CN108975149B - Magnetic levitation vehicle lifting structure and magnetic levitation vehicle maintenance system - Google Patents

Magnetic levitation vehicle lifting structure and magnetic levitation vehicle maintenance system Download PDF

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Publication number
CN108975149B
CN108975149B CN201810864436.3A CN201810864436A CN108975149B CN 108975149 B CN108975149 B CN 108975149B CN 201810864436 A CN201810864436 A CN 201810864436A CN 108975149 B CN108975149 B CN 108975149B
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China
Prior art keywords
magnetic levitation
sliding table
levitation vehicle
dovetail groove
hole
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CN201810864436.3A
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CN108975149A (en
Inventor
蒋建辉
唐娟
罗华军
何永川
李茂春
贺世忠
周鹤
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CRRC Zhuzhou Locomotive Co Ltd
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CRRC Zhuzhou Locomotive Co Ltd
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Priority to CN201810864436.3A priority Critical patent/CN108975149B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C1/00Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles
    • B66C1/10Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles by mechanical means
    • B66C1/12Slings comprising chains, wires, ropes, or bands; Nets

Abstract

The invention discloses a magnetic suspension vehicle hoisting structure, which comprises a lifting rope arranged between a sliding table at the bottom of a vehicle body and a module assembling end part, wherein the upper end of the lifting rope is detachably connected with the sliding table, and the lower end of the lifting rope is detachably connected with a supporting arm at the module assembling end part. Simultaneously still provide a magnetic levitation vehicle maintenance system who contains above-mentioned structure of lifting by crane. According to the invention, through stable and reliable lifting structure design and track improvement, the vehicle body and the suspension frame can be lifted at one time without disassembling any part, and the maintenance efficiency is greatly improved. The hoisting structure is convenient to disassemble and assemble, and is stable and reliable.

