CN108956372A - A kind of surface density measuring instrument point inspection device and its scaling method - Google Patents

A kind of surface density measuring instrument point inspection device and its scaling method Download PDF

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Publication number
CN108956372A
CN108956372A CN201811110292.9A CN201811110292A CN108956372A CN 108956372 A CN108956372 A CN 108956372A CN 201811110292 A CN201811110292 A CN 201811110292A CN 108956372 A CN108956372 A CN 108956372A
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print
coating
measuring instrument
surface density
density measuring
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CN108956372B (en
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葛学海
陈鹏
张立功
李铮
潘海洋
潘芳芳
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KAIFENG JINSHI SCIENCE AND TECHNOLOGY Co Ltd
Kaifeng Measurement & Control Technology Co Ltd
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KAIFENG JINSHI SCIENCE AND TECHNOLOGY Co Ltd
Kaifeng Measurement & Control Technology Co Ltd
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N9/00Investigating density or specific gravity of materials; Analysing materials by determining density or specific gravity

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  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Biochemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • General Physics & Mathematics (AREA)
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  • Sampling And Sample Adjustment (AREA)
  • A Measuring Device Byusing Mechanical Method (AREA)

Abstract

The invention discloses a kind of surface density measuring instrument point inspection devices, including shell, transverse-moving mechanism, positioning component and print mounting assembly, the shell includes shield and fixed plate, the transverse-moving mechanism includes linear guide component and slide unit, transverse-moving mechanism is fixed inside shield, the positioning component includes two limit switches and a tablet, described tablet one end is fixed at that slide unit lower surface, the other end are corresponding with limit switch, and the print mounting assembly includes connecting plate and print mounting plate.Disclosed herein as well is a kind of scaling methods of surface density measuring instrument point inspection device, comprising: preparation coating print;To coating print weighing, weighing value is obtained;Obtain the first LN value of every group of coating print;LN value is averaging to the first LN value of every group of coating print, average LN value and weighing value are subjected to linear analysis, obtain linear regression curves and equation of linear regression.The present invention is easily installed, uses, and stated accuracy is high.

