CN108940900A - The full-automatic detection device of electrical machinery brush holder - Google Patents

The full-automatic detection device of electrical machinery brush holder Download PDF

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Publication number
CN108940900A
CN108940900A CN201810942142.8A CN201810942142A CN108940900A CN 108940900 A CN108940900 A CN 108940900A CN 201810942142 A CN201810942142 A CN 201810942142A CN 108940900 A CN108940900 A CN 108940900A
Authority
CN
China
Prior art keywords
brush holder
electrical machinery
machinery brush
detection device
full
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201810942142.8A
Other languages
Chinese (zh)
Other versions
CN108940900B (en
Inventor
刘杨
闵冬
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
SUZHOU PIN SHINE TECHNOLOGY Co Ltd
Original Assignee
SUZHOU PIN SHINE TECHNOLOGY Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by SUZHOU PIN SHINE TECHNOLOGY Co Ltd filed Critical SUZHOU PIN SHINE TECHNOLOGY Co Ltd
Priority to CN201810942142.8A priority Critical patent/CN108940900B/en
Publication of CN108940900A publication Critical patent/CN108940900A/en
Application granted granted Critical
Publication of CN108940900B publication Critical patent/CN108940900B/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/02Measures preceding sorting, e.g. arranging articles in a stream orientating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/36Sorting apparatus characterised by the means used for distribution
    • B07C5/361Processing or control devices therefor, e.g. escort memory
    • B07C5/362Separating or distributor mechanisms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C37/00Component parts, details, accessories or auxiliary operations, not covered by group B29C33/00 or B29C35/00
    • B29C37/02Deburring or deflashing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C37/00Component parts, details, accessories or auxiliary operations, not covered by group B29C33/00 or B29C35/00
    • B29C2037/90Measuring, controlling or regulating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00Other particular articles
    • B29L2031/34Electrical apparatus, e.g. sparking plugs or parts thereof
    • B29L2031/3406Components, e.g. resistors

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  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Manufacturing Of Electrical Connectors (AREA)
  • Branching, Merging, And Special Transfer Between Conveyors (AREA)

Abstract

The invention discloses a kind of full-automatic detection devices of electrical machinery brush holder, including pedestal and the conveying device being arranged on the pedestal, detection device and substandard products sorting unit;The conveying device includes the delivery track being arranged on the pedestal and the Material moving device that matches with the delivery track, the Material moving device includes moving material bar, driving the longitudinal driving device and drive the lateral driver device for moving material bar and moving in the horizontal direction for moving and expecting that bar moves along the vertical direction, offers the shifting material hole matched with electrical machinery brush holder on the shifting material bar;The detection device includes top surface detection device, narrow side detection device and broad side surface detection device;The substandard products sorting unit includes for the electrical machinery brush holder from the material-pulling device released in the delivery track and to be used to the electrical machinery brush holder to dial the poking device removed from the material-pulling device.The full-automatic detection device of electrical machinery brush holder of the invention, saves time and manpower, reduces production cost.

Description

The full-automatic detection device of electrical machinery brush holder
Technical field
The present invention relates to electrical machinery brush holder production technical fields, and in particular to a kind of full-automatic detection device of electrical machinery brush holder.
Background technique
Electrical machinery brush holder refers to the mechanical guide groove for containing inside brush motor and keeping carbon brush position, is not a rule Three-dimensional object then has multiple faces.As the dosage of electrical machinery brush holder increases, the design and development of electrical machinery brush holder production equipment becomes It is particularly significant.
Current electrical machinery brush holder can generate flash in the binding site of manufacture injection molding rear mold, use in the prior art Burr removal is removed by roller, but because product structure limitation is clean even across can not also handle flash after drum processing, also It needs to check that electrical machinery brush holder is confirmed whether qualification one by one using artificial, and carries out the sorting of substandard products, when needing to spend a large amount of manpowers Between, low efficiency, the accuracy rate not only detected is poor, and production cost is excessively high.
Summary of the invention
In view of this, in order to overcome the drawbacks of the prior art, the object of the present invention is to provide a kind of electrical machinery brush holder it is complete from Dynamic detection device can quickly judge whether electrical machinery brush holder qualified and sorting that carry out substandard products, and speed is fast, accuracy is high.
In order to achieve the above object, the following technical solution is employed by the present invention:
A kind of full-automatic detection device of electrical machinery brush holder, including pedestal and the conveying device being arranged on the pedestal, detection Device and substandard products sorting unit;The conveying device include the delivery track being arranged on the pedestal and with the conveyor track The Material moving device that road matches, the Material moving device include moving material bar, driving the longitudinal direction moving material bar and moving along the vertical direction Driving device and the lateral driver device for driving the shifting material bar to move in the horizontal direction, the shifting expect to offer on bar and electricity The shifting material hole that machine brush carrier matches;The detection device includes top surface detection device, narrow side detection device and broad side surface inspection Survey device;The substandard products sorting unit include the material-pulling device for releasing the electrical machinery brush holder from the delivery track with And for the electrical machinery brush holder to be dialled the poking device removed from the material-pulling device.By the way that top surface detection device, narrow side is arranged Face detection device and broad side surface detection device, so that real-time monitoring is carried out to several main faces of electrical machinery brush holder, it is convenient, fast Speed, efficiently, in time differentiate electrical machinery brush holder it is qualified or not, and by substandard products sorting unit by underproof product from detection line It rejects.
Preferably, the top surface detection device includes top surface sight surveymeter, for the electrical machinery brush holder to be pushed to institute It states the pushing plate below the sight surveymeter of top surface and drives the pushing plate driving device of the pushing plate movement;The narrow side Detection device includes the first narrow side vision detector and second for detecting two opposite narrow sides of the electrical machinery brush holder Narrow side vision detector;The broad side surface detection device includes broad side surface sight surveymeter and for driving the motor brush Hold the rotating device of rotation.
