CN108970830A - A kind of integrated adhesive process system of efficient stable - Google Patents
A kind of integrated adhesive process system of efficient stable Download PDFInfo
- Publication number
- CN108970830A CN108970830A CN201810642382.6A CN201810642382A CN108970830A CN 108970830 A CN108970830 A CN 108970830A CN 201810642382 A CN201810642382 A CN 201810642382A CN 108970830 A CN108970830 A CN 108970830A
- Authority
- CN
- China
- Prior art keywords
- binder
- glue
- value
- metering pump
- tank
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
- B05B12/08—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means
- B05B12/081—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means responsive to the weight of a reservoir or container for liquid or other fluent material; responsive to level or volume of liquid or other fluent material in a reservoir or container
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
- B05B15/20—Arrangements for agitating the material to be sprayed, e.g. for stirring, mixing or homogenising
- B05B15/25—Arrangements for agitating the material to be sprayed, e.g. for stirring, mixing or homogenising using moving elements, e.g. rotating blades
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B9/00—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour
- B05B9/03—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material
- B05B9/04—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material with pressurised or compressible container; with pump
- B05B9/0403—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material with pressurised or compressible container; with pump with pumps for liquids or other fluent material
Abstract
The invention discloses a kind of integrated adhesive process systems of efficient stable, operation speed of machine 100-200m/min, by pre-bonded agent station, binder preparation and the suction circulatory system, pH value on-line detecting system composition, collection preparation, glue spraying, circulation, detect integral structure, close linking cooperation, greatly save resource, prerequisite is provided for fully automatic integral impregnation, wherein pass through Electromagnetism flowmeter in pre-bonded agent station, cooperation metering pump quantifies delivery of glue, it avoids wasting, and agitating mode is using pusher, mixing effect is good, solution uniformly easily disperses, plastic emitting effect is good；Binder balanced recycle tank is set in binder preparation and the suction circulatory system, liquid level sensor guarantees that pot liquid is in equilibrium state, and U-shaped overflow lip slot guarantees steady overflow, stablizes sizing, extra glue can be back in circulating tank and be recycled by the whizzer that blower is furnished with, energy saving；PH value on-line detecting system carries out real-time monitoring to the pH value of glue, and optimization technique guarantees the quality of glue.
Description
Technical field
The invention patent relates to a kind of adhesive process systems, and in particular to a kind of integrated adhesive process system of efficient stable
System.
Background technique
With the rapid development of our country's economy, in the industries such as furniture, leather, fabrics, decoration, light material, spray-bonding craft
It is the necessary steps of product manufacturing, and determines the important process of product quality.Implementation with great Chinese dream is carried out, country
Requirement to conventional process system is higher and higher, makes every effort to send out to the direction of high efficiency, low energy consumption, integration, stabilisation, precision
Exhibition optimization.This also just proposes that glue spraying is high-efficient and glue spraying is high-quality to adhesive process system production producer production adhesive process system
Double requirements.
Glue-applying technique system is mostly that simple function device is applied in combination at present, mostly by storage glue groove, invade glue groove, vacuum
Pump, glue sprayer composition, however this apparatus structure is single, production efficiency is low, waste of resource, it not can guarantee glue spraying matter effect,
It just not can guarantee product quality, and with the fast development of the industries such as furniture, leather, fabrics, decoration, light material, integrate
Integrated adhesive process systematic substitution simple function combination unit becomes certainty.
A kind of continuous fiber dipping system of the Chinese patent published application of 103395138 A of Patent No. CN, the device packet
Storage glue groove, gradient diversion pipe, steeping vat, accumulator tank, vacuum pump and fiber expansion impregnation transmission system are included, is led under the storage glue groove
It crosses gradient diversion pipe to be connected to steeping vat, accumulator tank is equipped with below steeping vat, the fiber expansion impregnation transmission system passes through leaching
Glue groove is located at the top of accumulator tank, and recycling trench bottom is connected to by return pipe with storage glue groove, and storage glue groove passes through vacuum tube and vacuum
Pump connection；The cell wall of the storage glue groove, gradient diversion pipe and steeping vat is double-layer structure, and centre is equipped with multistage resistance wire.Due to
Nowadays the update of mechanical manufacturing field, it is mechanical for integrating glue, glue spraying, examining the adhesive process system of glue three zones
The general orientation of field development.