Description

A kind of surface density measuring instrument point inspection device and its scaling method
Technical field
The present invention relates to surface density measuring instrument calibration technique field more particularly to a kind of surface density measuring instrument point inspection devices And its scaling method.
Background technique
Currently, coating layer thickness is to carry out thickness using ray meter to examine online during lithium ion pole piece coating It surveys, calibration is all implementation on-line proving at the scene.Well known point inspection device is an independent equipment, construction be by Whole set of system composition.When calibration, point inspection device is installed on surface density measuring instrument, carries out multiplicating test, to determine Accurately as a result, point inspection device is re-replaced when penetron measures different coatings and needs to re-scale face to face.It is existing Some point inspection device installation and replacement are all complex, after needing to shut down surface density measuring instrument that entire point inspection device is whole more It changes, such calibration mode causes production interruption, not only wasting manpower and material resources, but also influences being normally carried out for production.
Summary of the invention
The present invention in view of the shortcomings of the prior art and defect, provide a kind of surface density measuring instrument point inspection device and its Scaling method is easily installed, uses, and stated accuracy is high.
In order to achieve the object, the technical scheme adopted by the invention is that:
A kind of surface density measuring instrument point inspection device, point inspection device include shell, transverse-moving mechanism, positioning component and print installation group Part;The shell includes shield and fixed plate, and the shield is the rectangular box of lower ending opening, and the fixed plate is in inverted "convex" shaped, fixed plate are fixed on shield inner rear face;
The transverse-moving mechanism includes linear guide component and slide unit, and transverse-moving mechanism is fixed inside shield, and the straight line is led Rail assembly is fixed at fixed plate top, and the slide unit is correspondingly arranged with linear guide component;
The positioning component includes two limit switches and a tablet, and two limit switches are separately positioned on straight line and lead The lower part two sides of rail assembly, limit switch be in " C " shape, described tablet one end be fixed at slide unit lower surface, the other end with Limit switch is corresponding;The tablet is located between two limit switches;
The print mounting assembly includes connecting plate and print mounting plate, and the connecting plate is L-shaped, the print mounting plate one End is detachably connected by connecting plate and slide unit, the other end is in " mouth " font, is provided on " mouth " the font end of print mounting plate Print pressing plate, the print pressing plate are in " mouth " font.
Further, the linear guide component is made of track base, linear guide and baffle, and the track base fixation is set It sets on fixed plate top, the linear guide is in long strip, and linear guide is fixed on track base, and the baffle plate setting exists The both ends of track base.
Further, the transverse-moving mechanism further includes transmission mechanism, and the transmission mechanism is ball wire rod mechanism, the rolling Ballscrew mechanism includes ball screw and motor, and the both ends of the ball screw are connect with flapper, the motor installation Wherein on the outside of a baffle, the shaft of motor and one end of ball screw are sequentially connected.
Further, the cross section of the track base is in concave, and linear guide is fixed at the recess of track base At center, the depth of groove of concave track base is greater than the height of linear guide.
Further, the slide unit is made of sliding block and guide pad, and the sliding block screw thread is linked on ball screw, described Guide pad is fixed on sliding block, and guide pad is correspondingly arranged with linear guide.
Further, the cross section of the linear guide is in rectangle, and the cross section of the guide pad is in concave, straight line The rectangle of guide rail is corresponding with the concave recess of guide pad.
A kind of scaling method of surface density measuring instrument point inspection device, comprising the following steps:
Step 1: preparation coating print;The different lower five parts of coatings of coating speed are chosen, one group of multiple painting cloth specimen is made in every part of coating Piece, every group of coating print are set as three rows;
