CN108952948A - A kind of high-performance low energy consumption intercooler and its manufacturing method - Google Patents
A kind of high-performance low energy consumption intercooler and its manufacturing method Download PDFInfo
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- CN108952948A CN108952948A CN201810756750.XA CN201810756750A CN108952948A CN 108952948 A CN108952948 A CN 108952948A CN 201810756750 A CN201810756750 A CN 201810756750A CN 108952948 A CN108952948 A CN 108952948A
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- gas chamber
- mainboard
- intercooler
- baffle
- energy consumption
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02B—INTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
- F02B29/00—Engines characterised by provision for charging or scavenging not provided for in groups F02B25/00, F02B27/00 or F02B33/00 - F02B39/00; Details thereof
- F02B29/04—Cooling of air intake supply
- F02B29/045—Constructional details of the heat exchangers, e.g. pipes, plates, ribs, insulation, materials, or manufacturing and assembly
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
- B23P15/26—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass heat exchangers or the like
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/10—Internal combustion engine [ICE] based vehicles
- Y02T10/12—Improving ICE efficiencies
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- General Engineering & Computer Science (AREA)
- Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
Abstract
The present invention relates to heat abstractor technical fields, specifically disclose a kind of high-performance low energy consumption intercooler, including mainboard, the left end of the mainboard is mechanically connected left gas chamber assembly, and the right end of mainboard is mechanically connected right gas chamber assembly, and the upper mechanical of mainboard connects baffle, the lower mechanical connecting lateral plate of mainboard, core assembly is installed, the core assembly includes cooling tube and heat-radiation belt, and the heat-radiation belt covers on dress and the cooling tube lateral wall on the mainboard.The present invention replaces the intercooler of all aluminum material using plastic material, overcomes the problems, such as that the manufacture difficulty of original full aluminium intercooler is big, manufacturing cost is high, manufacture efficiency is low, product weight is big etc. and be unfavorable for drop sheet made in one piece, the high efficiency, light-weighted development of automobile；The present invention is not easy to be formed under the working environment of long-term anti-icing fluid primary battery to cooling corrosion, improves corrosion resistance；The present invention relies on equipment guarantee in manufacturing process, and cost of labor and quality cost are lower.
Description
Technical field
The present invention relates to heat abstractor technical fields, more particularly to a kind of high-performance low energy consumption intercooler.
Background technique
Intercooler is the important composition component of pressure charging system.Now current intercooler is generally made of all aluminium alloy material.Institute
Calling full aluminium intercooler i.e. intercooler chip body and gas chamber is aluminium alloy.According to the difference of cooling medium, common intercooler can be with
It is divided into air-cooled and 2 kinds of water-cooled.Since the exhaust gas temperature of engine discharge is very high, will lead to by the heat transfer of booster
The raising of intake air temperature.Moreover, the air air that density can increase, while booster also being caused to be discharged during compressed
Temperature increases, and with the raising of air pressure, oxygen density is but reduced, to will affect effective volumetric efficiency of engine.If it is desired to
Volumetric efficiency is further increased, just has to reduce intake air temperature.On the other hand enter burning without cooling pressurized air
Room also easily causes engine combustion temperatures excessively high other than the volumetric efficiency that will affect engine, causes the event such as pinking
Barrier, and will increase the content of the NOx in engine exhaust, cause air pollution.So either mechanically-sapercharged engine is also
It is turbocharged engine, requires that intercooler is installed between booster and inlet manifold.After reducing pressurization
High temperature air temperature, the thermic load to reduce engine, improve air inflow, and then increase engine power, reduce start
Machine fuel consumption and raising are to the adaptability etc. of height above sea level.There is data to suggest that under the conditions of identical air-fuel ratio, pressurized air
Temperature it is every decline 10 DEG C, engine power can improve 3%~5%.
