CN108931139A - A kind of aluminosilicate refractory fiber production line melting pan squeezes pot device and method - Google Patents
A kind of aluminosilicate refractory fiber production line melting pan squeezes pot device and method Download PDFInfo
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- CN108931139A CN108931139A CN201810552233.0A CN201810552233A CN108931139A CN 108931139 A CN108931139 A CN 108931139A CN 201810552233 A CN201810552233 A CN 201810552233A CN 108931139 A CN108931139 A CN 108931139A
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- Prior art keywords
- tamping rod
- motor
- pot
- production line
- tamping
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D3/00—Charging; Discharging; Manipulation of charge
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Furnace Housings, Linings, Walls, And Ceilings (AREA)
Abstract
The present invention relates to machinery fields more particularly to a kind of aluminosilicate refractory fiber production line melting pan to squeeze pot device and method.The rotation of tamping rod motor, drives deflector roll to move up and down, and makes to be oriented to connector up and down and continuously moves up and down, and drives tamping rod to smash raw material in indentation bath, is bath below discharge port；Three groups of tamping rod systems run work along a circumference range using 120 ° of reciprocating operations, and simultaneously in a fixed swing-around trajectory；Rotary frame is driven to rotate using chain motor and sprocket wheel.By the raw material in melting pan, constantly circumferentially track reasonably controls the range in molten bath to the apish movement of this patent.Both the labor intensity for having reduced worker, improves work efficiency, and is also greatly reduced the power consumption of fusing, reduces production cost.
Description
Technical field
The present invention relates to machinery fields more particularly to a kind of aluminosilicate refractory fiber production line melting pan to squeeze pot device and side
Method.
Background technique
It is capital equipment in the production line that refractory fibre production line melting pan, which squeezes pot device, is refractory fibre production line melting process
In essential equipment, be a chief component of resistance furnace.It is the raw material being distributed into charger above molten bath, benefit
The device in indentation molten bath is smash with crowded pot device.
Traditional aluminosilicate refractory fiber production line melting pan diameter only has φ 1500- φ 2500mm or so, does not just have at all
Such production technology only manually adds raw materials into smaller melting pan, and the melt in molten bath is made to be extended to pot wall naturally.Melting pan
Wall carrys out cooling protection by water circulation, and due to the natural expansion in molten bath, the melt for melting powerful electric current is by cooling water band
A large amount of thermal energy is walked, the power consumption of melting process is increased, improves production cost.
Summary of the invention
The purpose of invention：Pot device and side are squeezed in order to provide a kind of better aluminosilicate refractory fiber production line melting pan of effect
Method, specific purposes are shown in multiple substantial technological effects of specific implementation part.
In order to reach purpose as above, the present invention is adopted the following technical scheme that：
A kind of crowded pot device of aluminosilicate refractory fiber production line melting pan, includes charger, and charger includes charger rack；Its
It is characterized in that, includes tray supporter above charger rack, rotary frame, the rotary frame are installed on tray supporter
Lower section includes rotation return pulley, includes tooth outside the rotary frame, also comprising the chain with tooth engagement, the portion of the chain
Dividing can also be mounted on chain decelerating through motor machine base with chain motor and sprocket engagement, the chain motor and sprocket wheel,
Chain decelerating through motor machine base is capable of fixing in charger rack；More than one tamping rod is fixed on the rotary frame
System, the tamping rod system include tamping rod motor base, and tamping rod motor, tamping rod electricity are equipped on the tamping rod motor base
Mechanomotive force is connected to squeeze pot tamping rod, and the crowded pot tamping rod can move up and down in charger.
The further technical solution of the present invention is that the tamping rod motor power is connected to crowded pot tamping rod and refers to：Described
It is connected to a cam on the tamping rod motor power output shaft of tamping rod motor connection, which includes protrusion；Outside cam
Comprising extruding wheel, extruding wheel can be when cam be rotated by cam driven lifting, i.e., when protrusion squeezes extruding wheel upward
When, opposite extruding wheel position is higher, i.e., when protrusion downward when, opposite extruding wheel position is lower；Described squeezes
Pinch roller can squeeze the outline border of top, include coupling part in the middle part of outline border, coupling part is fixedly connected the upper end of tamping rod.
