CN108941338A - A kind of induction heating smoothing overall structure - Google Patents
A kind of induction heating smoothing overall structure Download PDFInfo
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- CN108941338A CN108941338A CN201711252161.XA CN201711252161A CN108941338A CN 108941338 A CN108941338 A CN 108941338A CN 201711252161 A CN201711252161 A CN 201711252161A CN 108941338 A CN108941338 A CN 108941338A
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- 238000010438 heat treatment Methods 0.000 title claims abstract description 83
- 230000006698 induction Effects 0.000 title claims abstract description 68
- 238000009499 grossing Methods 0.000 title abstract description 13
- 238000001816 cooling Methods 0.000 claims abstract description 110
- 230000001105 regulatory effect Effects 0.000 claims abstract description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 50
- 238000004804 winding Methods 0.000 claims description 35
- 239000003990 capacitor Substances 0.000 claims description 19
- 230000033228 biological regulation Effects 0.000 claims description 14
- 239000000498 cooling water Substances 0.000 claims description 8
- 230000005611 electricity Effects 0.000 claims description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 3
- 230000005540 biological transmission Effects 0.000 claims description 3
- 230000015572 biosynthetic process Effects 0.000 claims description 3
- 238000002955 isolation Methods 0.000 claims description 3
- 238000006243 chemical reaction Methods 0.000 claims description 2
- 230000009466 transformation Effects 0.000 claims description 2
- 229910000831 Steel Inorganic materials 0.000 abstract description 6
- 239000010959 steel Substances 0.000 abstract description 6
- 230000008901 benefit Effects 0.000 abstract description 5
- 230000000694 effects Effects 0.000 abstract description 5
- 238000001914 filtration Methods 0.000 abstract description 3
- 238000009434 installation Methods 0.000 abstract description 3
- 230000005674 electromagnetic induction Effects 0.000 abstract description 2
- 230000001737 promoting effect Effects 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 1
- HSFWRNGVRCDJHI-UHFFFAOYSA-N alpha-acetylene Natural products C#C HSFWRNGVRCDJHI-UHFFFAOYSA-N 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 235000013399 edible fruits Nutrition 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 125000002534 ethynyl group Chemical group [H]C#C* 0.000 description 1
- 239000002360 explosive Substances 0.000 description 1
- 239000003546 flue gas Substances 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000002341 toxic gas Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/16—Heating or cooling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D1/00—Straightening, restoring form or removing local distortions of sheet metal or specific articles made therefrom; Stretching sheet metal combined with rolling
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B6/00—Heating by electric, magnetic or electromagnetic fields
- H05B6/02—Induction heating
- H05B6/06—Control, e.g. of temperature, of power
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- General Induction Heating (AREA)
Abstract
The present invention relates to a kind of induction heatings to smooth overall structure, it is characterised in that: including control system, water-cooling system and executes system;Levelling system is entirely incuded in the present invention and integrates three kinds of form of energy of 9 Cr 2 steel using electromagnetic heating, by control power regulating eqiupment and frequency converter, the electric energy after rectifying and wave-filtering inversion is transferred to electromagnetic induction heating energy converter and is converted into magnetic energy, generated vortex and complete smoothing;Compared with general induction heating leveling device, have the characteristics that small in size, light-weight, easy movement, job area are wide;Furthermore have that heating efficiency is high, heating speed is fast, characteristics of energy saving;The shortcomings that overcoming single constant-current supply and single constant-power power source, and the advantages of both remain;Structure is simple compared with prior art and each water-cooling channel is independent for water-cooling system, and design is simple, easy for installation, convenient for promoting: in addition, water-cooled effect is significant, each water-cooling channel individually cools down component hot zone, main hot zone is cooled down, directly, effectively.
Description
Technical field
The present invention relates to high-frequency induction heating fields more particularly to a kind of induction heating to smooth overall structure.
