CN108940907B - Inferior product sorting equipment for motor brush holders - Google Patents

Inferior product sorting equipment for motor brush holders Download PDF

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Publication number
CN108940907B
CN108940907B CN201810940435.2A CN201810940435A CN108940907B CN 108940907 B CN108940907 B CN 108940907B CN 201810940435 A CN201810940435 A CN 201810940435A CN 108940907 B CN108940907 B CN 108940907B
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CN
China
Prior art keywords
brush holder
pushing
motor brush
rod
material moving
Prior art date
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Active
Application number
CN201810940435.2A
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Chinese (zh)
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CN108940907A (en
Inventor
刘杨
闵冬
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Suzhou Pin Shine Technology Co ltd
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Suzhou Pin Shine Technology Co ltd
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Application filed by Suzhou Pin Shine Technology Co ltd filed Critical Suzhou Pin Shine Technology Co ltd
Priority to CN201810940435.2A priority Critical patent/CN108940907B/en
Publication of CN108940907A publication Critical patent/CN108940907A/en
Application granted granted Critical
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/02Measures preceding sorting, e.g. arranging articles in a stream orientating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/34Sorting according to other particular properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/36Sorting apparatus characterised by the means used for distribution
    • B07C5/361Processing or control devices therefor, e.g. escort memory
    • B07C5/362Separating or distributor mechanisms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C37/00Component parts, details, accessories or auxiliary operations, not covered by group B29C33/00 or B29C35/00
    • B29C37/02Deburring or deflashing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/0053Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor combined with a final operation, e.g. shaping
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/1769Handling of moulded articles or runners, e.g. sorting, stacking, grinding of runners
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/76Measuring, controlling or regulating
    • B29C45/7686Measuring, controlling or regulating the ejected articles, e.g. weight control
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/0053Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor combined with a final operation, e.g. shaping
    • B29C2045/0077Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor combined with a final operation, e.g. shaping removing burrs or flashes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2945/00Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
    • B29C2945/76Measuring, controlling or regulating
    • B29C2945/76451Measurement means
    • B29C2945/76461Optical, e.g. laser

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Branching, Merging, And Special Transfer Between Conveyors (AREA)
  • Cleaning In General (AREA)

Abstract

The invention discloses a defective product sorting device of a motor brush holder, which comprises a base, a conveying device, a detecting device, a defective product sorting device and a control device, wherein the conveying device, the detecting device, the defective product sorting device and the control device are arranged on the base; the conveying device comprises a conveying track arranged on the base; the inferior product sorting device comprises a pushing device and a stirring device; the pushing device comprises a pushing rod used for pushing the motor brush holder to the lower part of the stirring device and a pushing rod driving device used for driving the pushing rod to move; the stirring device comprises a stirring rod used for stirring the motor brush holder out of the pushing rod and a stirring rod driving device used for driving the stirring rod to move. The defective product sorting equipment for the motor brush holder can timely remove defective products from the detection line, is convenient, quick and efficient, realizes full-automatic sorting of the motor brush holder, improves the quality of the products, saves time and labor, and reduces the production cost.

Description

Inferior product sorting equipment for motor brush holders
Technical Field
The invention relates to the technical field of product detection, in particular to inferior product sorting equipment for motor brush holders.
Background
The brush holder of the motor refers to a mechanical guide groove which is used for accommodating and keeping the position of a carbon brush in the brush motor, is not a regular solid object and has a plurality of surfaces. Along with the increase of the consumption of the motor brush holder, the design and development of motor brush holder production equipment become very important.
The current motor brush holder can produce the deckle edge in the hookup location of manufacturing injection moulding back mould, adopts to get rid of deckle edge through the cylinder among the prior art, but even can't be with deckle edge processing clean after the drum is handled because of product structure restriction, still need adopt the manual work to inspect motor brush holder one by one and confirm whether qualified, and carry out the sorting of inferior article, need spend a large amount of manpower time, not only detect inefficiency, the accuracy is poor, and manufacturing cost is too high.
Disclosure of Invention
In view of the above, in order to overcome the defects of the prior art, the invention aims to provide the inferior product sorting equipment for the motor brush holder, which can rapidly judge whether the motor brush holder is qualified or not and sort inferior products, and has high speed and high accuracy.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
the inferior product sorting equipment of the motor brush holder comprises a base, a conveying device, a detection device, a inferior product sorting device and a control device, wherein the conveying device, the detection device, the inferior product sorting device and the control device are arranged on the base; the conveying device comprises a conveying track arranged on the base; the inferior product sorting device comprises a pushing device and a stirring device; the pushing device comprises a pushing rod used for pushing the motor brush holder to the lower part of the stirring device and a pushing rod driving device used for driving the pushing rod to move; the stirring device comprises a stirring rod used for stirring the motor brush holder out of the pushing rod and a stirring rod driving device used for driving the stirring rod to move. By arranging the pushing rod for pushing the unqualified motor brush holder out of the conveying track and the stirring rod for pulling the pushed motor brush holder out of the pushing rod, the sorting function of the inferior products is realized.
Preferably, a connecting piece is arranged between the pushing rod and the pushing rod driving device, a T-shaped groove is formed in one of the connecting piece and the pushing rod, and a T-shaped head matched with the T-shaped groove is arranged at one end, close to the T-shaped groove, of the remaining one of the connecting piece and the pushing rod. Through setting up the connecting piece and setting up T type groove and the T type head of mutually supporting for the connection between ejector pin and the ejector pin drive arrangement is more firm.
