CN205300232U - Full -automatic magnetic material fires roller kilns - Google Patents
Full -automatic magnetic material fires roller kilns Download PDFInfo
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- CN205300232U CN205300232U CN201520991462.4U CN201520991462U CN205300232U CN 205300232 U CN205300232 U CN 205300232U CN 201520991462 U CN201520991462 U CN 201520991462U CN 205300232 U CN205300232 U CN 205300232U
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Abstract
The utility model discloses a full -automatic magnetic material fires roller kilns, it has been solved prior art and has had that output is little, the quality is poor, the energy consumption is high, the big scheduling problem of intensity of labour, its characterized in that: roller kilns are unit formula assembly frame construction, and the magnetic material goods need to set up automatic transfer wind -warm syndrome device and a plurality of adjustable subregion device in the kiln through removing pool, heating area, firing district, five parentzones of main cold -zone and tail cold -zone, unloader, go -no -go pack thread, charging mechanism and make -up machine has set gradually on the turning spur, the kiln hood has set up the automation and has advanced kiln machine, kiln tail and set up automatic kiln discharge machine. Will be as an organic whole with thermal safety, automatic temperature control, monitoring alarm, data acquisition and communication combination, make the high -efficient full automatic operation of whole finding activate safety. Have rational in infrastructure, high yield high -quality, advantages such as the power consumption is low, degree of automation height, can reduce intensity of labour, can improve work efficiency and reduction in production cost again widely, have the extensive value of using widely.
Description
Technical field
The utility model belongs to thermal technology's burning equipment, especially relates to a kind of production magnetic that is applicable to modernization high-yield high-qualityProperty material is automatically fired roller kilns.
Background technology
Magnetic material is made up of ferromagnetic material or ferrimagnetism material, along with scientific and technological fast development has shown magneticProperty material is important. Its purposes has a variety of. As the application based on electromagnetic force principle mainly contains: loudspeaker, microphone, electricityTable, button, motor, relay, sensor, switch etc. As the application based on magnetoelectricity action principle mainly contains: magnetron and row rippleThe microwave tubes such as pipe, kinescope, titanium pump, Microwave Iron Oxide Elements, magnetoresistance device, hall device etc. As based on magneticactionThe application of principle mainly contains: magnetic bearing, ore separators, magnetic separtor, magnetic chuck, magnetic seal, magnetic blackboard, toy, label, closeCode lock, duplicator, temperature control meter etc. Otherwise application also has: magnetic therapy, magnetized drinking water, Apocynum cannabinum are liquor-saturated etc.
This Project Product is the full automatic roller kilns of firing of magnetic material, is to produce the special of high performance magnetic material to fireEquipment. Science and technology is constantly progressive also more and more higher to every technical property requirements of magnetic material. Current pushed bat kiln and roller kilnsExistence yields poorly, energy consumption is high, qualification rate is low, the production cycle is long, certainly change that control degree lowly causes that labour intensity is large, inefficiency,Problems such as unstable product quality and can not meet the demand of manufacturing enterprise's premium quality product and output. Introduced From Abroad in recent yearsSeveral magnetic material kiln production lines yield poorly equally, and be subject to technogenic influence, the problem such as product quality fluctuation is large.
Summary of the invention
The purpose of this utility model can reduce for market provides a kind of high yield, low energy consumption, high-quality, low emission exactlyLabour intensity, the Full-automatic magnetic material that can enhance productivity widely is again fired roller kilns.