The Chinese patent application of 206810207 U of Patent No. CN is a kind of to match adhesive dispenser, including solution storage device,
The pump housing and fluid mixer structure.Solution storage device is two or more, and the solution storage device is for installing liquid to be mixed.Institute
The pump housing is stated as two or more, the pump housing is corresponding to the solution storage device to be arranged, and the pump housing is for storing up the solution
Liquid to be mixed in cryopreservation device is pumped into the fluid mixer structure.But due to inorganic cotton, leather, fabrics, decoration, light body material
High quality requirement of the industries such as material to product, it is ensured that the pH of adhesive during product glue spraying, this is just in adhesive process system
PH value detection proposes requirement.
A kind of automatic adhesive spray device of the Chinese patent application of Patent No. CN 206996981U, including glue sprayer, it is described
Fixed station is provided on glue sprayer, fixed station and workbench connect into an entirety, and fixed station side is provided with X-axis groove, X-axis
Groove side is provided with Z axis guide rod, and Z axis guide rod is moved freely along X-axis groove, and Z axis guide rod is provided with black close to workbench side
Glue, black glue are fixed on Z axis guide rod by nylon cable tie, and black glue one end is provided with adapter, and the other end is provided with secret screw,
Black glue is internally provided with glue；Influencing with comparison glue spraying quality for binder is huge, if proportion is not right, product quality is significantly
Decline.The device of the patent introduction does not include the matching device of binder processed, is not addressed to the precision problem of glue spraying.
A kind of spray-bonding craft of the Chinese patent application of 103418529 A of Patent No. CN, comprising the following steps: step
S1: adhesive is spirally injected in static mixer, and additive, which enters in static mixer, tentatively mixes shape with adhesive
At intermixture；Step S2: intermixture sprays into mixing tube；Step S3: the intermixture in mixing tube is sprayed by sizing spray gun
It is mixed in blow-off pipe with pulp fiber.Energy consumption problem is the emphasis in industrial production, needs to guarantee pot liquid during glue spraying
In equilibrium state, guarantees glue recycling extra in Process of Applying Glue again, save energy consumption.
Such as above-mentioned several patents, disclose the relevant technical products in this field, but how high standard high efficiency high quality
Integrated glue spraying is that technical problems to be solved are badly in need of in this field.
Summary of the invention
It is an object of the invention to overcome the deficiencies of the prior art and provide a kind of integrated adhesive process systems of efficient stable
System.
In order to solve the above technical problems, used technical solution is: a kind of integrated adhesive process system of efficient stable
System realizes whole transmission, operation speed of machine 100m/mim-200m/min, by pre-bonded agent station 1, binder system using AC frequency conversion
Standby and the suction circulatory system 3, pH value on-line detecting system 2 form, it is characterised in that the pre-bonded agent station 1 includes additive
Stir basin 10, thickener stirs basin 11, metering pump 13；Binder preparation and suction system 3 include that binder stirs basin
30, binder balanced recycle tank 33, metering pump 36, dipping part overflow launder 31, sucktion fan 34；PH value on-line detecting system 2 wraps
Include measurement electric grade 21, dispersing agent agitator tank 20, plunger metering pump 24.
Further, additive stirring 10 quantity of basin is two sets in pre-bonded agent station 1, and thickener stirs 11 quantity of basin
To be a set of, 13 quantity of metering pump is two sets, and stirring tank volume is 2000L-3000L capacity, and material is 304 stainless steels, stirring
14 output power of motor is 10kw-20kw, and agitator tank is provided with Electromagnetism flowmeter 12, and quantitatively conveying bonds cooperation metering pump 13
Agent, stirring basin is using pusher agitating mode, metering pump 13 model J-X80 or J-D1600.
