CN207872912U - A kind of sensing heating levelling machine traveling heater - Google Patents
A kind of sensing heating levelling machine traveling heater Download PDFInfo
- Publication number
- CN207872912U CN207872912U CN201721653101.4U CN201721653101U CN207872912U CN 207872912 U CN207872912 U CN 207872912U CN 201721653101 U CN201721653101 U CN 201721653101U CN 207872912 U CN207872912 U CN 207872912U
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- CN
- China
- Prior art keywords
- sensing heating
- moving trolley
- electromagnetic transducer
- bar support
- pusher bar
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000010438 heat treatment Methods 0.000 title claims abstract description 108
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 12
- 230000000694 effects Effects 0.000 abstract description 12
- 238000009499 grossing Methods 0.000 abstract description 8
- 229910000831 Steel Inorganic materials 0.000 description 12
- 239000010959 steel Substances 0.000 description 12
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 7
- 229910052802 copper Inorganic materials 0.000 description 7
- 239000010949 copper Substances 0.000 description 7
- 230000006698 induction Effects 0.000 description 6
- 238000000034 method Methods 0.000 description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 6
- 239000004020 conductor Substances 0.000 description 4
- 238000001816 cooling Methods 0.000 description 4
- 238000005299 abrasion Methods 0.000 description 2
- 239000000498 cooling water Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 238000010791 quenching Methods 0.000 description 2
- 230000000171 quenching effect Effects 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 229910001094 6061 aluminium alloy Inorganic materials 0.000 description 1
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 1
- 239000004677 Nylon Substances 0.000 description 1
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- HSFWRNGVRCDJHI-UHFFFAOYSA-N alpha-acetylene Natural products C#C HSFWRNGVRCDJHI-UHFFFAOYSA-N 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 230000033228 biological regulation Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
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- 238000009415 formwork Methods 0.000 description 1
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- 229910052751 metal Inorganic materials 0.000 description 1
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- 230000002787 reinforcement Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 239000002341 toxic gas Substances 0.000 description 1
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- General Induction Heating (AREA)
Abstract
The utility model is related to a kind of sensing heating levelling machine traveling heaters, including a moving trolley, the coaxial transformer being set in moving trolley and the electromagnetic transducer for by fastener be bolted on the coaxial transformer of moving trolley；In moving trolley means for correcting is equipped with close to one end of electromagnetic transducer, the other end of the moving trolley far from electromagnetic transducer is fixedly connected with a push rod by pusher bar support, and the upper end of push rod is connected with a hand control box for being interspersed with handle, the outer end face of control box is respectively equipped with switch button and correcting button；Electromagnetic transducer includes a rectangle sensing heating energy input frame and sensing heating item, is additionally provided with a strip iron core being bonded with sensing heating item in the upper surface of sensing heating item, and be fixedly connected by iron core backing plate between strip iron core and moving trolley.The utility model has the advantage of：The utility model sensing heating levelling machine traveling heater is easy to remove, job area is wide and smoothing effect is good.
Description
Technical field
The utility model is related to a kind of ship and offshore engineering structure sensing heating leveling device, more particularly to a kind of inductions
Heat levelling machine traveling heater.
Background technology
Currently, ship and offshore engineering structure mainly use welding process to connect, uneven office of the welding arc to steel
Portion is heated, and ship and offshore engineering structure is necessarily caused to generate stress and deformation.Due to ship and offshore engineering structure volume are big,
Quality is big, and machinery smoothing can not be used to deform, primarily now smoothed by firer.Firer smooths deformation technique, and there are many
Disadvantage, if heating time is long, when smoothing thickness big steel plate, be easy to cause burning, school high to the experience of operator, skill set requirements
Flat effect stability, consistency are poor；On the other hand, it smooths and will produce toxic gas and dust polluting environment in the process, acetylene,
Liquefied gas safety is poor.
High-frequency induction heating technology is a kind of Novel heating method developed rapidly in recent years, compared to traditional " flame-
For water cooling " heating, it has the advantages such as efficient, cleaning, easily operated, safety non-pollution, thus has extensively in industrial circle
General application prospect.
