CN116873152A - Splicing tool of modularized floating fan foundation and construction method thereof - Google Patents

Splicing tool of modularized floating fan foundation and construction method thereof Download PDF

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Publication number
CN116873152A
CN116873152A CN202310865201.7A CN202310865201A CN116873152A CN 116873152 A CN116873152 A CN 116873152A CN 202310865201 A CN202310865201 A CN 202310865201A CN 116873152 A CN116873152 A CN 116873152A
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CN
China
Prior art keywords
assembly
truss
cable
turntable
gear
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Granted
Application number
CN202310865201.7A
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Chinese (zh)
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CN116873152B (en
Inventor
吴平平
麦志辉
夏惠峰
陆军
黄晓梅
邓达纮
潘国明
余叶舟
范闪
朱兆程
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Guangdong Jing Yin Ocean Engineering Co Ltd
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Guangdong Jing Yin Ocean Engineering Co Ltd
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Priority to CN202310865201.7A priority Critical patent/CN116873152B/en
Publication of CN116873152A publication Critical patent/CN116873152A/en
Application granted granted Critical
Publication of CN116873152B publication Critical patent/CN116873152B/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B63SHIPS OR OTHER WATERBORNE VESSELS; RELATED EQUIPMENT
    • B63BSHIPS OR OTHER WATERBORNE VESSELS; EQUIPMENT FOR SHIPPING 
    • B63B75/00Building or assembling floating offshore structures, e.g. semi-submersible platforms, SPAR platforms or wind turbine platforms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B63SHIPS OR OTHER WATERBORNE VESSELS; RELATED EQUIPMENT
    • B63BSHIPS OR OTHER WATERBORNE VESSELS; EQUIPMENT FOR SHIPPING 
    • B63B73/00Building or assembling vessels or marine structures, e.g. hulls or offshore platforms
    • B63B73/30Moving or transporting modules or hull blocks to assembly sites, e.g. by rolling, lifting or floating
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/70Wind energy
    • Y02E10/72Wind turbines with rotation axis in wind direction

Abstract

The application relates to the technical field of assembly of fan foundations, in particular to a modular floating fan foundation assembly tool and a construction method thereof. Through carrying large-scale fan foundation modularization to dock concatenation station, utilize the block to put on the shelf at first stull and fix the platform, with the cable with the second stull with carry out the gear control rim plate receipts line after first stull aligns, make two fan foundations that wait to splice realize aligning and accurate concatenation in lower space, can save the demand to specific loop wheel machine and large space dock, improve fan foundation's concatenation frock efficiency and accuracy, save the cost.

Description

Splicing tool of modularized floating fan foundation and construction method thereof
Technical Field
The application relates to the technical field of assembly of fan foundations, in particular to a modular floating fan foundation assembly tool and a construction method thereof.
Background
With the application of fans pushed from land to offshore and from offshore to deep and open sea, floating fan foundations appear in the process, wherein the floating fan foundations of four types including single-column type, semi-submersible type, tension leg type and ship type are the most common, the semi-submersible type is generally composed of three large-diameter columns, the columns are connected and reinforced through transverse struts, the main characteristics are that the water plane area of the columns is small, the span between the columns is large, the structural form is relatively simple, but due to the large scale of the columns, the carrying and splicing difficulty of a complete transverse strut is large when the complete transverse strut is installed in a dock, and the complete transverse strut is required to be split into a multi-section transverse strut structure for splicing.
When the sectional cross brace of the same component is horizontally abutted and assembled, one end of the cross brace is generally required to be abutted with one end of the cross brace to be spliced through the crane, then the cross brace is assembled and fixed through fasteners such as bolts and bolts, accurate lifting and abutting joint and manual matching are required in the process, time and labor are wasted, and the assembly efficiency is low.
Disclosure of Invention
In order to solve the problems in the background art, the application provides the splicing tool of the modularized floating fan foundation and the construction method thereof, which can replace a crane to finish horizontal splicing and butt joint of the transverse support in a lower height, improve the modularized splicing efficiency and accuracy of the floating fan foundation, save the splicing cost and improve the space utilization of a dock.