Background technique
Currently, ship and offshore engineering structure mainly use welding process to connect, uneven office of the welding arc to steel
Portion's heating necessarily causes ship and offshore engineering structure to generate stress and deformation.Due to ship and offshore engineering structure volume are big,
Quality is big, can not primarily now be smoothed by firer using mechanical smoothing deformation.Firer smooths deformation technique, and there are many
Disadvantage, if heating time is long, when smoothing thickness big steel plate, be easy to cause burning, school high to experience, the skill requirement of operator
Flat effect stability, consistency are poor;On the other hand, toxic gas and dust polluting environment can be generated during smoothing, acetylene,
Liquefied gas safety is poor.
High-frequency induction heating technology is a kind of Novel heating method developed rapidly in recent years, compared to traditional " flame-
For water cooling " heating, it has efficient, cleaning, easily operated, safety non-pollution advantage, thus has extensively in industrial circle
Application prospect;Compared with firer's smoothing, the accurate controllable, do mechanization operation of quick heating, heat input can be reduced for induction heating smoothing
80% smoothing workload significantly improves smoothing quality, improves operator's working environment;Nocuousness can be generated by eliminating flame heating
Flue gas is easy skin ambustion, inflammable and explosive security risk.
From now on, induction heating smoothing technique will more and more be answered in ship and offshore engineering structure are built
With.
Summary of the invention
It may be implemented to transmit at a distance the technical problem to be solved in the present invention is to provide one kind, installation is simple, and it is easy to control,
The good induction heating of Electro Magnetic Compatibility smooths overall structure.
In order to solve the above technical problems, the technical solution of the present invention is as follows: a kind of induction heating smooths overall structure, innovation
Point is: including control system, water-cooling system and executing system;
The control system includes main circuit, driving circuit and control circuit, the main circuit, driving circuit and control circuit structure
At a complete closed-loop control system, the control circuit is given by the feedback quantity that is acquired by main circuit and user setting
Amount generates driving signal and is input to driving circuit after operation and processing, generates driving pulse by driving circuit and controls main electricity
It opening and turning off in road;
The water-cooling system includes cooler, transformer water-cooling channel, capacitor water-cooling channel, reactor water-cooling channel, IGBT
Water-cooling channel and induction heating head water-cooling channel;The transformer water-cooling channel, capacitor water-cooling channel, reactor water cooling are logical
Road, IGBT water-cooling channel and induction heating head water-cooling channel are connected in parallel on cooler single and only to the progress of each element by runner
Vertical cooling;
The execution system is a moving trolley, is provided with coaxial transformer in the moving trolley and is connected to coaxial transformation
Electromagnetic transducer on device;It is equipped with means for correcting in one end of the moving trolley, the other end of moving trolley passes through push rod branch
Frame is fixedly connected with a push rod, and the upper end of push rod is provided with hand control box, and the outer end face of the hand control box is set respectively
There are switch button and correcting button.
Further, the main circuit includes varistor overvoltage clamping circuit, rectified three-phase circuit, filter circuit, tune
Press chopper circuit and RLC filter circuit;The quick resistance overvoltage clamping circuit, rectified three-phase circuit, filter circuit, pressure regulation copped wave
Circuit and RLC filter circuit are sequentially connected;The full bridge inverter of IGBT module formation is provided in the pressure regulation chopper circuit;
The output end of the full bridge inverter, which is sequentially connected in series, is provided with coaxial transformer and induction heating head;The coaxial transformer with
Induction heating capitiform is at traveling heater.
Further, the control circuit includes control panel, master control borad and power supply board;Control panel respectively with master control borad
And power supply board is connected, the power supply board is connected with master control borad;The master control borad is connected on driving circuit, the driving circuit
It is connected on varistor overvoltage clamping circuit, rectified three-phase circuit and filter circuit and forms power regulating eqiupment;The driving circuit is also
It is connected on the IGBT module full bridge inverter being arranged in pressure regulation chopper circuit and forms frequency converter.
