A kind of shaping moudle structure and forming method of hardened slurry test specimen
Technical field
The present invention relates to the realm of building construction, shaping moudle structure and molding side more particularly to a kind of hardened slurry test specimen
Method.
Background technique
Because underground impervious wall have structure is reliable, Construction Vibration is small, low noise, can be few etc. close to architecture construction, land occupation
Advantage is widely used in dyke seepage control engineering.But using the rigidity such as armored concrete, plain concrete, flyash concrete
The cut-pff wall that material is built, because its elasticity modulus and dykes and dams itself or its ground difference are very big, the sedimentation of dykes and dams or sinking for ground
It falls into and displacement keeps rigid antiseepage coping subject to large compressive, side is caused in cut-pff wall by very big frictional force
The stress ratio rigid concrete strength of materials is high, and strain is also bigger than the limiting strain of rigid concrete material, and leakage proof wall is caused to produce
Raw crack, reduces anti-seepage effect.
To solve the problems, such as that rigid cut-pff wall exists, using flexible material such as plastic concrete, self-hardening slurry and solidifying ash
Slurry etc. is built cut-pff wall and is gradually increased.Their modular ratio rigid concrete is much smaller, can preferably adapt to the change of ground
Shape greatly reduces the intracorporal stress of wall, avoids the cracking of wall.Wherein hardened slurry refers in built slot, with shield
Wall mud is basic slurry material, is added the curing materials such as cement, waterglass, flyash wherein, it is agitated uniformly after solidify
Low strong, the low bullet of one kind and the biggish flexible material of limiting strain.Compared with plastic concrete, hardened slurry can pass through tune
Whole proportion can select required intensity, setting time and mechanical performance index in the larger context, with self-hardening slurry phase
Than setting time is not influenced by the pore-creating time.
Building underground impervious wall using hardened slurry has that construction is simple, that work efficiency is fast, labor intensity is low, cost is small etc. is excellent
Point, but the preparation of hardened slurry and the ununified regulation of test specimen sampling test, standard, can only refer to existing concrete at present
Test preparation carries out, and the shaping mould of hardened slurry test specimen is all made of 15cm × 15cm × 15cm assembled swage or integral type modeling
Expect the round integrated plastic mould of mould or 15cm diameter, 15cm high.Since hardened slurry is a kind of fluent material, water consumption is big,
When being formed using assembled swage, the water in hardened slurry can be flowed out from the seam gap of assembled swage, make hardened slurry
The ratio of mud changes and testing result is caused to be distorted, and such as serious dehydration, which will cause test specimen and collapse, leads to not form.Due to solidifying ash
After slurry consolidation test specimen bullet mould it is low it is deformable it is big, intensity is low easily broken, using integrated plastic mold forming, when being pressed into gas demoulding,
When pressure is small, test piece deformation is not easy, and when pressure is big, test specimen is easily broken.Therefore, existing concrete formation mould is difficult to full
The forming requirements of sufficient hardened slurry test specimen are less able to satisfy hardened slurry Detection of Stability and require and simulate hardened slurry construction work
Skill test requirements document.
Summary of the invention
The purpose of the present invention is to provide a kind of good seal performance and the shaping mould knots of conveniently stripped hardened slurry test specimen
Structure and its forming method.
The technical solution used in the present invention is:
A kind of shaping moudle structure of hardened slurry test specimen, the semicircle mould body for being mutually spliced into cylinder mould including two, is additionally provided with
If buckle-type anchor ear of the arterial highway clip spacer in cylinder mould, the bottom of cylinder mould is equipped with underseal, is additionally provided with and protrudes into cylinder mould bottom
The grout pipe in portion.
It is further used as the improvement of technical solution of the present invention, forms the outer circumferential end of the two semicircular mould body bottom of cylinder mould
Inclination narrows, and underseal is equipped with the discoid of cyclic annular docking ring, and the inner circumferential of cyclic annular docking ring is also narrowed to bottom and and cylinder mould
Periphery matching.
It is further used as the improvement of technical solution of the present invention, and the convex ribs to match each other are equipped at the abutment joint of two semicircular mould body
The cross section of item and groove, convex ribs item and groove is semicircle.
It is further used as the improvement of technical solution of the present invention, if the inside of two semicircular mould body is equipped with arterial highway along semicircle mould height
Spend convex line in the mould being equidistantly positioned.