Description

Magnetic levitation vehicle lifting structure and magnetic levitation vehicle maintenance system
Technical Field
The invention belongs to the field of rail transit, and particularly relates to a magnetic levitation vehicle hoisting structure and a magnetic levitation vehicle maintenance system.
Background
The suspension frame is a key core component of the magnetic suspension vehicle, is equivalent to a bogie of a wheel-track vehicle, and is mainly used for suspending a train and bearing the weight of the vehicle body. The existing magnetic suspension vehicle is generally designed with 4-5 suspension frames which are arranged compactly in the longitudinal direction. The module assembly is the skeleton of suspension frame, and the slip table is the main part that suspension frame and automobile body are connected, and the slip table is installed in the automobile body bottom, is equipped with the air spring between slip table and the module assembly. Meanwhile, in order to provide mounting interfaces for other components and prevent the vehicle from derailing to the maximum extent, the module assembly is provided with a C-shaped supporting arm, and the whole suspension frame forms a special encircling track structure.
As shown in fig. 1, the track of the existing magnetic levitation vehicle is an F-track 16, and the magnetic levitation vehicle is overhauled on the F-track 16, and the whole vehicle is often lifted during overhauling, but due to the rail surrounding structure of the magnetic levitation vehicle, if the vehicle body 1 is directly and vertically lifted, the trailing arm 5 interferes with the F-track 16, and the vehicle cannot be lifted. At present, the method is adopted that all parts below a sliding table of the suspension frame must be disassembled, a special tool is installed at the bottom of a vehicle body, the tool is lifted by a crane, the vehicle body is lifted, and the suspension frame and the vehicle body 1 are assembled again after all parts of the vehicle are overhauled, so that the overhauling efficiency of the vehicle is greatly influenced.
In addition, the directional terms referred to in this application are defined, and in the field of rail vehicles, there are three directions that are generally recognized by a skilled person:
vertical direction: vertically to the direction of the rail surface.
Longitudinal direction: along the direction of the track.
Transverse: horizontally perpendicular to the direction of the track.
Disclosure of Invention
Aiming at the problems, the invention aims to provide a magnetic levitation vehicle hoisting structure and a magnetic levitation vehicle maintenance system which are convenient and efficient to maintain.
The technical scheme for solving the problems is as follows: the utility model provides a maglev vehicle lifts by crane structure, is including setting up the lifting rope between bottom of car body slip table and module assembly tip, and the lifting rope upper end can be dismantled with the slip table and be connected, the lifting rope lower extreme can be dismantled with the trailing arm of module assembly tip position and be connected.
In traditional maglev vehicles, due to the unique design of surrounding rails of a suspension frame, all parts below a sliding table are required to be disassembled before lifting the vehicles, so that the requirement of connection between the sliding table and module assembly is eliminated, and a lifting structure is not designed. The design of present case realizes that automobile body and suspension frame lift by crane together, improves maintenance efficiency, consequently need design one set and can be connected automobile body and suspension frame to can lift by crane the structure of atress. The lifting structure of the scheme can realize the connection of the vehicle body and the suspension frame. Specifically, the vehicle body is connected with the sliding table, and the sliding table is assembled and connected with the module through a hoisting structure.
Specifically, a through hole is formed in the sliding table from top to bottom, a threaded sleeve is arranged at the bottom of the through hole, a suspension bolt is arranged in the through hole, and the suspension bolt penetrates through the through hole and is fastened with the upper end of the threaded sleeve;
the lower end of the screw sleeve is provided with a dovetail groove which is communicated along the direction vertical to the axis of the screw sleeve, and the upper end of the dovetail groove is wide and the lower end of the dovetail groove is narrow;
the upper end of the lifting rope is fixedly connected with an inverted trapezoidal clamping piece which can be matched with the dovetail groove, the clamping piece is clamped into the dovetail groove from one side of the dovetail groove, pressing plates which can plug the clamping piece are arranged on two sides of the dovetail groove, and the pressing plates are fixedly connected with the threaded sleeve.