More preferably, a T-shaped groove is formed in one side, close to the pushing rod, of the connecting piece, a T-shaped head matched with the T-shaped groove is arranged at one end, close to the T-shaped groove, of the pushing rod, and the T-shaped head is matched with the T-shaped groove to be placed in the T-shaped groove.
Preferably, the base is provided with a feed opening corresponding to the stirring device, and a baffle is arranged on one side of the feed opening away from the stirring rod driving device. The feed opening is used for supplying unqualified motor brush holder to pass through, and the setting of baffle guarantees that every motor brush holder of dialling from the ejector pin through the driving lever can all get into in the feed opening accurately.
Preferably, the pushing rod is provided with a notch matched with the conveying track. When the pushing rod is not pushed out, the notch is communicated with the conveying track, namely, the notch is a part of the conveying track; when the unqualified motor brush holder is pushed out of the pushing rod by the pushing rod, the notch is favorable for the pushing rod to pull out the unqualified motor brush holder, and blocking cannot be generated.
Preferably, the conveying device further comprises a material moving mechanism matched with the conveying track, the material moving mechanism comprises a material moving rod, a longitudinal driving device for driving the material moving rod to move in the vertical direction and a transverse driving device for driving the material moving rod to move in the horizontal direction, and a material moving hole matched with the brush holder of the motor is formed in the material moving rod. The material moving rod matched with the motor brush holder is arranged, and driven by the transverse driving mechanism and the longitudinal driving mechanism to realize reciprocating movement, so that the motor brush holder is driven to move forwards, and the conveying function of the motor brush holder is realized.
Preferably, a safety cover is arranged on the base, and an operation panel and a display panel connected with the control device are arranged on the safety cover. The display panel can display the current detection state of the top surface detection device and other data such as statistics, etc., and the operation panel can be used for turning on and off the equipment and inputting some preset parameters, etc.
Preferably, the detection device is a visual detector, and in particular, may be a CCD visual detector.
More preferably, the control device includes a storage mechanism storing a standard image of the brush holder of the motor, and a comparison mechanism for comparing the real-time image received by the control device with the standard image.
Further preferably, the defective product sorting apparatus includes a conveying state and a sorting state; the visual detector sends the detected real-time image to the control device, the control device receives the real-time image, the comparison mechanism compares the real-time image to be consistent with the standard image, the pushing device does not act, and the defective product sorting device is in the conveying state; the visual detector sends the detected real-time image to the control device, the control device receives the real-time image, the comparison mechanism compares that the real-time image is not consistent with the standard image, the control device sends a pushing signal to the pushing rod driving device, the pushing rod driving device pushes the pushing rod to move after receiving the pushing signal, the control device sends a stirring signal to the stirring rod driving device, the stirring rod driving device pushes the stirring rod to move, the motor brush holder is pulled out of the pushing rod, and the defective product sorting device is in the sorting state. Through the cooperation between visual detector and defective goods sorting unit and controlling means, can detect the motor brush holder fast, high-efficient, accurately and realize the defective goods and select separately, and can long-time automatic operation, saved manufacturing cost.
Compared with the prior art, the invention has the following advantages: according to the defective product sorting equipment for the motor brush holder, the automatic conveying of the motor brush holder is realized by arranging the conveying device, and the detecting device is arranged, so that the main surfaces of the motor brush holder are monitored in real time, whether the motor brush holder is qualified or not is timely judged, defective products are removed from the detecting line, the full-automatic sorting of the motor brush holder is realized conveniently, quickly and efficiently, the quality of the products is improved, the time and the labor are saved, and the production cost is reduced.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for the description of the embodiments will be briefly described below, and it is apparent that the drawings in the following description are only some embodiments of the present invention, and other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a perspective view of a fully automatic inspection apparatus (not including a vibrating plate) for a motor brush holder in accordance with a preferred embodiment of the present invention;
FIG. 2 is a perspective view of the fully automatic inspection device of the motor brush holder of the preferred embodiment of the present invention with the front panel of the safety shield removed (excluding the vibrating plate);
FIG. 3 is a perspective view of the fully automatic inspection apparatus of the motor brush holder of the preferred embodiment of the present invention with the safety shield removed (without the vibrating plate);
FIG. 4 is an enlarged view of section I of FIG. 3;
FIG. 5 is a schematic view of a first view of a fully automatic motor brush holder inspection apparatus according to a preferred embodiment of the present invention;
FIG. 6 is a schematic diagram of a second view of a fully automatic inspection apparatus for a motor brush holder in accordance with a preferred embodiment of the present invention;
FIG. 7 is an enlarged view of section II of FIG. 6;
FIG. 8 is a schematic view of a third view of a fully automatic motor brush holder inspection apparatus according to a preferred embodiment of the present invention;
FIG. 9 is a schematic diagram of a fourth view of a fully automatic inspection apparatus for a motor brush holder in accordance with a preferred embodiment of the present invention;
FIG. 10 is a schematic view of a fifth view of a fully automatic inspection apparatus for a motor brush holder in accordance with a preferred embodiment of the present invention;
FIG. 11 is an enlarged view of section III of FIG. 10;
FIG. 12 is an enlarged view of section IV of FIG. 10;
fig. 13 is an enlarged view of the V part in fig. 10;
FIG. 14 is an enlarged view of section VI of FIG. 10;
FIG. 15 is a front view of a kick-out assembly in accordance with a preferred embodiment of the present invention;
FIG. 16 is a perspective view of a first view of a kick-out device in accordance with a preferred embodiment of the present invention;
FIG. 17 is a perspective view of a second view of a kick-out device in accordance with a preferred embodiment of the present invention;