The technical solution of the utility model is: it is by forming machine, charge mechanism, enters kiln machine, roller kilns, kiln discharge machine, returnsTurn the formations such as line, unloader, go-on-go pack thread and automaton. Described roller kilns are modular assembling framework structure, inLining lightweight refracrory and insulation fibre module, additional paint-baking decorative plate, is used bolt to fix, and good looking appearance, dismounting be side flexiblyJust. Kiln body 1 support section adopts rolling shaft structure, stable, shrink evenly, and bulk expansion, safe and reliable. According to the work of productSkill and characteristic are carried out reasonable Arrangement, the setting that kiln internal channel space structure, cross-section structure, each district ratio, hole are arranged and separatedDeng reasonable. 0.9～1.5 meter of kiln inner width, 30～60 meters of overall lengths. Kiln hood be provided with automatically enter kiln machine, kiln tail is provided with automatic kiln dischargeMachine, arranges multiple adjustable partitioning devices in kiln, full kiln is divided into Wu great Qu. The pool of removing in kiln is controlled in 150 DEG C, and arrangesHot blast equipartition device; At heating zone with fire side, the district kiln wall staggered intensive layout heater of multiple spot up and down, heater canAdopt high-performance electric heater or gas-operated thermal bath facility; Hot blast ejector and a cooling heat-exchanger are set in main cold-zone; ?Tail cold-zone arranges tail device for cooling; To be formed by line line and file line end to end at described turning spur, line line and file line end to endJunction is provided with turning hoistable platform, and on file line, set gradually unloader, go-on-go pack thread, charge mechanism with becomeType machine. Described transmission mechanism adopts 45 degree helical gear grouping transmissions, and roller rod adopts two fulcrums to mix and supports, and Partner is that support roller props upSupport, drive end is fixed support, Helical gear Transmission drives every by bearing block, large bevel pinion, power transmission shaft, driving motorRoller rod is arranged on kiln within the walls by two cover sealed rollers hole brick, impels diaphragm capsule to transport from kiln hood to kiln tail by the rotation of many roller rodsOK, roller rod is transmitted as variable frequency adjustment control. Described automaton adopts PLC+ industrial computer interlocked control, will heat safely,Temperature automatically controlled, monitoring alarm, data acquisition and communication are combined as a whole.
The beneficial effects of the utility model are: because this is fired roller kilns and adopts by prefabricated, the on-the-spot standard of division moduleizationChange the tower structure of assembling, there is turn round fast, output advantages of higher. Simultaneously by Product Process requirement and characteristic precisely full kilnBe divided into multiple functional areas, kiln inner width 0.9-1.5 rice, kiln total length 30-60 rice, full kiln liner adopt novel light heat-barrier material andInsulation fibre mould. Adopt high-performance electric heater or gas-operated thermal bath facility. Product transfers as variable frequency adjustment control, before and after kiln, establishesPut automatic turnover kiln machine, and kiln is equipped with automatic rotating line outward, the outer operation of all kilns is as unloader, go-on-go pack thread, chargerA whole set of the working procedure systems such as structure and forming machine is all in automatic rotary on-line operation, convenient and swift, has not only ensured that kiln is normalOperation continuously, and effectively saved manpower, improve production efficiency and product quality, improve labor strength, reduceEnergy consumption, has reduced discharge, has realized high-quality and efficient production.
Below in conjunction with accompanying drawing, the utility model is further described.
Brief description of the drawings
Fig. 1 is the utility model general assembly structural plan schematic diagram.
Fig. 2 is the utility model kiln body side surface structural representation.
Fig. 3 is the utility model kiln body section structural representation.
In figure: 1 is kiln body, 2 for entering kiln machine, and 3 is kiln discharge machine, and 4 is turning spur, and 5 is unloader, and 6 is go-on-go pack thread, and 7For charge mechanism, 8 is forming machine, and 9 is water removing machine district, and 10 is heating zone, and 11 for firing district, and 12 is main cold-zone, and 13 is tail cold-zone,14 is electric heater unit, and 15 is transmission mechanism, and 16 is waste discharge mouth, and 17 is waste discharge blower fan, and 18 for sending air-heater, and 19 is automatically to adjustWind-warm syndrome device, 20 for sending hot-blast main line, and 21 for taking out hot-blast main's line, and 22 is pressure sensor, and 23 for changing hot blast manifold, and 24 areHot blast ejector, 25 is tail device for cooling, and 26 for waste discharge house steward, and 27 be hot blast equipartition device, and 28 is waste discharge arm, 29 is cold between beingHeat-exchanger rig, 30 is gas-operated thermal bath facility, and 31 is carrying roller, and 32 is fire resistant heat preserving module, and 33 is partitioning device in kiln, 34 is temperatureSensor, 35 is magnetic material product. 36 is automaton.
