Disclosure of Invention
The invention aims to provide a corrosion-resistant metal coating of a 20CrMnMoA steel bevel gear, aiming at improving the corrosion resistance and the wear resistance of the bevel gear and further prolonging the service life of the bevel gear.
The invention provides a corrosion-resistant metal coating of a 20CrMnMoA steel bevel gear, which comprises the following chemical element components in percentage by mass: c: 0.17% -0.23%, Si: 0.17% -0.37%, Mn: 0.8% -1.3%, Cr: 1.0% -1.3%, Ti: 0.04% -0.12%, Mo: 0.20% -0.30%, Ni < 0.03%, Cu < 0.03%, P < 0.035%, S < 0.035%, the balance being iron; the corrosion-resistant metal coating comprises the following chemical element components in percentage by mass: c: 0.12-0.14%, Cr: 20-30%, Ni: 12.25-15.43%, Al 1.5-3%, Ti 0.1-0.2%, Cu: 0.3-0.5%, Mg: 0.13-0.15%, Re 0.3-0.5%, La: 0.32-0.38%, Ce: 0.2-0.52%, the balance being iron; the treatment process of the corrosion-resistant metal coating is carried out according to the following steps:
step S1: preparing a powder core wire material: mixing, molding and drawing C, Cr, Ni, Al, Ti, Cu, Mg, Re and La to obtain powder core wires;
step S2: surface treatment: after two-stage quenching, the 20CrMnMoA steel bevel gear is put into an RX3 box-type electric furnace for first tempering treatment;
step S3: the spraying process comprises the following steps: immediately spraying the powder core wire to the surface of the 20CrMnMoA steel bevel gear subjected to primary tempering to form a corrosion-resistant metal coating;
step S4: and (3) tempering for the second time: and then carrying out secondary tempering treatment on the sprayed 20CrMnMoA steel bevel gear.
As a further improvement of the present invention, the process of the first tempering treatment in step S2 is: the tempering temperature is 500-650 ℃, the temperature is kept for 2h, and the oil is cooled to the room temperature.
As a further improvement of the present invention, the process of the second tempering treatment in step S4 is: the tempering temperature is 650 plus 700 ℃, the temperature is kept for 1.5h, and the air is blown and cooled to the room temperature.
As a further improvement of the present invention, the spraying process parameters in step S3 are: the voltage is 28-30V, the current is 160-240A, the spraying distance is 80-100mm, and the pressure of compressed air is 0.4-0.6 MPa.
As a further improvement of the present invention, the spraying process parameters in step S3 are: the voltage is 30V, the current is 220A, the spraying distance is 80mm, and the pressure of compressed air is 0.4 MPa.
As a further improvement of the invention, the corrosion-resistant metal coating comprises the following components in percentage by mass: c: 0.13-0.14%, Cr: 25-30%, Ni: 14.25-15.43%, Al 2.0-3%, Ti 0.15-0.2%, Cu: 0.4-0.5%, Mg: 0.14-0.15%, Re 0.4-0.5%, La: 0.35-0.38%, Ce: 0.35-0.52%, the balance being iron.
As a further improvement of the invention, the thickness of the corrosion-resistant metal coating is: 0.3-0.5 mm.
Compared with the prior art, the invention has the following beneficial effects:
1. the method is different from the common spraying process of spraying the anti-corrosion metal coating on the surface of the finished transmission part, is improved by combining the production heat treatment process when the finished bevel gear is not formed, and has the advantages of small porosity of the sprayed anti-corrosion coating, high compactness of the metal coating and high anti-stripping strength of the metal coating, so that the obtained anti-corrosion metal coating has high anti-corrosion performance.
2. According to the invention, the bevel gear is sprayed after the first tempering, the anticorrosive metal coating and the bevel gear have long residence time at high temperature, elements such as Cr, C, Ni and Ce in the anticorrosive metal coating are transferred into the bevel gear, and then the elements transferred into the bevel gear play a role after the second tempering, the element Ce refines the internal structure of the bevel gear, internal stress eliminates and repairs cracks after quenching, the content limit of the elements such as Cr, C and Ce in the forging of the bevel gear is also enlarged, the content of the elements such as Cr, C and Ni in the bevel gear is improved in a coating mode, and the hardness, strength and toughness of the bevel gear are improved.