A kind of forming method of hardened slurry test specimen, comprising the following steps:
1), two semicircular mould body is butted into cylindric cylinder mould, the length direction along cylinder mould installs several buckle-types
Anchor ear fixes two semicircular mould body, and is sealed in the bottom of cylinder mould installation underseal,
2), by the basic slurry material for forming hardened slurry and solidify slurry material by mix calculation go out two kinds slurry material dosages, and
Configure two kinds of slurry materials;
3), the basic slurry material for calculating dosage is packed into cylinder mould, and is stirred evenly;
4) it, is inserted into grout pipe from the top of cylinder mould, so that the top of the distance from bottom underseal of grout pipe is 2cm,
And grout hopper is installed at the top of grout pipe;
5) the solidification slurry material for calculating dosage, is injected into cylinder mould by grout hopper and grout pipe, is protected in slip casting process
Card grout pipe grout outlet is lower than 30cm below the liquid level of the basic slurry material in cylinder mould until filling cylinder mould;
6), by cylinder mould basic slurry material and solidification slurry material after mixing, stand condensation;
7), mortar setting to be solidified takes off underseal at induration and after reaching sufficient intensity, then tears buckle-type anchor ear open,
Finally two-part semicircle mould status is opened, completes the demoulding of hardened slurry induration;
8) after the upper part for, removing hardened slurry induration, remainder hardened slurry induration is divided into several phases
The hardened slurry induration test specimen of same specification, and conserved;
9), after hardened slurry induration test piece maintenance to design age, to each hardened slurry induration test specimen carry out density,
Compressive strength test detection, and the compression strength and density of each hardened slurry induration test specimen are calculated, and then calculate solidifying ash
The stability of slurry;
10) it, repeats above step and obtains compression strength, density value and the stabilization of each batch hardened slurry induration test specimen
Property, the required value of contrast design or quality standard selectes satisfactory optimal hardened slurry proportion.
It is further used as the improvement of technical solution of the present invention, in step 6), the entrance of grout pipe is sealed with palm, is mentioned simultaneously
Grout pipe is played, when grout pipe is proposed the long outlet for rising to grout pipe away from 30cm below hardened slurry liquid level, removes palm, grout pipe
Interior hardened slurry is gone out grout pipe and is entered in cylinder mould, re-mixes with the hardened slurry in cylinder mould, and the step is repeated several times
Suddenly to realize basic slurry material and solidify the uniform mixing of slurry material.
It is further used as the improvement of technical solution of the present invention, is pressed into air by compressor in step 6) and is uniformly mixed
It closes.
It is further used as the improvement of technical solution of the present invention, and in step 8), the length of cylinder mold cavity is 1 meter, passes through steel
After the 10cm for amputating top, remainder is divided into equidistant six sections by hacksaw.
Beneficial effects of the present invention: the shaping moudle structure and forming method of this hardened slurry test specimen are by mutually splicing and blocking
Button anchor ear clip forms hardened slurry shaping mould, this hardened slurry shaping mould can facilitate molding and disassembly, can preferably ensure
It is water-tight in hardened slurry forming process, and molded part is not crushed when demoulding, can guarantee hardened slurry test specimen quality, is met solid
The forming requirements of test specimen Detection of Stability are starched in ashing, and can obtain optimal slurry material match ratio by repeatedly molding detection, and be
There is provided at wall construction for hardened slurry cut-pff wall refers to technique.
Detailed description of the invention
The present invention will be further explained below with reference to the attached drawings:
Fig. 1 is the hardened slurry shaping mould overall structure diagram in the embodiment of the present invention;
Fig. 2 is the structural schematic diagram of the semicircle mould body seam crossing of two sides in the embodiment of the present invention.
Specific embodiment
Referring to Fig.1, Fig. 2, the present invention are a kind of shaping moudle structure of hardened slurry test specimen, including two are mutually spliced into cylinder
The semicircle mould body 1 of mould, if being additionally provided with buckle-type anchor ear 2 of the arterial highway clip spacer in cylinder mould, the bottom of cylinder mould is equipped with bottom
Envelope 3, is additionally provided with the grout pipe 4 for protruding into cylinder mould bottom.
As a preferred embodiment of the present invention, the outer circumferential end inclination of 1 bottom of two semicircular mould body of cylinder mould is formed
It narrows, underseal 3 is equipped with the discoid of cyclic annular docking ring, and the inner circumferential of cyclic annular docking ring is also narrowed to bottom and outer with cylinder mould
Week matching.
As a preferred embodiment of the present invention, the convex ribs item 11 to match each other is equipped at the abutment joint of two semicircular mould body 1
With groove 12, the cross section of convex ribs item 11 and groove 12 is semicircle.
As a preferred embodiment of the present invention, if the inside of two semicircular mould body 1 is equipped with arterial highway along 1 length of semicircle mould body etc.
Convex line 13 in the mould of distance setting.