Step 2: being averaged after weighing respectively to every group of coating print, obtain weighing value;It adopts and weighs every group of painting cloth specimen in the balance The weight and record of each coating print in piece;
Step 3: obtaining the first LN value of every group of coating print;
Coating print each in every group of coating print is placed sequentially in print mounting assembly, the operation of print mounting assembly is made Speed is equal with the transmission speed of surface density measuring instrument, adjusts the scanning range of the gauge head of surface density measuring instrument, and starts gauge head Coating print is scanned, the LN value of each coating print is obtained;It is averaged, obtains to the LN value of the coating print of same row To the first LN value;
Step 4: its average LN value being asked to the first LN value in every group of coating print, average LN value is linearly divided with weighing value Analysis, obtains linear regression curves and equation of linear regression.
Further, the step 1 specifically includes:
Choose five kinds of coating speed 0.8V1、0.9V1、V1、1.1V1And 1.2V1Under five parts of 1m long coating;
The quantity that every row is coated with print is 2;
The coating speed V1For 6000mm/min.
Further, in the step 3, coating print each in every group of coating print is placed on print mounting assembly In, keep the speed of service of print mounting assembly equal identical as the transmission speed of surface density measuring instrument, comprising:
Coating print each in every group of coating print is placed in print mounting assembly, by print mounting plate and the fixed company of slide unit It connects, adjusts the distance between two limit switches, coating print is put into " mouth " the font end of print mounting plate, and press upper print Pressing plate starts motor, drives slide unit mobile by ball screw, makes the speed of service of slide unit and the transmission speed of surface density measuring instrument It spends equal;
The starting gauge head is scanned coating print, comprising: slide unit drives print back and forth to transport between two limit switches It is dynamic, gauge head and scanning of the coating print by surface density measuring instrument.
Further, the equation of linear regression in the step 4 is y=100.4x+6.425, and y is weighing value, and x is average LN value, fitting coefficient R2=0.998.
The beneficial effects of the present invention are:
1. print mounting assembly of the invention is mounted on the slide unit of transverse-moving mechanism, drive slide unit mobile by transmission mechanism;Mark Periodically, make the movement speed of slide unit equal with the transmission speed of surface density measuring instrument, reach and print movement, mould are driven by slide unit The movement of quasi- scene lithium ion pole piece coating;After calibration, print mounting assembly is moved to by surface density by transmission mechanism Except the gauge head radiation range of measuring instrument, the normal work of surface density measuring instrument is not influenced, without dismantling the present invention, and print Mounting assembly and slide unit design for disassembly do not have to interruption production, improve measurement efficiency.
2. transmission mechanism of the invention uses ball wire rod mechanism, accurate positioning can guarantee the position of print, to mention The accuracy of height calibration.
3. scaling method of the invention can be used cooperatively with point inspection device, the painting under multiple groups difference coating speed is chosen Cloth print is demarcated, and obtains equation of linear regression after taking mean value to the LN value of every row in every group, finally obtains fitting coefficient Value is higher, and scaling method is simple and convenient, the accuracy of calibration is higher.
Detailed description of the invention
Fig. 1 is a kind of side sectional view of surface density measuring instrument point inspection device of the present invention.
Fig. 2 is a kind of structure sectional view of surface density measuring instrument point inspection device of the present invention.
Fig. 3 is a kind of front view of surface density measuring instrument point inspection device of the present invention.
Fig. 4 is a kind of top view of surface density measuring instrument point inspection device of the present invention.
Fig. 5 is a kind of structural representation of the transverse-moving mechanism and positioning component of surface density measuring instrument point inspection device of the present invention Figure.