Further, binder preparation and suction system 3 in 36 quantity of metering pump be two sets, flow 4.5m3/h-20m3/
H, binder balanced recycle tank 33 contain Electromagnetism flowmeter 35 and liquid level sensor 32, Electromagnetism flowmeter 35 DN15, maximum stream flow Q=
1000L/H, 32 highest liquid level H=900mm of liquid level sensor, dipping part overflow launder 31 use U-shaped mouth, 34 function of sucktion fan
Rate is 7kw-20kw, air quantity 1500m3/h-2000m3/ h, 34 mouthfuls of blower are furnished with whizzer 37, separation redundant rubber stock and sky
Gas is recycled into binder circulation tank 33.
Further, it includes incuding the measuring head 22 of solution ph, agitator tank that electric grade is measured in pH value on-line detecting system 2
20 volumes are 1000L-2000L, including pH transmitter 23, show binder pH value, monitor glue pH value in real time.
Advantage for present invention: (1) integrated " pre-bonded agent station, binder preparation and the suction circulatory system, pH value exist
Line detection system " integral structure, close linking cooperation, greatly saves human and material resources, soaks for fully automatic integral
Glue provides prerequisite.(2) pre-bonded agent station sufficiently stirs the auxiliary materials such as various thickeners, additive through pusher agitating mode
Mixing is mixed, mixing effect is good, and solution uniformly easily disperses, and stirs and is furnished with Electromagnetism flowmeter in basin, and cooperation metering pump quantitatively conveys
Binder realizes the accurate proportioning of binder, process for stabilizing.(3) binder preparation and suction system setting binder balance
Circulating tank is furnished with Electromagnetism flowmeter and liquid level sensor, guarantees that pot liquid is in equilibrium state, does not overflow and do not lack.Dipping part is overflow
Chute uses U-shaped overflow lip, and sizing is stablized in steady overflow.In Process of Applying Glue, whizzer that blower is furnished with can will be extra
Glue is back in circulating tank and is recycled, energy saving.(4) during glue spraying, incude the measuring head and pH pick-up of solution ph
Device carries out real-time monitoring to the pH value of glue, and optimization technique guarantees the quality of glue.
Detailed description of the invention
Fig. 1 is the integrated adhesive process system diagram of this patent efficient stable, and 1 is pre-bonded agent station in figure, and 2 be that pH value exists
Line detection system, 3 be binder preparation and the suction circulatory system.
Fig. 2 is pre-bonded agent station, and 10 be additive stirring basin in figure, and 11 be thickener stirring basin, and 12 be electromagnetic current
Instrument is measured, 13 be metering pump, and 14 be motor.
Fig. 3 is pH value on-line detecting system, and 20 be dispersing agent agitator tank in figure, and 21 be to measure electric grade, and 22 be measuring head, 23
It is pH transmitter, 24 be plunger metering pump.
Fig. 4 is that binder prepares and aspirate the circulatory system, and 30 be binder stirring basin in figure, and 31 be dipping part overflow
Slot, 32 be liquid level sensor, and 33 be binder balanced recycle tank, and 34 be sucktion fan, and 35 be Electromagnetism flowmeter, and 36 be metering
Pump, 37 be whizzer.
Specific embodiment
Combined with specific embodiments below, the present invention is furture elucidated, it should be understood that these embodiments are merely to illustrate the present invention
Rather than limit the scope of the invention, after the present invention has been read, those skilled in the art are to various equivalences of the invention
It is as defined in the appended claims that the modification of form falls within the application.
Embodiment 1
Fig. 1 is the integrated adhesive process system diagram of this patent efficient stable, and Fig. 1 is pre-bonded agent station；Fig. 2 is that pH value is examined online
Examining system；Fig. 3 is binder preparation and the suction circulatory system.Fig. 1 is prepared by pre-bonded agent station 1, binder and suction cyclic system
System 3, pH value on-line detecting system 2 form.