3. The rare earth element Ce is adopted, the structure performance of the material can be obviously improved, the grain refinement degree is improved, the compactness of the powder core wire is increased, the pores on the surface of the coating are further reduced, the coating is sprayed on the high-temperature surface after the first tempering to form the coating, the time of the coating contacting with a high-temperature matrix is long, the element Ce permeates into the bevel gear, the grains of the bevel gear are finer and more disordered, the original austenite grains are effectively segmented, the growth space of the phase change structure after the second tempering is limited, the refined structure is achieved, the substructure in the original austenite grains is diversified, and the impact toughness of the bevel gear is increased.
Detailed Description
The technical solution of the present invention will be clearly and completely described below with reference to specific embodiments. It is to be understood that the described embodiments are merely a few embodiments of the invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments of the present invention without any inventive step, are within the scope of the present invention.
The invention discloses a corrosion-resistant metal coating of a 20CrMnMoA steel bevel gear, and a specific implementation mode is as follows.
Example 1
The invention provides a corrosion-resistant metal coating of a 20CrMnMoA steel bevel gear, which comprises the following chemical element components in percentage by mass: c: 0.17% -0.23%, Si: 0.17% -0.37%, Mn: 0.8% -1.3%, Cr: 1.0% -1.3%, Ti: 0.04% -0.12%, Mo: 0.20% -0.30%, Ni < 0.03%, Cu < 0.03%, P < 0.035%, S < 0.035%, the balance being iron; the corrosion-resistant metal coating comprises the following chemical element components in percentage by mass: c: 0.12%, Cr: 20%, Ni: 12.25%, Al 1.5%, Ti 0.1%, Cu: 0.3%, Mg: 0.13%, Re: 0.3%, La: 0.32%, Ce: 0.2%, the balance being iron; the treatment process of the corrosion-resistant metal coating is carried out according to the following steps: step S1: preparing a powder core wire material: mixing, molding and drawing C, Cr, Ni, Al, Ti, Cu, Mg, Re and La to obtain powder core wires;
step S2: surface treatment: after two-stage quenching, the 20CrMnMoA steel bevel gear is put into an RX3 box type electric furnace to be tempered for the first time at 500 ℃, and is kept warm for 2 hours, and then is cooled to room temperature by oil;
step S3: the spraying process comprises the following steps: immediately spraying the powder core wire material on the surface of the 20CrMnMoA steel bevel gear subjected to primary tempering under the conditions that the parameters are 28-30V of voltage, 160-240A of current, 80-100mm of spraying distance and 0.4-0.6MPa of compressed air pressure to form a corrosion-resistant metal coating, wherein the thickness of the corrosion-resistant coating is 0.3 mm;
step S4: and (3) tempering for the second time: and then carrying out secondary tempering treatment on the sprayed 20CrMnMoA steel bevel gear, wherein the tempering temperature is 650 ℃, the heat preservation time is 1.5h, and the temperature is cooled to the room temperature by blast air.