It is further preferred that the top surface sight surveymeter, the first narrow side vision detector, the second narrow side vision detection Instrument and broad side surface sight surveymeter are successively set on the one or both sides of the delivery track.In some embodiments, it will push up Facial vision detector, the second narrow side vision detector and broad side surface sight surveymeter are successively set on the one of delivery track First narrow side vision detector is arranged in the other side of delivery track and is located at top surface sight surveymeter and the second narrow side by side Between facial vision detector.
It is further preferred that the rotating device includes rotating basis, the rotation that is fixedly connected below the rotating basis Axis and the rotation drive device for driving the rotary shaft to be rotated offer on the rotating basis and accommodate the motor brush The groove held.Electrical machinery brush holder is carried out to 90 ° of rotation by rotating device in delivery track.It is failure to actuate in rotating device, i.e., When rotating basis is non-rotary, groove is mutually communicated with delivery track, i.e., groove be delivery track a part;In rotating dress Set movement, i.e., after rotating basis rotation, groove and the perpendicular intersection of delivery track, and groove is through slot, so will not be to view Feel that the detection of detector impacts.
It is further preferred that the material-pulling device includes for pushing to the electrical machinery brush holder below the poking device Charging ram and pusher rod driving device for driving the charging ram mobile;The poking device includes for by the electricity Machine brush carrier dials the rod for stiring materials removed and the material toggling rod driving device for driving rod for stiring materials movement from the charging ram.It pushes away Material bar from delivery track for releasing underproof electrical machinery brush holder, and electrical machinery brush holder that rod for stiring materials is used to release is from charging ram Upper dial is removed, and the sorting function of substandard products is realized.
It is further preferred that be provided with connector between the pushing plate and pushing plate driving device, the connector with T-slot, the residue one upper close T of the connector and the pushing plate are offered in one of them of the pushing plate One end of type groove is provided with the T connector matched with the T-slot, and by setting connector and mutually matched T-slot is arranged And T connector, so that the connection between pushing plate and pushing plate driving device is more firm;
It is provided with connector between the charging ram and pusher rod driving device, wherein the one of the connector and the charging ram Offer T-slot on a, residue one upper one end close to the T-slot of the connector and the charging ram be provided with and By setting connector and mutually matched T-slot and T connector is arranged, so that charging ram in the T connector that the T-slot matches Connection between pusher rod driving device is more firm.
It is further preferred that being additionally provided with the gear matched with the electrical machinery brush holder height above the delivery track Item offers the detection mouth detected for the detection device and mobile for the pushing plate and charging ram on the blend stop Through hole.The detection for facilitating sight surveymeter by opening up detection mouth opens up through hole and facilitates pushing plate and charging ram It is mobile.
Preferably, the pedestal corresponds to the poking device and offers feed opening, and the feed opening is filled far from the material toggling The side set is provided with baffle.Feed opening is used to pass through for underproof electrical machinery brush holder, and the setting of baffle guarantees each by dialling Material bar can enter precisely into feed opening from the electrical machinery brush holder removed is dialled on charging ram.
Preferably, the electrical machinery brush holder offers the aperture through its thickness direction, has and institute on the delivery track State the positive stop strip that aperture matches.The surface that material bar is set to aperture is moved, positive stop strip is located at the underface for moving material bar, by setting The positive stop strip matched with electrical machinery brush holder aperture is set, so that the movement of electrical machinery brush holder remains on the same line.
Preferably, the full-automatic detection device further includes the control device for controlling equipment operation, the control dress Set the storing mechanism including the standard picture for storing the electrical machinery brush holder and for receiving the control device The comparison mechanism that realtime graphic is compareed with standard picture.
Compared to the prior art, the invention has the beneficial effects that: a kind of full-automatic detection of electrical machinery brush holder of the invention Equipment, by setting conveying device realize electrical machinery brush holder it is automatic conveying, be arranged top surface detection device, narrow side detection device with And broad side surface detection device differentiates electrical machinery brush holder so that several main faces to electrical machinery brush holder carry out real-time monitoring in time It is qualified or not, and rejected underproof product from detection line by substandard products sorting unit, easily and fast, efficiently, realize The full-automatic detection of electrical machinery brush holder improves the quality of product, and can save time and manpower, reduces production cost.
Detailed description of the invention
To describe the technical solutions in the embodiments of the present invention more clearly, make required in being described below to embodiment Attached drawing is briefly described, it should be apparent that, drawings in the following description are only some embodiments of the invention, for For those of ordinary skill in the art, without creative efforts, it can also be obtained according to these attached drawings other Attached drawing.