The further technical solution of the present invention is that the tamping rod motor power is connected to crowded pot tamping rod and refers to：Described
Tamping rod motor is clockwise and anticlockwise motor, and the gear of clockwise and anticlockwise motor engages the tooth squeezed outside pot tamping rod, the positive and negative rotation energy of tamping rod motor
Enough tamping rod is driven to move up and down.
The further technical solution of the present invention is that the tamping rod system includes three and three tamping rod systems surround charging
The center of machine rack 2 is in 120 degree of distributions.
The further technical solution of the present invention is, includes more than one transverse plate, transverse plate on the rotary frame
On the rotating gantry, tamping rod motor base is connected to transverse plate to overlap joint.
The further technical solution of the present invention is, includes blanking funnel, blanking funnel lower section above the charger
Pipeline include feed opening；It include discharge port below charger.
A kind of method that aluminosilicate refractory fiber production line melting pan squeezes pot, which is characterized in that utilize any one institute as above
The crowded pot device stated, comprises the following steps,
Tamping rod motor rotation, drive deflector roll move up and down, make up and down be oriented to connector continuously move up and down, drive tamping rod
Raw material is smash in indentation bath, is bath below discharge port；
Three groups of tamping rod systems are using 120 ° of reciprocating operations, and simultaneously in a fixed swing-around trajectory, along
One circumference range runs work；Rotary frame is driven to rotate using chain motor and sprocket wheel.
Using the present invention of technical solution as above, have the advantages that compared with the existing technology：This patent is apish
Act that constantly circumferentially track reasonably controls the range in molten bath by the raw material in melting pan.Both the labour for having reduced worker is strong
Degree, improves work efficiency, is also greatly reduced the power consumption of fusing, reduces production cost.
Detailed description of the invention
In order to further illustrate the present invention, it is further illustrated with reference to the accompanying drawing：
Fig. 1 is the structural schematic diagram of invention；
Fig. 2 is the structural schematic diagram of tamping rod power section；
Fig. 3 is the side structure schematic diagram of Fig. 2；
The overlooking structure diagram of Fig. 4 invention；
Fig. 5 is the structural schematic diagram of chain motor；
Fig. 6 is the structural schematic diagram at top；
Fig. 7 is to be connected by power one of realization structure of part；
Wherein：1, tray supporter；2, charger rack；3, rotary frame；4, tamping rod upper end；5, pot tamping rod is squeezed；6, it clamps
Directive wheel；7, upper guiding connector；8, directive wheel；9, fixing seat；10, driving arm；11, left and right connector；12, lower guiding connects
Junctor；13, speed reducer base；14, chain decelerating through motor machine base；15, chain motor and sprocket wheel；16, tamping rod motor；17, it smashes
Rod motor base；18, bearing spider；19, chain；20, return pulley is rotated；21, blanking funnel；22, feed opening；23, discharge port；
24. transverse plate；25. shelter bridge；26. tamping rod motor power output shaft；27. protrusion；28. extruding wheel；29. coupling part；Outside 30.
Frame.
This attached drawing is the schematic diagram of present apparatus main component composition, does not represent outer dimension of the invention, connection type, dress
With form, positional relationship etc., partially manual valve, pipe fitting etc. is omitted in diagram.
Specific embodiment
With reference to the accompanying drawings and detailed description, the present invention is furture elucidated, it should be understood that following specific embodiments are only
For illustrating the present invention rather than limiting the scope of the invention.It should be noted that word " preceding " used in the following description,
" rear ", "left", "right", "up" and "down" refer to that the direction in attached drawing, word "inner" and "outside" refer respectively to direction or remote
Direction from geometric center of specific component.