Compared with firer smooths, the accurate controllable, do mechanization operation of quick heating, heat input can be reduced for sensing heating smoothing
80% smoothing workload significantly improves smoothing quality, improves operator's working environment；Eliminate flame heating will produce it is harmful
Flue gas is easy the security risks such as skin ambustion, inflammable and explosive.
Mode is smoothed for commonly using traditional " flame-water cooling " at present, gas is generally conveyed by a longer metal tube
Body is heated, and sensing heating is through a heating coil structure, generates vortex after energization on the steel plate to reach
The effect of heating, it is therefore desirable to which special assisted heating device is to be operated.
Therefore, there is an urgent need for research and develop a kind of assisted heating device being adapted to novel sensing heating levelling machine.
Utility model content
The wide and school the technical problem to be solved by the present invention is to provide a kind of easy to operate, easy to remove, job area
The good sensing heating levelling machine traveling heater of flat effect.
In order to solve the above technical problems, the technical solution of the utility model is：A kind of sensing heating levelling machine movement heating
Device, innovative point are：It is carried out including a moving trolley, the coaxial transformer being set in moving trolley and by fastener
The electromagnetic transducer being bolted on the coaxial transformer of moving trolley；In the moving trolley close to the one of electromagnetic transducer
End is equipped with means for correcting, and the other end of the moving trolley far from electromagnetic transducer is fixedly connected with a push rod by pusher bar support, and
The upper end of push rod is connected with a hand control box for being interspersed with handle, the outer end face of the hand control box be respectively equipped with switch by
Button and correcting button；
The electromagnetic transducer includes a rectangle sensing heating energy input frame, in rectangle sensing heating energy input frame
The inside center of frame one end is fixedly connected with one and is parallel to rectangle sensing heating energy input frame and along rectangle sensing heating energy
The sensing heating item that amount input frame long axis direction extends, and one end of the sensing heating item and rectangle sensing heating energy are defeated
Entering frame, there are certain gaps；
It is additionally provided with a strip iron core being bonded with sensing heating item, and the strip iron core in the upper surface of sensing heating item
It is fixedly connected by iron core backing plate between moving trolley.
Further, it includes from outside to inside successively that the moving trolley, which has two pairs of wheels easy to remove, the wheel,
The sleeve and bearing of setting, and be fixedly connected by axle between the bearing of two wheels.
Further, electromagnet is installed on the wheel.
Further, the pusher bar support includes two pusher bar support sides of two symmetrically arranged pusher bar support side plates and connection
The pusher bar support top plate of plate, the pusher bar support side plate are bolted to connection with moving trolley, and pusher bar support side plate with
One end side plate of moving trolley linkage section is equipped with the adjustment hole of several equidistantly distributeds.
Further, the upper surface of the moving trolley is additionally provided with one handle.
The utility model has the advantage of：
（1）The utility model sensing heating levelling machine traveling heater, it is moving trolley form, behaviour to change transmission fixed form
Work convenience, easy movement, job area are wide；Meanwhile electromagnetic transducer, it is whole to use rectangle, sensing heating item is welded on
Among rectangular frame, which meets the requirement of linear heat, approximate can regard two parallel two-wire shape heterodrome types as and apply
Feel conductor；When the logical incorgruous high-frequency current of two parallel conductors, under the influence of approach effect and ring-around, high-frequency electrical
Stream can largely accumulate in the inside of conductor, while according to the right-hand rule, and the identical magnetic field of Direction of superposition is understood in the inside of two conductors,
Outside then generates the opposite offset magnetic field in direction, and the efficiency of heating can be improved in this way, saves electric energy, heating effect is made to reach most
It is good；In addition, moving trolley is equipped with means for correcting, effectively the distance of heating location can be corrected, ensure that school significantly
Flat effect, and means for correcting enormously simplifies operation by the button control on hand control box；
（2）The utility model sensing heating levelling machine traveling heater, wherein the wheel of moving trolley adds axis using sleeve
The form held, sleeve enhance hardness after quenching treatment, can be well adapted for operating environment, and can protect bearing,
Reduce abrasion；In addition, wheel portion installation electromagnet makes it keep stablizing at work, after the completion of heating, wheel degaussing is convenient for
Shift position；
（3）The utility model sensing heating levelling machine traveling heater, wherein adjusting is provided on pusher bar support side plate
Hole, can be according to the height of the demand regulation handle of operating personnel, and then considerably increases the practicability of small truck mobile heater；
In addition, the upper surface of moving trolley is additionally provided with one handle, guided and supported convenient for short-range.
