor asynchronous operation when crossing maximum asynchronous electromagnetic torque, is returned to synchronous operation after disturbance, motor has very high reliability.
The present invention is a kind of and the entirely different motor of conventional motors structure, can be in asynchronous machine field and permanent-magnet synchronous
Motor field is all applied, and novel point first of the invention is that operating fields are become axially from radial;Second is also most important
Be some rotor using the homogeneous solid slab without lamination, solid slab can not only make iron core magnetic conduction but also can make in the structure of the present invention
Winding is conductive, and can simplify structure reduces cost;The efficient operation of magneto can be taken into account after the embedding permanent-magnet steel of third solid slab
Starting with asynchronous machine is convenient.No permanent-magnet steel solid rotor alternating current generator can replace cage induction motor;Band permanent-magnet steel is real
Heart rotor has the characteristics that permanent magnet synchronous motor is efficient in unloaded and certain power bracket, while can be as cage induction motor
It equally starts, needs complicated starting device to apply than conventional synchronization motor more convenient and economical;Tandem motor can be applied
In original long iron core high-capacity and high-speed motor field, the present invention will bring the big variation of electric machine structure and weight.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all in essence of the invention
Within mind and principle, any modification, equivalent replacement, improvement and so on be should all be included in the protection scope of the present invention.
Claims (6)
1. a kind of solid rotor alternating current generator, including stator module, rotor assembly, support base (3) and bearing (4);Its feature
Be: the stator module is two sets and is symmetrical arranged that the stator module includes base (11), is fixedly installed in base (11)
On stator core (12), the stator winding (13) on stator core (12);The rotor assembly includes shaft (21),
The rotor disk (22) being fixedly installed in the middle part of shaft (21);The base (11) of two stator modules is symmetrically arranged on support base (3);
Stator core (12) on two bases (11) is opposite;Two bases are installed on by bearing (4) at the both ends of the shaft (21)
(11) on, and rotor disk (22) is between two stator cores (12).
2. solid rotor alternating current generator according to claim 1, it is characterised in that: the rotor disk (22) is with certain thickness
The homogeneous magnetic conductive steel plate of degree.
3. solid rotor alternating current generator according to claim 1 or claim 2, it is characterised in that: be provided on the rotor disk (22)
Cast aluminium or copper bar are embedded in radial radial slot or multi-ring annular slot, radial radial slot or multi-ring annular slot, to form one
A grid winding.
4. solid rotor alternating current generator according to claim 1 or claim 2, it is characterised in that: be provided on the rotor disk (22)
On be provided with the groove of radial radial slot or annular array, be embedded with permanent-magnet steel in radial radial slot or multi-ring annular slot
Item.
5. solid rotor alternating current generator according to claim 1 or claim 2, it is characterised in that: the stator core (12) is by thin silicon
Steel plate builds up an annulus discoid body, and the stator core is equipped with the tooth and slot for realizing magnetic conduction and embedded coil.
6. solid rotor alternating current generator according to claim 1 or claim 2, it is characterised in that: the shaft (21) is made of rod iron.
Priority Applications (1)
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CN201811052595.XA CN108988595A (en) | 2018-09-10 | 2018-09-10 | A kind of solid rotor alternating current generator |
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CN201811052595.XA CN108988595A (en) | 2018-09-10 | 2018-09-10 | A kind of solid rotor alternating current generator |
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CN108988595A true CN108988595A (en) | 2018-12-11 |
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CN201811052595.XA Pending CN108988595A (en) | 2018-09-10 | 2018-09-10 | A kind of solid rotor alternating current generator |
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Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101345440A (en) * | 2008-05-21 | 2009-01-14 | 哈尔滨工业大学 | Permanent magnet motor with shaft radial folding winding |
CN101373917A (en) * | 2008-10-17 | 2009-02-25 | 沈阳工业大学 | Multi-disc type permanent magnet synchronous motor |
CN204068473U (en) * | 2014-08-29 | 2014-12-31 | 石成富 | A kind of high-speed electric expreess locomotive of practicality |
CN107164706A (en) * | 2017-05-11 | 2017-09-15 | 安徽大德中电科技发展股份有限公司 | A kind of alloy rotating steel shaft suitable for high-speed electric expreess locomotive |
-
2018
- 2018-09-10 CN CN201811052595.XA patent/CN108988595A/en active Pending
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101345440A (en) * | 2008-05-21 | 2009-01-14 | 哈尔滨工业大学 | Permanent magnet motor with shaft radial folding winding |
CN101373917A (en) * | 2008-10-17 | 2009-02-25 | 沈阳工业大学 | Multi-disc type permanent magnet synchronous motor |
CN204068473U (en) * | 2014-08-29 | 2014-12-31 | 石成富 | A kind of high-speed electric expreess locomotive of practicality |
CN107164706A (en) * | 2017-05-11 | 2017-09-15 | 安徽大德中电科技发展股份有限公司 | A kind of alloy rotating steel shaft suitable for high-speed electric expreess locomotive |
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