In order to achieve the above purpose, the technical scheme provided by the application is as follows:
a modular floating fan foundation splice fixture comprising:
the frame fixing component is provided with a transverse strut clamping groove, is erected and clamped at two ends of a transverse strut of the fan foundation and is used for bearing other components of the splicing tool and limiting the splicing direction of the transverse strut;
the driving assembly is fixedly arranged on the frame fixing assembly and comprises a cable assembly and a power assembly, and the power assembly is used for winding and unwinding cables through the multistage gear linkage cable assembly;
the lifting assembly is movably arranged at the lower end of the frame fixing assembly to lift and support the frame fixing assembly, and comprises a climbing assembly which is meshed through a rack to lift and a pulley for moving;
the gripper assembly is connected with the cable assembly through a cable and used for gripping two ends of the corresponding other transverse support;
the splicing tool drives the grip assembly to take up the other cross brace through the cable assembly erected on the cross brace, and alignment and splicing of the two corresponding cross braces are completed.
Compared with the prior art, the application has the technical scheme that the cable assembly erected on the cross braces of the fan foundation is used for grasping and fixing the other cross brace of the fan foundation to be assembled, the two cross braces are wound after being aligned, and the grasped cross braces move along the cable direction until the two cross braces are spliced, so that the technical effects of completing accurate segmented splicing of the large-scale fan foundation in a dock to form a whole and improving the tooling efficiency and accuracy of the large-scale fan foundation are achieved.
Preferably, the frame solid subassembly includes two frame solid platforms that set up in pairs, the clamping assembly at the bottom formation of frame solid platform and stull edge is offered to the stull draw-in groove, the lower extreme integrated into one piece of frame solid platform is provided with the landing leg, the landing leg is inside to hold to set up the lifting unit, makes lifting unit accessible gear engagement goes up and down to support the frame solid subassembly to leave ground and accomodate in the landing leg. Based on the scheme, the lifting component is controlled to lift the frame fixing component to the same height as the end face of the cross brace, so that the cross brace clamping groove can be clamped at the edge of the end face of the cross brace, and then the lifting component continues to lift in the supporting leg to be finally contained in the supporting leg.
Preferably, the cable subassembly includes the fixed disk, the carousel, the cable roller, wire subassembly and cable, wherein the carousel holds in the fixed disk internal rotation, the fixed disk is fixed to be set up on the solid subassembly of frame, the fixed disk is ring shell form structure, has seted up on its shell wall and has stopped the bayonet socket for the installation is stopped the piece and is restricted the carousel rotates, a plurality of carousel pinholes have been seted up on the panel of carousel, the cable roller has the running roller pole can insert realize the detachable of carousel and cable roller in the carousel pinhole is fixed, the cable is derived from the cable roller and is passed wire subassembly is connected to the tongs subassembly, the wire subassembly is fixed to be set up on the solid subassembly of frame for the guide cable stretches out. Based on the scheme, the cable roller is detachably fixed on the rotary table to rotate, the winding and unwinding cable guides the other transverse support to move and butt joint, the rotary table can be limited by the stop piece when rotating, and the winding and unwinding length of the cable can be controlled safely and accurately.
Specifically, a plurality of carousel recesses have been seted up to the equipartition on the circumference of carousel, the carousel recess is sinusoidal indent and forms, stopping the piece and including fixed part, telescoping head and elastomeric element, wherein fixed part fixed mounting stopping on the bayonet socket, elastomeric element one end holds and holds in the fixed part, one end and telescoping head fixed connection, the telescoping head touches with the carousel circumference and connects, along with the rotation of carousel, the telescoping head slidable falls into the carousel recess and forms the restriction to the rotation of carousel. The rotating turntable is stopped by sliding the telescopic head in the groove of the turntable, so that the rhythm and the progress of the wire winding of the cable can be adjusted, and the alignment and the movement of the cross brace in the assembly process are more accurate.
Further, the power assembly comprises a gear box, a first driving motor, a first driving gear, a first driven gear, a connecting rod and a deflector rod, wherein the gear box is fixedly arranged on the fixed assembly and is adjacent to the cable assembly, the first driving gear, the first driven gear, the connecting rod and the deflector rod are contained in the gear box, the first driving motor is fixedly arranged on a fixed disc and is in coaxial driving connection with the first driving gear, the first driving gear and the first driven gear are in meshed driving, central shafts of the first driving gear and the first driven gear are respectively fixed at two ends of the connecting rod for supporting, the first driven gear and the deflector rod are in coaxial connection, a deflector head is arranged at one end of the deflector rod, a deflector groove is arranged on a turntable panel between adjacent turntable pin holes, and the deflector rod is driven by the deflector head to drive the deflector groove to rotate when driven by the first driven gear.