Fig. 1 is that the perspective view of the full-automatic detection device of electrical machinery brush holder in the preferred embodiment of the present invention (does not include vibration Disk);
Fig. 2 is that the full-automatic detection device of electrical machinery brush holder in the preferred embodiment of the present invention removes the perspective view after safety guard front panel (not including vibrating disk);
Fig. 3 is that the perspective view after the full-automatic detection device removal safety guard of electrical machinery brush holder in the preferred embodiment of the present invention (does not wrap Include vibrating disk);
Fig. 4 is the enlarged drawing in the portion I in Fig. 3;
Fig. 5 is the schematic diagram at the first visual angle of full-automatic detection device of electrical machinery brush holder in the preferred embodiment of the present invention;
Fig. 6 is the schematic diagram at the second visual angle of full-automatic detection device of electrical machinery brush holder in the preferred embodiment of the present invention;
Fig. 7 is the enlarged drawing in the portion II in Fig. 6;
Fig. 8 is the schematic diagram at the full-automatic detection device third visual angle of electrical machinery brush holder in the preferred embodiment of the present invention;
Fig. 9 is the schematic diagram at the 4th visual angle of full-automatic detection device of electrical machinery brush holder in the preferred embodiment of the present invention;
Figure 10 is the schematic diagram at the 5th visual angle of full-automatic detection device of electrical machinery brush holder in the preferred embodiment of the present invention;
Figure 11 is the enlarged drawing in the portion III in Figure 10;
Figure 12 is the enlarged drawing in the portion IV in Figure 10;
Figure 13 is the enlarged drawing in the portion V in Figure 10;
Figure 14 is the enlarged drawing in the portion VI in Figure 10;
Figure 15 is the main view of poking device in the preferred embodiment of the present invention;
Figure 16 is the perspective view at the first visual angle of poking device in the preferred embodiment of the present invention;
Figure 17 is the perspective view at the second visual angle of poking device in the preferred embodiment of the present invention;
Figure 18 is the main view of rotating device in the preferred embodiment of the present invention;
Figure 19 is the side view of rotating device in the preferred embodiment of the present invention;
Figure 20 is the perspective view of poking device in the preferred embodiment of the present invention;
Figure 21 is the main view of Material moving device in the preferred embodiment of the present invention;
Figure 22 is the top view of Material moving device in the preferred embodiment of the present invention;
Figure 23 is the side view of Material moving device in the preferred embodiment of the present invention;
Figure 24 is the perspective view of Material moving device in the preferred embodiment of the present invention;
Figure 25 is the main view of electrical machinery brush holder in the preferred embodiment of the present invention;
Figure 26 is the left view of electrical machinery brush holder in the preferred embodiment of the present invention;
Figure 27 is the right view of electrical machinery brush holder in the preferred embodiment of the present invention;
Figure 28 is the top view of electrical machinery brush holder in the preferred embodiment of the present invention;
Figure 29 is the perspective view at the first visual angle of electrical machinery brush holder in the preferred embodiment of the present invention;
Figure 30 is the perspective view at the second visual angle of electrical machinery brush holder in the preferred embodiment of the present invention;
In attached drawing: pedestal -1, the narrow side -202 in the narrow side -201, the second of electrical machinery brush holder -2, the first, top surface -203, broad side surface - 204, aperture -205, delivery track -3, positive stop strip -301, mold insert -302, blend stop -303, Material moving device -4, shifting material bar -401, shifting Tablet -402, protrusion -403 move material hole -404, holding tank -405, left risers -501, right risers -502, transverse slat -503, left activity Plate -601, right movable plate -602, movable transverse slat -603, connecting plate -7, limited block -8, product containing box -9, blow tank -10, Safety guard -11, operation panel -12, the narrow side vision detection of the narrow side vision detector -141, the second of display panel -13, the first Instrument -142, top surface sight surveymeter -143, broad side surface sight surveymeter -144, pushing plate -151, pushing plate driving device -152, Material-pulling device -16, charging ram -161, pusher rod driving device -162, notch -163, poking device -17, rod for stiring materials -171 are dialled Expect rod driving device -172, rotating device -18, rotating basis -181, rotary shaft -182, rotation drive device -183, groove - 184, feed opening -19, baffle -20, column -21, horizontal slide rail -221, longitudinal slide rail -222, longitudinal driving device -231, laterally Driving device -232, detection mouth -241, through hole -242, connector -25.
Specific embodiment
In order that those skilled in the art will better understand the technical solution of the present invention, implement below in conjunction with the present invention Attached drawing in example, technical scheme in the embodiment of the invention is clearly and completely described, it is clear that described embodiment Only a part of the embodiments of the present invention, instead of all the embodiments.Based on the embodiments of the present invention, this field is common Technical staff's every other embodiment obtained without making creative work, all should belong to protection of the present invention Range.
It should be noted that description and claims of this specification and term " first " in above-mentioned attached drawing, " Two " etc. be to be used to distinguish similar objects, without being used to describe a particular order or precedence order.It should be understood that using in this way Data be interchangeable under appropriate circumstances, so as to the embodiment of the present invention described herein can in addition to illustrating herein or Sequence other than those of description is implemented.In addition, term " includes " and " having " and their any deformation, it is intended that cover Covering non-exclusive includes to be not necessarily limited to for example, containing the process, method of a series of steps or units, device, product or equipment Step or unit those of is clearly listed, but may include be not clearly listed or for these process, methods, product Or other step or units that equipment is intrinsic.
Figure 25 to 30 is please referred to, the electrical machinery brush holder 2 in the present embodiment offers the aperture 205 through its thickness direction, and The top of aperture 205 is arc.
Fig. 1 to 24(is please referred in order to be better seen, some unessential components are omitted in the attached drawing of part), The full-automatic detection device of the present embodiment one kind is used for the first narrow side 201, the second narrow side 202, top surface to electrical machinery brush holder 2 203 and broad side surface 204 carry out detection and substandard products sorting, specifically include pedestal 1 and be arranged on pedestal 1 conveying dress Set, flash removal device, detection device, substandard products sorting unit and control equipment overall operation control device.
Referring to Fig.1 shown in -3, conveying device includes the delivery track 3 being arranged on pedestal 1 and matches with delivery track 3 The Material moving device 4 of conjunction.One end of delivery track 3 is connected with the vibration feeding device of electrical machinery brush holder 2 in the present embodiment, conveyor track The other end in road 3 is connected with blow tank 10, and blow tank 10 is far from being provided with product containing box 9 below 3 side of delivery track.It is logical It crosses vibration feeding device electrical machinery brush holder 2 is transported on delivery track 3, be detected by delivery track 3 and after removing Burr removal, It is transferred out if testing result is all qualified from blow tank 10.Feeding device is shaken in the present embodiment for vibrating disk, in attached drawing It is not shown, the outlet of vibrating disk is connected with the entrance of delivery track 3.