Further, on the varistor overvoltage clamping circuit in the power regulating eqiupment, rectified three-phase circuit and filter circuit
It is provided with the pile defection sensor being connected with master control borad;First to be connected with master control borad is provided on the pressure regulation chopper circuit
Cross flow sensor and short-circuit sensor;The voltage tune being connected with master control borad is provided on full bridge inverter in the frequency converter
Save plate;Input terminal on the RLC filter circuit is provided with second and crosses flow sensor, the output end setting on RLC filter circuit
There is current feedback sensor.
Further, the pile defection sensor, first flow sensor, short-circuit sensor and second excessively cross flow sensor
To master control borad transmission failure signal;The current feedback sensor and voltage regulator board are respectively to master control borad transmission current feedback letter
Number and voltage feedback signal.
Further, the transformer water-cooling channel and reactor the water-cooling channel coiling on iron core, transformer water cooling are logical
It is powered outside water flowing inside road and reactor water-cooling channel, the Inlet and outlet water of the transformer water-cooling channel and reactor water-cooling channel
Both ends are provided with water nozzle;
The capacitor water-cooling channel cools down capacitor by a coldplate being laid on the surface of capacitor, described
The S-shaped setting of capacitor water-cooling channel is on the cooling plate;
The IGBT water-cooling channel is by the way that the through-hole circulated is arranged on the thickness direction perpendicular to a heat-conducting plate;In through-hole
Upper setting is several to block point so that forming the runner of circulation between through-hole to become IGBT water-cooling channel;
The induction heating head water-cooling channel include the first water inlet, the second water inlet, the first water return outlet, the second water return outlet, just
Grade winding, central tube and outer cylinder;The two poles of the earth of the armature winding be connected on the second water return outlet and the second water inlet on;Institute
Two electrode contacts stated on armature winding also form electrical connection between central tube and outer cylinder respectively;The central tube and outer cylinder
It forms secondary windings and central tube and outer cylinder is electrically connected.
Further, the transformer water-cooling channel is two water-cooling loops, including the first transformer water-cooling loop and the
Two transformer water-cooling loops;Cooling water enters in outer cylinder by the first water inlet in the first transformer water-cooling loop, and first
Water inlet and outer cylinder electrical isolation, the cooling water in outer cylinder enter in traveling heater by the channel of armature winding, flow through shifting
Take away a large amount of heat from traveling heater after dynamic heater, entered in central tube by the channel of armature winding, it is primary around
Group is electrically connected with central tube and water route is identical;Cooling water enters by the second water inlet in the second transformer water-cooling loop
Armature winding, armature winding are wound on magnetic core, are taken away after the heat of magnetic core and armature winding through armature winding by armature winding
Another pole flow back to the first water return outlet.
Further, the electromagnetic transducer includes a rectangle induction heating energy input frame, in rectangle induction heating
The inside center of energy input frame one end is fixedly connected with one and is parallel to rectangle induction heating energy input frame and along rectangle
The induction heating item that induction heating energy input frame long axis direction extends, and one end of the induction heating item and rectangle incude
Heat energy inputs frame, and there are gaps.
Further, the pusher bar support includes two pusher bar support sides of two symmetrically arranged pusher bar support side plates and connection
The pusher bar support top plate of plate, the pusher bar support side plate are bolted to connection with moving trolley, and pusher bar support side plate with
One end side plate of moving trolley linkage section is equipped with the adjustment hole of several spacing distribution.
The present invention has the advantages that
1) levelling system is entirely incuded in the present invention and integrate three kinds of form of energy of 9 Cr 2 steel using electromagnetic heating, controlled by man-machine control system
Electric energy after rectifying and wave-filtering inversion is transferred to the conversion of electromagnetic induction heating energy converter by cable assembly by power regulating eqiupment and frequency converter
At magnetic energy, vortex is generated on steel plate to be smoothed, and has reached smoothing effect to generate Joule heat and rise rapidly steel billet temperature
Fruit;
2) present invention has small in size, light-weight, easy movement, job area compared with general induction heating leveling device
Wide feature;Furthermore have that heating efficiency is high, heating speed is fast, characteristics of energy saving;Heating process is stablized, and heating power supply state can
It adjusts, the good feature of smoothing effect;The shortcomings that overcoming single constant-current supply and single constant-power power source, and the advantages of both remain,
Therefore have good practical prospect and economic benefit;
3) structure is simple compared with prior art and each water-cooling channel is independent for water-cooling system of the invention, and design is simple,
Easy for installation, convenient for promoting: in addition, water-cooled effect is significant, each water-cooling channel individually cools down component hot zone, will be main
Hot zone cooled down, directly, effectively.