Description of the drawings
Utility model will be further described in detail below with reference to the attached drawings and specific embodiments.
Fig. 1 is the structural schematic diagram of the utility model sensing heating levelling machine traveling heater.
Fig. 2 is the concrete structure schematic diagram of electromagnetic transducer in Fig. 1.
Specific implementation mode
The following examples can make professional and technical personnel that the utility model be more fully understood, but therefore will not
The utility model is limited among the embodiment described range.
Embodiment
The present embodiment sensing heating levelling machine traveling heater, total use 6061 aluminum alloy materials, can add
Thermal process reduces the magnetic disturbance that coaxial transformer generates, and utmostly reduces energy loss；As shown in Figure 1, small including a movement
It vehicle 1, the coaxial transformer 2 being set in moving trolley 1 and carries out being bolted to the coaxial of moving trolley by fastener
Electromagnetic transducer 3 on transformer 2；In moving trolley 1 means for correcting 4, moving trolley are equipped with close to one end of electromagnetic transducer 3
1 other end far from electromagnetic transducer 3 is fixedly connected with a push rod 6 by pusher bar support 5, and the upper end of push rod 6 is connected with one
It is interspersed with the hand control box 7 of handle, the outer end face of the hand control box 7 is respectively equipped with switch button 71 and correcting button 72；
When it is implemented, means for correcting 4 includes mainly laser lamp and its casing part, pressed by the correction at lower handle after the completion of heating
Button, which will slant in load generates a ray, which is compared with the label at load, is added by mobile
Hot trolley adjusts distance.
As shown in Fig. 2, it is 240mm that electromagnetic transducer 3, which includes a length, width is that the rectangle sensing heating energy of 73mm is defeated
Enter frame 31, one is fixedly connected with perpendicular to rectangle sense in the middle part upper surface of 31 one end of rectangle sensing heating energy input frame
The L-type connecting plate 32 for answering heat energy input frame 31, in the inside of 31 other end of rectangle sensing heating energy input frame
The heart is fixedly connected with one and is parallel to rectangle sensing heating energy input frame 31 and along rectangle sensing heating energy input frame 31
The length that long axis direction extends is the sensing heating item 33 of 220mm, and the horizontal plane of the sensing heating item 33 adds less than rectangle induction
Thermal energy inputs 1 2~3mm of frame, and sensing heating item 33 is close to one end of L-type connecting plate 32 and rectangle sensing heating energy
Inputting frame 31, there are certain gap A；Sensing heating item 33 is also fixedly connected with one vertically close to one end of L-type connecting plate 32
In the L-type connecting plate 34 of sensing heating item 33, and L-type connecting plate 32 and L-type connecting plate 34 be there are certain gap B, gap B's
Distance is less than the distance of gap A.
It is also symmetrically arranged with the L-type engaging lug with bolt hole on upper end L-type connecting plate 32 and upper end L-type connecting plate 34
Plate 35, and L-type connecting plate 32, L-type connecting plate 34 and be symmetrically arranged with L-type connection otic placode 35 with bolt hole and form one and be used for
Rectangle sensing heating energy input frame 31 and sensing heating item 33 are fixed on the fastener on induction traveling heater.
When specifically implementing, rectangle sensing heating energy input frame 1 and sensing heating item 3 by fastener made of copper into
Row is bolted on the coaxial transformer 2 of induction traveling heater, and among it plus nylon insulation plate makes the two be electrically insulated,
Prevent its short circuit；Such design is mounted on induction traveling heater upward stability and smooths the practical application of plane steel plate
It is all ideal.