Further, the climbing assembly comprises a lifting rod, a second driving motor, a second driving gear and a climbing rack, wherein the second driving motor is fixedly arranged on the lifting rod and is in coaxial driving connection with the second driving gear, the climbing rack is longitudinally and fixedly arranged on the inner wall of the supporting leg, the second driving gear is in meshing driving connection with the climbing rack, and the other end of the lifting rod is fixedly connected with the pulley.
Further, the tongs subassembly includes double-layered wall, telescopic link, hydro-cylinder and backplate, wherein the telescopic link pass backplate both ends with double-layered wall fixed connection, double-layered wall is connected at hydro-cylinder both ends, adjustable two distances between the double-layered wall, backplate with cable fixed connection.
Further, the concatenation frock still includes sideslip subassembly for adjust the interval between two solid subassemblies in order to adapt to the stull of different scale sizes, the sideslip subassembly includes the truss, truss rack, truss box, the one end of truss is fixed to be erect on the solid subassembly of frame, and the other end passes the truss box supports, the truss box is fixed to be set up on another solid subassembly of frame, set up truss rack along truss direction on the truss, truss incasement sets up third driving motor and third driving gear, third driving gear with meshing is rotated on the truss rack, drives the solid subassembly realization of frame and follows the translation of truss direction adjusts the distance between two solid subassemblies.
The application also provides a construction method of the splicing tool of the modularized floating fan foundation, which comprises the following steps:
s1: the modular fan foundation of the tooling to be spliced is transported to a tooling machine position of a dock through a transport ship;
s2: moving the tool to the lower part of the first transverse support, lifting the tool to be consistent with the horizontal height of the first transverse support by utilizing a lifting assembly, and enabling the transverse support clamping grooves to be clamped at two ends of the first transverse support to be fixed, wherein the first transverse support is positioned at a fixed position by utilizing a transportation plate vehicle;
s3: the distance between the two fixed assemblies is adjusted through the transverse moving assembly, the distance is used as a fixed tool machine position, and the second transverse support to be assembled is placed on a transportation board vehicle of the dock;
s4: starting a first driving motor of the power assembly, driving the turntable to rotate through a multi-stage gear, driving the cable to extend out through the wire assembly, fastening the gripper assembly with the second cross brace, and aligning the two cross braces to be spliced through the cable;
s5: when the cable is recovered, the cable can adjust the alignment of the two cross braces, so that the second cross brace is gradually close to the first cross brace;
s6: after the two transverse struts are attached, the hard fixing between the two fan foundations is completed manually through bolts and bolts;
s7: after the hard fixing is completed, the frame fixing component is detached from the first transverse support and transferred to a fan foundation which is needed to be spliced in addition, and the tooling process is circulated.
The application has the beneficial effects that: through carrying large-scale fan foundation modularization to dock concatenation station, utilize the block to put on the shelf at first stull and fix the platform, with the cable with the second stull with carry out the gear control rim plate receipts line after first stull aligns, make two fan foundations that wait to splice realize aligning and accurate concatenation in lower space, can save the demand to specific loop wheel machine and large space dock, improve fan foundation's concatenation frock efficiency and accuracy, save the cost.
Drawings
FIG. 1 is a schematic diagram of the overall structure of a splicing tool in an embodiment of the application;
FIG. 2 is a schematic diagram of the overall structure of a driving assembly according to an embodiment of the present application;
FIG. 3 is a side view of a splice tool according to an embodiment of the application;
FIG. 4 is an overall block diagram of a power assembly in an embodiment of the application;
FIG. 5 is an overall exploded view of the power assembly in an embodiment of the present application;
FIG. 6 is a front view of a rotor in an embodiment of the present application;
FIG. 7 is an enlarged view of a portion A in an embodiment of the application;
FIG. 8 is an overall cross-sectional view of a lift assembly in an embodiment of the application;
fig. 9 is an overall cross-sectional view of a traversing assembly in an embodiment of the application.