As further illustrated in figures 21-24, Material moving device 4 includes the shifting material bar for offering the shifting material hole 404 matched with electrical machinery brush holder 2 401, it drives the longitudinal driving device 231 for moving material bar 401 and moving along the vertical direction, shifting material bar 401 is driven to move in the horizontal direction Lateral driver device 232 and fixed frame and movable frame.Moving on material bar 401 has several protrusions 403, adjacent protrusion It is formed between 403 and moves material hole 404, the distance between adjacent shifting material hole 404 is consistent.In conveying, the first narrow side 201 is Close to the side of fixed frame side, the second narrow side 202 is the side far from fixed frame side, i.e. shape shown in attached drawing 26 State.By the way that the shifting material bar 401 to match with electrical machinery brush holder 2 is arranged, and pass through transversal driving mechanism 232 and longitudinal driving mechanism 231 driving, which is realized, moves the material shuttle movement of bar 401, and then electrical machinery brush holder 2 is driven to move forward along delivery track 3, realizes The conveying function of electrical machinery brush holder 2.
As further illustrated in figures 21-24, fixed frame include the left risers 501 being fixed on pedestal 1 and right risers 502 and Left risers 501 and right risers 502 are connected close to the transverse slat 503 of 3 side of delivery track, lateral driver device 232 is mounted on transverse slat 503 sides far from delivery track 3, and the action direction of lateral driver device 232 is consistent with the extending direction of transverse slat 503.It is living Dynamic frame includes the movable transverse slat of left movable plate 601, right movable plate 602 and connection left movable plate 601 and right movable plate 602 603, transversal driving mechanism 232 drives 602 transverse shifting of left movable plate 601 and/or right movable plate, and longitudinal driving device 231 is pacified On movable transverse slat 603.
As further illustrated in figures 21-24, the lower end of longitudinal driving device 231 is provided with connecting plate 7, moves the material setting of bar 401 and is connecting The lower end of plate 7, corresponding movable transverse slat 603 is provided with limited block 8 on connecting plate 7.The effect of limited block 8 is to prevent longitudinal direction It is more than preset distance that driving device 231, which drives the movement of connecting plate 7, and then is damaged to electrical machinery brush holder 2 or equipment itself. Limited block 8 in the present embodiment is even number, and even number limited block 8 is symmetrical arranged about longitudinal driving mechanism 231, so that It can guarantee the equilibrium of stress when limited block 8 works, and then keep connecting plate 7 and move the level of material bar 401.
Longitudinal driving device 231 drives connecting plate 7 to move up and down, and then drives to move and expect that bar 401 moves down in the vertical direction It is dynamic, realize the function of release and crawl electrical machinery brush holder 2.Lateral driver device 232 drives movable frame to move left and right, and then drives It moves material bar 401 to move left and right in the horizontal direction, when moving has electrical machinery brush holder 2 in material hole 404, electrical machinery brush holder 2 may be implemented Horizontally moving functions realize the return function of moving material bar 401 when moving does not have electrical machinery brush holder 2 in material hole 404.
The length of movable transverse slat 603 is greater than the length of transverse slat 503, and left movable plate 601 and right movable plate in the present embodiment The width (height and thickness of non-left movable plate 601 and right movable plate 602) of 602 front and backs is greater than movable transverse slat 603 and transverse slat 503 Between gap, so that when movable frame is mobile, left movable plate 601 or right movable plate 602 can be risen for such setting To the effect for stopping limit, prevent the movement of movable frame from causing the damage of electrical machinery brush holder 2 and equipment more than preset distance. The pre-determined distance that movable frame moves horizontally in the present embodiment is the adjacent spacing moved between material hole 404.
As seen in figs. 7 and 11, the flash removal device in the present embodiment includes the positive stop strip matched with aperture 205 301 and the mold insert 302 to match on positive stop strip 301 with 2 aperture of electrical machinery brush holder, 205 arc is set, passes through 301 He of positive stop strip The effect of mold insert 302 can push away the flash in aperture 205, achieve the effect that Burr removal.Move the protrusion 403 on material bar 401 Positioned at the top of positive stop strip 301, the width of protrusion 403 is greater than the width of positive stop strip 301, opens in the protrusion 403 of mold insert 302 Equipped with the holding tank 405 matched with mold insert 302, prevent the protrusion 403 when moving material bar 401 and moving down from occurring with mold insert 302 Touching.The surface that material bar 401 is set to aperture 205 is moved, positive stop strip 301 is located at the underface for moving material bar 401, positive stop strip 301 Extend along delivery track 3 and positive stop strip 301 and the length of delivery track 3 are consistent.By being arranged on delivery track 3 and electricity The positive stop strip 301 that 2 aperture 205 of machine brush carrier matches, can not only realize the function of Burr removal, and enable to motor brush It holds 2 movement to remain on the same line, the coarse flash in aperture 205 can be removed by the setting of mold insert 302, save Save process.Positive stop strip 301 is arranged in close to the side of vibration feeding device in mold insert 302, can also be spaced and set on positive stop strip 301 Multiple mold inserts 302 are set, the length of single mold insert 302 is more than or equal to the thickness of single motor brush carrier 1.
As shown in Fig. 7 and Figure 23, it is additionally provided with the blend stop 303 matched with 2 height of electrical machinery brush holder on delivery track 3, keeps off The cavity that power supply machine brush carrier 2 passes through, blend stop 303 and 301 phase interworking of positive stop strip are formed between item 303 and the bottom of delivery track 3 It closes to limit the movement of electrical machinery brush holder 2, prevents its shaking, influence the quality for removing Burr removal.