FIG. 18 is a front view of a rotary device in accordance with a preferred embodiment of the present invention;
FIG. 19 is a side view of a rotary device in a preferred embodiment of the present invention;
FIG. 20 is a perspective view of a kick-out assembly in accordance with a preferred embodiment of the present invention;
FIG. 21 is a front view of a feed mechanism in accordance with a preferred embodiment of the present invention;
FIG. 22 is a top view of a transfer mechanism in accordance with a preferred embodiment of the present invention;
FIG. 23 is a side view of a transfer mechanism in accordance with a preferred embodiment of the present invention;
FIG. 24 is a perspective view of a transfer mechanism in accordance with a preferred embodiment of the present invention;
FIG. 25 is a front view of a motor brush holder in accordance with a preferred embodiment of the present invention;
FIG. 26 is a left side view of a motor brush holder in accordance with a preferred embodiment of the present invention;
FIG. 27 is a right side view of a motor brush holder in accordance with a preferred embodiment of the present invention;
FIG. 28 is a top view of a motor brush holder in accordance with a preferred embodiment of the present invention;
FIG. 29 is a perspective view of a motor brush holder in accordance with a preferred embodiment of the present invention from a first perspective;
FIG. 30 is a perspective view of a second view of a motor brush holder in accordance with a preferred embodiment of the present invention;
in the accompanying drawings: base-1, motor brush holder-2, first narrow side-201, second narrow side-202, top-203, wide side-204, opening-205, conveying rail-3, limit bar-301, insert-302, bar-303, feed mechanism-4, feed bar-401, feed plate-402, projection-403, feed hole-404, accommodation groove-405, left vertical plate-501, right vertical plate-502, horizontal plate-503, left movable plate-601, right movable plate-602, movable horizontal plate-603, connecting plate-7, limit stop-8, product housing box-9, discharge chute-10, safety cover-11, operation panel-12, display panel-13, first narrow side visual detector-141, a second narrow-side visual inspection instrument-142, a top visual inspection instrument-143, a wide-side visual inspection instrument-144, a pushing plate-151, a pushing plate driving device-152, a pushing device-16, a pushing rod-161, a pushing rod driving device-162, a notch-163, a kick-out device-17, a kick-out rod-171, a kick-out rod driving device-172, a rotating device-18, a rotating base-181, a rotating shaft-182, a rotating driving device-183, a groove-184, a blanking opening-19, a baffle-20, a column-21, a lateral slide rail-221, a longitudinal slide rail-222, a longitudinal driving device-231, a lateral driving device-232, a detection opening-241, a through hole-242, a connecting piece-25.
Detailed Description
In order to make the technical solution of the present invention better understood by those skilled in the art, the technical solution of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is apparent that the described embodiments are only some embodiments of the present invention, not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the present invention without making any inventive effort, shall fall within the scope of the present invention.
It should be noted that the terms "first," "second," and the like in the description and the claims of the present invention and the above figures are used for distinguishing between similar objects and not necessarily for describing a particular sequential or chronological order. It is to be understood that the data so used may be interchanged where appropriate such that the embodiments of the invention described herein may be implemented in sequences other than those illustrated or otherwise described herein. Furthermore, the terms "comprises," "comprising," and "having," and any variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, apparatus, article, or device that comprises a list of steps or elements is not necessarily limited to those steps or elements expressly listed or inherent to such process, method, article, or device.
Referring to fig. 25 to 30, the motor brush holder 2 of the present embodiment is provided with an opening 205 penetrating through the thickness direction thereof, and the top of the opening 205 is arc-shaped.
Referring to fig. 1 to 24 (some unimportant components are omitted in some drawings for the sake of clarity), a full-automatic inspection apparatus of the present embodiment includes a defective product sorting apparatus for inspecting a first narrow side 201, a second narrow side 202, a top 203 and a wide side 204 of a brush holder 2 of a motor and sorting defective products, and specifically includes a base 1, and a conveying device, a burr removing device, a detecting device, a defective product sorting device and a control device for controlling the overall operation of the apparatus, which are provided on the base 1.
Referring to fig. 1 to 3, the conveying apparatus includes a conveying rail 3 provided on a base 1 and a material moving mechanism 4 engaged with the conveying rail 3. In the embodiment, one end of a conveying track 3 is communicated with a vibration feeding device of a motor brush holder 2, the other end of the conveying track 3 is connected with a discharging groove 10, and a product storage box 9 is arranged below one side, away from the conveying track 3, of the discharging groove 10. The motor brush holder 2 is conveyed to the conveying track 3 through the vibration feeding device, the motor brush holder is detected after passing through the conveying track 3 and removing burrs, and the motor brush holder is conveyed out from the discharge chute 10 if all detection results are qualified. In this embodiment, the vibration feeding device is a vibration plate, not shown in the drawing, and the outlet of the vibration plate is communicated with the inlet of the conveying track 3.
As shown in fig. 21 to 24, the material moving mechanism 4 comprises a material moving rod 401 provided with a material moving hole 404 matched with the motor brush holder 2, a longitudinal driving device 231 for driving the material moving rod 401 to move in the vertical direction, a transverse driving device 232 for driving the material moving rod 401 to move in the horizontal direction, a fixed frame and a movable frame. The material moving rod 401 is provided with a plurality of protrusions 403, material moving holes 404 are formed between adjacent protrusions 403, and the distances between the adjacent material moving holes 404 are kept consistent. In the conveyance, the first narrow side 201 is a side closer to the fixed frame side, and the second narrow side 202 is a side farther from the fixed frame side, that is, the state shown in fig. 26. The material moving rod 401 matched with the motor brush holder 2 is arranged, the material moving rod 401 is driven by the transverse driving mechanism 232 and the longitudinal driving mechanism 231 to move in a reciprocating mode, and the motor brush holder 2 is driven to move forwards along the conveying track 3, so that the conveying function of the motor brush holder 2 is realized.