Further, pre-bonded agent station 1 includes that additive stirs basin 10, thickener stirs basin 11, metering pump 13, in advance
Additive stirring 10 quantity of basin is two sets in binder station 1, and it is a set of, 13 quantity of metering pump that thickener, which stirs 11 quantity of basin,
It is two sets, stirring reservoir capacity is 2000L, and material is 304 stainless steels, and 14 output power of stirring motor is 15kw, and agitator tank is equal
Equipped with Electromagnetism flowmeter 12, metering pump 13 is cooperated to quantify delivery of glue, stirring basin is using pusher agitating mode, metering pump
13 model J-X80.
Further, binder preparation and suction system 3 include that binder stirs basin 30, binder balanced recycle tank
33, metering pump 36, dipping part overflow launder 31, sucktion fan 34, binder preparation and suction system 3 in 36 quantity of metering pump be two
Set, flow 16m3/ h, binder balanced recycle tank 33 contain Electromagnetism flowmeter 35 and liquid level sensor 32, Electromagnetism flowmeter 35
DN15, maximum stream flow Q=1000L/H, 32 highest liquid level H=900mm of liquid level sensor, dipping part overflow launder 31 is using U-shaped
Mouthful, 34 power of sucktion fan is 12kw, air quantity 1500m3/ h, 34 mouthfuls of blower are furnished with whizzer 37, separate redundant rubber stock
With air, it is recycled into binder circulation tank 33.
Further, it includes incuding the measuring head 22 of solution ph, agitator tank that electric grade is measured in pH value on-line detecting system 2
20 volumes are 1000L, including pH transmitter 23, show binder pH value, monitor glue pH value in real time.
The integrated adhesive process system of efficient stable in the present embodiment, AC frequency conversion are integrally driven, operation speed of machine
150m/min, the embodiment device instrument no-float integrate " pre-bonded agent station, binder preparation and the suction circulatory system, pH
Value on-line detecting system " integral structure, greatly saves human and material resources, and providing for fully automatic integral impregnation must
Want premise.The auxiliary materials such as various thickeners, additive are thoroughly mixed by pre-bonded agent station through pusher agitating mode, stirring effect
Fruit is good, and solution uniformly easily disperses, and stirs and is furnished with Electromagnetism flowmeter in basin, and cooperation metering pump quantifies delivery of glue, realizes
The accurate proportioning of binder, process for stabilizing.Binder balanced recycle tank is arranged in binder preparation and suction system, is furnished with electromagnetic current
Instrument and liquid level sensor are measured, guarantees that pot liquid is in equilibrium state, does not overflow and do not lack.Dipping part overflow launder uses U-shaped overflow lip, puts down
Sizing is stablized in steady overflow.In Process of Applying Glue, extra glue can be back in circulating tank by the whizzer that blower is furnished with to be followed
Ring uses, energy saving.During glue spraying, the measuring head and pH value of the pH transmitter to glue for incuding solution ph are supervised in real time
It surveys, optimization technique guarantees the quality of glue.It can be used in actual production.
It above are only the specific embodiment of the present invention, but the design concept of the present invention is not limited to this, all benefits
It is made a non-material change to the present invention with this design, should belong to the behavior for invading the scope of protection of the invention.But it is all
Without departing from the content of technical solution of the present invention, according to the technical essence of the invention any type of letter to the above embodiments
Single modification, equivalent variations and remodeling, still fall within the protection scope of technical solution of the present invention.
Claims (4)
1. a kind of integrated adhesive process system of efficient stable realizes whole transmission, operation speed of machine 100m/ using AC frequency conversion
Min-200m/min, is prepared by pre-bonded agent station, binder and the suction circulatory system, pH value on-line detecting system form, special
Sign is that the pre-bonded agent station includes additive stirring basin, thickener stirring basin, metering pump；Binder preparation and pumping
Desorption system includes binder stirring basin, binder balanced recycle tank, metering pump, dipping part overflow launder, sucktion fan；PH value exists
Line detection system includes measuring electric grade, dispersing agent agitator tank, plunger metering pump.