As shown in figure 23, material bar 401 is moved close to the top of 603 side of movable transverse slat and connecting plate 7 far from movable transverse slat 603 The lower part of side is mutually chimeric, and blend stop 303 is located at the lower section of connecting plate 7.Move the surface that material bar 401 is located at electrical machinery brush holder 2, gear Item 303 is located at the underface of connecting plate 7, that is, moves the non-underface that material bar 7 is located at longitudinal driving device 231, and such setting makes If obtaining connecting plate 7 has been more than scheduled distance when moving down, blend stop 303 can be realized barrier effect, prevent from connecting It is more than preset distance that plate 7, which drives and moves the movement of material bar 401, and then is damaged to electrical machinery brush holder 2 or equipment itself.
As seen in figs. 7 and 11, in the present embodiment move material bar 401 on correspond to mold insert 302 be arranged position be additionally provided with to A few shifting tablet 402 matched with electrical machinery brush holder 2, the width for moving tablet 402 are greater than the width for moving material bar 401.Setting moves Tablet 402 can be more convenient and accurately realizes the movement of electrical machinery brush holder 2 and preferably remove Burr removal.
As shown in Fig. 2-13, detection device includes the top surface detection dress detected for the top surface 203 to electrical machinery brush holder 2 Set, for electrical machinery brush holder 2 the first narrow side 201 and the narrow side detection device that is detected of the second narrow side 202 and The broad side surface detection device detected for the broad side surface 204 to electrical machinery brush holder 2.By the way that top surface detection device, narrow side is arranged Face detection device and broad side surface detection device, so that several main faces to electrical machinery brush holder 2 are measured in real time, convenient, Quickly, efficiently, differentiate the qualified or not of electrical machinery brush holder 2 in time, and by substandard products sorting unit by underproof product from detection It is rejected on line.
Top surface detection device, narrow side detection device and broad side surface detection device include sight surveymeter, specifically such as Under:
As shown in Fig. 2-13, top surface detection device includes top surface sight surveymeter 143, for electrical machinery brush holder 2 to be pushed to top surface The pushing plate 151 of 143 lower section of sight surveymeter and the pushing plate driving device 152 for driving pushing plate 151 to move.Pass through push Plate 151 releases electrical machinery brush holder 2 from delivery track 3 to the lower section of top surface sight surveymeter 143, facilitates detection.Because of detection Be electrical machinery brush holder 2 top surface 203, and conveying when electrical machinery brush holder 2 top surface 203 have blocking, in order to detect The top surface 203 of electrical machinery brush holder 2, it is necessary to downward by the detection direction of top surface sight surveymeter 143, so on pedestal 1 Provided with column 21, top surface sight surveymeter 143 is mounted on column 21.
As illustrated by figs. 12-13, connector 25, connector 25 are provided between pushing plate 151 and pushing plate driving device 152 With pushing plate 151 one of them on offer T-slot, residue one upper close T-slot of connector 25 and pushing plate 151 One end is provided with the T connector matched with T-slot, passes through setting connector 25 and mutually matched T-slot and T connector is arranged, So that the connection between pushing plate 151 and pushing plate driving device 152 is more firm.Connector 25 is T connector in the present embodiment, Pushing plate 151 is provided with the T-slot to match with T connector close to one end of connector 25.Pushing plate 151 be correspondingly arranged on it is defeated The notch for being used to accommodate electrical machinery brush holder 2 that track 3 matches is sent, is also equipped with positive stop strip 301 in notch.
Narrow side detection device include include the first narrow side for detecting the first opposite narrow side 201 of electrical machinery brush holder 2 Second narrow side vision detector 142 of facial vision detector 141 and the second narrow side 202.
As shown in Figure 14 and Figure 18-20, broad side surface detection device includes broad side surface sight surveymeter 144 and for driving The rotating device 18 that electrical machinery brush holder 2 rotates.Rotating device 18 includes rotating basis 181, is fixedly connected on 181 lower section of rotating basis Rotary shaft 182 and drive the rotation drive device 183 that is rotated of rotary shaft 182, offer receiving on rotating basis 181 The groove 184 of electrical machinery brush holder 2.Electrical machinery brush holder 2 is carried out to 90 ° of rotation by rotating device 18 in delivery track 3.It is rotating Device 18 is failure to actuate, i.e., when rotating basis 181 is non-rotary, groove 184 is mutually communicated with delivery track 3, i.e., groove 184 is A part of delivery track 3;It is acted in rotating device 18, i.e., after rotating basis 181 rotates, groove 184 and delivery track 3 are in vertical Straight intersection, and groove 184 is through slot, so will not be impacted to the detection of broad side surface sight surveymeter 144.
Top surface sight surveymeter 143, the first narrow side vision detector 141, the second narrow side vision detector 142 and Broad side surface sight surveymeter 144 can be CCD sight surveymeter.Top surface sight surveymeter 143, the first narrow side vision detector 141, the second narrow side vision detector 142 and broad side surface sight surveymeter 144 be successively set on delivery track 3 side or Two sides.In the present embodiment, by top surface sight surveymeter 143, the second narrow side vision detector 142 and broad side surface vision-based detection Instrument 144 is successively set on the side of delivery track 3, and the another of delivery track 3 is arranged in the first narrow side vision detector 141 Side and between top surface sight surveymeter 143 and the second narrow side vision detector 142, to facilitate detection and save empty Between.