The drawing shows 1-rack fixing components, 101-rack fixing platforms, 102-cross brace clamping grooves, 103-supporting legs, 2-power components, 201-gear boxes, 202-first driving motors, 203-first driving gears, 204-first driven gears, 205-power brackets, 206-connecting rods, 2061-connecting shaft holes, 2062-connecting shaft grooves, 207-deflector rods, 2071-deflector rod shaft holes, 208-deflector heads, 3-cable components, 301-fixed disks, 3011-stopping bayonet, 302-turntables, 3021-turntable shafts, 3022-turntable pin holes, 3023-deflector grooves, 3024-turntable grooves, 3025-spokes, 303-cable rolls, 3031-roller rods, 304-wire components, 305-cables, 306-stopping members, 3061-fixed parts, 2-elastic components, 3063-telescopic heads, 4-lifting components, 401-pulleys, 402-lifting rods, 403-second driving motors, 404-second driving gears, 405-climbing up-climbing rack components, 5-climbing rack gears, 502-501-driving gears, 606-driven gears, 602-driven gears, 601-trusses, 601-602-and trusses, and 602-trusses.
Detailed Description
The technical solutions of the present application will be clearly and completely described below with reference to the accompanying drawings. The components of the present application, as generally described and illustrated in the figures herein, may be arranged and designed in a wide variety of different configurations. Accordingly, the following detailed description of the application, as provided in the accompanying drawings, is not intended to limit the scope of the application, as claimed, but is merely representative of selected embodiments of the application. All other embodiments, which can be made by a person skilled in the art without making any inventive effort, are intended to be within the scope of the present application.
Examples
The semi-submersible type fan foundation is generally connected and reinforced by three upright posts with the diameter larger than 10m through transverse struts and diagonal struts, but due to the fact that the distance between the upright posts is large, the size of the transverse struts is generally large, assembly in a dock cannot meet space requirements, the transverse struts of the corresponding fan foundation are subjected to modularized disassembly and then are assembled to form a good solution, a large crane is required to conduct alignment on the transverse struts during installation and then are fixed firmly, precise hoisting butt joint and manual matching are required in the process, time and labor are wasted, assembly efficiency is low, and therefore the embodiment of the application provides a technical scheme of the assembly fixture of the modularized floating type fan foundation, and please refer to the integral structure diagram of the assembly fixture of fig. 1, and the fixture comprises a frame fixing component 1, a power component 2, a cable component 3, a lifting component 4, a gripper component 5 and a transverse moving component 6.
Referring to fig. 2-3, the frame fixing assembly 1 includes two frame fixing tables 101 disposed in pairs, a transverse strut clamping groove 102 is formed at the bottom end of the frame fixing table 101 along the longitudinal direction of the frame fixing table 101, and is used for clamping and assembling the frame fixing table 101 at two ends of a first transverse strut of a fan foundation to be spliced, so as to define the splicing direction of the two spliced transverse struts, in addition, 2 supporting legs 103 are integrally formed at the lower end of the frame fixing table 101, and the lifting assembly 4 is accommodated in the supporting legs 103, so that the lifting assembly 4 can support the frame fixing assembly 1 through lifting and is accommodated in the supporting legs 103 away from the ground. The two ends of the first transverse support are erected through the transverse support clamping grooves 102 at the bottom end of the frame fixing table 101 to form fixed ends of the second transverse support, and when the second transverse support is close to the butt joint and fixed, the lifting assembly 4 and the pulley 401 are retracted to leave a space between the supporting legs 103 and the ground for a conveying device of the other transverse support to pass through.
