CN108971867A - Assembly tooling and its assembly method - Google Patents
Assembly tooling and its assembly method Download PDFInfo
- Publication number
- CN108971867A CN108971867A CN201811104213.3A CN201811104213A CN108971867A CN 108971867 A CN108971867 A CN 108971867A CN 201811104213 A CN201811104213 A CN 201811104213A CN 108971867 A CN108971867 A CN 108971867A
- Authority
- CN
- China
- Prior art keywords
- workpiece
- assembly
- connecting rod
- assembly tooling
- electromagnetism
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0426—Fixtures for other work
- B23K37/0435—Clamps
- B23K37/0443—Jigs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0461—Welding tables
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B63—SHIPS OR OTHER WATERBORNE VESSELS; RELATED EQUIPMENT
- B63B—SHIPS OR OTHER WATERBORNE VESSELS; EQUIPMENT FOR SHIPPING
- B63B73/00—Building or assembling vessels or marine structures, e.g. hulls or offshore platforms
Abstract
The present invention relates to the technical fields of ship assembly, disclose a kind of assembly tooling and its assembly method, including pedestal, two supporters are equipped at intervals on pedestal, two supporters are symmetrical arranged along the middle line of pedestal, two supporters are respectively used to be supported on workpiece to be spliced, and it is connect by electromagnetism connector with workpiece electromagnetism, electromagnetism connector generates magnetic force energy after being powered and is connected and fixed with workpiece, magnetic force disappears after power-off, it is dismantled convenient for workpiece and supporter, assembly tooling provided by the invention is not necessarily to weld with workpiece to be spliced, avoid the damage of workpiece surface after dismantling assembly tooling, reduce polishing and repair welding work, alleviate the workload of construction personnel, improve ship assembly efficiency.
Description
Technical field
The present invention relates to the technical fields of ship assembly, more particularly to a kind of assembly tooling and its assembly method.
Background technique
Hull assembly is divided into four-stage progress: first is that individuals of hull structure is combined into the component assembling of sub-assembly of hull structure, second is that by
Individuals of hull structure and component combination are segmented greatly at the block assembly of body section third is that being made of body section and components, fourth is that
The carrying process of entire hull is combined by the big segmentation of hull, segmentation, components.
With advances in technology, the tonnage of ship of existing construction is continuously improved, and improves the efficiency and precision of component assembling, i.e.,
The efficiency that block assembly, block production and building berth carry can be improved, to improve the profit of ship.Ship is a kind of complexity
Water project building, hull construction enter component assembling stage when, in order to meet jigsaw requirement frequently with elasticity draw horse
Assembly tooling auxiliary, using elasticity draw Ma Shixu by elasticity draw horse be respectively welded on the plate being connected, adjust plate between
Away from completing plate jigsaw.
Elasticity draws horse that can injure base material when welding with the plate being connected, and often needs to draw horse to cut elasticity after the completion of assembly
Lower and needs are polished and the operations such as repair welding, increase the workload of site operation personnel, also will cause the waste of plate, moreover,
It easily gets rusty by the base material polished with operations such as repair weldings, reduces the aesthetics of plate.
Summary of the invention
The object of the present invention is to provide a kind of assembly tooling and its assembly method, assembly tooling is not necessarily to and workpiece to be spliced
Welding, polishing and repair welding work after avoiding disassembly assembly tooling, alleviates the workload of construction personnel, improves ship assembly
Efficiency.
To solve the above-mentioned problems, the present invention provides a kind of assembly tooling, including pedestal, is equipped at intervals with two on the pedestal
A supporter, the supporter are symmetrical arranged along the middle line of the pedestal, are equipped with and are used for and workpiece in each supporter
The electromagnetism connector of electromagnetism connection.
Further, the supporter includes support rod and the more piece connecting rod that is connected on the support rod, the branch
Strut is connect with the pedestal, the electromagnetism connector is equipped in the connecting rod, the head and the tail of connecting rod described in more piece are socketed, adjacent
It is connected between connecting rod described in two sections by expansion joint.
Further, the connecting rod is electromagnetic type connecting rod.
Further, the connecting rod is equipped with multiple installation hole locations, and multiple installation hole locations are along the connecting rod
Length direction arranged for interval.
Further, the pedestal is equipped with fastener.
Further, the fastener is screw.