It is provided between each sight surveymeter and pedestal 1 and is able to drive sight surveymeter along being parallel to delivery track 3 The mobile horizontal slide rail 221 in direction and the longitudinal slide rail for driving sight surveymeter edge to move perpendicular to 3 direction of delivery track 222.It can be according to actual production status to the position of sight surveymeter by the setting of horizontal slide rail 221 and longitudinal slide rail 222 It sets and is adjusted, adapt to the use of different product, increase the scope of application of equipment.Wherein, top surface sight surveymeter 143 and column The horizontal slide rail 221 and drive top for being able to drive that top surface sight surveymeter 143 moves in the horizontal direction are additionally provided between 21 The longitudinal slide rail 222 that facial vision detector 143 moves along the vertical direction.Similarly, can also be arranged between column 21 and pedestal 1 Horizontal slide rail 221 and longitudinal slide rail 222, with the position of adjusting post 21.
As shown in figs. 3-10, substandard products sorting unit includes material-pulling device 16 and poking device 17, in the present embodiment along Delivery track 3 is provided with three groups of material-pulling devices 16 and is correspondingly arranged on three groups of poking devices 17, wherein first group of material-pulling device 16 With the corresponding top surface vision inspection apparatus of poking device 17, second group of material-pulling device 16 and the corresponding narrow side vision inspection of poking device 17 Survey device, third group material-pulling device 16 and the corresponding broad side surface vision inspection apparatus of poking device 17.
As illustrated in figs. 13-14, material-pulling device 16 includes the pusher for electrical machinery brush holder 2 to be pushed to 17 lower section of poking device Bar 161, the pusher rod driving device 162 for driving charging ram 161 mobile.It offers on charging ram 161 and matches with delivery track 3 Notch 163.When charging ram 161 is not released, notch 163 is mutually communicated with delivery track 3, i.e., notch 163 is conveying A part of track 3 is also equipped with positive stop strip 301 in notch 163;Underproof electrical machinery brush holder 2 is pushed away in charging ram 161 When expecting bar 161, notch 163, which is conducive to rod for stiring materials 171, to be dialled underproof electrical machinery brush holder 2 and removes, and will not generate blocking.
As shown in Fig. 5 and Figure 13-14, poking device 17 includes removing for dialling electrical machinery brush holder 2 from charging ram 161 Rod for stiring materials 171 and the material toggling rod driving device 172 for driving rod for stiring materials 171 to move.Rod for stiring materials 171 in the present embodiment is Z-type, The upper end is rotatably connected on material toggling rod driving device 172, and lower end is in the shape matched with 2 broad side surface 204 of electrical machinery brush holder. The lower end of rod for stiring materials 171 is close with the level height of the bottom end of electrical machinery brush holder 2, when material toggling rod driving device 172 works, material toggling The lower end of bar 171 is displaced outwardly, and is removed so that electrical machinery brush holder 2 be dialled from charging ram 161.
Charging ram 161 from delivery track 3 for releasing underproof electrical machinery brush holder 2, and rod for stiring materials 171 will be for that will release Electrical machinery brush holder 2 from charging ram 161 dial remove, realize the sorting function of substandard products.A poking device 17 wraps in the present embodiment Include a material toggling rod driving device 172 and two rod for stiring materials 171 positioned at 172 lower section of material toggling rod driving device, a material toggling Bar 171 corresponds to a charging ram 161, so one group of material-pulling device 16 includes two identical charging rams 161, one group of material-pulling device A 16 corresponding poking devices 17, two identical charging rams 161 are located at the two sides of a poking device 17.
As shown in figure 14, be provided with connector 25 between charging ram 161 and pusher rod driving device 162, connector 25 with T-slot, connector 25 and the one of residue one upper close T-slot of charging ram 161 are offered in one of them of charging ram 161 End is provided with the T connector matched with T-slot, and by setting connector 25 and mutually matched T-slot and T connector is arranged, makes The connection obtained between charging ram 161 and pusher rod driving device 162 is more firm.Connector 25 is close to charging ram in the present embodiment 161 one end offers T-slot, and connector 25 is provided with the T connector matched with T-slot, T connector close to one end of T-slot Cooperation is placed in T-slot.
As shown in figs. 2-10, the corresponding poking device 17 of pedestal 1 offers feed opening 19, and feed opening 19 drives far from rod for stiring materials The side of device 172 is provided with baffle 20.Feed opening 19 is used to pass through for underproof electrical machinery brush holder 2, and the setting of baffle 20 is protected Card each can be enter precisely intoed in feed opening 19 by rod for stiring materials 171 from the electrical machinery brush holder 2 removed is dialled on charging ram 161.
As shown in Fig. 8-9 and Figure 21, offered on the blend stop 303 of delivery track 3 for the first narrow side vision detector 141 detection mouths 241 detected and the through hole 242 mobile for pushing plate 151 and charging ram 161.By opening up detection Mouth 241 facilitates the detection of sight surveymeter, opens up the movement that through hole 242 facilitates pushing plate 151 and charging ram 161.
Control device includes storing mechanism for storing the standard picture of electrical machinery brush holder 2 and for connecing control device The comparison mechanism that the realtime graphic received is compareed with standard picture.
As shown in Figs. 1-2, safety guard 11 is provided in the present embodiment on pedestal 1, is provided on safety guard 11 and is filled with control Set the operation panel 12 and display panel 13 of connection.Display panel 13 can show the current detecting state of detection device and its His some data such as statistical data etc., operation panel 12 can be used for opening and closing equipment and some preset ginsengs of input Number etc..