Referring to fig. 2-5, the cable assembly 3 includes a fixed disk 301, a turntable 302, a cable roller 303, a wire assembly 304 and a cable 305, wherein the turntable 302 is accommodated in the fixed disk 301 and rotates, the fixed disk 301 is fixedly disposed on the holder 101, the fixed disk 301 is in a circular shell structure, a stopping bayonet 3011 is formed on a shell wall of the fixed disk 301 and is used for installing a stopping member 306 to limit the rotation of the turntable 302, a plurality of turntable pin holes 3022 are formed on a panel of the turntable 302, the cable roller 303 has a roller rod 3031 and can be inserted into the turntable pin holes 3022 to realize the detachable fixing of the turntable 301 and the cable roller 303, the cable 305 is led out from the cable roller 303 and passes through the wire assembly 304 to be connected to the gripper assembly 5, the wire assembly 304 is fixedly disposed on the holder 101 and is used for guiding the cable 305 to extend, the wire assembly 304 includes a wire plate 3043 fixed on the holder 101, and a first wire roller 3041 and a second wire roller 3042 are connected with one end of the wire 3043 in a staggered manner. Based on the above scheme, the cable roller 303 is detachably fixed on the turntable 302 and rotates along with the turntable, the winding and unwinding cable 305 guides the second cross brace to move and butt joint, and the turntable 302 can be limited by the stop piece 306 when rotating, so that the winding and unwinding length of the cable can be controlled more safely and accurately. Referring to fig. 6-7, a plurality of turntable grooves 3024 are uniformly distributed on the circumference of the turntable 302, the turntable grooves 3024 are formed by sinusoidal concave, the stop member 306 includes a fixing portion 3061, a telescopic head 3063 and an elastic member 3062, wherein the elastic member 3062 is a spring, the fixing portion 3061 is fixedly mounted on the stop bayonet 3011 in a clamping manner, one end of the elastic member 3062 is accommodated in the fixing portion 3061, the other end of the elastic member is fixedly connected with the telescopic head 3063, the telescopic head 3063 is in circumferential contact with the turntable 302, and along with rotation of the turntable 302, the telescopic head 3063 can slide into the turntable grooves 3024 to limit rotation of the turntable 302. The rotating turntable 302 is stopped by sliding the telescopic head 3063 in and out of the turntable groove 3024, so that the wire reeling rhythm and progress of the cable 305 can be adjusted, and the alignment and movement of the two cross braces in the assembly process are more accurate.
The gripper assembly 5 comprises a clamping wall 501, a telescopic rod 503, an oil cylinder 504 and a guard plate 502, wherein the telescopic rod 503 penetrates through two ends of the guard plate 502 to be fixedly connected with the clamping wall 501, two ends of the oil cylinder 504 are connected with the clamping wall 501, the distance between the two clamping walls 501 can be adjusted, and the guard plate 502 is fixedly connected with the cable 305. The purpose of the gripper assembly 5 is to grip the two ends of the second cross brace by using grippers with adjustable distance, and to pull the second cross brace by being matched with the cable 305 in a winding way, so as to increase the friction force of clamping, the chuck wall 501 is provided with a non-slip strip 5011.
Referring to fig. 4-5 specifically, in this embodiment, the turntable power comes from the power assembly 2, the power assembly 2 includes a gear box 201, a first driving motor 202, a first driving gear 203, a first driven gear 204, a power bracket 205, a connecting rod 206 and a deflector rod 207, where the gear box 201 is fixedly disposed on the fixing table 101 and is disposed adjacent to the cable assembly 3, the first driving gear 203, the first driven gear 204, the connecting rod 206 and the deflector rod 207 are all accommodated in the gear box 201, the first driving motor 202 is fixedly disposed on the fixed disc 301 and coaxially connected with the first driving gear 203, the first driving gear 203 is meshed with the first driven gear 204 for driving, central axes of the first driving gear 203 and the first driven gear 204 respectively pass through two ends of the connecting rod 206, the first driven gear 204 is coaxially connected with the deflector rod 207, and then forms a shaft hole 2061 at one end of the connecting rod 206 for rotating and matching, the connecting rod 206 is always in a supporting and fixing role, one end of the deflector rod 207 is disposed with the deflector rod 302, one end 302208 of the deflector rod 207 is disposed in the gear box 302, the end 302208 of the deflector rod 302208 is rotatably driven by rotating the first driven gear 302, and the deflector rod 302 is disposed in a hollow groove 302, when the hollow groove 302 is formed between the end 302 and the deflector rod 302, and the hollow groove 302 is formed by rotating the end 302, and the end 302 of the deflector rod 3023. The turntable 302 is driven by multi-stage gear linkage to control the rotation frequency and the displacement of the cable 305, so that the angle and the accuracy can be better adjusted when the wire is wound and aligned.