With the continuous improvement of automobile industry manufacturing cost and environmental requirement, and along with high density, high-power start
Machine becomes mainstream, and the application of numerous new technologies, new system on automobile, vehicle dissipating-heat environment is more severe, to cooling system
Volume, weight, working efficiency and intelligence degree are put forward new requirements again.Automobile industry continues development at full speed in recent years
Also provide an opportunity for the development innovation of its components, vehicle intercooler then must satisfy high-precision, high reliablity,
The related requests such as corrosion-resistant, manufacture efficiency is high, lightweight, low cost and smooth appearance.In order to meet these relevant high requests,
Designer is then required to innovate on its structure, material, processing technology etc..Simultaneously as the market competition of automobile industry adds
How play by economical and effective method optimizes configuration to cooling system of vehicle, is the hair of vehicle heat-exchange system research
Open up direction and prospect.
Currently, the full aluminium intercooler that intercooler largely all uses in automobile cooling module.The gas chamber one of full aluminium intercooler
As all be casting complete.Its manufacture difficulty is big, manufacturing cost is high, producing efficiency is low, product weight is big etc. is all unfavorable for automobile
Drop sheet made in one piece, high efficiency, light-weighted development.So just expecting that the material for replacing full aluminium with plastic material reaches
The purpose for reducing weight, improving efficiency, reduce cost.
Soldering between full aluminium gas chamber and main chip of intercooler needs personnel's manual welding of dedicated equipment either profession
Improve the processing cost of product.
Existing full aluminium intercooler has the following problems:
1, the connection of gas chamber and core is completed using sub- arc welding, and the quality and intensity of welding all rely on operator's
Level of skill and experience, reliability, consistency cannot be guaranteed；
2, full aluminium intercooler relative to vehicle frame installation dimension depend on gas chamber and core splicing size, and the size by
The welding precision of main leaf determines on gas chamber and core, which all relies on the level of skill and experience of operator, reliably
Property, consistency cannot be guaranteed；
Summary of the invention
The technical problem to be solved in the present invention is to overcome the shortcomings of the prior art, provides in a kind of high-performance low energy consumption
Cooler.
In order to solve the above-mentioned technical problem, the invention adopts the following technical scheme:
The left end of a kind of high-performance low energy consumption intercooler, including mainboard, the mainboard is mechanically connected left gas chamber assembly, mainboard
Right end be mechanically connected right gas chamber assembly, the upper mechanical of mainboard connects baffle, the lower mechanical connecting lateral plate of mainboard, the master
Core assembly is installed, the core assembly includes cooling tube and heat-radiation belt, and the heat-radiation belt covers dress and the cooling tube on plate
On lateral wall.
Further, the mainboard includes mainboard ontology, and the mainboard ontology is quadrilateral structure, and the mainboard ontology is opened
Equipped with multiple main through-holes, multiple main through-holes correspond to its four corners and a groove are respectively set at periodic arrangement, the mainboard ontology
Structure, the mainboard ontology left and right sides are periodically provided with no less than two heel teeths, the gap between every two heel teeth
For card holding trough.Core is quadrilateral structure, the core by stamping forming mainboard, baffle, the heat-radiation belt of roller lock and
Cooling tube attaches together composition；Core property intercycle be stamped with and the hole of the interspersed cooperation of cooling tube and main leaf it is stamped after formed with
The groove that gasket, gas chamber cooperate；Heat-radiation belt is uniformly in the gap of directive insertion cooling tube.
Further, the left gas chamber assembly includes left gas chamber, and the left gas chamber includes a left venting channels and shape is
The left installation panel of quadrangle, the left installation panel are provided with left convex diameter, the convex diameter in left side pass through seal gasket respectively with card
Tankage and groove structure, which match, seals left gas chamber assembly and mainboard, and the left left inside portion of gas indoor location adds diameter, the left side
Multiple left component mounts are installed on gas chamber lateral wall.The left gas chamber assembly is that plasthetics is the mold issued according to digital-to-analogue
It is molded by and by injection molding machine high temperature and pressure, structure just already have accounted for internal structure and external knot when designing research and development
Structure.Internal structure mainly considers the influence factors such as resistance, direction, pressure of the air in internal flow so being designed as band
The structure of some amplitudes.External structure primary concern is that space, intensity, complexity of mold releasability etc. so in shape
Be adapt to internal structure band amplitude structure it is such and saved space and allow gas chamber and connection rubber tube more smooth again.About gas chamber with
The connection of main leaf is present invention contemplates that mechanical connection, i.e. gas chamber design a boss on core, and main leaf designs one on core
A groove.Sealing rubber pad is put in core body main piece groove retell gas chamber boss and be caught in main leaf groove, then pass through packer
Main leaf flange is withheld on boss, thus by gas chamber, sealing rubber ring and core is mechanical links together.It is described
It also needs that multiple assembly accessory mounts are installed on gas chamber lateral wall.