In embodiment, rectangle sensing heating energy input frame 1 and sensing heating item 3 are made of rectangular copper pipe, and
The depth-width ratio of copper pipe for rectangle sensing heating energy input frame 1 is 1:1, it is used for the copper pipe of rectangle sensing heating item 3
Depth-width ratio is 1:4, under conditions of ensureing its mechanical strength, the logical cooling water in inside takes away the Joule heat generated in smoothing work,
The service life of sensing heating electromagnetic transducer can be extended using the radiating mode of water cooling.
It is illustrated in figure 2 the magnetic distribution when work of sensing heating electromagnetic transducer, electric current is transmitted from coaxial transformer
To the rectangle sensing heating energy input frame 1 of sensing heating electromagnetic transducer, then it is flow back into coaxially by sensing heating item 3
Transformer.According to the right-hand rule, the magnetic field reinforced, the magnetic generated on the outside are generated in the lower section of sensing heating electromagnetic transducer
Field weakens mutually；The magnetic field of reinforcement generates vortex on steel plate to be smoothed, and steel plate self-heating is brought rapidly up；Add at steel plate back
Cold water achievees the effect that steel plate leveling with this.
In embodiment, rectangle sensing heating energy input frame 31 and sensing heating item 33 are made of rectangular copper pipe,
And the depth-width ratio of the copper pipe for rectangle sensing heating energy input frame 31 is 1:1, it is used for the copper of rectangle sensing heating item 33
The depth-width ratio of pipe is 1:4, under conditions of ensureing its mechanical strength, the logical cooling water in inside takes away the joule generated in smoothing work
Heat can extend the service life of sensing heating electromagnetic transducer using the radiating mode of water cooling.
When sensing heating electromagnetic transducer 3 works, electric current is transferred to sensing heating electromagnetic transducer from coaxial transformer
Rectangle sensing heating energy input frame 31, then flow back into coaxial transformer 2 by sensing heating item 33.It is fixed according to the right hand
Then, the magnetic field reinforced is generated in the lower section of sensing heating electromagnetic transducer 3, the magnetic field generated on the outside weakens mutually；Reinforce
Magnetic field vortex is generated on steel plate to be smoothed, steel plate self-heating is brought rapidly up；At steel plate back add cold water, is reached with this
The effect of steel plate leveling.
It is additionally provided with a strip iron core being bonded with sensing heating item 33, and the strip in the upper surface of sensing heating item 33
It is fixedly connected by iron core backing plate between iron core and moving trolley.
In embodiment, it includes setting successively from outside to inside that moving trolley 1, which has two pairs of wheels 11 easy to remove, the wheel 11,
The sleeve and bearing set, and be fixedly connected by axle 12 between the bearing of two wheels 11；Sleeve enhances firmly after quenching treatment
Degree, can be well adapted for operating environment, and can protect bearing, reduce abrasion；In addition, electromagnet is installed in 11 part of wheel
It is set to keep stablizing at work, after the completion of heating, wheel degaussing, position easy to remove.
The concrete structure of pusher bar support 5, as shown in Figure 1, including two symmetrically arranged pusher bar support side plates 51 and connection
The pusher bar support top plate 52 of two pusher bar support side plates 51, pusher bar support side plate 51 are bolted to connection with moving trolley 1, and
Pusher bar support side plate 51 is equipped with the adjustment hole 53 of several equidistantly distributeds with one end side plate of 1 linkage section of moving trolley, should
Structure is mainly that two pusher bar support side plates 51 have been connect by 1 ' number and 2 ' numbers holes with No. 1 No. 2 holes at 1 side plate of moving trolley
Come, when needing to adjust height, the screw at No. 1 is unscrewed, it is different that pusher bar support side plate 51 is inserted into after No. 2 screws are taken out
Adjustment hole 53 in, realize the adjusting of push rod height by way of this adjusting angle, adjust altitude range 0.9m to
Between 1.25m, the height requirement of most people can adapt to；In addition, the upper surface of moving trolley 1 is additionally provided with one handle 8, it is convenient for
It is short-range to guide and support.
