CN108953971A - A kind of automobile bearing automatic control oiling device - Google Patents

A kind of automobile bearing automatic control oiling device Download PDF

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Publication number
CN108953971A
CN108953971A CN201810776363.2A CN201810776363A CN108953971A CN 108953971 A CN108953971 A CN 108953971A CN 201810776363 A CN201810776363 A CN 201810776363A CN 108953971 A CN108953971 A CN 108953971A
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China
Prior art keywords
oil
bearing
oiling
cylinder
solenoid valve
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CN201810776363.2A
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Chinese (zh)
Inventor
梁晓明
高心心
于立华
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Qingdao University of Science and Technology
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Qingdao University of Science and Technology
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Priority to CN201810776363.2A priority Critical patent/CN108953971A/en
Publication of CN108953971A publication Critical patent/CN108953971A/en
Pending legal-status Critical Current

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16NLUBRICATING
    • F16N37/00Equipment for transferring lubricant from one container to another
    • F16N37/003Equipment for transferring lubricant from one container to another for filling bearings

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Rolling Contact Bearings (AREA)

Abstract

The present invention relates to a kind of automobile bearing automatic control oiling device, including rack, rack is shouldered by workbench, oiling support rod, oiling arm, support, tube support, cylinder backup plate composition.Rack side is provided with oil drum placed hole, and oil drum is supported by support plate;The other side is provided with bearing fixation hole, fixes bearing using shaft and conical platen, stepper motor is installed below workbench, is connected by shaft coupling and bearing.Oil syringe is equipped with pneumatic grease press structure and range controlling mechanism, realizes stepping pressure oil function by solenoid valve and cylinder respectively, wherein pressure oil mechanism is connected by oil line pipe.The core component of shown device programs the autocontrol operation for realizing oiling device by PLC system in control cabinet.A kind of bearing automatic control oiling equipment that the present invention designs, significantly improves oiling working efficiency, small product size is small, and easy to operate, production cost is low, practical.