Further, the right gas chamber assembly includes right gas chamber, and the right gas chamber includes a right venting channels and shape is
The right installation panel of quadrangle, the right installation panel are provided with right convex diameter, the convex diameter in right side pass through seal gasket respectively with card
Tankage and groove structure, which match, seals right gas chamber assembly and mainboard, and the right left inside portion of gas indoor location adds diameter, the right side
Multiple right members installation parts are installed on gas chamber lateral wall.The right gas chamber assembly is that plasthetics is the mold issued according to digital-to-analogue
It is molded by and by injection molding machine high temperature and pressure, structure just already have accounted for internal structure and external knot when designing research and development
Structure.Internal structure mainly considers the influence factors such as resistance, direction, pressure of the air in internal flow so being designed as band
The structure of some amplitudes.External structure primary concern is that space, intensity, complexity of mold releasability etc. so in shape
Be adapt to internal structure band amplitude structure it is such and saved space and allow gas chamber and connection rubber tube more smooth again.About gas chamber with
The connection of main leaf is present invention contemplates that mechanical connection, i.e. gas chamber design a boss on core, and main leaf designs one on core
A groove.Sealing rubber pad is put in core body main piece groove retell gas chamber boss and be caught in main leaf groove, then pass through packer
Main leaf flange is withheld on boss, thus by gas chamber, sealing rubber ring and core is mechanical links together.It is described
It also needs that multiple assembly accessory mounts are installed on gas chamber lateral wall.
Further, the baffle includes baffle main body, and two baffle fit parts, institute are symmetrically installed in the baffle main body
It states baffle fit part and is provided with multiple baffle mounting holes, two baffle installation positioning are arranged in parallel in the baffle center line position
Hole.The baffle is that punch forming part has the stable function of certain reinforcement core quadrangle, is opened above the reinforcing rib of baffle
Have the threaded hole being coupled with side plate, the installation for facilitating side plate to be effectively connected on core for intercooler provides two
Hole location is installed.
Further, the side plate includes side plate main body, and two side plate fitting projections are symmetrically installed in the side plate main body,
Side plate mounting hole is installed, described side plate main body the right and left is about side plate main body geometric center pair on two side plate fitting projections
Title is equipped with side plate mounting-positioning holes.Side plate is also punch forming part, and main function provides one to connect for intercooler with vehicle frame
A bridge, one be connected to intercooler baffle, gas chamber installation hole location on, other end is attached on vehicle frame.
Further, the mainboard, left gas chamber assembly, right gas chamber assembly are all made of high-molecular compound and are fabricated.Institute
State left gas chamber assembly, right gas chamber assembly is all made of high-molecular compound and is fabricated, have that light-weight, intensity is high, performance is stable
Characteristic；The core assembly is all made of aluminium and is fabricated, and has that light-weight, intensity is high, conducts heat, the characteristic of easy processing.
Further, the high-molecular compound is polyethylene, polypropylene, polyvinyl chloride, polystyrene and acrylonitrile-
Butadiene-styrene copolymerisation object, polyphenylene sulfide, polyphenylene oxide, polyamide, polycarbonate, polyoxymethylene it is one such or
Multiple combinations.