Fig. 6 is a kind of linear regression curves of the scaling method of surface density measuring instrument point inspection device of the present invention.
Numbering in the drawing are as follows: 1 is shell, and 2 be linear guide component, and 3 be slide unit, and 4 be limit switch, and 5 be tablet, 6 It is print mounting plate for connecting plate, 7,8 be print pressing plate, and 9 be ball screw, and 10 be motor, and 101 be shield, and 102 be fixation Plate, 201 be track base, and 202 be linear guide, and 203 be baffle, and 301 be sliding block, and 302 be guide pad.
Specific embodiment
With reference to the accompanying drawing and specific embodiment present invention is further described in detail:
Embodiment 1: as shown in fig. 1~fig. 5, a kind of surface density measuring instrument point inspection device, point inspection device includes shell 1, traversing Mechanism, positioning component and print mounting assembly;
The shell 1 includes shield 101 and fixed plate 102, and the shield 101 is the rectangular box of lower ending opening, the fixation Plate 102 is in inverted "convex" shaped, and fixed plate 102 is fixed on 101 inner rear face of shield;
The transverse-moving mechanism includes linear guide component 2 and slide unit 3, and transverse-moving mechanism is fixed inside shield 101, described straight Line guide assembly 2 is fixed at 102 top of fixed plate, and the slide unit 3 is correspondingly arranged with linear guide component 2, the straight line Guide assembly 2 is made of track base 201, linear guide 202 and baffle 203, and the track base 201 is fixed at fixed plate 102 tops, the linear guide 202 is in long strip, and linear guide 202 is fixed on track base 201, the baffle 203 The both ends of track base 201 are set, and the slide unit 3 is made of sliding block 301 and guide pad 302, and 301 screw thread of sliding block is linked in On ball screw 9, the guide pad 302 is fixed on sliding block 301, and guide pad 302 is correspondingly arranged with linear guide 202;
The positioning component includes two limit switches 4 and a tablet 5, and two limit switches 4 are separately positioned on directly The lower part two sides of line guide assembly 2, limit switch 4 be in " C " shape, described 5 one end of tablet be fixed at 3 lower surface of slide unit, The other end is corresponding with limit switch 4, and the tablet 5 is located between two limit switches 4;
The print mounting assembly includes connecting plate 6 and print mounting plate 7, and the connecting plate 6 is L-shaped, the print installation 7 one end of plate is detachably connected by connecting plate 6 and slide unit 3, the other end is in " mouth " font, " mouth " the font end of print mounting plate 7 On be provided with print pressing plate 8, the print pressing plate 8 is in " mouth " font.
In order to guarantee the mobile accuracy of print mounting assembly, the transverse-moving mechanism further includes transmission mechanism, the transmission Mechanism is ball wire rod mechanism, and the ball wire rod mechanism includes ball screw 9 and motor 10, the both ends of the ball screw 9 It is rotatablely connected with baffle 203, the motor 10 is installed therein 203 outside of a baffle, the shaft and ball wire of motor 10 One end of bar 9 is sequentially connected.
Stepper motor of the motor 10 using Bu Jiate model 42BYGH40-1704A in the present embodiment, the volume of motor 10 Constant voltage is direct current 12V, rated current 1.7A;Limit switch 4 uses the limit switch of the model EE-SX674 of Omron, The supply voltage of limit switch 4 is 5~24V of direct current, uses direct current 12V in the present embodiment.
In order to optimize product structure, in the present embodiment, the cross section of the linear guide 202 is in rectangle, the guide pad 302 cross section is in concave, and the rectangle of linear guide 202 and the concave recess of guide pad 302 are corresponding.
Advanced optimize product structure, in the present embodiment, the cross section of the track base 201 is in concave, and straight line is led Rail 202 is fixed at the Depression Centers of track base 201, and the depth of groove of concave track base 201 is greater than linear guide 202 height.
A kind of embodiment 2: scaling method of surface density measuring instrument point inspection device, comprising the following steps:
Before calibration, first passes through fixed plate 102 and be fixed on surface density measuring instrument on surface density measuring instrument with point inspection device.
Step 1: preparation coating print;The different lower five parts of coatings of coating speed are chosen, one group of multiple painting is made in every part of coating Cloth print, every group of coating print are set as three rows;
Specifically, the step 1 specifically includes:
Choose five kinds of coating speed 0.8V1、0.9V1、V1、1.1V1And 1.2V1Under five parts of 1m long coating, every part of coating is made One group of multiple coating print;Every group of coating print is set as three rows, and the quantity that every row is coated with print is 2, i.e., every group totally 2 painting Cloth print;The coating speed V1For 6000mm/min.
Specifically, the coating of the different lower five parts of 1m long of coating speed is chosen, the size of each coating print in every part of coating For 100*100mm.
Step 2: being averaged after weighing respectively to every group of coating print, obtain weighing value;It adopts and weighs every group of painting in the balance The weight and record of each coating print in cloth print;
Step 3: obtaining the first LN value of every group of coating print;
Coating print each in every group of coating print is placed sequentially in print mounting assembly, the operation of print mounting assembly is made Speed is equal with the transmission speed of surface density measuring instrument, adjusts the scanning range of the gauge head of surface density measuring instrument, and starts gauge head Coating print is scanned, the LN value of each coating print is obtained;It is averaged, obtains to the LN value of the coating print of same row To the first LN value;That is totally 5 group of the first LN value, every group includes the first LN value marked as 1,2,3;
Specifically, coating print each in every group of coating print is placed in print mounting assembly, make print mounting assembly The speed of service is equal identical as the transmission speed of surface density measuring instrument, comprising:
Coating print each in every group of coating print is placed in print mounting assembly, print mounting plate 7 and slide unit 3 is fixed Connection, adjusts the distance between two limit switches 4, and coating print is put into " mouth " the font end of print mounting plate 7, and presses Print pressing plate 8 starts motor 10, drives slide unit 3 mobile by ball screw 9, measures the speed of service of slide unit 3 and surface density The transmission speed of instrument is equal;
The starting gauge head is scanned coating print, comprising: slide unit 3 drives print reciprocal between two limit switches 4 Movement, gauge head and scanning of the coating print by surface density measuring instrument;
Step 4: its average LN value, i.e., totally 5 average LN Value Datas are asked to the first LN value in every group of coating print;It will average LN Value carries out linear analysis with weighing value, obtains linear regression curves and equation of linear regression.
Equation of linear regression is y=100.4x+6.425, and y is weighing value, and x is average LN value, fitting coefficient R2= 0.998。
After every group of coating prototype test, obtained coating print be averaged LN value and weighing Value Data it is as shown in table 1;
Table 1:
Averagely LN value and weighing value is subjected to linear analysis, obtains linear regression curves, linear regression curves are as shown in Figure 6;? It is y=100.4x+6.425 to equation of linear regression, y is weighing value, and x is average LN value, fitting coefficient R2=0.998.
In order to further verify the validity of this method, average LN value is substituted into equation of linear regression, weighing value is obtained, Calculate weighing value, weighing value will be calculated and be compared with the weighing value obtained before by balance weighing apparatus, maximum deviation less than 0.005, As shown in table 1;It can be seen that it is high by stated accuracy of this scaling method to point inspection device, and calibration result is reliable and stable.
It can be concluded that, demarcated by using scaling method opposite penetron with point inspection device by the present embodiment, Calibration process is easy to operate, and stated accuracy is high, is suitable for promoting and using in surface density measuring instrument.
After calibration, print mounting assembly is moved to the gauge head radiation range of surface density measuring instrument by transmission mechanism Except, the normal work of surface density measuring instrument is not influenced, without dismantling this point inspection device, and print mounting assembly and slide unit 3 Design for disassembly does not have to interruption production, improves measurement efficiency and stated accuracy.
The embodiment of the above, only presently preferred embodiments of the present invention, not limits practical range of the invention, Therefore all equivalent change or modifications done according to structure, feature and principle described in the invention patent range, it should be included in this hair In bright claim.