Description

A kind of automobile bearing automatic control oiling device
Technical field
The present invention relates to a kind of automatic control makeups of automobile hub bearing injection grease to set, and belongs to bearing oiling equipment and technology neck Domain.
Background technique
Automobile parts maintenance is a labour intensive profession, with the rapid growth of domestic labor cost, improves dress Standby automatization level, cuts payroll to improve efficiency, becomes the important trend developed at present.To realize its high-precision, high efficiency and high-intelligentization Function, automobile parts maintenance facility gradually apply electromechanical integration technology, have merged accurate machine construction, servo-drive, automatic A variety of front subject technologies such as control technology.For automotive hub rolling bearing, in order to make it have good rotating property and Longer service life can generally inject grease between inner ring and outer ring, guarantee to realize profit in prolonged operation process It is sliding.And existing bearing oiling process automatic control degree is lower, generally passes through manual oiling or mechanical oiling.Manual oiling is easy There is oil leak, oiling is uneven, and takes time and effort, and makes the reduction of oiling efficiency;In addition, the gap in hub bearing is invisible, Operator is low to injection flow controlling extent, it is difficult to ensure that gap is filled up completely by butter, is unable to reach rigorous;If lubrication Not enough, lead to bearing excessive wear;If lubricating grease injection rate is excessive, unnecessary waste is not only resulted in, it is more serious to make It is increased at bearing temperature, influences bearing life.As it can be seen that traditional manual oiling mode is difficult to realize the needs of society, however it is large-scale Mechanical oiling equipment price is expensive, complicated for operation, is unable to satisfy the application demand of ordinary enterprises;Therefore there is an urgent need to develop one kind Novel oiling device solves these problems.
Summary of the invention
The present invention be for overcome the deficiencies in the prior art, and provide a kind of automobile bearing automatic control oiling device;It is applicable in In the tapered roller bearing of all automobiles, oiling automatic controlization is high-efficient, and realization is grading automatic, and consumptive material is few, at low cost, operation letter Single, application prospect is very extensive.
The technical solution of the present invention is as follows: a kind of automobile bearing automatic control oiling device, including rack, rack is by workbench, note Oily support rod, oiling arm, support are shouldered, tube support, cylinder backup plate composition, are equipped on oiling arm and are screwed handle, adjustable Section arm length is to adjust the horizontal distance of oil nozzle and bearing.Rack side is provided with oil drum placed hole, and oil drum is by support plate branch Support;The other side is provided with bearing fixation hole, is fixed bearing using shaft and conical platen, installation stepping electricity below workbench Machine is connected by shaft coupling and bearing.Oil syringe is equipped with pneumatic grease press structure and elevating mechanism, passes through solenoid valve and cylinder respectively Realize stepping pressure oil function, wherein pressure oil mechanism is connected by oil line pipe.The core component of shown device in control cabinet, Including singlechip controller, relay, power switch and stepper motor driver, is programmed by PLC system and realize oiling device Autocontrol operation, control cabinet surface be equipped with single-chip microcontroller operation panel, the input, preservation and operation of program can be carried out.
The pneumatic grease press structure of the oil syringe include oil drum, pressure reducing valve, air inlet, oil grease tube, oil gun switch, cylinder 1, Solenoid valve 1, grease gun.Pressure reducing valve is used to adjust the air pressure into grease gun, keeps oil pump capacity constant, sets pressure: 0.6 MPa; Since bearing roller gap is smaller, to allow oil outlet to enter in bearing clearance, oiling quality is improved, 16# medical needle is selected to make For the oil outlet of grease gun, needle gauge length: 30mm, outer diameter: 1.61mm, internal diameter: 1.25mm.Oil drum one end air inlet is through subtracting Pressure valve is connected with air compressor, and the other end connects cylinder 1 and solenoid valve 1 by oil line pipe, is equipped with oil outlet above pipeline Grease gun, the oiling process of realization device are connected by oil grease tube.Solenoid valve 1 selects two-position three way, and by P mouthful of input terminal and Air compressor is connected, output terminals A, B mouthfuls of two interfaces for connecing cylinder respectively.Cylinder 1 is used to control the switch of oil gun, solenoid valve 1 connects with relay 1, and oiling is realized in the movement for controlling cylinder, and can guarantee each injection flow full of corresponding shaft bearing gap.Device Oil line pipe be fixed on the supporting lever below bracket, cylinder is bolted on backup plate.
The range controlling mechanism of the oil syringe, including solenoid valve 2, air inlet, venthole, cylinder 2, bolt 3.Each component Between be connected by tracheae, wherein cylinder end and grease gun are fastenedly connected by bolt 3, when the bearing note to different size When oily, the vertical range of oil outlet and bearing can be adjusted by adjusting bolt 3.The selection two-position three way of solenoid valve 2, P mouthfuls of input terminal Air compressor is connect, output terminals A, B mouthfuls connect respectively at two stomatas of cylinder 2.Solenoid valve 2 controls cylinder by connection relay 2 2 movement, cylinder 2 are used to control the up and down motion of oil outlet, and oil outlet can extend into bearing clearance before guaranteeing oiling, after oiling It lifts.
The bearing fixing mechanism of the oil syringe is made of pin, spring, conical platen, bearing and shaft.Cone Bearing is fixed in shaft by platen, and achievees the effect that centering using the cooperation of its inner hole and axis, and platen taper is 3-4 Degree, taper is smaller, feels relieved more stable;Shaft processing integrated with bearing pallet realizes that shaft turns simultaneously with pallet band dynamic bearing It is dynamic.The stepper motor of the oil syringe is controlled by stepper motor driver, realizes stepping rotation, choosing by shaft coupling band dynamic bearing With corner: 1.8 degree, torque: 2.5 N/M, voltage: 5V.
The bearing of different size can realize that oiling works by changing editing procedure;In addition, can be placed below in oil drum One disc heater is conducive to oil syringe device and works at low ambient temperatures.
The invention has the advantages that:
1) the PLC automatic control oiling device that the present invention makes can automate oiling to automobile bearing, and work efficiency is high, product Small in size, easy to operate, production cost is low, practical, is the first choice of private car maintenance unit and enterprise.
2) present invention realizes bearing centering with the use of shaft and conical platen, and it is more efficient and convenient to place bearing.
3) entire oiling process grease is in the environment of sealing, and avoidable butter, which is scattered, to be polluted the environment, can also Reduce the waste of butter.