A series of designs such as suspension bolt, swivel nut, lifting rope all are for the dismouting hoisting structure is more convenient to and connect more firmly.
Furthermore, a hanging ring is fixedly arranged at the lower end of the hanging rope and is connected with the supporting arm at the end part of the module assembly through a fastener.
Because the pretightening force of the threaded sleeve and the suspension bolt is very large, a socket wrench is needed, and an outer hexagonal boss matched with the socket wrench is arranged in the middle of the threaded sleeve.
Furthermore, a regulating gasket with a central hole is arranged at the bottom of the through hole and tightly attached to the sliding table, and the lower end of the suspension bolt penetrates through the central hole of the regulating gasket and is fastened with the threaded sleeve.
Furthermore, a counter bore with the aperture larger than that of the through hole is formed in the top of the through hole, at least two opposite surfaces of the inner wall of the counter bore are planes, the suspension bolt is an outer hexagon bolt, the bolt head is placed into the counter bore, and two surfaces of the hexagon surface of the bolt head are attached to the planes of the inner wall of the counter bore.
The counter bore is used for preventing the suspension bolt from rotating when the suspension bolt is fastened with the threaded sleeve.
The sliding table is a movable sliding table or a fixed sliding table.
Correspondingly, the invention also provides a magnetic suspension vehicle maintenance system, wherein the magnetic suspension vehicle comprises supporting wheels, module assemblies, C-shaped supporting arms, maintenance tracks and the magnetic suspension vehicle hoisting structure, and the hoisting structure is arranged at the longitudinal end part of each module assembly;
the maintenance track comprises a sleeper and plane rails arranged on two sides of the top of the sleeper; the top of the plane rail is a plane, the transverse end of the plane rail is flush with the transverse end of the sleeper, and the transverse end of the plane rail does not extend into the cavity of the C-shaped support arm;
the support wheels can roll along the plane rails.
The maintenance track that the magnetism suspension vehicle overhauld usefulness has been exclusively used in the pioneering design of above-mentioned scheme, and traditional technique overhauls and all directly goes on the F rail, has the defect that the background art mentioned. The improved scheme is that the supporting wheels fall down, the engineering vehicle or the manual work is used for pushing the magnetic suspension vehicle into the plane rail, and the plane rail is not provided with the part of the F rail extending into the cavity of the C-shaped supporting arm, so that the problem of F rail interference does not exist when the vehicle is integrally lifted, and the precondition that the vehicle can be directly lifted without disassembling all parts below the sliding table of the suspension frame is created. And the newly designed hoisting structure (the vehicle body is connected with the sliding table, and the sliding table is connected with the module through the hoisting structure) is matched, so that the vehicle body and the suspension frame can be hoisted at one time under the condition of not dismounting any part, and the overhaul is more convenient. If the lifting structure is not designed, the integral lifting cannot be carried out at one time because the suspension frame and the vehicle body are not reliably connected. And in the normal running process of the vehicle, the hoisting structure is carried with the vehicle.
Preferably, the top of the plane rail and one end far away from the bracket arm are provided with limiting bulges. The limiting bulge is used for preventing the support wheel from derailing.
According to the invention, through stable and reliable lifting structure design and track improvement, the vehicle body and the suspension frame can be lifted at one time under the condition of not dismounting any part, so that the maintenance efficiency is improved. The hoisting structure is convenient to disassemble and assemble, and is stable and reliable.
Drawings
The invention will be further explained with reference to the drawings.
Figure 1 is a longitudinal schematic view of a prior art service system.
Fig. 2 is a transverse schematic view of the hoisting structure of the invention.
Fig. 3 is a schematic view of the structure of the lifting rope of the present invention.
Fig. 4 is a schematic view of a suspension bolt structure at the top of the sliding table.
Fig. 5 is a schematic view of the structure of the threaded sleeve of the present invention.
FIG. 6 is an assembly view of a lifting rope and a threaded sleeve of the present invention.