A kind of crowded pot device of aluminosilicate refractory fiber production line melting pan, includes charger, and charger includes charger rack 2；
It is characterized in that, including tray supporter above charger rack 2, rotary frame 3, the rotation are installed on tray supporter
It include tooth outside the rotary frame 3 comprising rotating return pulley 20 below rack 3, it is described also comprising the chain 19 with tooth engagement
The part of chain can also be engaged with chain motor and sprocket wheel 15, the chain motor and sprocket wheel 15 are mounted on chain motor
On speed reducer base 14, chain decelerating through motor machine base 14 is capable of fixing in charger rack 2；On the rotary frame 3
It is fixed with more than one tamping rod system, the tamping rod system includes tamping rod motor base 17, the tamping rod motor base
Tamping rod motor 16 is installed, tamping rod motor 16 is connected by power crowded pot tamping rod 5, and the crowded pot tamping rod 5 can feed on 17
It moves up and down in machine.The technical effect and its realization process for the essence that the technical solution at this place is played are as follows：Use when
It waits, chain electric motor starting drives chain rotation, the rotation of rotary frame 3 is further pulled on, while tamping rod system works, so that tamping rod
The material in charger is smash down when up and down motion.
This patent provides a variety of concomitant regimens, in place of different expression, belong to modified scheme based on basic scheme or
It is parallel type scheme.Every kind of scheme has the unique features of oneself.
Two sections are two kinds of schemes arranged side by side below：
The tamping rod motor 16 is connected by power crowded pot tamping rod 5 and refers to：A. the tamping rod that the tamping rod motor 16 connects
A cam is connected on motor power output shaft 26, which includes protrusion 27；Include extruding wheel 28 outside cam, squeezes
Pinch roller can be when cam rotates by cam driven lifting, i.e., when protrusion 27 squeezes extruding wheel upward, relatively
Extruding wheel position it is higher, i.e., when protrusion 27 downward when, opposite extruding wheel position is lower；The extruding wheel can squeeze
The outline border 30 of top is pressed, includes coupling part 29 in the middle part of outline border, coupling part 29 is fixedly connected the upper end of tamping rod.
The tamping rod motor 16 is connected by power crowded pot tamping rod 5 and refers to：B. the tamping rod motor 16 is positive and negative rotation electricity
Machine, the gear of clockwise and anticlockwise motor engage the tooth squeezed outside pot tamping rod 5, and the positive and negative rotation of tamping rod motor 16 is able to drive tamping rod and transports up and down
It is dynamic.
For option A, referring to figs. 2 and 3, whole motion structure can be conveniently found out, provide a kind of tool at this
The implementation of body.
The tamping rod system includes three and three tamping rod systems are distributed around the center of charger rack 2 in 120 degree.
So using the principle of 120 ° of reciprocating operatings in Design and manufacturing process, three groups that squeeze pot device are made to squeeze pot tamping rod around melting pan
Pressure is smash in 120 ° of reciprocating operations.In order to make to squeeze the accurately reciprocating operation work of pot device tamping rod, squeezes pot device and use PLC certainly
Autocontrol system can make three groups to squeeze pot devices and accurately advance, stop, falling back etc. and act.Plc communication is connected to three tamping rods
The motor of system.
As a further preference, the aluminosilicate refractory fiber production line squeezes pot device and high-temperature heat insulation layer is arranged below,
The thermal current isolation for distributing molten bath guarantees that squeezing pot device can work normally under 30 ° -40 ° of temperature.
This patent installation and transportation and for convenience.It is the good assistant of substitution manpower charging and crowded pot completely, is to realize the modern times certainly
Dynamicization, energy-efficient equipment that is energy saving, reducing power consumption.
It include more than one transverse plate on the rotary frame 3, transverse plate overlaps on the rotating gantry, tamping rod motor
Pedestal 17 is connected to transverse plate.The technical effect and its realization process for the essence that the technical solution at this place is played are as follows：It should
The structure combination Fig. 4 at place, structure is clear and complete, is to fix tamping rod motor for convenience.
It include blanking funnel 21 above the charger, the pipeline of 21 lower section of blanking funnel includes feed opening 22；Add
It include discharge port 23 below material machine.Unquestionably, the charger of other types is also in the protection scope of this patent.