The present invention also provides a kind of manufacturing methods for manufacturing high-performance low energy consumption intercooler as described above, including following step
It is rapid:
Step 1: processing mainboard, baffle, side plate: selecting rectangular aluminium sheet as original processing plate, and mould is pressed in the form of punching press
Structure, the shape of tool fabricate original processing plate at corresponding component, it is ensured that component must not have any punching press slight crack, rupture and table
The damage of 4343 alloy pricker coating of face, the processing such as subsequent parts surface oil removing purge drying；
Step 2: it processes left gas chamber: selecting material for BASF A3W2GH10, the heat-staple polyamide of glass fiber reinforcement
66, content of glass fiber is 50%~52% as raw material, fabricates to form finished product product through mould punch, to finished product
Product is pre-processed no less than 48 hours, checks that the water content by pretreated finished product product, water content standard are
Less than or equal to 3%, if its water content is greater than 3%, constant weight is dried under 100 degree until its water content is less than or equal to
3%, the processing of rib thorn is carried out until its any surface finish is smooth to finished product product, uniform color there must not be contracting on surface and inside
Hole, crack, weld mark；
Step 3: processing right gas chamber: being processed according to the right gas chamber of step 2 pair；
Step 4: corresponding position is put into corresponding component on packer, then completes core by the operation of staff
Body portion attaches together processing, and iron wire shaping, is brazed into soldering oven in binding, then carries out the inspection of a core component
Leakage, then qualified core, left and right gas chamber, sealing ring etc. are put into pressing machine corresponding site, the press fitting of the component of assembly is carried out, so
Carry out the leak detection of an assembly again afterwards, installing accessory shaping after qualification so far just completes the production stream of entire plastic-aluminum intercooler
Journey.
Beneficial effect is: the present invention replaces the intercooler of all aluminum material using plastic material, overcomes cold in original full aluminium
The manufacture difficulty of device is big, manufacturing cost is high, manufacture efficiency is low, product weight is big etc. be unfavorable for automobile drop sheet made in one piece,
The problem of high efficiency, light-weighted development；The present invention is not easy to be formed under the working environment of long-term anti-icing fluid primary battery to cooling
Corrosion, improve corrosion resistance；The present invention relies on equipment guarantee in manufacturing process, and cost of labor and quality cost are lower.
Detailed description of the invention
It, below will be to specific in order to illustrate more clearly of the specific embodiment of the invention or technical solution in the prior art
Embodiment or attached drawing needed to be used in the description of the prior art are briefly described.In all the appended drawings, similar element
Or part is generally identified by similar appended drawing reference.In attached drawing, each element or part might not be drawn according to actual ratio.
Fig. 1 is a kind of main view of high-performance low energy consumption intercooler of the present invention；
Fig. 2 is a kind of top view of the mainboard of high-performance low energy consumption intercooler of the present invention；
Fig. 3 is a kind of main view of the left gas chamber assembly of high-performance low energy consumption intercooler of the present invention；
A kind of main view of the right gas chamber assembly of high-performance low energy consumption intercooler of this present invention of Fig. 4；
Fig. 5 is a kind of main view of the baffle of high-performance low energy consumption intercooler of the present invention；
Fig. 6 is a kind of main view of the side plate of high-performance low energy consumption intercooler of the present invention；
Fig. 7 is a kind of partially sealed structural schematic diagram of high-performance low energy consumption intercooler of the present invention；
Fig. 8 is a kind of partially sealed structural schematic diagram of high-performance low energy consumption intercooler of the present invention；
In figure, 1 is mainboard, and 1-1 is mainboard ontology, and 1-2 is main through-hole, and 1-3 is groove structure, and 1-4 is heel teeth, and 1-5 is
Card holding trough, 2 be left gas chamber assembly, and 2-1 is left gas chamber, and 2-2 is left venting channels, and 2-3 is left installation panel, and 2-4 is left convex diameter,
2-5 is that left inside portion adds diameter, and 2-6 is left component mounts, and 3 be right gas chamber assembly, and 3-1 is right gas chamber, and 3-2 is right venting channels,
3-3 is right installation panel, and 3-4 is right convex diameter, and 3-5 is that right inside adds diameter, and 3-6 is right members installation part, and 4 be baffle, and 4-1 is gear
Plate main body, 4-2 are baffle fit part, and 4-3 is baffle mounting hole, and 4-4 is baffle mounting-positioning holes, and 5 be side plate, and 5-1 is side plate
Main body, 5-2 are side plate fitting projection, and 5-3 is side plate mounting hole, and 5-4 is side plate mounting-positioning holes, and 6 be core assembly, and 7 be cold
But it manages, 8 be heat-radiation belt, and 9 be seal gasket.
Specific embodiment
Presently in connection with Figure of description, the present invention is described further.