Detailed description of the invention
As shown in Figure 1, it is by forming machine, charge mechanism, enters kiln machine, roller kilns, kiln discharge machine, turning spur, unloader, dividesThe formations such as inspection pack thread and automaton. Described roller kilns are modular assembling framework structure, liner lightweight refracroryWith insulation fibre module 32, additional paint-baking decorative plate, use bolt to fix, good looking appearance, dismounting are flexible. Kiln body 1 supportsPart adopts rolling shaft structure, stable, shrink evenly, and bulk expansion, safe and reliable. Carry out according to the technique of product and characteristicReasonable Arrangement, kiln internal channel space structure, cross-section structure, each district ratio, hole arrange and arranging of separating etc. rationally. Kiln inner width30～60 meters of 0.9～1.5 meters, overall length. Full kiln is divided into except pool 9, heating zone 10, fires district 11, main cold-zone 12, tail cold-zone 13 5Great Qu, firing magnetic material product 35 can be both motor magnetic tile, magnet ring, magnetic ball or special-shaped magnetic material product. In kiln, arrangeMultiple adjustable partitioning devices 33, separate kiln temperature by technological requirement, be also provided with pressure sensor 22 and temperature in kilnDegree sensor 34, favourable high-quality product is fired. The pool 9 of removing in kiln is controlled in 150 DEG C, and automatic tune wind-warm syndrome dress is setPut 19, organize hot blast equipartition device 27 and waste discharge blower fan 17 more; At heating zone 10 with fire district's 11 side kiln walls staggered multiple spot up and downIntensive layout heater, heater can adopt high-performance electric heater 14 or gas-operated thermal bath facility 30; In main cold-zone 12Air-heater 18 and hot blast ejector 24 and a cooling heat-exchanger 29 are sent in setting; In tail cold-zone, tail device for cooling 25 is set; On in kilnLower space connection and reasonable arrangement, the height of heater distance product is suitable, makes the interior thermal current circulation of kiln unimpeded, and each section temperature is equalEven. The magnetic material product 35 of firing adopts supporting plate carrying, and kiln hood is provided with and automatically enters kiln machine 2 for product is sent into by settingKiln is interior, kiln tail is provided with automatic kiln discharge machine 3 for product is sent outside kiln by setting. Described turning spur be by line line end to end andFile line forms, and line line and file line junction are provided with turning hoistable platform end to end, and have set gradually on file lineUnloader 5, go-on-go pack thread 6, charge mechanism 7 and forming machine 8. Forming machine 8 is for formed product, and charge mechanism 7 is by productInstall provisioning request charging, unloader 5 will bake magnetic material product 35 and be discharged on predetermined station, and go-on-go pack thread 6 is for inciting somebody to actionProduct carries out go-on-go and packing. Described transmission mechanism 15 adopts 45 degree helical gear grouping transmissions, according to temperature and load capacity choosingMix and support with unlike material roller rod 31 the two fulcrums of employing, Partner is that support roller supports, and drive end is fixed support, helical gearTransmission, drives by bearing block, large bevel pinion, power transmission shaft, driving motor, and every roller rod is installed by two covers sealed roller hole brickAt kiln within the walls, impel product to move from kiln hood to kiln tail by the rotation of many roller rods 31, roller rod 31 is transmitted as variable frequency adjustmentControl, impel product to move from kiln hood to kiln tail, this transmission system interlock is steady, uses reliable. Described automaton36 adopt PLC+ industrial computer interlocking Automatic Control, by equipment such as kiln inner pressure sensor 22 and temperature sensors 34, will addSafe, temperature automatically controlled, the monitoring alarm of heat, data acquisition and communication are combined as a whole, and make whole the safe and efficient full-automatic fortune of lineOK.
Implement when the utility model, first will be by forming machine 8 by magnetic material product 35 moulding, then by charge mechanism 7 beProduct is installed to provisioning request and on supporting plate to be installed, feed, carry and deliver to kiln hood line through turning elevating mechanism through turning spur 4On line, deliver to successively automatically to enter on kiln machine by delivery roll rod 31, follow procedure is set and in order product is sent in kiln, through roller kilnsRemove pool 9, heating zone 10, fire firing of district 11, then arrive kiln tail behind main cold-zone 12, tail cold-zone 13. Except pool 9 heating sourcesFirst by taking out hot-blast main's line 21, main cold-zone 12 hot blast ejectors 24 and a cooling heat-exchanger 29 to be propped up through many group heat exchange windPipe 23, by sending air-heater 18 that hot blast is sent into automatic tune wind-warm syndrome device 19, after thermostatic control again via sending hot-blast main's line 20Hot blast is sent into many group hot blast equipartition devices 27, be uniformly distributed to product. Both be conducive to product dehydrate, again the fine energy that reducedConsumption; Removing pool 9 and heating zone 10 waste gas is discharged through waste discharge mouth 16 by waste discharge blower fan 17 by waste discharge arm 28 and waste discharge house steward 26.Be arranged on the automatic kiln discharge machine 3 of kiln tail for product is pulled out in kiln, product will be sent into down along turning spur 4 automatic transmission circuitsProcedure. Unloader 5 will bake product and be discharged on predetermined station, and go-on-go pack thread 6 is for carrying out go-on-go and packing by product.Press PLC setting program, automatically magnetic material product 35 is sent in kiln and fired, so iterative cycles. Have technique advanced person,Rational in infrastructure, high-yield high-quality, the low row of low consumption, automaticity advantages of higher, can be widely used in magnetic materials production enterprise, itsApply and will produce and bring abundant economic benefit to enterprise.