Claims (10)

1. a kind of surface density measuring instrument point inspection device, which is characterized in that point inspection device includes shell (1), transverse-moving mechanism, positioning Component and print mounting assembly;
The shell (1) includes shield (101) and fixed plate (102), and the shield (101) is the rectangular box of lower ending opening, The fixed plate (102) is in inverted "convex" shaped, and fixed plate (102) is fixed on shield (101) inner rear face;
The transverse-moving mechanism includes linear guide component (2) and slide unit (3), and transverse-moving mechanism is fixed at shield (101) inside, The linear guide component (2) is fixed at fixed plate (102) top, and the slide unit (3) is corresponding with linear guide component (2) Setting;
The positioning component includes two limit switches (4) and a tablet (5), and two limit switches (4) set respectively It sets in the lower part two sides of linear guide component (2), limit switch (4) is in " C " shape, and described tablet (5) one end is fixed at Slide unit (3) lower surface, the other end are corresponding with limit switch (4);The tablet (5) is located between two limit switches (4);
The print mounting assembly includes connecting plate (6) and print mounting plate (7), and the connecting plate (6) is L-shaped, the sample Piece mounting plate (7) one end is detachably connected by connecting plate (6) and slide unit (3), the other end is in " mouth " font, print mounting plate (7) it is provided with print pressing plate (8) on " mouth " font end, the print pressing plate (8) is in " mouth " font.
2. a kind of surface density measuring instrument point inspection device according to claim 1, which is characterized in that the linear guide group Part (2) is made of track base (201), linear guide (202) and baffle (203), and the track base (201) is fixed at fixation Plate (102) top, the linear guide (202) is in long strip, and linear guide (202) is fixed on track base (201), institute Baffle (203) setting is stated at the both ends of track base (201).
3. a kind of surface density measuring instrument point inspection device according to claim 2, which is characterized in that the transverse-moving mechanism is also Including transmission mechanism, the transmission mechanism is ball wire rod mechanism, and the ball wire rod mechanism includes ball screw (9) and motor (10), the both ends of the ball screw (9) are rotatablely connected with baffle (203), and the motor (10) is installed therein a gear On the outside of plate (203), the shaft of motor (10) and the one end of ball screw (9) are sequentially connected.
4. a kind of surface density measuring instrument point inspection device according to claim 2, which is characterized in that the track base (201) cross section is in concave, and linear guide (202) is fixed at the Depression Centers of track base (201), " recessed " word The depth of groove of shape track base (201) is greater than the height of linear guide (202).
5. a kind of surface density measuring instrument point inspection device according to claim 3, which is characterized in that the slide unit (3) by Sliding block (301) and guide pad (302) composition, sliding block (301) screw thread are linked on ball screw (9), the guide pad (302) it is fixed on sliding block (301), guide pad (302) is correspondingly arranged with linear guide (202).
6. a kind of surface density measuring instrument point inspection device according to claim 5, which is characterized in that the linear guide (202) cross section is in rectangle, and the cross section of the guide pad (302) is in concave, the rectangle of linear guide (202) with lead Concave recess to block (302) is corresponding.
7. a kind of a kind of scaling method of surface density measuring instrument point inspection device as described in any in claim 1 ~ 6, special Sign is, comprising the following steps:
Step 1: preparation coating print;The different lower five parts of coatings of coating speed are chosen, one group of multiple painting cloth specimen is made in every part of coating Piece, every group of coating print are set as three rows;
Step 2: being averaged after weighing respectively to every group of coating print, obtain weighing value;It adopts and weighs every group of painting cloth specimen in the balance The weight and record of each coating print in piece;
Step 3: obtaining the first LN value of every group of coating print;
Coating print each in every group of coating print is placed sequentially in print mounting assembly, the operation of print mounting assembly is made Speed is equal with the transmission speed of surface density measuring instrument, adjusts the scanning range of the gauge head of surface density measuring instrument, and starts gauge head Coating print is scanned, the LN value of each coating print is obtained;It is averaged, obtains to the LN value of the coating print of same row To the first LN value;
Step 4: its average LN value being asked to the first LN value in every group of coating print, average LN value is linearly divided with weighing value Analysis, obtains linear regression curves and equation of linear regression.
8. a kind of scaling method of surface density measuring instrument point inspection device according to claim 7, which is characterized in that described Step 1 specifically includes:
Choose five kinds of 0.8 V of coating speed1、0.9V1、V1、1.1 V1And 1.2V1Under five parts of 1m long coating;
The quantity that every row is coated with print is 2;
The coating speed V1For 6000mm/min.
9. a kind of scaling method of surface density measuring instrument point inspection device according to claim 7, which is characterized in that described In step 3, coating print each in every group of coating print is placed sequentially in print mounting assembly, print mounting assembly is made The speed of service is equal identical as the transmission speed of surface density measuring instrument, comprising:
Coating print each in every group of coating print is placed in print mounting assembly, by print mounting plate (7) and slide unit (3) It is fixedly connected, adjusts the distance between two limit switches (4), coating print is put into " mouth " font of print mounting plate (7) End, and upper print pressing plate (8) are pressed, start motor (10), drives slide unit (3) mobile by ball screw (9), make slide unit (3) The speed of service is equal with the transmission speed of surface density measuring instrument;
The starting gauge head is scanned coating print, comprising: slide unit (3) drives print between two limit switches (4) It moves back and forth, gauge head and scanning of the coating print by surface density measuring instrument.
10. a kind of scaling method of surface density measuring instrument point inspection device according to claim 7, which is characterized in that institute Stating equation of linear regression in step 4 is y=100.4x+6.425, and y is weighing value, and x is average LN value, fitting coefficient R2= 0.998。
CN201811110292.9A 2018-09-21 2018-09-21 Point inspection device for surface density measuring instrument and calibration method thereof Active CN108956372B (en)

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CN115096756A (en) * 2022-07-27 2022-09-23 浙江双元科技股份有限公司 Self-calibration surface density detector and calibration method thereof
CN115096756B (en) * 2022-07-27 2022-11-22 浙江双元科技股份有限公司 Self-calibration surface density detector and calibration method thereof

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