In order to solve identical technical problem, the present invention also provides a kind of dresses using in preceding claim technical solution
Assembly method with tooling, include the following steps:
S1: workpiece to be spliced is required to put according to jigsaw；
S2: according to the shape and structure of jigsaw, adjusting connecting rod so that two supporters be respectively supported at two it is to be spliced
On workpiece；
S3: it is powered to electromagnetism connector, so that supporter is connect with two workpiece electromagnetism to be spliced respectively；
S4: the workpiece adjusted and assembly tooling are installed to working face as a whole, complete jigsaw work.
It further, further include adding connection cross bar between two supporters in the S2.
The present invention provides a kind of assembly tooling, including pedestal, and two supporters, two supporter edges are equipped at intervals on pedestal
The middle line of pedestal is symmetrical arranged, and two supporters are respectively used to be supported on workpiece to be spliced, and by electromagnetism connector with
The connection of workpiece electromagnetism, electromagnetism connector generate magnetic force energy after being powered and are connected and fixed with workpiece, and magnetic force disappears after power-off, is convenient for workpiece
It is dismantled with supporter, assembly tooling provided by the invention is not necessarily to weld with workpiece to be spliced, after avoiding disassembly assembly tooling
The damage of workpiece surface reduces polishing and repair welding work, alleviates the workload of construction personnel, improves ship assembly efficiency.
The present invention also provides a kind of assembly methods to adjust connecting rod, so that two according to the requirement of jigsaw and shape and structure
Supporter is respectively supported on two workpiece to be spliced, is powered to electromagnetism connector so that supporter and two it is to be spliced
After workpiece electromagnetism is connected and fixed, workpiece and assembly tooling are installed to working face as a whole, completes jigsaw work, adopt
It is connected and fixed with magnetic-type, it is ensured that state is constant always between structure, avoids assembly caused by due to adjusting welding repeatedly
The problem of precision reduces, after the assembly is completed, assembly tooling is easy to disassemble, and workpiece surface damage is smaller, can be reduced polishing and repair welding
Work alleviates the workload of construction personnel, improves ship assembly efficiency.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the assembly tooling in the embodiment of the present invention；
Fig. 2 is the assembling structure schematic diagram of the assembly tooling and assembled workpiece in the embodiment of the present invention.
In figure, 1, pedestal；2, supporter；3, fastener；4, workpiece；201, support rod；202, connecting rod；203, mounting hole
Position；204, expansion joint；205, cross bar is connected.
Specific embodiment
With reference to the accompanying drawings and examples, specific embodiments of the present invention will be described in further detail.Implement below
Example is not intended to limit the scope of the invention for illustrating the present invention.
In the description of the present invention, it is to be understood that, term " on ", "lower", "left", "right", "top", "bottom" etc. indicate
Orientation or positional relationship be based on the orientation or positional relationship shown in the drawings, be merely for convenience of description the present invention and simplification retouch
It states, rather than the device or element of indication or suggestion meaning must have a particular orientation, be constructed and operated in a specific orientation,
Therefore it is not considered as limiting the invention.
In conjunction with shown in Fig. 1 and 2, a kind of assembly tooling of the embodiment of the present invention, including pedestal 1, bottom are schematically showed
Two supporters 2 are equipped at intervals on seat 1, supporter 2 is symmetrical arranged along the middle line of pedestal 1, is equipped with and is used in each supporter 2
The electromagnetism connector connecting with 4 electromagnetism of workpiece, two supporters 2 are respectively used to be supported on workpiece 4 to be spliced, and pass through electricity
Magnetic connects part is connect with 4 electromagnetism of workpiece, and electromagnetism connector generates magnetic force energy after being powered and is connected and fixed with workpiece 4, magnetic force after power-off
It disappearing, is dismantled convenient for workpiece 4 and supporter 2, the assembly tooling provided in the present embodiment is not necessarily to weld with workpiece 4 to be spliced,
The damage on 4 surface of workpiece after dismantling assembly tooling is avoided, polishing and repair welding work is reduced, alleviates the work of construction personnel
Amount improves ship assembly efficiency.
Further, supporter 2 includes support rod 201 and the more piece connecting rod 202 being connected on support rod 201, support
Bar 201 is connect with pedestal 1, and electromagnetism connector is equipped in connecting rod 202, and more piece connecting rod 202 is socketed from beginning to end, two adjacent sections connection
It is connected between bar 202 by expansion joint 204, by the length of the adjustable supporter 2 of telescopic head, and then realizes assembly tooling
It is adapted to various working, simultaneously as connecting rod 202 can be shunk, convenient for the carrying and storage of assembly tooling.Preferably,
The connecting rod 202 of the present embodiment is electromagnetic type connecting rod 202, can generate magnetic force after the energization of connecting rod 202, is acted in magnetic
Under, workpiece 4 and supporter 2 are connected and fixed.