A kind of method that aluminosilicate refractory fiber production line melting pan squeezes pot, which is characterized in that utilize any one institute as above
The crowded pot device stated, comprises the following steps,
Tamping rod motor 16 rotate, drive deflector roll move up and down, make up and down be oriented to connector continuously move up and down, drive is smash
Rod smashes raw material in indentation bath, is bath below discharge port 23；
Three groups of tamping rod systems are using 120 ° of reciprocating operations, and simultaneously in a fixed swing-around trajectory, along
One circumference range runs work；Rotary frame is driven to rotate using chain motor and sprocket wheel.
Technical problem in summary promotes aluminosilicate refractory fiber production line manufacturing just to need a kind of efficiently section occur
The resistance furnace melting pan of energy squeezes pot device system, and the melting pan of the system is enlarged to φ 3500- φ by original φ 1500- φ 2500
Molten bath is extended to φ 3300mm or so by 4000mm, in the case where raw material is continuously added, squeezes pot device in the circle of R=1500mm
Arc moves reciprocatingly, and raw material is continuously smash into molten bath, within the scope of so that molten bath is kept certain.Make high temperature solution and furnace in this way
Wall isolation, solves the problems, such as serious heat loss, solves the operation labor intensity of worker, improve work efficiency, significantly
Production cost and power consumption are reduced, is ideal energy-efficient equipment.
The features of the present invention is：Structure is simple and novel, control system use PLC intelligence control system, realize it is complete from
Move unattended mode.Squeezing pot device is that same material distributing machine has used a rack, at triangular design, pallet rack and rotary frame
All it is a segmentation with 120 °, is mounted on above melting pan, installation maintenance and for convenience.
In a creative way, above each effect is individually present, moreover it is possible to the combination of the above results is completed with a nested structure.
It should be noted that multiple schemes that this patent provides include the basic scheme of itself, independently of each other, not mutually
It restricts, but it can also be combined with each other in the absence of conflict, reach multiple effects and realize jointly.
The basic principles, main features and advantages of the present invention have been shown and described above.The technology of this field
Personnel should be recognized that the present invention is not limited to the above embodiments, and the above embodiments and description only describe this hairs
Bright principle, without departing from the spirit and scope of the present invention, various changes and improvements may be made to the invention, these variations
It is both fallen in claimed range with improving.
Claims (7)
- It include charger 1. a kind of aluminosilicate refractory fiber production line melting pan squeezes pot device, charger includes charger rack (2)； It is characterized in that, including tray supporter above charger rack (2), it is equipped with rotary frame (3) on tray supporter, it is described Rotary frame (3) lower section includes rotation return pulley (20), includes tooth outside the rotary frame (3), also includes and tooth engagement The part of chain (19), the chain can also be engaged with chain motor and sprocket wheel (15), the chain motor and sprocket wheel (15) it is mounted on chain decelerating through motor machine base (14), chain decelerating through motor machine base (14) is capable of fixing in charger rack (2) on；More than one tamping rod system is fixed on the rotary frame (3), the tamping rod system includes tamping rod motor Pedestal (17) is equipped with tamping rod motor (16) on the tamping rod motor base (17), and tamping rod motor (16) is connected by power crowded Pot tamping rod (5), the crowded pot tamping rod (5) can move up and down in charger.
- 2. a kind of aluminosilicate refractory fiber production line melting pan as described in claim 1 squeezes pot device, which is characterized in that described smashes Rod motor (16) is connected by power crowded pot tamping rod (5) and refers to：The tamping rod motor power output of tamping rod motor (16) connection A cam is connected on axis (26), which includes raised (27)；It include extruding wheel (28), extruding wheel energy outside cam Enough by cam driven lifting when cam rotation, i.e., when raised (27) squeeze extruding wheel upward, opposite is squeezed Puck position is higher, i.e., when raised (27) downward when, opposite extruding wheel position is lower；The extruding wheel can squeeze The outline border (30) of top, outline border middle part includes coupling part (29), and coupling part (29) are fixedly connected the upper end of tamping rod.
- 3. a kind of aluminosilicate refractory fiber production line melting pan as described in claim 1 squeezes pot device, which is characterized in that described smashes Rod motor (16) is connected by power crowded pot tamping rod (5) and refers to：The tamping rod motor (16) is clockwise and anticlockwise motor, clockwise and anticlockwise motor Gear engage and squeeze pot tamping rod (5) external tooth, the positive and negative rotation of tamping rod motor (16) is able to drive tamping rod up and down motion.