A kind of high-performance low energy consumption intercooler, as shown in Figure 1, including mainboard 1, the left end of the mainboard 1 is mechanically connected left
Gas chamber assembly 2, the right end of mainboard 1 are mechanically connected right gas chamber assembly 3, and the upper mechanical of mainboard 1 connects baffle 4, the lower end of mainboard 1
It is mechanically connected side plate 5, core assembly 6 is installed on the mainboard 1, the core assembly 6 includes cooling tube 7 and heat-radiation belt 8, institute
Heat-radiation belt 8 is stated to cover on dress and 7 lateral wall of cooling tube.
In the present embodiment, as shown in Fig. 2, the mainboard 1 includes mainboard ontology 1-1, the mainboard ontology 1-1 is quadrangle
Structure, the mainboard ontology 1-1 offer multiple main through-hole 1-2, and multiple main through-hole 1-2 are used at periodic arrangement, main through-hole 1-2
In installation cooling tube, the mainboard ontology 1-1 corresponds to its four corners and groove structure a 1-3, the mainboard ontology 1-1 is respectively set
The left and right sides is periodically provided with no less than two heel teeth 1-4, and the gap between every two heel teeth 1-4 is card holding trough 1-5.
Further, the left gas chamber assembly 2 includes left gas chamber 2-1, and the left gas chamber 2-1 includes a left venting channels 2-
2 and shape be quadrangle left installation panel 2-3, the left installation panel 2-3 is provided with a left side convex diameter 2-4, the convex diameter 2-4 in a left side
It is matched respectively with card holding trough 1-5 and groove structure 1-3 by seal gasket 9 and seals left gas chamber assembly 2 with mainboard 1, it is described
The left inside portion of installation adds diameter 2-5 in left gas chamber 2-1, and multiple left component mounts 2-6 are installed on the left gas chamber 2-1 lateral wall.
Further, 3 assembly of right gas chamber includes right gas chamber 3-1, and the right gas chamber 3-1 includes a right venting channels 3-
2 and shape be quadrangle right installation panel 3-3, the right installation panel 3-3 is provided with the right side convex diameter 3-4, the convex diameter 3-4 in the right side
It is matched respectively with card holding trough 1-5 and groove structure 1-3 by seal gasket 9 and seals right gas chamber assembly 3 with mainboard 1, it is described
The left inside portion of installation adds diameter 3-5 in right gas chamber 3-1, and multiple right members installation part 3-6 are installed on the right gas chamber 3-1 lateral wall.
Further, the baffle 4 includes baffle main body 4-1, is symmetrically installed two baffles on the baffle main body 4-1 and matches
Component 4-2, the baffle fit part 4-2 are provided with multiple baffle mounting hole 4-3, and the baffle center line position is arranged in parallel two
A baffle mounting-positioning holes 4-4.Baffle by baffle fit see on baffle mounting hole and mainboard mechanical engagement complete install.
Further, the side plate 5 includes side plate main body 5-1, is symmetrically installed two side plates on the side plate main body 5-1 and matches
Protrusion 5-2 is closed, side plate mounting hole 5-3 is installed on two side plate fitting projection 5-2, described side plate main body 5-1 the right and left closes
Side plate mounting-positioning holes 5-4 is symmetrically installed in side plate main body geometric center.Side plate is matched by side plate mounting hole and mainboard machinery
It closes and completes installation.
Further, the mainboard 1, left gas chamber assembly 2,3 assembly of right gas chamber are all made of high-molecular compound and are fabricated.
Further, the high-molecular compound is polyethylene, polypropylene, polyvinyl chloride, polystyrene and acrylonitrile-
Butadiene-styrene copolymerisation object, polyphenylene sulfide, polyphenylene oxide, polyamide, polycarbonate, polyoxymethylene it is one such or
Multiple combinations.