Referring to the sectional view of the lifting assembly of fig. 8, the lifting assembly includes a lifting rod 402, a second driving motor 403, a second driving gear 404 and a climbing rack 405, wherein the second driving motor 403 is fixedly arranged on the lifting rod 402 and is coaxially and drivingly connected with the second driving gear 404, the climbing rack 405 is longitudinally and fixedly arranged on the inner wall of the supporting leg 103, the second driving gear 404 is engaged with the climbing rack 405 and is drivingly connected, and the other end of the lifting rod 402 is fixedly connected with the pulley 401; the inner wall of the supporting leg 103 on the other side opposite to the climbing rack 405 is provided with a chute, and the lifting rod 402 can lift by means of guiding of the chute. When the cable 305 is recovered, the second transverse strut is guided by the cable 305, and after the second transverse strut is gradually attached to the first transverse strut through a transportation board car in the dock, the second driving gear 404 drives the lifting rod 402 to lift on the climbing rack 405, so that the pulley 401 is lifted off the ground, and a close space is reserved for transportation equipment.
Referring to the cross section of the traversing assembly shown in fig. 9, in order to adapt the space between two frames of solid platforms 101 to the cross braces with different sizes, the traversing assembly 6 is designed, the traversing assembly comprises a truss 601, a truss rack 602, a truss box 603 and a truss strut 604, one end of the truss 601 is fixed on the frame of solid platform 101 by 3 truss struts 604, the other end of the truss box 603 passes through the truss box 603 to be supported, the truss box 603 is fixedly arranged on another frame of solid platform 101, truss racks 602 are arranged on the truss 601 along the truss direction, wherein the truss racks 602 are arranged on the upper end surface and the lower end surface of the truss 601, a third driving motor and a third driving gear 605 are arranged in the truss box 603, a third driven gear 606, a fourth driving gear 607 and a fourth driven gear 608 are arranged in the truss box 603, the third driving gear 605 and the third driven gear 606 coaxially rotate, the third driven gear is meshed with the truss 602 at the upper end of the truss 601, the fourth driving gear 607 and the fourth driven gear 608 coaxially rotate, the fourth driven gear 608 is meshed with the lower end of the truss 602, the truss rack 607 is meshed with the third driving gear 605, and the truss is rotatably meshed with the truss frame 101 along the two frames of solid platforms along the direction, and the two frames can be horizontally moved along the truss 101, and the distance between the two frames can be adjusted, and the truss frames can be rotatably driven along the directions by the directions when the driving frames are rotatably and the driving frames are meshed.
Based on the tooling structure, the construction method of the splicing tooling of the modularized floating fan foundation comprises the following steps:
s1: the modular fan foundation of the tooling to be spliced is transported to a tooling machine position of a dock through a transport ship;
s2: moving the tool to the lower part of the first transverse support, lifting the tool to be consistent with the horizontal height of the first transverse support by utilizing a lifting assembly 4, and enabling the transverse support clamping grooves to be clamped at two ends of the first transverse support to be fixed, wherein the first transverse support is positioned at a fixed position by utilizing a transportation plate vehicle;
s3: the distance between the two fixing assemblies 1 is adjusted through the transverse moving assembly 6, the distance is used as a fixed tool machine position, and the second transverse support to be assembled is placed on a transportation board vehicle of a dock;
s4: starting a first driving motor of the power assembly 2, driving the turntable 302 to rotate through a multi-stage gear, driving the cable 305 to extend out through the wire assembly 304, and aligning two cross braces to be spliced through the cable by fastening the grip assembly 5 with the second cross brace;
s5: when the cable 305 is recovered, the cable can adjust the alignment of the two cross braces so that the second cross brace is gradually close to the first cross brace;
s6: after the two transverse struts are attached, the hard fixing between the two fan foundations is completed manually through bolts and bolts;
s7: after the hard fixing is completed, the frame fixing component is detached from the first transverse support and transferred to a fan foundation which is needed to be spliced in addition, and the tooling process is circulated.
Through above-mentioned scheme, with extensive fan foundation modularization fortune to dock concatenation station, utilize the block to put on the shelf at first stull and fix the platform, with carrying out the gear control rim plate wire winding after the alignment of second stull and first stull with the cable, make two fan foundations that wait to splice realize aligning and accurate concatenation in lower space, can save the demand to specific loop wheel machine and large space dock, improve fan foundation's concatenation frock efficiency and accuracy, save the cost.