FIG. 7 is an assembly view of a lifting rope, a threaded sleeve and a sliding table of the present invention.
Fig. 8 is a longitudinal schematic view of the inventive service system.
In the figure: 1-vehicle body, 2-sliding table, 3-module assembly, 4-lifting rope, 5-supporting arm, 6-thread sleeve, 7-suspension bolt, 8-pressing plate, 9-adjusting gasket, 10-counter bore, 11-supporting wheel, 12-maintenance track, 13-sleeper, 14-plane rail, 15-limiting bulge, 16-F rail, 41-clamping piece, 42-lifting ring, 61-dovetail groove and 62-outer hexagonal boss.
Detailed Description
For convenience of description, the description of the relative position of the components (e.g., up, down, left, right, etc.) is described with reference to the layout direction of the drawings, and does not limit the structure of the patent.
As shown in fig. 2 to 7, a magnetic levitation vehicle lifting structure comprises a lifting rope 4 arranged between a sliding table 2 at the bottom of a vehicle body 1 and the end of a module assembly 3.
The sliding table 2 is provided with a through hole from top to bottom. The bottom of the through hole is provided with a threaded sleeve 6. A suspension bolt 7 is arranged in the through hole. The top of the through hole is provided with a counter bore 10 with the aperture larger than that of the through hole. At least two opposite surfaces of the inner wall of the counter bore 10 are flat surfaces. The suspension bolt 7 is an outer hexagon bolt, a bolt head is placed in the counter bore 10, and two faces of a hexagonal face of the bolt head are attached to the inner wall plane of the counter bore 10.
And a regulating gasket 9 with a central hole, which is tightly attached to the sliding table 2, is arranged at the bottom of the through hole. The suspension bolt 7 passes through the through hole, and the lower end of the suspension bolt passes through the central hole of the adjusting gasket 9 and is fastened with the upper end of the threaded sleeve 6.
The lower end of the screw sleeve 6 is provided with a dovetail groove 61. The dovetail groove 61 penetrates in the direction perpendicular to the axis of the screw sleeve 6, and the upper end of the dovetail groove 61 is wide and the lower end is narrow. The middle part of the screw sleeve 6 is provided with an external hexagonal boss 62 which can be matched with a socket wrench.
An inverted trapezoidal fastener 41 capable of engaging with the dovetail groove 61 is fixedly connected to the upper end of the lifting rope 4. The engaging member 41 is engaged into the dovetail groove 61 from one side of the dovetail groove 61. Pressing plates 8 capable of blocking the clamping pieces 41 are arranged on two sides of the dovetail groove 61. The pressing plate 8 is fixedly connected with the threaded sleeve 6.
The lower end of the lifting rope 4 is fixedly provided with a lifting ring 42. The lifting ring 42 is connected to the bracket 5 at the end of the module assembly 3 by means of a fastening element.
The sliding table 2 can be a movable sliding table or a fixed sliding table.
As shown in fig. 8, the present embodiment provides an inspection system for a magnetic levitation vehicle, which includes support wheels 11 and a module assembly 3. The module assembly 3 is provided with a C-shaped bracket arm 5.
The system also comprises an overhaul track 12 and the magnetic suspension vehicle hoisting structure, wherein the hoisting structure is arranged at the longitudinal end part of each module assembly 3. One module assembly 3 is hoisted at four points, and the adjusting gasket 9 is used for finely adjusting the height, so that the height of hoisting points is ensured to be consistent as much as possible.
The service track 12 comprises sleepers 13 and plane rails 14 arranged on two sides of the tops of the sleepers 13. The top of the plane rail 14 is a plane, and the transverse end of the plane rail 14 is flush with the transverse end of the sleeper 13. The transverse end of the plane rail 14 does not extend into the cavity of the C-shaped bracket arm 5 so as to avoid lifting interference.
The support wheels 11 can roll along the planar rails 14.
And a limiting bulge 15 is arranged at one end of the top of the plane rail 14, which is far away from the bracket arm 5.
Through falling supporting wheel 11, utilize the machineshop car or manual work to push away the magnetic levitation vehicle into plane rail 14, because plane rail 14 does not have the part that stretches into the die cavity of C shape trailing arm 5 of F rail 16, just there is not F rail interference problem when consequently whole lifting vehicle, and the cooperation lifts by crane the structure and can once only lift automobile body 1 and suspension frame under the condition of not dismantling any part for it is more convenient to overhaul. And in the normal running process of the vehicle, the hoisting structure moves along with the vehicle.