As shown in fig. 21 to 24, the fixed frame includes a left riser 501 and a right riser 502 fixedly provided on the base 1 and a cross plate 503 connecting the left riser 501 and the right riser 502 to a side close to the conveying rail 3, the lateral driving device 232 is installed at a side of the cross plate 503 away from the conveying rail 3, and an action direction of the lateral driving device 232 coincides with an extending direction of the cross plate 503. The movable frame comprises a left movable plate 601, a right movable plate 602 and a movable transverse plate 603 connected with the left movable plate 601 and the right movable plate 602, the transverse driving mechanism 232 drives the left movable plate 601 and/or the right movable plate 602 to transversely move, and the longitudinal driving device 231 is arranged on the movable transverse plate 603.
As shown in fig. 21 to 24, the lower end of the longitudinal driving device 231 is provided with a connecting plate 7, the material moving rod 401 is arranged at the lower end of the connecting plate 7, and the connecting plate 7 is provided with a limit stop 8 corresponding to the movable transverse plate 603. The limit stop 8 serves to prevent the longitudinal drive 231 from moving the connecting plate 7 beyond a predetermined distance, which would damage the motor brush holder 2 or the device itself. The number of limit stops 8 in this embodiment is an even number, and the even number of limit stops 8 are symmetrically arranged about the longitudinal driving mechanism 231, so that the balance of the stress can be ensured when the limit stops 8 act, and the level of the connecting plate 7 and the material moving rod 401 can be further maintained.
The longitudinal driving device 231 drives the connecting plate 7 to move up and down, and further drives the material moving rod 401 to move up and down in the vertical direction, so that the function of releasing and grabbing the motor brush holder 2 is realized. The transverse driving device 232 drives the movable frame to move left and right, so that the material moving rod 401 is driven to move left and right in the horizontal direction, when the motor brush holder 2 is arranged in the material moving hole 404, the horizontal movement function of the motor brush holder 2 can be realized, and when the motor brush holder 2 is not arranged in the material moving hole 404, the return function of the material moving rod 401 is realized.
In this embodiment, the length of the movable transverse plate 603 is greater than that of the transverse plate 503, and the front-rear width of the left movable plate 601 and the right movable plate 602 (the height and thickness of the non-left movable plate 601 and the right movable plate 602) is greater than the gap between the movable transverse plate 603 and the transverse plate 503, so that when the movable frame moves, the left movable plate 601 or the right movable plate 602 can play a role of blocking and limiting, and damage to the motor brush holder 2 and the device caused by movement of the movable frame exceeding a preset distance is prevented. In this embodiment, the preset distance for the horizontal movement of the movable frame is the distance between the adjacent material moving holes 404.
As shown in fig. 7 and 11, the burr removing device in this embodiment includes a limit bar 301 matched with the opening 205 and an insert 302 disposed on the limit bar 301 and arc-matched with the opening 205 of the brush holder 2, and burrs in the opening 205 can be ejected by the effect of the limit bar 301 and the insert 302, so as to achieve the burr removing effect. The bulge 403 on the material moving rod 401 is located above the limit strip 301, the width of the bulge 403 is larger than that of the limit strip 301, and the bulge 403 close to the insert 302 is provided with a containing groove 405 matched with the insert 302, so that the bulge 403 and the insert 302 are prevented from touching when the material moving rod 401 moves downwards. The material moving rod 401 is arranged right above the opening 205, the limit bar 301 is arranged right below the material moving rod 401, the limit bar 301 extends along the conveying track 3, and the length of the limit bar 301 is consistent with that of the conveying track 3. Through set up on delivery track 3 with motor brush holder 2 trompil 205 matched with spacing 301, not only can realize getting rid of the function of deckle edge, can make the removal of motor brush holder 2 remain on same straight line all the time moreover, can get rid of the coarse deckle edge on the trompil 205 through the setting of mold insert 302, save the process. The inserts 302 are arranged on one side of the limit strip 301 close to the vibration feeding device, or a plurality of inserts 302 can be arranged on the limit strip 301 at intervals, and the length of each insert 302 is greater than or equal to the thickness of each motor brush holder 1.
As shown in fig. 7 and 23, the conveying track 3 is further provided with a barrier strip 303 which is matched with the motor brush holder 2 in height, a cavity for the motor brush holder 2 to pass through is formed between the barrier strip 303 and the bottom of the conveying track 3, and the barrier strip 303 and the limit strip 301 are mutually matched to limit the movement of the motor brush holder 2, so that the motor brush holder 2 is prevented from shaking, and the quality of removing burrs is affected.
As shown in fig. 23, the upper part of the material moving rod 401 on the side close to the movable transverse plate 603 is engaged with the lower part of the connecting plate 7 on the side far from the movable transverse plate 603, and the barrier 303 is located below the connecting plate 7. The material moving rod 401 is located right above the motor brush holder 2, the blocking strip 303 is located right below the connecting plate 7, namely, the material moving rod 7 is located not right below the longitudinal driving device 231, and the arrangement is such that the blocking strip 303 can realize blocking action if the connecting plate 7 exceeds a preset distance when moving downwards, so that the connecting plate 7 is prevented from driving the material moving rod 401 to move beyond the preset distance, and damage is further caused to the motor brush holder 2 or the equipment.