Detailed description of the invention
The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.
Fig. 1 is that a kind of induction heating of the invention smooths control system figure.
Fig. 2 is that a kind of induction heating of the invention smooths core control flow chart.
Fig. 3 is that a kind of induction heating of the invention smooths main circuit diagram.
Fig. 4 is that a kind of induction heating of the invention smooths control panel and main circuit connection figure.
Fig. 5 is that a kind of induction heating of the invention smooths water-cooling system figure.
Fig. 6 is a kind of capacitor water-cooling channel of induction heating levelling machine water-cooling system of the invention.
Fig. 7 is a kind of IGBT water-cooling channel of induction heating levelling machine water-cooling system of the invention.
Fig. 8 is the IGBT water-cooling channel after a kind of closure of induction heating levelling machine water-cooling system of the invention
Fig. 9 is a kind of transformer water-cooling channel structure chart of induction heating levelling machine water-cooling system of the invention.
Figure 10 is a kind of induction heating leveling trolley three-dimensional structure diagram of the invention.
Figure 11 is a kind of electromagnetic transducer structure chart of induction heating leveling trolley of the invention.
Specific embodiment
The following examples can make professional and technical personnel that the present invention be more fully understood, but therefore not send out this
It is bright to be limited among the embodiment described range.
A kind of induction heating as shown in Figure 1 to 11 smooths overall structure, including control system 1, water-cooling system 2 and holds
Row system 3.
Control system 1 includes main circuit 11, driving circuit 12 and control circuit 13, the main circuit 11, driving circuit 12
A complete closed-loop control system is constituted with control circuit 13, the control circuit 13 passes through the feedback that is acquired by main circuit 11
The specified rate of amount and user setting generates driving signal and is input to driving circuit 12, by driving circuit after operation and processing
12 generation driving pulse control main circuits 11 being opened and turning off.
Water-cooling system 2 is logical including cooler 21, transformer water-cooling channel 22, capacitor water-cooling channel 23, reactor water cooling
Road 24, IGBT water-cooling channel 25 and induction heating head water-cooling channel 26;The transformer water-cooling channel 22, capacitor water-cooling channel
23, reactor water-cooling channel 24, IGBT water-cooling channel 25 and induction heating head water-cooling channel 26 are connected in parallel on cooler by runner
Single and independent cooling is carried out to each element on 21.
Execution system 4 is a moving trolley, and coaxial transformer 41 is provided in the moving trolley and is connected to coaxial
Electromagnetic transducer 42 on transformer 41;Means for correcting 43, the other end of moving trolley are equipped in one end of the moving trolley
It is fixedly connected with a push rod 44 by pusher bar support, and the upper end of push rod 44 is provided with hand control box 45, it is described to manually control
The outer end face of box 45 is respectively equipped with switch button and correcting button.
Main circuit 11 includes varistor overvoltage clamping circuit 111, rectified three-phase circuit 112, filter circuit 113, pressure regulation
Chopper circuit 114 and RLC filter circuit 115;The varistor overvoltage clamping circuit 111, rectified three-phase circuit 112, filtering
Circuit 113, pressure regulation chopper circuit 114 and RLC filter circuit 115 are sequentially connected;It is provided in the pressure regulation chopper circuit 114
The full bridge inverter that IGBT module is formed;The output end of the full bridge inverter be sequentially connected in series be provided with coaxial transformer and
Induction heating head;The coaxial transformer and induction heating capitiform are at traveling heater.