2. adhesive process system according to claim 1, it is characterised in that additive stirring storage in the pre-bonded agent station
Tank quantity is 2 set of -4 set, and it is 1 set of -2 set that thickener, which stirs basin quantity, and metering pump quantity is 1 set of -2 set, stirs reservoir capacity
For 2000L-3000L, material is 304 stainless steels, and stirring motor output power is 10kw-20kw, and agitator tank is provided with electromagnetic current
Measure instrument, cooperation metering pump quantify delivery of glue, stirring basin using push type agitating mode, metering pump model J-X80 or
J-D1600。
3. adhesive process system according to claim 1, it is characterised in that the binder preparation and suction system are fallen into a trap
Amount pump quantity is 1 set of -2 set, flow 4.5m3/h-20m3/ h, binder balanced recycle tank contain Electromagnetism flowmeter and level sensing
Device, Electromagnetism flowmeter DN15, maximum stream flow Q=1000L/H, liquid level sensor highest liquid level H=900mm, dipping part overflow
Slot uses U-shaped mouth, and sucktion fan power is 7kw-20kw, air quantity 1500m3/h-2000m3/ h, blower mouth is equipped with centrifuge separation
Device separates redundant rubber stock and air, is recycled into binder circulation tank.
4. adhesive process system according to claim 1, it is characterised in that measure electricity in the pH value on-line detecting system
Grade includes the measuring head of induction solution ph, and stirring tankage size is 1000L-2000L, including pH transmitter, shows binder pH
Value monitors glue pH value in real time.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810642382.6A CN108970830A (en) | 2018-06-21 | 2018-06-21 | A kind of integrated adhesive process system of efficient stable |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810642382.6A CN108970830A (en) | 2018-06-21 | 2018-06-21 | A kind of integrated adhesive process system of efficient stable |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108970830A true CN108970830A (en) | 2018-12-11 |
Family
ID=64541629
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810642382.6A Pending CN108970830A (en) | 2018-06-21 | 2018-06-21 | A kind of integrated adhesive process system of efficient stable |
Country Status (1)
| Country | Link |
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| CN (1) | CN108970830A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114985143A (en) * | 2022-06-01 | 2022-09-02 | 一汽解放汽车有限公司 | Liquid atomization system, vehicle and liquid atomization method |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH07100145B2 (en) * | 1985-09-25 | 1995-11-01 | イゾヴエ−ル・サン・ゴ−バン | Device for preparing a liquid composition for spraying on a sheet or felt of mineral fibers |
| CN1810474A (en) * | 2005-01-26 | 2006-08-02 | 东北林业大学 | Parallel on-line fuzzy adaptive glue compounding and applying control method and system for man-made board |
| CN202430599U (en) * | 2011-12-14 | 2012-09-12 | 常州英来机械有限公司 | Wet-method mat manufacturing device |
-
2018
- 2018-06-21 CN CN201810642382.6A patent/CN108970830A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH07100145B2 (en) * | 1985-09-25 | 1995-11-01 | イゾヴエ−ル・サン・ゴ−バン | Device for preparing a liquid composition for spraying on a sheet or felt of mineral fibers |
| CN1810474A (en) * | 2005-01-26 | 2006-08-02 | 东北林业大学 | Parallel on-line fuzzy adaptive glue compounding and applying control method and system for man-made board |
| CN202430599U (en) * | 2011-12-14 | 2012-09-12 | 常州英来机械有限公司 | Wet-method mat manufacturing device |
Non-Patent Citations (1)
| Title |
|---|
| 常州英来机械有限公司 上传者：AASE53: "1300mm覆铜板生产线方案及配置", 《豆丁网 HTTPS://WWW.DOCIN.COM/P-1793718069.HTML》 * |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114985143A (en) * | 2022-06-01 | 2022-09-02 | 一汽解放汽车有限公司 | Liquid atomization system, vehicle and liquid atomization method |
| CN114985143B (en) * | 2022-06-01 | 2024-03-19 | 一汽解放汽车有限公司 | Liquid atomization system, vehicle and liquid atomization method |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20181211 |
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| RJ01 | Rejection of invention patent application after publication |