As shown in fig. 7 and 11, in this embodiment, at least one material moving plate 402 matched with the brush holder 2 of the motor is further disposed at a position on the material moving rod 401 corresponding to the insert 302, and the width of the material moving plate 402 is greater than that of the material moving rod 401. The moving sheet 402 is arranged to more conveniently and accurately realize the movement of the motor brush holder 2 and remove burrs better.
As shown in fig. 2 to 13, the detecting means includes top surface detecting means for detecting the top surface 203 of the motor brush holder 2, narrow side surface detecting means for detecting the first narrow side surface 201 and the second narrow side surface 202 of the motor brush holder 2, and wide side surface detecting means for detecting the wide side surface 204 of the motor brush holder 2. Through setting up top surface detection device, narrow side detection device and broad side detection device to carry out real-time detection to several main faces of motor brush holder 2, convenient, quick, high-efficient, in time judge whether motor brush holder 2 is qualified or not, and reject unqualified product from the detection line through inferior product sorting unit.
The top surface detection device, the narrow side surface detection device and the wide side surface detection device all comprise visual detectors, and the detection device is specifically as follows:
as shown in fig. 2 to 13, the top surface detecting device includes a top surface visual detector 143, a pushing plate 151 for pushing the motor brush holder 2 to a position below the top surface visual detector 143, and a pushing plate driving device 152 for driving the pushing plate 151 to move. The motor brush holder 2 is pushed out of the conveying track 3 to the lower side of the top surface visual detector 143 through the pushing plate 151, so that detection is facilitated. Since the top surface 203 of the motor brush holder 2 is detected and the top surface 203 of the motor brush holder 2 is blocked at the time of conveyance, in order to be able to detect the top surface 203 of the motor brush holder 2, it is necessary to orient the detection direction of the top surface visual detector 143 downward, and therefore, the stand column 21 is provided on the base 1, and the top surface visual detector 143 is mounted on the stand column 21.
As shown in fig. 12-13, a connecting piece 25 is disposed between the pushing plate 151 and the pushing plate driving device 152, a T-shaped slot is formed in one of the connecting piece 25 and the pushing plate 151, a T-shaped head matched with the T-shaped slot is disposed at one end, close to the T-shaped slot, of the remaining one of the connecting piece 25 and the pushing plate 151, and the connection between the pushing plate 151 and the pushing plate driving device 152 is more stable by disposing the connecting piece 25 and the T-shaped slot and the T-shaped head matched with each other. In this embodiment, the connecting piece 25 is a T-shaped head, and a T-shaped groove matched with the T-shaped head is provided at one end of the pushing plate 151 near the connecting piece 25. The pushing plate 151 is correspondingly provided with a notch matched with the conveying track 3 and used for accommodating the motor brush holder 2, and a limit bar 301 is also arranged in the notch.
The narrow side detection means includes a first narrow side visual detector 141 including a first narrow side 201 and a second narrow side 142 including a second narrow side 202 for detecting opposite first narrow sides of the motor brush holder 2.
As shown in fig. 14 and 18-20, the broadside detection means includes a broadside visual detector 144 and a rotation means 18 for rotating the motor brush holder 2. The rotating device 18 comprises a rotating base 181, a rotating shaft 182 fixedly connected below the rotating base 181 and a rotating driving device 183 for driving the rotating shaft 182 to rotate, and the rotating base 181 is provided with a groove 184 for accommodating the motor brush holder 2. The motor brush holder 2 is rotated by 90 ° in the conveying rail 3 by the rotating device 18. When the rotating device 18 does not act, i.e. the rotating base 181 does not rotate, the groove 184 and the conveying track 3 are mutually communicated, i.e. the groove 184 is a part of the conveying track 3; after the rotation device 18 is operated, that is, the rotation base 181 is rotated, the groove 184 perpendicularly intersects the conveying rail 3, and the groove 184 is a through groove, so that the detection of the wide-side visual detector 144 is not affected.
The top visual detector 143, the first narrow side visual detector 141, the second narrow side visual detector 142, and the wide side visual detector 144 may all be CCD visual detectors. The top surface visual inspection instrument 143, the first narrow side visual inspection instrument 141, the second narrow side visual inspection instrument 142, and the wide side visual inspection instrument 144 are provided in this order on one side or both sides of the conveying rail 3. In this embodiment, the top surface visual detector 143, the second narrow side visual detector 142 and the wide side visual detector 144 are sequentially disposed on one side of the conveying track 3, and the first narrow side visual detector 141 is disposed on the other side of the conveying track 3 and between the top surface visual detector 143 and the second narrow side visual detector 142, so as to facilitate detection and save space.
A transverse sliding rail 221 capable of driving the vision detector to move along the direction parallel to the conveying track 3 and a longitudinal sliding rail 222 capable of driving the vision detector to move along the direction perpendicular to the conveying track 3 are arranged between each vision detector and the base 1. The position of the visual detector can be adjusted according to actual production conditions through the arrangement of the transverse sliding rail 221 and the longitudinal sliding rail 222, so that the visual detector is suitable for different products, and the application range of the equipment is enlarged. Wherein, still be provided with between top surface visual inspection appearance 143 and the stand 21 and can drive the horizontal slide rail 221 that top surface visual inspection appearance 143 moved along the horizontal direction and drive the vertical slide rail 222 that top surface visual inspection appearance 143 moved along the vertical direction. Similarly, a transverse rail 221 and a longitudinal rail 222 may be provided between the upright 21 and the base 1 to adjust the position of the upright 21.