Control circuit 13 includes control panel 131, master control borad 132 and power supply board 133;Control panel 131 respectively with master control
Plate 132 and power supply board 133 are connected, and the power supply board 133 is connected with master control borad 132;The master control borad 132 is connected on driving electricity
On road 12, the driving circuit 12 is connected to varistor overvoltage clamping circuit 111, rectified three-phase circuit 112 and filter circuit
Power regulating eqiupment is formed on 113;The driving circuit 12 is additionally attached to the IGBT module full-bridge inverting of 114 settings in pressure regulation chopper circuit
Frequency converter is formed on circuit.
It is arranged on varistor overvoltage clamping circuit 111, rectified three-phase circuit 112 and filter circuit 113 in power regulating eqiupment
There is the pile defection sensor being connected with master control borad 132;It is provided on the pressure regulation chopper circuit 114 and is connected with master control borad 132
First cross flow sensor and short-circuit sensor;It is provided on full bridge inverter in the frequency converter and 132 phase of master control borad
Voltage regulator board even;Input terminal on the RLC filter circuit 115 is provided with second and crosses flow sensor, RLC filter circuit
Output end on 115 is provided with current feedback sensor.
Pile defection sensor, first flow sensor, short-circuit sensor and second excessively cross flow sensor transmits to master control borad
Fault-signal;The current feedback sensor and voltage regulator board transmit current feedback signal and Voltage Feedback to master control borad respectively
Signal.
The coiling on iron core of transformer water-cooling channel 22 and reactor water-cooling channel 24, transformer water-cooling channel 22 and reactance
It is powered outside the 24 inside water flowing of device water-cooling channel, the Inlet and outlet water two of the transformer water-cooling channel 22 and reactor water-cooling channel 24
End is provided with water nozzle.
The coldplate 231 that capacitor water-cooling channel 23 is laid on the surface of capacitor by one carries out capacitor cold
But, the capacitor water-cooling channel 23 is S-shaped is arranged on the cooling plate.
IGBT water-cooling channel 25 is by the way that the through-hole circulated is arranged on the thickness direction perpendicular to a heat-conducting plate 251;
Several closure points are set on through-hole so that forming the runner of circulation between through-hole to become IGBT water-cooling channel 25;
Induction heating head water-cooling channel 26 includes the first water inlet 261, the second water inlet 262, the first water return outlet 263, second times
The mouth of a river 264, armature winding 265, central tube 266 and outer cylinder 267;The two poles of the earth of the armature winding 265 are connected to second time
On the mouth of a river 264 and on the second water inlet 262;Two electrode contacts on the armature winding 265 also respectively with central tube 266 and outer
Electrical connection is formed between cylinder 267;The central tube 266 and the formation secondary windings of outer cylinder 267 and central tube 266 and outer cylinder 267
Electrical connection.
Transformer water-cooling channel 26 is two water-cooling loops, including the first transformer water-cooling loop and the second transformer water cooling
Circuit;Cooling water enters in outer cylinder 267 by the first water inlet 261 in the first transformer water-cooling loop, the first water inlet
261 with 267 electrical isolation of outer cylinder, and the cooling water in outer cylinder 267 enters in traveling heater by the channel of armature winding 265,
A large amount of heat is taken away from traveling heater after flowing through traveling heater, and central tube is entered by the channel of armature winding 265
In 266, armature winding 265 is electrically connected with central tube 266 and water route is identical;Cooling water in the second transformer water-cooling loop
Enter armature winding 265 by the second water inlet 262, armature winding 265 is wound on magnetic core, takes away magnetic core and armature winding 265
Heat after through armature winding 265 first water return outlet 263 is flowed back to by another pole on armature winding 265.
Electromagnetic transducer 42 includes a rectangle induction heating energy input frame 421, in rectangle induction heating energy input
The inside center of 421 one end of frame is fixedly connected with one and is parallel to rectangle induction heating energy input frame and adds along rectangle induction
Thermal energy inputs the induction heating item 422 that 421 long axis direction of frame extends, and one end of the induction heating item 422 and rectangle
There are gaps for induction heating energy input frame 421.