Example 2
The invention provides a corrosion-resistant metal coating of a 20CrMnMoA steel bevel gear, which comprises the following chemical element components in percentage by mass: c: 0.17% -0.23%, Si: 0.17% -0.37%, Mn: 0.8% -1.3%, Cr: 1.0% -1.3%, Ti: 0.04% -0.12%, Mo: 0.20% -0.30%, Ni < 0.03%, Cu < 0.03%, P < 0.035%, S < 0.035%, the balance being iron; the corrosion-resistant metal coating comprises the following chemical element components in percentage by mass: c: 0.14%, Cr: 30%, Ni: 15.43%, Al 3%, Ti 0.2%, Cu: 0.5%, Mg: 0.15%, Re 0.5%, La: 0.38%, Ce: 0.52%, the balance being iron; the treatment process of the corrosion-resistant metal coating is carried out according to the following steps:
step S1: preparing a powder core wire material: mixing, molding and drawing C, Cr, Ni, Al, Ti, Cu, Mg, Re and La to obtain powder core wires;
step S2: surface treatment: after two-stage quenching, the 20CrMnMoA steel bevel gear is put into an RX3 box type electric furnace to be tempered for the first time, wherein the tempering temperature is 650 ℃, the temperature is kept for 2 hours, and the oil is cooled to the room temperature;
step S3: the spraying process comprises the following steps: immediately spraying the powder core wire material on the surface of the 20CrMnMoA steel bevel gear subjected to primary tempering under the conditions that the parameters are 28-30V of voltage, 160-240A of current, 80-100mm of spraying distance and 0.4-0.6MPa of compressed air pressure to form a corrosion-resistant metal coating, wherein the thickness of the corrosion-resistant coating is 0.5 mm;
step S4: and (3) tempering for the second time: and then carrying out secondary tempering treatment on the sprayed 20CrMnMoA steel bevel gear, wherein the tempering temperature is 700 ℃, the heat preservation time is 1.5h, and the temperature is cooled to the room temperature by blast air.
Example 3
The invention provides a corrosion-resistant metal coating of a 20CrMnMoA steel bevel gear, which comprises the following chemical element components in percentage by mass: c: 0.17% -0.23%, Si: 0.17% -0.37%, Mn: 0.8% -1.3%, Cr: 1.0% -1.3%, Ti: 0.04% -0.12%, Mo: 0.20% -0.30%, Ni < 0.03%, Cu < 0.03%, P < 0.035%, S < 0.035%, the balance being iron; the corrosion-resistant metal coating comprises the following chemical element components in percentage by mass: c: 0.13%, Cr: 25%, Ni: 14.25%, Al 2%, Ti 0.15%, Cu: 0.4%, Mg: 0.14%, Re: 0.4%, La: 0.35%, Ce: 0.35%, the balance being iron; the treatment process of the corrosion-resistant metal coating is carried out according to the following steps:
step S1: preparing a powder core wire material: mixing, molding and drawing C, Cr, Ni, Al, Ti, Cu, Mg, Re and La to obtain powder core wires;
step S2: surface treatment: after two-stage quenching, the 20CrMnMoA steel bevel gear is put into an RX3 box-type electric furnace to be subjected to first tempering treatment with the tempering temperature of 600 ℃, heat preservation for 2 hours and oil cooling to room temperature;
step S3: the spraying process comprises the following steps: immediately spraying the powder core wire material on the surface of the 20CrMnMoA steel bevel gear subjected to primary tempering under the conditions that the parameters are 28-30V of voltage, 160-240A of current, 80-100mm of spraying distance and 0.4-0.6MPa of compressed air pressure to form a corrosion-resistant metal coating, wherein the thickness of the corrosion-resistant coating is 0.4 mm;
step S4: and (3) tempering for the second time: and then carrying out secondary tempering treatment on the sprayed 20CrMnMoA steel bevel gear, wherein the tempering temperature is 680 ℃, keeping the temperature for 1.5h, and carrying out air blast cooling to room temperature.
The prepared bevel gear is selected as a sample to be subjected to adhesion performance test according to GB/T9286-1998, salt water resistance performance test according to the GB1763-1989 standard normal temperature salt water resistance method, and salt mist resistance test according to the GB/T1771-1991 standard, wherein the results of the salt mist resistance test are as follows: table 1 shows the results of the corrosion resistance test of the bevel gears.
TABLE 1 bevel Gear Performance indices
The results of examples 1-3 show that the corrosion-resistant metal coating provided by the invention has good adhesion performance and high salt water and salt mist resistance.
The corrosion-resistant metal coating of the 20CrMnMoA steel bevel gear is provided. The principles and embodiments of the present invention are explained herein using specific examples, which are set forth only to help understand the method and its core ideas of the present invention. It should be noted that, for those skilled in the art, it is possible to make various improvements and modifications to the present invention without departing from the principle of the present invention, and those improvements and modifications also fall within the scope of the claims of the present invention.