Substandard products sorting unit includes transport status and sorting state.The realtime graphic that sight surveymeter will test is sent to Control device, control device receive realtime graphic, and comparison mechanism compares realtime graphic and is consistent with standard picture, then the motor When brush carrier 2 moves to material-pulling device 16, material-pulling device 16 is failure to actuate, and notch 163 is mutually communicated with delivery track 3, electrical machinery brush holder 2 It continues to move along, at this point, substandard products sorting unit is in transport status.The realtime graphic that sight surveymeter will test is sent to Control device, control device receive realtime graphic, and comparison mechanism compares realtime graphic and is not consistent with standard picture, then the electricity When machine brush carrier 2 moves to material-pulling device 16, control device sends pusher signal to pusher rod driving device 162, charging ram driving Device 162 pushes charging ram 161 to move after receiving pusher signal, and charging ram 161 drives electrical machinery brush holder 2 to be moved to feed opening 19 Top, control device send material toggling signal to material toggling rod driving device 172, and material toggling rod driving device 172 pushes rod for stiring materials 171 to transport It is dynamic, electrical machinery brush holder 2 is dialled from charging ram 161 and is removed, at this point, substandard products sorting unit is in sorting state.I.e. detection device detects After complete electrical machinery brush holder 2, no matter whether electrical machinery brush holder 2 qualified, pushing plate 151 or rotating device 18 all can return, electrical machinery brush holder 2 after It is continuous to be moved forward along delivery track 3, if electrical machinery brush holder 2 is unqualified, the electrical machinery brush holder 2 is waited to move to corresponding driving means 16 When, control device control driving means 16 and the work of poking device 17 are to reject underproof electrical machinery brush holder 2;If motor brush 2 qualifications are held, then driving means 16 and poking device 17 are failure to actuate, and electrical machinery brush holder continues to move along.By sight surveymeter with Mutual cooperation between substandard products sorting unit and control device can quickly, efficiently and accurately detect electrical machinery brush holder 2 and realize Substandard products sorting, and can prolonged automatic work, save production cost.
Each driving device in the present embodiment can be cylinder or oil cylinder.
The course of work of the full-automatic detection device of electrical machinery brush holder in the present embodiment described briefly below:
Electrical machinery brush holder 2 enters in delivery track 3 after vibrating disk arrangement, and the aperture 205 of electrical machinery brush holder 2 is across in delivery track 3 Positive stop strip 301 on.After longitudinal driving device 231 drives shifting material bar 401 to move up, 232 drive activity of lateral driver device Frame expects that bar 401 moves down to close to the movement of the side of vibrating disk, then longitudinal driving device 231 drives to move.Electrical machinery brush holder 2 Insertion moves in the shifting material hole 404 of material bar 401.Then lateral driver device 232 drives movable frame to the side far from vibrating disk It is mobile, it moves material bar 401 and electrical machinery brush holder 2 is driven to move forward along delivery track 3, when by mold insert 302 on positive stop strip 301, Mold insert 302 can push away the flash in aperture 205.
After movable frame moves forward to pre-determined distance, longitudinal driving device 231, which drives, moves material bar 401 to moving up Dynamic, electrical machinery brush holder 2 is detached from current shifting material hole 404, and is statically placed on delivery track 3, and lateral driver device 232 drives activity box Frame moves material bar 401 to the mobile and then drive close to the side of vibrating disk and is resetted backward, and then longitudinal driving device 231 drives Material bar 401 is moved to move down.Electrical machinery brush holder 2 is embedded in the shifting material hole 404 closer to 10 side of blow tank.Pass through cross It drives to move to the driving of driving mechanism 232 and longitudinal driving mechanism 231 and expects that bar 401 realizes shuttle movement, and then drive electricity Machine brush carrier 2 moves forward, and realizes the conveying function of electrical machinery brush holder 2.
When electrical machinery brush holder 2 enters on pushing plate 151, pushing plate driving device 152 works and pushes electrical machinery brush holder 2 It is detected to the lower section of top surface sight surveymeter 143, pushing plate driving device 152 drives pushing plate 151 to return after the completion of detection Position, electrical machinery brush holder 2 come back in delivery track 3.When detection, real-time top plane view that top surface sight surveymeter 143 will test As being sent to control device, control device receives real-time top image, compares mechanism and compares real-time top image and standard Top image is consistent, then when the electrical machinery brush holder 2 moves to first group of material-pulling device 16, material-pulling device 16 is failure to actuate, notch 163 It is mutually communicated with delivery track 3, substandard products sorting unit is in transport status, and electrical machinery brush holder 2 continues to move along;If comparing mechanism It compares real-time top image not to be consistent with standard top image, then when the electrical machinery brush holder 2 moves to first group of material-pulling device 16 When, control device sends pusher signal to pusher rod driving device 162, after pusher rod driving device 162 receives pusher signal Charging ram 161 is pushed to move, the drive electrical machinery brush holder 2 of charging ram 161 is moved to the top of feed opening 19, and control device sends material toggling For signal to material toggling rod driving device 172, material toggling rod driving device 172 pushes rod for stiring materials 171 to move, by electrical machinery brush holder 2 from pusher It dials and removes on bar 161, electrical machinery brush holder 2 enters in feed opening 19, and substandard products sorting unit is in sorting state.
Detecting qualified electrical machinery brush holder 2 by top surface sight surveymeter 143 will continue to move forward, and successively pass through first Narrow side vision detector 141 and the second narrow side vision detector 142, if the detection of narrow side is qualified the electrical machinery brush holder 2 after Continuous to move forward, if unqualified, when the electrical machinery brush holder 2 being waited to be moved to second group of material-pulling device 16, control device controls pusher dress 16 and the movement of poking device 17 are set, which are rejected, details are not described herein for detailed process.