Claims (9)

1. The utility model provides a magnetic levitation vehicle lifts by crane structure which characterized in that: the lifting rope device comprises a lifting rope (4) arranged between a sliding table (2) at the bottom of a vehicle body (1) and the end part of a module assembly (3), wherein the upper end of the lifting rope (4) is detachably connected with the sliding table (2), and the lower end of the lifting rope (4) is detachably connected with a support arm (5) at the end part of the module assembly (3); a through hole is formed in the sliding table (2) from top to bottom, a threaded sleeve (6) is arranged at the bottom of the through hole, a suspension bolt (7) is arranged in the through hole, and the suspension bolt (7) penetrates through the through hole and is fastened with the upper end of the threaded sleeve (6);
the lower end of the screw sleeve (6) is provided with a dovetail groove (61), the dovetail groove (61) is communicated along the direction vertical to the axis of the screw sleeve (6), and the upper end of the dovetail groove (61) is wide and the lower end of the dovetail groove is narrow;
the upper end of the lifting rope (4) is fixedly connected with an inverted trapezoidal clamping piece (41) which can be matched with the dovetail groove (61).
2. A magnetic levitation vehicle lifting structure as recited in claim 1, wherein: the clamping piece (41) is clamped into the dovetail groove (61) from one side of the dovetail groove (61), pressing plates (8) capable of plugging the clamping piece (41) are arranged on two sides of the dovetail groove (61), and the pressing plates (8) are fixedly connected with the thread sleeve (6).
3. A magnetic levitation vehicle lifting structure as recited in claim 1, wherein: the lower end of the lifting rope (4) is fixedly provided with a lifting ring (42), and the lifting ring (42) is connected with a supporting arm (5) at the end position of the module assembly (3) through a fastener.
4. A magnetic levitation vehicle lifting structure as recited in claim 1, wherein: the middle part of the screw sleeve (6) is provided with an outer hexagonal boss (62) which can be matched with the socket wrench.
5. A magnetic levitation vehicle lifting structure as recited in claim 1, wherein: and a regulating gasket (9) with a central hole, which is tightly attached to the sliding table (2), is arranged at the bottom of the through hole, and the lower end of the suspension bolt (7) penetrates through the central hole of the regulating gasket (9) to be fastened with the threaded sleeve (6).
6. A magnetic levitation vehicle lifting structure as recited in claim 1, wherein: the top of the through hole is provided with a counter bore (10) with the aperture larger than that of the through hole, at least two opposite surfaces of the inner wall of the counter bore (10) are planes, the suspension bolt (7) is an outer hexagon bolt, the bolt head is placed in the counter bore (10), and two surfaces of the hexagon surface of the bolt head are attached to the planes of the inner wall of the counter bore (10).
7. A magnetic levitation vehicle lifting structure as recited in claim 1, wherein: the sliding table (2) is a movable sliding table or a fixed sliding table.
8. The utility model provides a maglev vehicle overhauls system, maglev vehicle includes supporting wheel (11), module assembly (3), and module assembly (3) are equipped with C shape trailing arm (5), its characterized in that: further comprising an access track (12) and a magnetic levitation vehicle hoisting structure according to any of the preceding claims 1-7, and said hoisting structure is provided at the longitudinal end of each module assembly (3);
the maintenance track (12) comprises sleepers (13) and plane tracks (14) arranged on two sides of the tops of the sleepers (13); the top of the plane rail (14) is a plane, the transverse end of the plane rail (14) is flush with the transverse end of the sleeper (13), and the transverse end of the plane rail (14) does not extend into a cavity of the C-shaped bracket arm (5);
the support wheels (11) can roll along the plane rails (14).
9. The magnetic levitation vehicle inspection and repair system as recited in claim 8, wherein: and a limiting bulge (15) is arranged at the top of the plane rail (14) and at one end far away from the bracket arm (5).
CN201810864436.3A 2018-08-01 2018-08-01 Magnetic levitation vehicle lifting structure and magnetic levitation vehicle maintenance system Active CN108975149B (en)

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CN108975149B true CN108975149B (en) 2020-07-31

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4434719A (en) * 1981-09-28 1984-03-06 The Budd Company Steering motorized truck
CN202413820U (en) * 2012-02-12 2012-09-05 株洲时代电子技术有限公司 Electric drive bogie for rail engineering vehicles
CN202880652U (en) * 2012-09-24 2013-04-17 南车戚墅堰机车有限公司 Overall locomotive lifting device
CN106476832A (en) * 2016-12-07 2017-03-08 中车株洲电力机车有限公司 A kind of magnetic levitation track vehicle and its bogie
CN107867305A (en) * 2017-11-03 2018-04-03 中车株洲电力机车有限公司 A kind of integral lifting wire rope device and its bogie and car body

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN203419677U (en) * 2013-07-31 2014-02-05 舞阳钢铁有限责任公司 Clamp tooth and tooth seat firmly connected for slab clamp

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4434719A (en) * 1981-09-28 1984-03-06 The Budd Company Steering motorized truck
CN202413820U (en) * 2012-02-12 2012-09-05 株洲时代电子技术有限公司 Electric drive bogie for rail engineering vehicles
CN202880652U (en) * 2012-09-24 2013-04-17 南车戚墅堰机车有限公司 Overall locomotive lifting device
CN106476832A (en) * 2016-12-07 2017-03-08 中车株洲电力机车有限公司 A kind of magnetic levitation track vehicle and its bogie
CN107867305A (en) * 2017-11-03 2018-04-03 中车株洲电力机车有限公司 A kind of integral lifting wire rope device and its bogie and car body

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