Detailed description of the invention
Fig. 1 is the three-dimensional structural schematic diagram of the present invention
Fig. 2 is the structural schematic diagram of the frame of the invention solid;
Fig. 3 is the structural schematic diagram that the frame of the invention is overlooked;
The three-dimensional structure diagram of Fig. 4 present invention pneumatic pressure oil and range controlling mechanism;
Fig. 5 is the structural schematic diagram of shaft of the present invention;
Fig. 6 is the structural schematic diagram of the conical platen of the present invention;
In figure: 1, rack;2, pneumatic grease press structure;3, range controlling mechanism;4, bearing fixing mechanism;5, stepper motor;6 Motor fixing plate;7 bolts 1;8, shaft coupling;9, oil line pipe;10 tracheaes;11, bolt 2;12, three-way interface;13, control cabinet.
1, rack: 14, workbench, 15, bearing fixation hole, 16, oiling support rod, 17, screw handle, 18, oiling arm, 19, support is shouldered, 20, oil drum support plate, 111, tube support, 112, cylinder backup plate;
2, pneumatic grease press structure;21, oil drum, 22, pressure reducing valve, 23, air inlet, 24, oil grease tube, 25, oil gun switch, 26, Cylinder 1,27, solenoid valve 1,28, grease gun, 29, oil outlet;
3, range controlling mechanism: 31, solenoid valve 2,32, air inlet, 33, venthole, 34, cylinder 2,35, bolt 3;
4, bearing fixing mechanism;41, pin, 42, spring, 43, conical platen, 44, bearing, 45, shaft;
13, control cabinet;131, singlechip controller, 132, relay 1,133, relay 2,134, power switch, 135, Stepper motor driver, 136, operation panel.
Specific embodiment:
In conjunction with the implementation process of attached drawing the present invention is described in detail oil syringe.As shown in figs 1 to 6, a kind of automobile bearing automatic control Oiling device, including rack 1, rack 1 shoulder 19 by workbench 14, oiling support rod 16, oiling arm 18, support, pipeline support Plate 111, cylinder backup plate 112 form, and equipped with handle 17 is screwed on oiling arm, adjustable hand arm lengths are to adjust oil nozzle 29 With the horizontal distance of bearing 44.1 side of rack is provided with oil drum placed hole, and oil drum 21 is supported by support plate 20;The other side is provided with axis 44 fixation holes are held, it is using shaft 45 and conical platen 43 that bearing 44 is fixed, stepper motor 5 is installed below workbench, is passed through Shaft coupling 8 and bearing 44 connect.Oil syringe is equipped with pneumatic grease press structure 2 and range controlling mechanism 3, gentle by solenoid valve respectively Cylinder realizes stepping pressure oil function, and wherein pressure oil mechanism 2 is connected by oil line pipe 9.The core component of shown device is controlling In case 13, including singlechip controller 131, relay 132, power switch 134 and stepper motor driver 135, pass through PLC system Unified editing journey realizes the automatic running of oiling device, and control cabinet surface is equipped with single-chip microcontroller operation panel 136, can carry out the defeated of program Enter, save and runs.
The pneumatic grease press structure of the oil syringe includes that oil drum 21, pressure reducing valve 22, air inlet 23, oil grease tube 24, oil gun are opened Close 25, cylinder 26, solenoid valve 27, grease gun 28.Pressure reducing valve is used to adjust the air pressure into grease gun 28, keeps oil pump capacity constant, Set pressure: 0.6 MPa;Since bearing roller gap is smaller, to allow oil outlet 29 to enter in bearing clearance, oiling matter is improved Amount selects oil outlet 29 of the 16# medical needle as grease gun 28, needle gauge length: 30mm, outer diameter: 1.61mm, internal diameter: 1.25mm.Oil drum one end air inlet is connected through pressure reducing valve 22 with air compressor, and the other end connects cylinder 26 by oil line pipe 9 With solenoid valve 27, pipeline top is equipped with oil outlet and connects grease gun 28, the oiling process of realization device by oil grease tube 24.Electromagnetism Valve 27 selects two-position three way, and P mouthfuls of input terminal are connected with air compressor, and output terminals A, B mouthfuls connect the two of cylinder 26 respectively and connect At mouthful.Cylinder 26 is used to control the switch of oil gun, and solenoid valve 27 connects with relay 132, and note is realized in the movement of control cylinder 26 Oil, and can guarantee each injection flow full of 44 gap of corresponding shaft bearing.The oil line pipe 9 of device is fixed on the supporting lever below bracket On 19, cylinder 26 is bolted on backup plate 112.
The range controlling mechanism 3 of the oil syringe, including solenoid valve 31, air inlet 32, venthole 33, cylinder 34, bolt 35.It is connected between each component by tracheae 10, wherein cylinder end is fastenedly connected with grease gun 28 by bolt 35, when to not When the bearing oiling of same specification, the vertical range of oil outlet 29 and bearing 44 can be adjusted by adjusting bolt 35.Solenoid valve 31 selects With two-position three way, P mouthfuls of input terminal connect air compressor, and output terminals A, B mouthfuls connect respectively at two stomatas of cylinder 34.Solenoid valve 31 is logical The movement that connection relay 133 controls cylinder 34 is crossed, cylinder 34 is used to control the up and down motion of oil outlet, fuel-displaced before guarantee oiling Mouth 29 can extend into 44 gap of bearing, lift after oiling.
The bearing fixing mechanism 4 of the oil syringe, by pin 41, spring 42, conical platen 43, bearing 44 and shaft 45 It constitutes.Bearing 44 is fixed in shaft by conical platen 43, and achievees the effect that centering using the cooperation of its inner hole and axis, Platen taper is 3-4 degree, and taper is smaller, is felt relieved more stable;Shaft processing integrated with bearing pallet, realizes shaft and pallet band Dynamic bearing rotates simultaneously.The stepper motor 5 of the oil syringe is controlled by stepper motor driver 135, by shaft coupling 8 with moving axis 44 realization steppings rotation is held, selection corner: 1.8 degree, torque: 2.5 N/M, voltage: 5V.
Working principle: the present invention is automobile bearing automatic control oiling equipment, and working method is as follows:
It needs before apparatus of the present invention work by the input terminal and air compressor of the air inlet of oil drum one end and solenoid valve 1,2 It is connected, and bearing is fixed in shaft using conical platen;Operation program is recalled by the operation panel of control cabinet, so After start switch, oil syringe device will start to work.Stepper motor 5 starts first, is revolved by shaft coupling 8 with dynamic bearing 44 Turn, it is micro- go to suitable position after stop;Subsequent solenoid valve 31 controls cylinder 34 and grease gun 28 is driven to move downward, and enters bearing When at about 3 cm of roller clearance, cylinder 31 drives 28 backhaul of grease gun to move upwards, and solenoid valve 27 drives cylinder 26 to open at this time Oil gun switch 25 carries out oiling, and grease will be extruded by oil outlet 29 and gradually fill 44 gap of bearing, when oil outlet leaves gap When, grease gun 28 and cylinder 31 stop working, oiling process of the above completion.Stepper motor 5 drives bearing 44 to turn to afterwards Next bearing clearance, grease gun 28 move down again, and cylinder 26 drives oil gun switch to realize pressure oil process again, so past Multiple movement, until the last one bearing clearance fills grease, 28 backhaul of grease gun to initial position, system stalls.