It will be evident to those skilled in the art that the application is not limited to the details of the foregoing illustrative embodiments, and that the present application may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the application being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned. Furthermore, it should be understood that although the present disclosure describes embodiments, not every embodiment is provided with a separate embodiment, and that this description is provided for clarity only, and that the disclosure is not limited to the embodiments described in detail below, and that the embodiments described in the examples may be combined as appropriate to form other embodiments that will be apparent to those skilled in the art.

Claims (10)

1. The utility model provides a concatenation frock of modularization floating fan foundation which characterized in that includes:
the frame fixing component is provided with a transverse strut clamping groove, is erected and clamped at two ends of a transverse strut of the fan foundation and is used for bearing other components of the splicing tool and limiting the splicing direction of the transverse strut;
the driving assembly is fixedly arranged on the frame fixing assembly and comprises a cable assembly and a power assembly, and the power assembly is used for winding and unwinding cables through the multistage gear linkage cable assembly;
the lifting assembly is movably arranged at the lower end of the frame fixing assembly to lift and support the frame fixing assembly, and comprises a climbing assembly which is meshed through a rack to lift and a pulley for moving;
the gripper assembly is connected with the cable assembly through a cable and used for gripping two ends of the corresponding other transverse support;
the splicing tool drives the grip assembly to take up the other cross brace through the cable assembly erected on the cross brace, and alignment and splicing of the two corresponding cross braces are completed.
2. The splicing fixture of the modularized floating fan foundation according to claim 1, wherein the frame fixing component comprises two frame fixing tables which are arranged in pairs, the cross brace clamping grooves are formed in the bottom ends of the frame fixing tables to form clamping assembly with the cross brace edges, the lower ends of the frame fixing tables are integrally formed with supporting legs, the lifting component is accommodated in the supporting legs, and the lifting component can support and lift the frame fixing component through lifting and is accommodated in the supporting legs away from the ground.
3. The modular floating fan foundation splicing tool of claim 1, wherein the cable assembly comprises a fixed disc, a turntable, a cable roller, a wire assembly and a cable, wherein the turntable is accommodated in the fixed disc and rotates, the fixed disc is fixedly arranged on the frame fixing assembly, the fixed disc is of a circular shell-shaped structure, a stopping bayonet is formed in the shell wall of the fixed disc and used for installing a stopping piece to limit the turntable to rotate, a plurality of turntable pin holes are formed in the panel of the turntable, the cable roller is provided with a roller rod which can be inserted into the turntable pin holes to realize the detachable fixation of the turntable and the cable roller, the cable is led out from the cable roller to pass through the wire assembly to be connected to the gripper assembly, and the wire assembly is fixedly arranged on the frame fixing assembly and used for guiding the cable to stretch out.
4. The splicing tool for the modularized floating fan foundation according to claim 3, wherein a plurality of turntable grooves are uniformly distributed on the circumference of the turntable, the turntable grooves are formed by sine-shaped concave grooves, the stopping piece comprises a fixing part, a telescopic head and an elastic component, the fixing part is fixedly arranged on the stopping bayonet, one end of the elastic component is accommodated in the fixing part, the other end of the elastic component is fixedly connected with the telescopic head, the telescopic head is contacted with the circumference of the turntable, and along with the rotation of the turntable, the telescopic head can slide into the turntable grooves to limit the rotation of the turntable.
5. The splicing tool for the modularized floating fan foundation according to claim 1, wherein the power assembly comprises a gear box, a first driving motor, a first driving gear, a first driven gear, a connecting rod and a deflector rod, wherein the gear box is fixedly arranged on the fixing assembly and is adjacent to the cable assembly, the first driving gear, the first driven gear, the connecting rod and the deflector rod are accommodated in the gear box, the first driving motor is fixedly arranged on a fixed disc and is coaxially and drivingly connected with the first driving gear, the first driving gear is meshed with the first driven gear to drive, a central shaft of the first driving gear and a central shaft of the first driven gear penetrates through two ends of the connecting rod and is supported and fixed by the connecting rod, the first driven gear and the deflector rod are coaxially connected, a deflector head is arranged at one end of the deflector rod, a plurality of deflector grooves are formed in the turntable panel, and the deflector rod is driven to rotate by the first driven gear through the deflector head when the deflector rod is driven to rotate.