A kind of forming method of hardened slurry test specimen, comprising the following steps:
1), two semicircular mould body 1 is butted into cylindric cylinder mould, the length direction along cylinder mould installs several buckle-types
Anchor ear 2 is fixed by two semicircular mould body 1, and is sealed in the bottom of cylinder mould installation underseal 3,
2), by the basic slurry material for forming hardened slurry and solidify slurry material by mix calculation go out two kinds slurry material dosages, and
Configure two kinds of slurry materials;
3), the basic slurry material for calculating dosage is packed into cylinder mould, and is stirred evenly;
4) it, is inserted into grout pipe 4 from the top of cylinder mould, so that the top of the distance from bottom underseal 3 of grout pipe 4 is 2cm, and
Grout hopper 5 is installed at the top of grout pipe 4;
5) the solidification slurry material for calculating dosage, is injected into cylinder mould by grout hopper 5 and grout pipe 4, in slip casting process
Guarantee 4 grout outlet of grout pipe lower than 30cm below the liquid level of the basic slurry material in cylinder mould until filling cylinder mould;
6), by cylinder mould basic slurry material and solidification slurry material after mixing, stand condensation;
7), mortar setting to be solidified takes off underseal 3 at induration and after reaching sufficient intensity, then tears buckle-type anchor ear open
2, finally two-part semicircle mould body 1 is separated, completes the demoulding of hardened slurry induration;
8) after the upper part for, removing hardened slurry induration, remainder hardened slurry induration is divided into several phases
The hardened slurry induration test specimen of same specification, and conserved;
9), after hardened slurry induration test piece maintenance to design age, to each hardened slurry induration test specimen carry out density,
Compressive strength test detection, and the compression strength and density of each hardened slurry induration test specimen are calculated, and then calculate solidifying ash
The stability of slurry;
10) it, repeats above step and obtains compression strength, density value and the stabilization of each batch hardened slurry induration test specimen
Property, the required value of contrast design or quality standard selectes satisfactory optimal hardened slurry proportion.
As a preferred embodiment of the present invention, in step 6), the entrance of grout pipe 4 is sealed with palm, while lifting filling
Pipe 4 is starched, when grout pipe 4 is proposed the long outlet for rising to grout pipe 4 away from 30cm below hardened slurry liquid level, removes palm, grout pipe 4
Interior hardened slurry is gone out grout pipe 4 and is entered in cylinder mould, re-mixes with the hardened slurry in cylinder mould, the step is repeated several times
Suddenly to realize basic slurry material and solidify the uniform mixing of slurry material.
As a preferred embodiment of the present invention, air is pressed by compressor in step 6) uniformly to be mixed.
As a preferred embodiment of the present invention, in step 8), the length of cylinder mold cavity is 1 meter, is amputated by hacksaw
After the 10cm at top, remainder is divided into equidistant six sections by hacksaw.
The shaping moudle structure and forming method of this hardened slurry test specimen are formed by mutually splicing with 2 clip of buckle-type anchor ear
Hardened slurry shaping mould, this hardened slurry shaping mould can facilitate molding and disassembly, can preferably ensure and form in hardened slurry
It is water-tight in journey, and molded part is not crushed when demoulding, be can guarantee hardened slurry test specimen quality, is met hardened slurry test specimen stability
The forming requirements of detection, and optimal slurry material match ratio can be obtained by repeatedly molding detection, and be hardened slurry cut-pff wall
It is provided at wall construction and refers to technique.
The inside of hardened slurry shaping mould is cylindrical shape, and the cylinder mould that two semicircular mould body 1 is formed after splicing is solidifying ash
Starch shaping mould.The convex ribs item 11 and groove 12 to match each other is set at the abutment joint of two semicircular mould body 1, it is right in two semicircular mould body 1
After connecing splicing, the convex ribs item 11 of 1 side wall of a semicircle mould body is embedded in the groove 12 of another 1 side wall of semicircle mould body, forms sealing, energy
Prevent the hardened slurry leakage in hardened slurry shaping mould.Convex line 13 in the mould being arranged on the inside of semicircle mould body 1, in two semicircular mould
Cricoid convex line can be formed in hardened slurry shaping mould after the docking splicing of body 1, thus after hardened slurry forms induration,
If the surface of induration forms the cricoid recessed circle in arterial highway, convenient to carry out cutting section to hardened slurry induration.
Hardened slurry pours into hardened slurry shaping mould by grout hopper 5 and grout pipe 4, then uses air pressure or stirring side
Method makes to be uniformly mixed by slurry material substantially with the hardened slurry for solidifying slurry material mixing in hardened slurry shaping mould, and mortar to be solidified is solidifying
After forming mortar induration, hardened slurry shaping mould is removed with hacksaw along the recessed circle of mortar induration and is sawn into diameter 150mm, height
The hardened slurry induration test specimen six for spending 150mm carries out subsequent compression strength, stability test detection, is consolidated by detection
The density contrast and design or quality standard of body think that upper ratio determines, by test of many times, with the optimal hardened slurry proportion of determination, and
It can providing with reference to technique at wall construction for hardened slurry cut-pff wall.
Certainly, the invention is not limited to above embodiment, and those skilled in the art are without prejudice to originally
Equivalent deformation or replacement can be also made under the premise of spirit, these equivalent variation or replacement are all contained in the application right
It is required that in limited range.