The present embodiment sensing heating levelling machine traveling heater, function is mainly shown as to be made by the auxiliary for heating trolley
Energy is transmitted with to load, to realize heating effect；First, after pressing the switch button 71 at hand control box 7, alternating current
It is transferred in coaxial transformer 2 by coaxial cable, electromagnetic transducer 3 is transferred to after coaxial transformer 2, alternating current is logical
It crosses electromagnetic transducer 3 and generates magnetic field, and vortex is generated to realize heating effect in load；Electromagnet is powered so that wheel simultaneously
11 are adsorbed in load, avoid because displacement makes heating effect generate deviation；After heating, electromagnetic force disappears, and presses simultaneously
The button of lower heating location means for correcting 4, laser beam are matched with heating position so that heating position is avoided in moving process
The deviation set.
The advantages of basic principles and main features and the utility model of the utility model have been shown and described above.This
The technical staff of industry is retouched in above embodiments and description it should be appreciated that the present utility model is not limited to the above embodiments
That states only illustrates the principles of the present invention, on the premise of not departing from the spirit and scope of the utility model, the utility model
It will also have various changes and improvements, these various changes and improvements fall within the scope of the claimed invention.This practicality is new
Type is claimed range and is defined by the appending claims and its equivalent thereof.
Claims (5)
1. a kind of sensing heating levelling machine traveling heater, it is characterised in that：Including a moving trolley, it is set in moving trolley
Coaxial transformer and the electromagnetic transducer that by fastener be bolted on the coaxial transformer of moving trolley；
The moving trolley is equipped with means for correcting close to one end of electromagnetic transducer, and the other end of the moving trolley far from electromagnetic transducer is logical
It crosses pusher bar support and is fixedly connected with a push rod, and the upper end of push rod is connected with a hand control box for being interspersed with handle, the hand
The outer end face of dynamic control box is respectively equipped with switch button and correcting button；
The electromagnetic transducer includes a rectangle sensing heating energy input frame, in rectangle sensing heating energy input frame one
The inside center at end is fixedly connected with one and is parallel to rectangle sensing heating energy input frame and defeated along rectangle sensing heating energy
Enter the sensing heating item of frame long axis direction extension, and one end of the sensing heating item and rectangle sensing heating energy input frame
There are certain gaps for frame；
It is additionally provided with a strip iron core being bonded with sensing heating item, and the strip iron core and shifting in the upper surface of sensing heating item
It is fixedly connected by iron core backing plate between dynamic trolley.
2. sensing heating levelling machine traveling heater according to claim 1, it is characterised in that：The moving trolley has
Two pairs of wheels easy to remove, the wheel include the sleeve and bearing set gradually from outside to inside, and between the bearing of two wheels
It is fixedly connected by axle.
3. sensing heating levelling machine traveling heater according to claim 2, it is characterised in that：It is equipped on the wheel
Electromagnet.
4. sensing heating levelling machine traveling heater according to claim 1, it is characterised in that：The pusher bar support includes
Two symmetrically arranged pusher bar support side plates and the pusher bar support top plate for connecting two pusher bar support side plates, the pusher bar support side plate
It is bolted to connection with moving trolley, and one end side plate of pusher bar support side plate and moving trolley linkage section is equipped with several
The adjustment hole of a equidistantly distributed.
5. sensing heating levelling machine traveling heater according to claim 1, it is characterised in that：The moving trolley it is upper
End face is additionally provided with one handle.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721653101.4U CN207872912U (en) | 2017-12-01 | 2017-12-01 | A kind of sensing heating levelling machine traveling heater |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721653101.4U CN207872912U (en) | 2017-12-01 | 2017-12-01 | A kind of sensing heating levelling machine traveling heater |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207872912U true CN207872912U (en) | 2018-09-18 |
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ID=63501926
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721653101.4U Expired - Fee Related CN207872912U (en) | 2017-12-01 | 2017-12-01 | A kind of sensing heating levelling machine traveling heater |
Country Status (1)
| Country | Link |
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| CN (1) | CN207872912U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107716738A (en) * | 2017-12-01 | 2018-02-23 | 江苏科技大学 | A kind of sensing heating levelling machine traveling heater |
-
2017
- 2017-12-01 CN CN201721653101.4U patent/CN207872912U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107716738A (en) * | 2017-12-01 | 2018-02-23 | 江苏科技大学 | A kind of sensing heating levelling machine traveling heater |
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180918 |
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| CF01 | Termination of patent right due to non-payment of annual fee |