As shown in fig. 3-10, the defective product sorting device includes a pushing device 16 and a kicking device 17, in this embodiment, three groups of pushing devices 16 are disposed along the conveying track 3 and three groups of kicking devices 17 are disposed correspondingly, where a first group of pushing devices 16 and kicking devices 17 correspond to the top surface visual detection device, a second group of pushing devices 16 and kicking devices 17 correspond to the narrow side surface visual detection device, and a third group of pushing devices 16 and kicking devices 17 correspond to the wide side surface visual detection device.
As shown in fig. 13-14, the pushing device 16 comprises a pushing rod 161 for pushing the motor brush holder 2 to the lower part of the stirring device 17, and a pushing rod driving device 162 for driving the pushing rod 161 to move. The pushing bar 161 is provided with a notch 163 matching with the conveying rail 3. When the pushing rod 161 is not pushed out, the notch 163 and the conveying track 3 are communicated with each other, namely, the notch 163 is a part of the conveying track 3, and the notch 163 is internally provided with a limit strip 301; when the pushing rod 161 pushes the unqualified motor brush holder 2 out of the pushing rod 161, the notch 163 is beneficial to the stirring rod 171 to stir out the unqualified motor brush holder 2, and no blocking is generated.
As shown in fig. 5 and 13-14, the deflector 17 includes a deflector rod 171 for removing the motor brush holder 2 from the push rod 161 and a deflector rod driving device 172 for driving the deflector rod 171. The material stirring rod 171 in this embodiment is a Z-type material stirring rod, the upper end of which is rotatably connected to the material stirring rod driving device 172, and the lower end of which is shaped to match the wide side 204 of the motor brush holder 2. The lower end of the deflector rod 171 is adjacent to the horizontal height of the bottom end of the motor brush holder 2, and when the deflector rod driving device 172 is operated, the lower end of the deflector rod 171 is moved outwardly, thereby removing the motor brush holder 2 from the push rod 161.
The pushing rod 161 is used for pushing out the unqualified motor brush holder 2 from the conveying track 3, and the stirring rod 171 is used for stirring out the pushed-out motor brush holder 2 from the pushing rod 161, so that the sorting function of the inferior products is realized. In this embodiment, one of the pusher 17 includes one pusher driving device 172 and two pusher 171 disposed below the pusher driving device 172, and one pusher 171 corresponds to one pusher 161, so that one set of pusher 16 includes two identical pusher 161, one set of pusher 16 corresponds to one pusher 17, and two identical pusher 161 are disposed on two sides of one pusher 17.
As shown in fig. 14, a connecting piece 25 is disposed between the pushing rod 161 and the pushing rod driving device 162, a T-shaped slot is formed in one of the connecting piece 25 and the pushing rod 161, a T-shaped head matched with the T-shaped slot is disposed at one end, close to the T-shaped slot, of the remaining one of the connecting piece 25 and the pushing rod 161, and the connection between the pushing rod 161 and the pushing rod driving device 162 is more stable by disposing the connecting piece 25 and the T-shaped slot and the T-shaped head matched with each other. In this embodiment, a T-shaped slot is formed at one end of the connecting piece 25 near the pushing rod 161, a T-shaped head matched with the T-shaped slot is arranged at one end of the connecting piece 25 near the T-shaped slot, and the T-shaped head is matched with the T-shaped slot.
As shown in fig. 2-10, the base 1 is provided with a feed opening 19 corresponding to the stirring device 17, and a baffle 20 is arranged on one side of the feed opening 19 away from the stirring rod driving device 172. The feed opening 19 is used for passing through unqualified motor brush holders 2, and the baffle 20 ensures that each motor brush holder 2 pulled out from the pushing rod 161 through the stirring rod 171 can accurately enter the feed opening 19.
As shown in fig. 8 to 9 and 21, the barrier 303 of the conveying rail 3 is provided with a detection port 241 for detecting by the first narrow-side visual detector 141 and a through hole 242 for moving the pusher plate 151 and the pusher bar 161. The detection of the visual detector is facilitated by the detection opening 241, and the movement of the pushing plate 151 and the pushing rod 161 is facilitated by the through hole 242.
The control device comprises a storage mechanism for storing a standard image of the motor brush holder 2 and a comparison mechanism for comparing the real-time image received by the control device with the standard image.
As shown in fig. 1-2, in this embodiment, a safety cover 11 is provided on a base 1, and an operation panel 12 and a display panel 13 connected to a control device are provided on the safety cover 11. The display panel 13 is capable of displaying the current detection state of the detection device and other data such as statistics etc., and the operation panel 12 may be used to turn on and off the device and to input some preset parameters etc.