Embodiment 2:
The present invention also provides a kind of manufacturing methods for manufacturing high-performance low energy consumption intercooler as described above, including following step
It is rapid:
Step 1: processing mainboard, baffle, side plate: selecting rectangular aluminium sheet as original processing plate, and mould is pressed in the form of punching press
Structure, the shape of tool fabricate original processing plate at corresponding component, it is ensured that component must not have any punching press slight crack, rupture and table
The damage of 4343 alloy pricker coating of face, the processing such as subsequent parts surface oil removing purge drying；
Step 2: it processes left gas chamber: selecting material for BASF A3W2GH10, the heat-staple polyamide of glass fiber reinforcement
66, content of glass fiber is 50%~52% as raw material, fabricates to form finished product product through mould punch, to finished product
Product is pre-processed no less than 48 hours, checks that the water content by pretreated finished product product, water content standard are
Less than or equal to 3%, if its water content is greater than 3%, constant weight is dried under 100 degree until its water content is less than or equal to
3%, the processing of rib thorn is carried out until its any surface finish is smooth to finished product product, uniform color there must not be contracting on surface and inside
Hole, crack, weld mark；
Step 3: processing right gas chamber: being processed according to the right gas chamber of step 2 pair；
Step 4: corresponding position is put into corresponding component on packer, then completes core by the operation of staff
Body portion attaches together processing, and iron wire shaping, is brazed into soldering oven in binding, then carries out the inspection of a core component
Leakage, then qualified core, left and right gas chamber, sealing ring etc. are put into pressing machine corresponding site, the press fitting of the component of assembly is carried out, so
Carry out the leak detection of an assembly again afterwards, installing accessory shaping after qualification so far just completes the production stream of entire plastic-aluminum intercooler
Journey.
| Intercooler parameter | Required value |
| It is wide | 700 |
| It is high | 111 |
| It is thick | 64 |
| Dry mass | 2.7kg |
Table 1
Parameter described in table 1 as above manufactures high-performance low energy consumption intercooler using this method, manufactures with existing full aluminium
Intercooler compare, in manufacturing process depend on mechanical equipment, reduce cost of labor, under the intercooler of identical size, this
High-performance low energy consumption intercooler in embodiment reduces 20% compared to the intercooler weight that full aluminium manufactures.
High-performance low energy consumption intercooler performance test table and full aluminium intercooler performance test table in the present invention are respectively such as table 2
With shown in table 3
2 high-performance low energy consumption intercooler performance test table of table
The full aluminium intercooler performance test table of table 3
The above embodiments are only used to illustrate the technical solution of the present invention., rather than its limitations；Although referring to aforementioned each reality
Applying example, invention is explained in detail, those skilled in the art should understand that: it still can be to aforementioned each
Technical solution documented by embodiment is modified, or equivalent substitution of some or all of the technical features；And
These are modified or replaceed, the range for technical solution of various embodiments of the present invention that it does not separate the essence of the corresponding technical solution,
It should all cover within the scope of the claims and the description of the invention.
Claims (9)
1. a kind of high-performance low energy consumption intercooler, it is characterised in that: including mainboard, the left end of the mainboard is mechanically connected left gas chamber
Assembly, the right end of mainboard are mechanically connected right gas chamber assembly, and the upper mechanical of mainboard connects baffle, the lower mechanical connecting side of mainboard
Plate is equipped with core assembly on the mainboard, and the core assembly includes cooling tube and heat-radiation belt, and the heat-radiation belt covers dress and institute
It states on cooling tube lateral wall.
2. a kind of high-performance low energy consumption intercooler according to claim 1, it is characterised in that: the mainboard includes mainboard sheet
Body, the mainboard ontology are quadrilateral structure, and the mainboard ontology offers multiple main through-holes, and multiple main through-holes are at periodical row
Column, the mainboard ontology correspond to its four corners and a groove structure are respectively set, periodically set at left and right sides of the mainboard ontology
No less than two heel teeths are equipped with, the gap between every two heel teeth is card holding trough.
3. a kind of high-performance low energy consumption intercooler according to claim 2, it is characterised in that: the left gas chamber assembly includes
Left gas chamber, the left gas chamber includes a left venting channels and shape is the left installation panel of quadrangle, and the left installation panel is set
It is equipped with left convex diameter, the convex diameter in a left side is matched with card holding trough and groove structure respectively by seal gasket by left gas chamber assembly and master
Plate sealing, the left left inside portion of gas indoor location adds diameter, installs multiple left component mounts on the left gas chamber lateral wall.