6. The modular floating fan foundation splicing tool of claim 1, wherein the climbing assembly comprises a lifting rod, a second driving motor, a second driving gear and a climbing rack, wherein the second driving motor is fixedly arranged on the lifting rod and is coaxially and driven to be connected with the second driving gear, the climbing rack is longitudinally and fixedly arranged on the inner wall of the supporting leg, the second driving gear is meshed with the climbing rack to be driven to be connected, and the other end of the lifting rod is fixedly connected with the pulley.
7. The modular floating fan foundation splicing tool of claim 1, wherein the gripper assembly comprises a clamping wall, a telescopic rod, an oil cylinder and a guard plate, wherein the telescopic rod passes through two ends of the guard plate to be fixedly connected with the clamping wall, two ends of the oil cylinder are connected with the clamping wall, the distance between the two clamping walls can be adjusted, and the guard plate is fixedly connected with the cable.
8. The splicing tool for modular floating fan foundations of claim 1, further comprising a traversing assembly for adjusting the spacing between the two frame members to accommodate cross braces of different sizes, the traversing assembly comprising a truss, a truss rack, a truss box, a truss strut, one end of the truss being secured to the frame members by the truss strut, the other end of the truss passing through the truss box for support, the truss box being secured to the other frame member, a truss rack being disposed on the truss in a truss direction, a third drive motor and a third drive gear being disposed in the truss box, the third drive gear being in meshed rotation with the truss rack.
9. The splicing tool for the modularized floating fan foundation according to claim 8, wherein truss racks are arranged on the upper end face and the lower end face of the truss, a third driving gear, a third driven gear, a fourth driving gear and a fourth driven gear are further arranged in the truss box, the third driving gear and the third driven gear coaxially rotate, the third driven gear is meshed with the truss racks at the upper end of the truss, the fourth driving gear and the fourth driven gear coaxially rotate, the fourth driven gear is meshed with the truss racks at the lower end of the truss to rotate, and the third driving gear is meshed with the fourth driving gear to drive.
10. A method of constructing a modular floating fan foundation splice fixture according to any one of claims 1-9, comprising the steps of:
s1: the modular fan foundation of the tooling to be spliced is transported to a tooling machine position of a dock through a transport ship;
s2: moving the tool to the lower part of the first transverse support, lifting the tool to be consistent with the horizontal height of the first transverse support by utilizing a lifting assembly, and enabling the transverse support clamping grooves to be clamped at two ends of the first transverse support to be fixed, wherein the first transverse support is positioned at a fixed position by utilizing a transportation plate vehicle;
s3: the distance between the two fixed assemblies is adjusted through the transverse moving assembly, the distance is used as a fixed tool machine position, and the second transverse support to be assembled is placed on a transportation board vehicle of the dock;
s4: starting a first driving motor of the power assembly, driving the turntable to rotate through a multi-stage gear, driving the cable to extend out through the wire assembly, fastening the gripper assembly with the second cross brace, and aligning the two cross braces to be spliced through the cable;
s5: when the cable is recovered, the cable can adjust the alignment of the two cross braces, so that the second cross brace is gradually close to the first cross brace;
s6: after the two transverse struts are attached, the hard fixing between the two fan foundations is completed manually through bolts and bolts;
s7: after the hard fixing is completed, the frame fixing component is detached from the first transverse support and transferred to a fan foundation which is needed to be spliced in addition, and the tooling process is circulated.
CN202310865201.7A 2023-07-14 2023-07-14 Splicing tool of modularized floating fan foundation and construction method thereof Active CN116873152B (en)

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CN113550868A (en) * 2021-09-06 2021-10-26 秦皇岛舒克智控科技有限公司 Auxiliary wind power generation blade rapid loading device
CN115783179A (en) * 2022-11-24 2023-03-14 广东精铟海洋工程股份有限公司 Prefabricated modular foundation platform and assembling method thereof
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1149438A (en) * 1966-08-04 1969-04-23 Pirelli Method of and apparatus for butt-splicing
CN106828812A (en) * 2016-12-29 2017-06-13 泰州职业技术学院 Semi-submersible type deep-sea wind-powered electricity generation mounting platform and its wind power generating set integral installation method
CN108839756A (en) * 2018-06-25 2018-11-20 广州市船人船舶装饰有限公司 A kind of assembling process of ship cabin light weight cellular siding
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CN116197590A (en) * 2023-01-13 2023-06-02 阜阳常阳汽车部件有限公司 Frame concatenation frock that clamping stability is high

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