The defective product sorting device includes a conveying state and a sorting state. The visual detector sends the detected real-time image to the control device, the control device receives the real-time image, the comparison mechanism compares the real-time image with the standard image, when the motor brush holder 2 moves to the pushing device 16, the pushing device 16 does not act, the notch 163 is communicated with the conveying track 3, the motor brush holder 2 continues to move forwards, and at the moment, the defective product sorting device is in a conveying state. The visual detector sends the detected real-time image to the control device, the control device receives the real-time image, the comparison mechanism compares that the real-time image is not consistent with the standard image, when the motor brush holder 2 moves to the pushing device 16, the control device sends a pushing signal to the pushing rod driving device 162, the pushing rod driving device 162 pushes the pushing rod 161 to move after receiving the pushing signal, the pushing rod 161 drives the motor brush holder 2 to move to the position above the blanking opening 19, the control device sends a stirring signal to the stirring rod driving device 172, the stirring rod driving device 172 pushes the stirring rod 171 to move, and the motor brush holder 2 is pulled out from the pushing rod 161, at the moment, the defective product sorting device is in a sorting state. That is, after the detection device detects the motor brush holder 2, no matter whether the motor brush holder 2 is qualified or not, the pushing plate 151 or the rotating device 18 returns, the motor brush holder 2 continues to move forward along the conveying track 3, if the motor brush holder 2 is unqualified, and when the motor brush holder 2 moves to the corresponding pushing device 16, the control device controls the pushing device 16 and the material stirring device 17 to work so as to reject the unqualified motor brush holder 2; if the motor brush holder 2 is qualified, the pushing device 16 and the material stirring device 17 do not act, and the motor brush holder continues to move forwards. Through the cooperation between the visual detector, the inferior product sorting device and the control device, the motor brush holder 2 can be rapidly, efficiently and accurately detected, inferior product sorting is realized, long-time automatic work can be realized, and the production cost is saved.
Each driving device in this embodiment may be a cylinder or an oil cylinder.
The working process of the full-automatic detection device for the motor brush holder in this embodiment is briefly described below:
the motor brush holder 2 enters the conveying track 3 after being tidied up from the vibrating plate, and the opening 205 of the motor brush holder 2 spans over the limit strip 301 of the conveying track 3. After the longitudinal driving device 231 drives the material moving rod 401 to move upwards, the transverse driving device 232 drives the movable frame to move towards one side close to the vibration disc, and then the longitudinal driving device 231 drives the material moving rod 401 to move downwards. The motor brush holder 2 is inserted into the feed hole 404 of the feed bar 401. Then, the transverse driving device 232 drives the movable frame to move to a side far away from the vibration disc, and the material moving rod 401 drives the motor brush holder 2 to move forwards along the conveying track 3, so that burrs on the opening 205 can be propped up by the insert 302 when the insert 302 passes through the limit strip 301.
After the movable frame moves forward to a preset distance, the longitudinal driving device 231 drives the material moving rod 401 to move upwards, the motor brush holder 2 is separated from the current material moving hole 404 and is kept on the conveying track 3, the transverse driving device 232 drives the movable frame to move to a side close to the vibration disc so as to drive the material moving rod 401 to reset backwards, and then the longitudinal driving device 231 drives the material moving rod 401 to move downwards. The motor brush holder 2 is inserted into the feed hole 404 on the side closer to the discharge chute 10. The material moving rod 401 is driven by the transverse driving mechanism 232 and the longitudinal driving mechanism 231 to realize reciprocating movement, so that the motor brush holder 2 is driven to move forwards, and the conveying function of the motor brush holder 2 is realized.
When the motor brush holder 2 enters the pushing plate 151, the pushing plate driving device 152 works and pushes the motor brush holder 2 to the lower side of the top visual detector 143 for detection, and after detection, the pushing plate driving device 152 drives the pushing plate 151 to return, so that the motor brush holder 2 returns to the conveying track 3. During detection, the top surface visual detector 143 sends the detected real-time top surface image to the control device, the control device receives the real-time top surface image, and the comparison mechanism compares the real-time top surface image to be consistent with the standard top surface image, so that when the motor brush holder 2 moves to the first group of pushing devices 16, the pushing devices 16 do not act, the notch 163 is communicated with the conveying track 3, the defective product sorting device is in a conveying state, and the motor brush holder 2 continues to move forwards; if the comparison mechanism compares that the real-time top surface image does not accord with the standard top surface image, when the motor brush holder 2 moves to the first group of pushing devices 16, the control device sends a pushing signal to the pushing rod driving device 162, the pushing rod driving device 162 pushes the pushing rod 161 to move after receiving the pushing signal, the pushing rod 161 drives the motor brush holder 2 to move to the position above the blanking opening 19, the control device sends a stirring signal to the stirring rod driving device 172, the stirring rod driving device 172 pushes the stirring rod 171 to move, the motor brush holder 2 is pulled out from the pushing rod 161, the motor brush holder 2 enters the blanking opening 19, and the defective product sorting device is in a sorting state.
The motor brush holder 2 passing the detection of the top visual detector 143 can continue to move forward, and sequentially passes through the first narrow-side visual detector 141 and the second narrow-side visual detector 142, if the detection of the narrow-side is qualified, the motor brush holder 2 continues to move forward, if the detection of the narrow-side is unqualified, and when the motor brush holder 2 moves to the second group of pushing devices 16, the control device controls the pushing devices 16 and the stirring devices 17 to act, so that the motor brush holder 2 is removed, and the specific process is not repeated here.
If the motor brush holder 2 is qualified and moves forward into the rotating base 181, the rotating driving device 183 drives the rotating shaft 182 to rotate, so as to drive the rotating base 181 to rotate by 90 degrees, and when the groove 184 perpendicularly intersects with the conveying track 3, the wide-side visual detector 144 starts to detect. After the detection is completed, the rotary driving device 183 drives the rotary shaft 182 to rotate so as to drive the rotary base 181 to rotate by 90 degrees, the groove 184 and the conveying track 3 are communicated with each other, and the motor brush holder 2 is driven by the material moving rod 401 to move forwards continuously. If the wide-side visual detector 144 detects that the motor brush holder 2 is not qualified, the control device controls the pushing device 16 and the stirring device 17 to act when the motor brush holder 2 moves to the third group of pushing devices 16, and the motor brush holder 2 is removed, and the specific process is not described herein. If the wide-side visual detector 144 detects that the motor brush holder 2 is qualified, the motor brush holder 2 continues to move forwards and enters the product containing box 9 through the discharge chute 10, the whole detection process of the motor brush holder 2 is finished and the motor brush holder is a qualified product, and the full-automatic detection equipment still operates and continuously detects the motor brush holder and sorts defective products.