Pusher bar support includes two symmetrically arranged pusher bar support side plates and the pusher bar support for connecting two pusher bar support side plates
Top plate, the pusher bar support side plate is bolted to connection with moving trolley, and pusher bar support side plate is connect with moving trolley
One end side plate of section is equipped with the adjustment hole of several spacing distribution.
It should be understood by those skilled in the art that the present invention is not limited to the above embodiments, above-described embodiment and explanation
It is merely illustrated the principles of the invention described in book, without departing from the spirit and scope of the present invention, the present invention also has
Various changes and modifications, these changes and improvements all fall within the protetion scope of the claimed invention.The claimed scope of the invention
It is defined by appending claims and equivalents.
Claims (9)
1. a kind of induction heating smooths overall structure, it is characterised in that: including control system, water-cooling system and execute system;
The control system includes main circuit, driving circuit and control circuit, the main circuit, driving circuit and control circuit structure
At a complete closed-loop control system, the control circuit is given by the feedback quantity that is acquired by main circuit and user setting
Amount generates driving signal and is input to driving circuit after operation and processing, generates driving pulse by driving circuit and controls main electricity
It opening and turning off in road;
The water-cooling system includes cooler, transformer water-cooling channel, capacitor water-cooling channel, reactor water-cooling channel, IGBT
Water-cooling channel and induction heating head water-cooling channel;The transformer water-cooling channel, capacitor water-cooling channel, reactor water cooling are logical
Road, IGBT water-cooling channel and induction heating head water-cooling channel are connected in parallel on cooler single and only to the progress of each element by runner
Vertical cooling;
The execution system is a moving trolley, is provided with coaxial transformer in the moving trolley and is connected to coaxial transformation
Electromagnetic transducer on device;It is equipped with means for correcting in one end of the moving trolley, the other end of moving trolley passes through push rod branch
Frame is fixedly connected with a push rod, and the upper end of push rod is provided with hand control box, and the outer end face of the hand control box is set respectively
There are switch button and correcting button.
2. a kind of induction heating according to claim 1 smooths overall structure, it is characterised in that: the main circuit includes pressure
Quick resistance overvoltage clamping circuit, rectified three-phase circuit, filter circuit, pressure regulation chopper circuit and RLC filter circuit;The quick resistance
Overvoltage clamping circuit, rectified three-phase circuit, filter circuit, pressure regulation chopper circuit and RLC filter circuit are sequentially connected;The pressure regulation
The full bridge inverter of IGBT module formation is provided in chopper circuit;The output end of the full bridge inverter, which is sequentially connected in series, to be set
It is equipped with coaxial transformer and induction heating head;The coaxial transformer and induction heating capitiform are at traveling heater.
3. a kind of induction heating according to claim 1 smooths overall structure, it is characterised in that: the control circuit includes
Control panel, master control borad and power supply board;Control panel is connected with master control borad and power supply board respectively, the power supply board and master control borad
It is connected;The master control borad is connected on driving circuit, and it is whole that the driving circuit is connected to varistor overvoltage clamping circuit, three-phase
Power regulating eqiupment is formed on current circuit and filter circuit;The driving circuit is additionally attached to the IGBT module being arranged in pressure regulation chopper circuit
Frequency converter is formed on full bridge inverter.
4. a kind of induction heating according to claim 1 smooths overall structure, it is characterised in that: the pressure in the power regulating eqiupment
The pile defection sensing being connected with master control borad is provided on quick resistance overvoltage clamping circuit, rectified three-phase circuit and filter circuit
Device;It is provided with first to be connected with master control borad on the pressure regulation chopper circuit and crosses flow sensor and short-circuit sensor;The frequency conversion
The voltage regulator board being connected with master control borad is provided on full bridge inverter in device;Input terminal on the RLC filter circuit
It is provided with second and crosses flow sensor, the output end on RLC filter circuit is provided with current feedback sensor.