4. a kind of high-performance low energy consumption intercooler according to claim 2, it is characterised in that: the right gas chamber assembly includes
Right gas chamber, the right gas chamber includes a right venting channels and shape is the right installation panel of quadrangle, and the right installation panel is set
It is equipped with right convex diameter, the convex diameter in the right side is matched with card holding trough and groove structure respectively by seal gasket by right gas chamber assembly and master
Plate sealing, the right left inside portion of gas indoor location adds diameter, installs multiple right members installation parts on the right gas chamber lateral wall.
5. a kind of high-performance low energy consumption intercooler according to claim 1, it is characterised in that: the baffle includes baffle master
Body is symmetrically installed two baffle fit parts in the baffle main body, and the baffle fit part is provided with multiple baffle mounting holes, institute
It states baffle center line position and two baffle mounting-positioning holes is arranged in parallel.
6. a kind of high-performance low energy consumption intercooler according to claim 1, it is characterised in that: the side plate includes side plate master
Body is symmetrically installed two side plate fitting projections in the side plate main body, is equipped with side plate mounting hole on two side plate fitting projections,
Described side plate main body the right and left is symmetrically installed with side plate mounting-positioning holes about side plate main body geometric center.
7. a kind of high-performance low energy consumption intercooler according to claim 1, it is characterised in that: the mainboard, left gas chamber are total
It is all made of high-molecular compound at, right gas chamber assembly and is fabricated.
8. a kind of high-performance low energy consumption intercooler according to claim 7, it is characterised in that: the high-molecular compound is
Polyethylene, polypropylene, polyvinyl chloride, polystyrene and acrylonitrile-butadiene-styrene copolymerisation object, gather polyphenylene sulfide
Phenylate, polyamide, polycarbonate, polyoxymethylene be one such or multiple combinations.
9. a kind of manufacturing method of high-performance low energy consumption intercooler of manufacture as described in claim 1~8 is any, feature exist
In: the following steps are included:
Step 1: processing mainboard, baffle, side plate: selecting rectangular aluminium sheet as original processing plate, by mold in the form of punching press
Structure, shape fabricate original processing plate at corresponding component, it is ensured that component must not have any punching press slight crack, rupture and surface
The damage of 4343 alloy pricker coating, the processing such as subsequent parts surface oil removing purge drying；
Step 2: it processes left gas chamber: selecting material for BASF A3W2GH10, the heat-staple polyamide 66 of glass fiber reinforcement,
Content of glass fiber is 50%~52% as raw material, fabricates to form finished product product through mould punch, to finished product product
Pre-processed no less than 48 hours, check by pretreated finished product product water content, water content standard be less than
Equal to 3%, if its water content is greater than 3%, constant weight is dried under 100 degree until its water content is less than or equal to 3%, it is right
Finished product product carries out the processing of rib thorn until its any surface finish is smooth, and uniform color must not have shrinkage cavity on surface and inside, split
Seam, weld mark；
Step 3: processing right gas chamber: being processed according to the right gas chamber of step 2 pair；
Step 4: corresponding position is put into corresponding component on packer, then completes core portion by the operation of staff
That divides attaches together processing, and iron wire shaping, is brazed into soldering oven in binding, then carries out the leak detection of a core component, then
Qualified core, left and right gas chamber, sealing ring etc. are put into pressing machine corresponding site, carry out the press fitting of the component of assembly, then again
The leak detection of an assembly is carried out, installing accessory shaping after qualification so far just completes the production procedure of entire plastic-aluminum intercooler.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810756750.XA CN108952948A (en) | 2018-07-11 | 2018-07-11 | A kind of high-performance low energy consumption intercooler and its manufacturing method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
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| CN204961064U (en) * | 2015-09-09 | 2016-01-13 | 广东法拉达汽车散热器有限公司 | Pipe racks formula car intercooler |
| DE102016209591A1 (en) * | 2016-02-26 | 2017-08-31 | Volkswagen Aktiengesellschaft | heat exchangers |
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| CN1803441A (en) * | 2005-12-13 | 2006-07-19 | 沈阳华铁异型材有限公司 | Intercooler plastic air chamber production process and product |
| CN1804380A (en) * | 2006-01-23 | 2006-07-19 | 沈阳华铁异型材有限公司 | Automobile intercooler having spoiler and employing plastic air chamber |
| CN203257531U (en) * | 2013-04-27 | 2013-10-30 | 北京汽车股份有限公司 | Intercooler |
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