Claims (4)
1. Full-automatic magnetic material is fired roller kilns, and it is by forming machine, charge mechanism, enters kiln machine, roller kilns, kiln dischargeMachine, turning spur, unloader, go-on-go pack thread and automaton; It is characterized in that: described roller kilns are modular assembling frameShelf structure, liner lightweight refracrory and insulation fibre module (32), kiln body (1) support section adopts rolling shaft structure, kiln inner width30～60 meters of 0.9～1.5 meters, overall length, full kiln is divided into except pool (9), heating zone (10), fires district (11), main cold-zone (12), tailCold-zone (13) Wu great Qu, arranges multiple adjustable partitioning devices (33), pressure sensor (22) and temperature sensor (34) in kiln; ?Heating zone (10) and fire district (11) the side kiln wall staggered intensive layout heater of multiple spot up and down, arranges tail cold charge in tail cold-zonePut (25), the magnetic material product (35) fired adopts supporting plate carrying, kiln hood be provided with automatically enter kiln machine (2), kiln tail is provided withAutomatically kiln discharge machine (3); Unloader (5), go-on-go pack thread (6), charge mechanism (7) on the file line of turning spur, are set graduallyAnd forming machine (8); Transmission mechanism (15) adopts 45 degree helical gear grouping transmissions, selects unlike material roller rod (31) and adopts twoPoint mixes support; Automaton (36) adopts interlocking Automatic Control, will heat safety automation temperature control, monitoring alarm, numberCombine according to collection and communication.
2. Full-automatic magnetic material according to claim 1 is fired roller kilns, it is characterized in that: described heater is to adoptWith high-performance electric heater (14) or gas-operated thermal bath facility (30).
3. Full-automatic magnetic material according to claim 1 is fired roller kilns, it is characterized in that: described except pool (9) controlIn 150 DEG C, be to adopt main cold-zone waste heat wind, and be provided with automatic tune wind-warm syndrome device (19), organize hot blast equipartition device (27) moreWith waste discharge blower fan (17).
4. Full-automatic magnetic material according to claim 1 is fired roller kilns, it is characterized in that: described in main cold-zone (12)Be provided with hot blast ejector (24) and a cooling heat-exchanger (29).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520991462.4U CN205300232U (en) | 2015-12-04 | 2015-12-04 | Full -automatic magnetic material fires roller kilns |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520991462.4U CN205300232U (en) | 2015-12-04 | 2015-12-04 | Full -automatic magnetic material fires roller kilns |
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| Publication Number | Publication Date |
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| CN205300232U true CN205300232U (en) | 2016-06-08 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201520991462.4U Active CN205300232U (en) | 2015-12-04 | 2015-12-04 | Full -automatic magnetic material fires roller kilns |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106839759A (en) * | 2015-12-04 | 2017-06-13 | 湖北华远窑炉有限公司 | Production line is automatically fired for producing magnetic material |
| CN114485155A (en) * | 2022-01-28 | 2022-05-13 | 黄冈市华窑中晋窑炉设备有限公司 | Roller kiln for calcining calcium oxide at high temperature |
-
2015
- 2015-12-04 CN CN201520991462.4U patent/CN205300232U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106839759A (en) * | 2015-12-04 | 2017-06-13 | 湖北华远窑炉有限公司 | Production line is automatically fired for producing magnetic material |
| CN114485155A (en) * | 2022-01-28 | 2022-05-13 | 黄冈市华窑中晋窑炉设备有限公司 | Roller kiln for calcining calcium oxide at high temperature |
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| GR01 | Patent grant |