Further, multiple installation hole locations 203 are equipped in connecting rod 202, multiple installation hole locations 203 are along connecting rod
202 length direction arranged for interval can be between two connecting rods 202 when workpiece 4 is not to belong to plate docking assembly
Connection cross bar 205 is plugged in installation hole location 203, the specific location for connecting cross bar 205 is true according to the concrete shape of the jigsaw of workpiece 4
Determine, such as workpiece 4 carries out when the operation of vertical jigsaw (as shown in Figure 2), adjusts a wherein supporter 2 and is located at two workpiece 4
Corner connection position at, be inserted in the connecting rod 202 of another supporter 2 connection cross bar 205 so that it is supported on vertical workpiece 4
On, guarantee that workpiece 4 is assembled and be connected and fixed, in the present embodiment, the length of supporter 2 can be adjusted by connecting rod 202
It saves, installation hole location 203 is equipped in the connecting rod 202 of two supporters 2, connection cross bar 205 can be installed as the case may be.
Fastening when in order to guarantee that assembly tooling is connect with working face is equipped with fastener 3 on pedestal 1, passes through fastener 3
The workpiece 4 of assembly tooling and assembly is fixedly attached on working face as a whole, it is preferable that fastener 3 is screw,
After the assembly is completed, fastener 3 can be removed optionally.
The embodiment of the present invention also provides a kind of assembly method of assembly tooling using this implementation, includes the following steps:
S1: workpiece 4 to be spliced is required to put according to jigsaw, determines the initial position of assembly tooling；
S2: according to the shape and structure of jigsaw, connecting rod 202 is adjusted, so that two supporters 2 are respectively supported at two wait spell
On the workpiece 4 connect；
S3: it is powered to electromagnetism connector, so that supporter 2 is connected and fixed with two 4 electromagnetism of workpiece to be spliced respectively；
S4: the workpiece 4 adjusted and assembly tooling are installed to working face as a whole, complete jigsaw work
Make.
It in the present invention, is connected and fixed using magnetic-type, it is ensured that state is constant always between structure, avoids because adjusting repeatedly
It is whole welding and caused by assembly precision reduce the problem of, after the assembly is completed, assembly tooling is easy to disassemble, 4 surface damage of workpiece compared with
It is small, it can be reduced polishing and repair welding work, alleviate the workload of construction personnel, improve ship assembly efficiency.
Further, further including adding connection cross bar 205 between two supporters 2 in above-mentioned S2, connecting cross bar 205
It can play the role of lateral support to workpiece 4, be required so that the workpiece 4 for adapting to different is assembled, the applicability of reinforced assembly tooling.
In conclusion the present invention provides a kind of assembly tooling, two supporters 2 are respectively used to be supported on workpiece to be spliced
It on 4, and is connect by electromagnetism connector with 4 electromagnetism of workpiece, electromagnetism connector generates magnetic force energy after being powered and connect with workpiece 4 admittedly
Fixed, magnetic force disappears after power-off, dismantles convenient for workpiece 4 and supporter 2, and assembly tooling provided by the invention is not necessarily to and work to be spliced
Part 4 welds, and avoids the damage on 4 surface of workpiece after disassembly assembly tooling, reduces polishing and repair welding work, alleviates construction personnel
Workload, improve ship assembly efficiency.
It should be understood that various information are described in the present invention using term " first ", " second " etc., but these information
It should not necessarily be limited by these terms, these terms are only used to for same type of information being distinguished from each other out.For example, not departing from the present invention
In the case where range, " first " information can also be referred to as " second " information, and similar, " second " information can also be referred to as
" first " information.
The above is only a preferred embodiment of the present invention, it is noted that for the ordinary skill people of the art
For member, without departing from the technical principles of the invention, several improvement and replacement can also be made, these are improved and replacement
Also it should be regarded as protection scope of the present invention.
Claims (8)
1. a kind of assembly tooling, which is characterized in that including pedestal, two supporters, the support are equipped at intervals on the pedestal
Body is symmetrical arranged along the middle line of the pedestal, and the electromagnetism connection for connecting with workpiece electromagnetism is equipped in each supporter
Part.