For the convenience of understanding, the above brief description of the working process is described in sections, and in the actual operation of the fully automatic detection device, each detection device works simultaneously to detect different motor brush holders.
The above embodiments are only for illustrating the technical concept and features of the present invention, and are intended to enable those skilled in the art to understand the present invention and to implement the same, but are not intended to limit the scope of the present invention, and all equivalent changes or modifications made according to the spirit of the present invention should be included in the scope of the present invention.

Claims (5)

1. The utility model provides a defective goods sorting facilities of motor brush holder which characterized in that: comprises a base, a conveying device, a detection device, a defective product sorting device and a control device, wherein the conveying device, the detection device, the defective product sorting device and the control device are arranged on the base; the conveying device comprises a conveying track arranged on the base; the inferior product sorting device comprises a pushing device and a stirring device; the pushing device comprises a pushing rod used for pushing the motor brush holder to the lower part of the stirring device and a pushing rod driving device used for driving the pushing rod to move; the stirring device comprises a stirring rod used for stirring the motor brush holder out of the pushing rod and a stirring rod driving device used for driving the stirring rod to move;
the conveying device further comprises a material moving mechanism matched with the conveying track, the material moving mechanism comprises a material moving rod, a longitudinal driving device for driving the material moving rod to move along the vertical direction and a transverse driving device for driving the material moving rod to move along the horizontal direction, and a material moving hole matched with the motor brush holder is formed in the material moving rod;
the material moving mechanism further comprises a fixed frame and a movable frame, wherein the fixed frame comprises a left vertical plate and a right vertical plate which are fixedly arranged on the base and a transverse plate which is connected with the left vertical plate and the right vertical plate, and the transverse driving device is arranged on the transverse plate; the movable frame comprises a left movable plate, a right movable plate and a movable transverse plate connected with the left movable plate and the right movable plate, the transverse driving device drives the left movable plate and/or the right movable plate to transversely move, and the longitudinal driving device is arranged on the movable transverse plate;
the inferior product sorting equipment comprises a burr removing device, wherein the burr removing device comprises a limit strip matched with the open pore and an insert which is arranged on the limit strip and is matched with the arc shape of the open pore of the motor brush holder; the material moving rod is provided with a plurality of bulges, the bulges on the material moving rod are positioned above the limit strips, the width of the bulges is larger than that of the limit strips, and the bulges close to the inserts are provided with accommodating grooves matched with the inserts;
the material moving rod is also provided with at least one material moving sheet matched with the motor brush holder, and the width of the material moving sheet is larger than that of the material moving rod;
the detection device comprises a top surface detection device for detecting the top surface of the motor brush holder, a narrow side surface detection device for detecting the first narrow side surface and the second narrow side surface of the motor brush holder, and a wide side surface detection device for detecting the wide side surface of the motor brush holder;
the control device comprises a storage mechanism for storing the standard image of the motor brush holder and a comparison mechanism for comparing the real-time image received by the control device with the standard image;
the top surface detection device comprises a top surface visual detector, a pushing plate used for pushing the motor brush holder to the lower part of the top surface visual detector, and a pushing plate driving device for driving the pushing plate to move;
a connecting piece is arranged between the pushing plate and the pushing plate driving device, one of the connecting piece and the pushing plate is provided with a T-shaped groove, and one end, close to the T-shaped groove, of the remaining one of the connecting piece and the pushing plate is provided with a T-shaped head matched with the T-shaped groove;
the narrow side surface detection device comprises a first narrow side surface visual detector and a second narrow side surface visual detector, wherein the first narrow side surface visual detector is used for detecting a first narrow side surface opposite to a brush holder of the motor; the wide side detection device comprises a wide side visual detector and a rotating device for driving the motor brush holder to rotate.
2. The defective product sorting apparatus of a brush holder of a motor according to claim 1, wherein: the base corresponds the feed opening has been seted up to the kickoff, the feed opening is kept away from the one side of kickoff drive arrangement is provided with the baffle.
3. The defective product sorting apparatus of a brush holder of a motor according to claim 1, wherein: and a notch matched with the conveying track is formed in the pushing rod.
4. The defective product sorting apparatus of a brush holder of a motor according to claim 1, wherein: the base is provided with a safety cover, and the safety cover is provided with an operation panel and a display panel which are connected with the control device.
5. The defective product sorting apparatus of a brush holder of a motor according to claim 1, wherein: the defective product sorting device comprises a conveying state and a sorting state; the visual detector sends the detected real-time image to the control device, the control device receives the real-time image, the comparison mechanism compares the real-time image to be consistent with the standard image, the pushing device does not act, and the defective product sorting device is in the conveying state; the visual detector sends the detected real-time image to the control device, the control device receives the real-time image, the comparison mechanism compares that the real-time image is not consistent with the standard image, the control device sends a pushing signal to the pushing rod driving device, the pushing rod driving device pushes the pushing rod to move after receiving the pushing signal, the control device sends a stirring signal to the stirring rod driving device, the stirring rod driving device pushes the stirring rod to move, the motor brush holder is pulled out of the pushing rod, and the defective product sorting device is in the sorting state.
CN201810940435.2A 2018-08-17 2018-08-17 Inferior product sorting equipment for motor brush holders Active CN108940907B (en)

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