- 4. a kind of aluminosilicate refractory fiber production line melting pan as described in claim 1 squeezes pot device, which is characterized in that described smashes Rod system includes three and three tamping rod systems are distributed around the center of charger rack (2) in 120 degree.
- 5. a kind of aluminosilicate refractory fiber production line melting pan as described in claim 1 squeezes pot device, which is characterized in that the rotation It include more than one transverse plate on favourable turn frame (3), transverse plate overlaps on the rotating gantry, and tamping rod motor base (17) is connected to Transverse plate.
- 6. a kind of aluminosilicate refractory fiber production line melting pan as described in claim 1 squeezes pot device, which is characterized in that described adds It include blanking funnel (21) above material machine, the pipeline below blanking funnel (21) includes feed opening (22)；Packet below charger Containing discharge port (23).
- 7. a kind of method that aluminosilicate refractory fiber production line melting pan squeezes pot, which is characterized in that any one using claim 1-6 Crowded pot device described in, comprises the following steps,Tamping rod motor (16) rotation, drive deflector roll move up and down, make up and down be oriented to connector continuously move up and down, drive tamping rod Raw material is smash in indentation bath, is bath below discharge port (23)；Three groups of tamping rod systems are using 120 ° of reciprocating operations, and simultaneously in a fixed swing-around trajectory, along one Circumference range runs work；Rotary frame is driven to rotate using chain motor and sprocket wheel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810552233.0A CN108931139B (en) | 2018-05-31 | 2018-05-31 | A kind of aluminosilicate refractory fiber production line melting pan squeezes pot device and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810552233.0A CN108931139B (en) | 2018-05-31 | 2018-05-31 | A kind of aluminosilicate refractory fiber production line melting pan squeezes pot device and method |
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| Publication Number | Publication Date |
|---|---|
| CN108931139A true CN108931139A (en) | 2018-12-04 |
| CN108931139B CN108931139B (en) | 2019-07-26 |
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| CN201810552233.0A Expired - Fee Related CN108931139B (en) | 2018-05-31 | 2018-05-31 | A kind of aluminosilicate refractory fiber production line melting pan squeezes pot device and method |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2647536Y (en) * | 2003-10-28 | 2004-10-13 | 朱希亮 | Rock wool aluminium silicate and glass wool thermal insulation board producing line |
| CN203113159U (en) * | 2012-12-19 | 2013-08-07 | 山东安勒特生态陶瓷纤维有限公司 | Production system for producing refractory fiber inner wall thermal insulation decorative sheets |
| CN204914645U (en) * | 2015-08-03 | 2015-12-30 | 陶森平 | Cystosepiment infiltration machine |
| CN205462614U (en) * | 2016-02-02 | 2016-08-17 | 李金青 | Full -automatic traditional chinese medicine jar of pounding medicine in a mortar |
| CN205993601U (en) * | 2016-07-04 | 2017-03-08 | 烟台昌达食品机械制造有限公司 | A kind of cherry stem-removing machine |
-
2018
- 2018-05-31 CN CN201810552233.0A patent/CN108931139B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2647536Y (en) * | 2003-10-28 | 2004-10-13 | 朱希亮 | Rock wool aluminium silicate and glass wool thermal insulation board producing line |
| CN203113159U (en) * | 2012-12-19 | 2013-08-07 | 山东安勒特生态陶瓷纤维有限公司 | Production system for producing refractory fiber inner wall thermal insulation decorative sheets |
| CN204914645U (en) * | 2015-08-03 | 2015-12-30 | 陶森平 | Cystosepiment infiltration machine |
| CN205462614U (en) * | 2016-02-02 | 2016-08-17 | 李金青 | Full -automatic traditional chinese medicine jar of pounding medicine in a mortar |
| CN205993601U (en) * | 2016-07-04 | 2017-03-08 | 烟台昌达食品机械制造有限公司 | A kind of cherry stem-removing machine |
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| Publication number | Publication date |
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| CN108931139B (en) | 2019-07-26 |
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Granted publication date: 20190726 Termination date: 20210531 |