2. assembly tooling as described in claim 1, which is characterized in that the supporter includes support rod and is connected to the branch
More piece connecting rod on strut, the support rod are connect with the pedestal, and the electromagnetism connector is equipped in the connecting rod, more
It saves the connecting rod head and the tail to be socketed, be connected between connecting rod described in two adjacent sections by expansion joint.
3. assembly tooling as claimed in claim 2, which is characterized in that the connecting rod is electromagnetic type connecting rod.
4. assembly tooling as claimed in claim 2, which is characterized in that the connecting rod is equipped with multiple installation hole locations, multiple
Length direction arranged for interval of the installation hole location along the connecting rod.
5. assembly tooling as described in claim 1, which is characterized in that the pedestal is equipped with fastener.
6. assembly tooling as claimed in claim 5, which is characterized in that the fastener is screw.
7. a kind of assembly method using the described in any item assembly toolings of claim 2 to 6, which is characterized in that including as follows
Step:
S1: workpiece to be spliced is required to put according to jigsaw；
S2: according to the shape and structure of jigsaw, connecting rod is adjusted, so that two supporters are respectively supported at two workpiece to be spliced
On；
S3: it is powered to electromagnetism connector, so that supporter is connect with two workpiece electromagnetism to be spliced respectively；
S4: the workpiece adjusted and assembly tooling are installed to working face as a whole, complete jigsaw work.
8. assembly method as claimed in claim 7, which is characterized in that further include being added between two supporters in the S2
Connect cross bar.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811104213.3A CN108971867A (en) | 2018-09-20 | 2018-09-20 | Assembly tooling and its assembly method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811104213.3A CN108971867A (en) | 2018-09-20 | 2018-09-20 | Assembly tooling and its assembly method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108971867A true CN108971867A (en) | 2018-12-11 |
Family
ID=64544767
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811104213.3A Pending CN108971867A (en) | 2018-09-20 | 2018-09-20 | Assembly tooling and its assembly method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108971867A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110744242A (en) * | 2019-10-31 | 2020-02-04 | 中船黄埔文冲船舶有限公司 | Vacuum chuck type assembly tool |
| CN113479297A (en) * | 2021-06-18 | 2021-10-08 | 蓬莱中柏京鲁船业有限公司 | Stainless steel jointed board for ship and processing method thereof |
| CN116873152A (en) * | 2023-07-14 | 2023-10-13 | 广东精铟海洋工程股份有限公司 | Splicing tool of modularized floating fan foundation and construction method thereof |
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| CN102166738A (en) * | 2011-03-07 | 2011-08-31 | 江苏大学 | Freely adjusted electromagnetic adsorption-type flexible bed-jig structure |
| CN202963887U (en) * | 2012-12-12 | 2013-06-05 | 广州中船黄埔造船有限公司 | Welding seam repairing and cutting protective device |
| CN103722335A (en) * | 2013-12-23 | 2014-04-16 | 广州中船黄埔造船有限公司 | Magnetic tool for hull section assembly |
| CN205733594U (en) * | 2016-06-14 | 2016-11-30 | 天津泵业机械集团有限公司 | Pump housing flange electromagnetism tool for welding |
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Patent Citations (5)
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| KR20050063274A (en) * | 2003-12-22 | 2005-06-28 | 대우조선해양 주식회사 | Jig using adopt pipe supportor and that of application method |
| CN102166738A (en) * | 2011-03-07 | 2011-08-31 | 江苏大学 | Freely adjusted electromagnetic adsorption-type flexible bed-jig structure |
| CN202963887U (en) * | 2012-12-12 | 2013-06-05 | 广州中船黄埔造船有限公司 | Welding seam repairing and cutting protective device |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110744242A (en) * | 2019-10-31 | 2020-02-04 | 中船黄埔文冲船舶有限公司 | Vacuum chuck type assembly tool |
| CN113479297A (en) * | 2021-06-18 | 2021-10-08 | 蓬莱中柏京鲁船业有限公司 | Stainless steel jointed board for ship and processing method thereof |
| CN113479297B (en) * | 2021-06-18 | 2023-02-28 | 蓬莱中柏京鲁船业有限公司 | Stainless steel jointed board for ship and processing method thereof |
| CN116873152A (en) * | 2023-07-14 | 2023-10-13 | 广东精铟海洋工程股份有限公司 | Splicing tool of modularized floating fan foundation and construction method thereof |
| CN116873152B (en) * | 2023-07-14 | 2024-01-12 | 广东精铟海洋工程股份有限公司 | Splicing tool of modularized floating fan foundation and construction method thereof |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20181211 |
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| RJ01 | Rejection of invention patent application after publication |