Claims (5)

1. a kind of automobile bearing automatic control oiling device, including rack (1), rack (1) is by workbench (14), oiling support rod (16), oiling arm (18), support are shouldered (19), tube support (111), cylinder backup plate (112) composition, are equipped on oiling arm It screws handle (17), adjustable hand arm lengths are to adjust the horizontal distance of oil nozzle (29) and bearing (44).It opens rack (1) side There is oil drum placed hole, oil drum (21) is supported by support plate (20);The other side is provided with bearing (44) fixation hole, using shaft (45) and Conical platen (43) is fixed by bearing (44), installs stepper motor (5) below workbench, passes through shaft coupling (8) and bearing (44) connect.Oil syringe is equipped with pneumatic grease press structure (2) and range controlling mechanism (3), is realized respectively by solenoid valve and cylinder Stepping pressure oil function, wherein pressure oil mechanism (2) is connected by oil line pipe (9).The core component of shown device is in control cabinet (13) in, including singlechip controller (131), relay (132), power switch (134) and stepper motor driver (135), The autocontrol operation for realizing oiling device is programmed by PLC system, control cabinet surface is equipped with single-chip microcontroller operation panel (136), can be into Input, preservation and the operation of line program.
2. the pneumatic grease press structure of oil syringe includes oil drum (21), pressure reducing valve (22), air inlet according to claim 1 (23), oil grease tube (24), oil gun switch (25), cylinder (26), solenoid valve (27), grease gun (28).Pressure reducing valve for adjust into The air pressure for entering grease gun (28) keeps oil pump capacity constant, sets pressure: 0.6MPa;It is fuel-displaced to allow since bearing roller gap is smaller Mouth (29) enters in bearing clearance, improves oiling quality, selects oil outlet (29) of the 16# medical needle as grease gun (28), Needle gauge length: 30mm, outer diameter: 1.61mm, internal diameter: 1.25mm.Oil drum one end air inlet is compressed through pressure reducing valve 22 and air Machine is connected, and by oil line pipe (9) connection cylinder (26) and solenoid valve (27), pipeline top is equipped with oil outlet and passes through oil the other end Rouge pipe (24) connects grease gun (28), the oiling process of realization device.Solenoid valve (27) selects two-position three way, and by input terminal P Mouthful it is connected with air compressor, output terminals A, B mouthfuls of two interfaces for connecing cylinder (26) respectively.Cylinder (26) is used to control oil gun Switch, solenoid valve (27) connect with relay (132), and oiling is realized in the movement of control cylinder (26), and can guarantee each oiling Amount is full of corresponding shaft bearing (44) gap.The oil line pipe (9) of device is fixed on the supporting lever below bracket (19), cylinder (26) It is bolted on backup plate (112).
3. the range controlling mechanism (3) of oil syringe according to claim 1, including solenoid valve (31), air inlet (32), outlet Hole (33), cylinder (34), bolt (35).It is connected between each component by tracheae (10), wherein cylinder end and grease gun (28) it is fastenedly connected by bolt (35), it, can be fuel-displaced by adjusting bolt (35) adjusting when the bearing oiling to different size The vertical range of mouth (29) and bearing (44).Solenoid valve (31) selects two-position three way, and P mouthfuls of input terminal connect air compressor, output A, B mouthfuls of end is connect respectively at two stomatas of cylinder (34).The fortune that solenoid valve (31) passes through connection relay (133) control cylinder (34) Dynamic, cylinder (34) is used to control the up and down motion of oil outlet, and oil outlet (29) can extend into bearing (44) gap before guaranteeing oiling, It is lifted after oiling.
4. the bearing fixing mechanism (4) of oil syringe according to claim 1, by pin (41), spring (42), conical platen (43), bearing (44) and shaft (45) are constituted.Bearing (44) is fixed in shaft by conical platen (43), and using in it The cooperation of hole and axis achievees the effect that centering, and platen taper is (3-4) degree, and taper is smaller, feels relieved more stable;Shaft and bearing retainer Disk integration processing realizes that shaft rotates simultaneously with pallet band dynamic bearing.The stepper motor (5) of the oil syringe is by stepper motor Driver (135) control realizes stepping rotation by shaft coupling (8) band dynamic bearing (44), selection corner: 1.8 degree, torque: 2.5N/M, voltage: 5V.
5. the bearing of oil syringe according to claim 1, different size can realize that oiling works by changing editing procedure; In addition, a disc heater can be placed below in oil drum, is conducive to oil syringe device and works at low ambient temperatures.
CN201810776363.2A 2018-07-16 2018-07-16 A kind of automobile bearing automatic control oiling device Pending CN108953971A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201810776363.2A CN108953971A (en) 2018-07-16 2018-07-16 A kind of automobile bearing automatic control oiling device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201810776363.2A CN108953971A (en) 2018-07-16 2018-07-16 A kind of automobile bearing automatic control oiling device