5. a kind of induction heating according to claim 4 smooths overall structure, it is characterised in that: the pile defection sensing
Device, first flow sensor, short-circuit sensor and second excessively cross flow sensor to master control borad transmission failure signal;The current feedback
Sensor and voltage regulator board transmit current feedback signal and voltage feedback signal to master control borad respectively.
6. a kind of induction heating according to claim 1 smooths overall structure, it is characterised in that: the transformer water cooling is logical
It is logical outside water flowing inside the coiling on iron core of road and reactor water-cooling channel, transformer water-cooling channel and reactor water-cooling channel
The Inlet and outlet water both ends of electricity, the transformer water-cooling channel and reactor water-cooling channel are provided with water nozzle;
The capacitor water-cooling channel cools down capacitor by a coldplate being laid on the surface of capacitor, described
The S-shaped setting of capacitor water-cooling channel is on the cooling plate;
The IGBT water-cooling channel is by the way that the through-hole circulated is arranged on the thickness direction perpendicular to a heat-conducting plate;In through-hole
Upper setting is several to block point so that forming the runner of circulation between through-hole to become IGBT water-cooling channel;
The induction heating head water-cooling channel include the first water inlet, the second water inlet, the first water return outlet, the second water return outlet, just
Grade winding, central tube and outer cylinder;The two poles of the earth of the armature winding be connected on the second water return outlet and the second water inlet on;Institute
Two electrode contacts stated on armature winding also form electrical connection between central tube and outer cylinder respectively;The central tube and outer cylinder
It forms secondary windings and central tube and outer cylinder is electrically connected.
7. a kind of induction heating according to claim 1 smooths overall structure, it is characterised in that: the transformer water cooling is logical
Road is two water-cooling loops, including the first transformer water-cooling loop and the second transformer water-cooling loop;The first transformer water
Cooling water enters in outer cylinder by the first water inlet in cold loop, the first water inlet and outer cylinder electrical isolation, the cooling in outer cylinder
Water enters in traveling heater by the channel of armature winding, takes away from traveling heater largely after flowing through traveling heater
Heat is entered in central tube by the channel of armature winding, and armature winding is electrically connected with central tube and water route is identical;Described
Cooling water enters armature winding by the second water inlet in two transformer water-cooling loops, and armature winding is wound on magnetic core, takes away magnetic
The first water return outlet is flowed back to by another pole on armature winding through armature winding after the heat of core and armature winding.
8. a kind of induction heating according to claim 1 smooths overall structure, it is characterised in that: the electromagnetic transducer packet
A rectangle induction heating energy input frame is included, the inside center in rectangle induction heating energy input frame one end is fixedly connected
There is one to be parallel to rectangle induction heating energy input frame and along the extension of rectangle induction heating energy input frame long axis direction
Induction heating item, and there are gaps with rectangle induction heating energy input frame for one end of the induction heating item.
9. a kind of induction heating according to claim 1 smooths overall structure, it is characterised in that: the pusher bar support includes
Two symmetrically arranged pusher bar support side plates and the pusher bar support top plate for connecting two pusher bar support side plates, the pusher bar support side plate
It is bolted to connection with moving trolley, and one end side plate of pusher bar support side plate and moving trolley linkage section is equipped with several
The adjustment hole of a spacing distribution.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201711252161.XA CN108941338B (en) | 2017-12-01 | 2017-12-01 | Induction heating leveling integral structure |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201711252161.XA CN108941338B (en) | 2017-12-01 | 2017-12-01 | Induction heating leveling integral structure |
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CN113145687A (en) * | 2021-04-12 | 2021-07-23 | 上海交通大学 | Automatic induction leveling integration method for ship plate welding deformation |
CN113351685A (en) * | 2021-05-25 | 2021-09-07 | 江苏科技大学 | Integrated high-frequency intelligent leveling machine and working method thereof |
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