If electrical machinery brush holder 2 is qualified and moves forward in rotating basis 181, rotation drive device 183 drives rotary shaft 182 It rotates and then rotating basis 181 is driven to carry out 90 ° of rotations, when groove 184 and 3 perpendicular intersection of delivery track, broad side surface view Feel that detector 144 starts to detect.After the completion of detection, rotation drive device 183 drives rotary shaft 182 to rotate and then drives rotation base Seat 181 carries out 90 ° of rotations, and groove 184 is mutually communicated with delivery track 3, and electrical machinery brush holder 2 continues under the drive for moving material bar 401 It moves forward.If broad side surface sight surveymeter 144 detect it is unqualified, when electrical machinery brush holder 2 is moved to third group material-pulling device 16, Control device controls material-pulling device 16 and poking device 17 acts, which is rejected, and detailed process is no longer superfluous herein It states.If broad side surface sight surveymeter 144 detects qualification, which is continued to move along, and is entered by blow tank 10 Into product containing box 9, the entire detection process of the electrical machinery brush holder 2 terminates and is qualified products, and full-automatic detection device is still So is running and detection and the sorting of substandard products constantly are carried out to electrical machinery brush holder.
In order to facilitate understanding, the description being segmented in the summary of the above course of work, in full-automatic detection device In actual motion, each detection device is to work at the same time, to detect to different electrical machinery brush holders.
The above embodiments merely illustrate the technical concept and features of the present invention, and its object is to allow person skilled in the art Scholar cans understand the content of the present invention and implement it accordingly, and it is not intended to limit the scope of the present invention, it is all according to the present invention Equivalent change or modification made by Spirit Essence, should be covered by the protection scope of the present invention.

Claims (10)

1. a kind of full-automatic detection device of electrical machinery brush holder, it is characterised in that: including pedestal and be arranged on the pedestal Conveying device, detection device and substandard products sorting unit;The conveying device include the delivery track that is arranged on the pedestal with And the Material moving device matched with the delivery track, the Material moving device include moving material bar, driving the shifting material bar along vertical The mobile longitudinal driving device in direction and the lateral driver device for driving the shifting material bar to move in the horizontal direction, the shifting material The shifting material hole matched with electrical machinery brush holder is offered on bar;The detection device includes top surface detection device, narrow side detection dress It sets and broad side surface detection device;The substandard products sorting unit includes for pushing away the electrical machinery brush holder from the delivery track Material-pulling device out and for the electrical machinery brush holder to be dialled the poking device removed from the material-pulling device.
2. a kind of full-automatic detection device of electrical machinery brush holder according to claim 1, it is characterised in that: the top surface detection Device includes top surface sight surveymeter, for the electrical machinery brush holder to be pushed to the pushing plate below the top surface sight surveymeter And drive the pushing plate driving device of the pushing plate movement;The narrow side detection device includes for detecting the motor The the first narrow side vision detector and the second narrow side vision detector of two opposite narrow sides of brush carrier;The broad side surface inspection Surveying device includes broad side surface sight surveymeter and the rotating device for driving the electrical machinery brush holder rotation.
3. a kind of full-automatic detection device of electrical machinery brush holder according to claim 2, it is characterised in that: the top surface vision Detector, the first narrow side vision detector, the second narrow side vision detector and broad side surface sight surveymeter are set gradually In the one or both sides of the delivery track.
4. a kind of full-automatic detection device of electrical machinery brush holder according to claim 2, it is characterised in that: the rotating device Including rotating basis, the rotary shaft being fixedly connected below the rotating basis and the rotation for driving the rotary shaft to be rotated Rotary driving device offers the groove for accommodating the electrical machinery brush holder on the rotating basis.
5. a kind of full-automatic detection device of electrical machinery brush holder according to claim 2, it is characterised in that: the material-pulling device Including the charging ram for pushing to the electrical machinery brush holder below the poking device and it is used to that the charging ram to be driven to move Dynamic pusher rod driving device;The poking device includes for the electrical machinery brush holder to be dialled the material toggling removed from the charging ram Bar and material toggling rod driving device for driving the movement of described rod for stiring materials.
6. a kind of full-automatic detection device of electrical machinery brush holder according to claim 5, it is characterised in that: the pushing plate with It is provided with connector between pushing plate driving device, offers T-slot in one of them of the connector and the pushing plate, The connector is provided with residue one upper one end close to the T-slot of the pushing plate and matches with the T-slot T connector;
It is provided with connector between the charging ram and pusher rod driving device, wherein the one of the connector and the charging ram Offer T-slot on a, residue one upper one end close to the T-slot of the connector and the charging ram be provided with and The T connector that the T-slot matches.
7. a kind of full-automatic detection device of electrical machinery brush holder according to claim 5, it is characterised in that: the delivery track Top be additionally provided with the blend stop matched with electrical machinery brush holder height, offered on the blend stop for the detection device into The detection mouth of row detection and the through hole mobile for the pushing plate and charging ram.
8. a kind of full-automatic detection device of electrical machinery brush holder according to claim 1, it is characterised in that: the pedestal is corresponding The poking device offers feed opening, and the feed opening is provided with baffle far from the side of the poking device.
9. a kind of full-automatic detection device of electrical machinery brush holder according to claim 1, it is characterised in that: the electrical machinery brush holder The aperture through its thickness direction is offered, there is the positive stop strip matched with the aperture on the delivery track.
10. a kind of full-automatic detection device of electrical machinery brush holder described in -9 any one claims according to claim 1, special Sign is: the full-automatic detection device further includes the control device for controlling equipment operation, and the control device includes using In the storing mechanism for the standard picture for storing the electrical machinery brush holder and realtime graphic for receiving the control device The comparison mechanism compareed with standard picture.
CN201810942142.8A 2018-08-17 2018-08-17 Full-automatic detection equipment for motor brush holder Active CN108940900B (en)

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