Publications (1)

Publication Number Publication Date
CN108953971A true CN108953971A (en) 2018-12-07

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CN201810776363.2A Pending CN108953971A (en) 2018-07-16 2018-07-16 A kind of automobile bearing automatic control oiling device

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113137559A (en) * 2021-04-25 2021-07-20 闫丽娜 Bearing oiling equipment for high-end equipment
CN113405012A (en) * 2021-07-01 2021-09-17 西安热工研究院有限公司 Combined bearing grease filling device
CN113513693A (en) * 2021-07-22 2021-10-19 高连风 Bearing oiling device capable of preventing lubricating oil from overflowing
CN114148952A (en) * 2021-11-29 2022-03-08 俞明生 Four-column type automobile lifter convenient to maintain

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113137559A (en) * 2021-04-25 2021-07-20 闫丽娜 Bearing oiling equipment for high-end equipment
CN113405012A (en) * 2021-07-01 2021-09-17 西安热工研究院有限公司 Combined bearing grease filling device
CN113405012B (en) * 2021-07-01 2022-07-01 西安热工研究院有限公司 Combined bearing grease filling device
CN113513693A (en) * 2021-07-22 2021-10-19 高连风 Bearing oiling device capable of preventing lubricating oil from overflowing
CN114148952A (en) * 2021-11-29 2022-03-08 俞明生 Four-column type automobile lifter convenient to maintain
CN114148952B (en) * 2021-11-29 2023-09-08 聊城锦鸿汽车销售服务有限公司 Four-column type automobile lifting machine convenient to maintain

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