CN108915196B - Manufacturing method of decorative wallboard and wallboard - Google Patents

Manufacturing method of decorative wallboard and wallboard Download PDF

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Publication number
CN108915196B
CN108915196B CN201810966797.9A CN201810966797A CN108915196B CN 108915196 B CN108915196 B CN 108915196B CN 201810966797 A CN201810966797 A CN 201810966797A CN 108915196 B CN108915196 B CN 108915196B
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China
Prior art keywords
layer
wallboard
color
pattern
coating
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Active
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Chinese (zh)
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CN108915196A (en
Inventor
闫俊杰
梅能敏
赵静
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Huaneng Renju Technology Group Co ltd
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Tianjin Dayin Building Material Co ltd
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Publication of CN108915196A publication Critical patent/CN108915196A/en
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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00Coverings or linings, e.g. for walls or ceilings
    • E04F13/07Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E04F13/0875Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements having a basic insulating layer and at least one covering layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B33/00Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F2290/00Specially adapted covering, lining or flooring elements not otherwise provided for
    • E04F2290/04Specially adapted covering, lining or flooring elements not otherwise provided for for insulation or surface protection, e.g. against noise, impact or fire
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F2290/00Specially adapted covering, lining or flooring elements not otherwise provided for
    • E04F2290/04Specially adapted covering, lining or flooring elements not otherwise provided for for insulation or surface protection, e.g. against noise, impact or fire
    • E04F2290/045Specially adapted covering, lining or flooring elements not otherwise provided for for insulation or surface protection, e.g. against noise, impact or fire against fire

Abstract

The embodiment of the application provides a manufacturing method of a decorative wallboard and the wallboard, wherein the method comprises the steps of processing the wallboard so that a coating layer is formed on the outer surface of the wallboard, and a waterproof layer is formed on the inner surface of the wallboard; coating a colored paint on the coating layer to form a color layer on the coating layer; printing a pattern on the color layer to form a pattern layer on the color layer; and coating finish paint on the pattern layer to form a protective layer on the pattern layer. Through the surface at the wallboard dope layer, colour layer, pattern layer and inoxidizing coating of coating in proper order, make can form of the surface of wallboard have the pleasing to the eye pattern of whole effect, simultaneously, set up the waterproof layer through the internal surface at the wallboard, further prevent that the wallboard from weing, avoid leading to the emergence of the condition of the visual effect who influences the pattern.

Description

Manufacturing method of decorative wallboard and wallboard
Technical Field
The application relates to the technical field of home decoration, in particular to a manufacturing method of a decorative wallboard and the decorative wallboard.
Background
At present, along with the improvement of living standard of people, people also become higher and higher to the requirement of interior decoration, clean, tidy while, still make a variety of requirements to the holistic effect of interior decoration, like someone likes the english range, someone likes the rural area wind, someone still likes classical beauty and so on, but, at present, the wallboard that current decoration was used etc. only through pasting a layer of sticker that has the pattern on the surface of wallboard, take place to drop easily in the use, and whole effect is not very pleasing to the eye.
Disclosure of Invention
In view of the above problems in the prior art, the present application provides a method for directly printing a pattern on a surface of a wallboard, wherein the pattern has an overall beautiful and durable effect, and a wallboard manufactured by the method.
In order to solve the above problem, an embodiment of the present application provides a method for manufacturing a decorative wallboard, including:
processing the wallboard so as to form a coating layer on the outer surface of the wallboard and form a waterproof layer on the inner surface of the wallboard;
coating a colored paint on the coating layer to form a color layer on the coating layer;
printing a pattern on the color layer to form a pattern layer on the color layer;
and coating finish paint on the pattern layer to form a protective layer on the pattern layer.
In some embodiments of the present application, the treating wallboard comprises:
coating a penetrating primer on the outer surface of the wallboard, and curing to form a primer layer;
coating putty on the primer layer, and curing to form a putty layer;
and sanding the putty layer and drying.
In some embodiments of the present application, the treating wallboard comprises:
coating a waterproof back paint on the inner surface of the wallboard, and curing to form the waterproof layer;
and sanding and polishing the waterproof layer.
In some embodiments of the present application, the applying a color paint on the paint layer comprises:
coating the paint layer with colored paint by preset coating times; and the following steps are carried out:
step 1: detecting whether the color of the outer surface of the wallboard coated with the colored paint currently meets a preset condition, and if so, finishing coating;
step 2: and if the color of the outer surface of the wallboard coated with the colored paint currently does not meet the preset condition, coating the colored paint on the outer surface of the wallboard again, taking the color of the outer surface of the wallboard coated with the colored paint again as the color of the outer surface of the wallboard coated with the colored paint currently, and repeatedly executing the step 1 and the step 2.
In some embodiments of the present application, the detecting the color of the exterior surface of the wallboard coated with the predetermined number of coating passes is specifically:
curing the outer surface of the wallboard coated with the preset coating pass to form the color layer on the coating layer;
and detecting the color of the color layer.
In some embodiments of the present application, after the finishing coating, the method further comprises:
and carrying out curing treatment and sanding treatment on the outer surface of the wallboard coated with the preset coating pass so as to form the color layer on the coating layer.
In some embodiments of the present application, prior to said painting the layer of paint in the preset number of paint passes, the method further comprises:
inputting a first pattern to a printing device;
generating the preset condition based on the first pattern.
In some embodiments of the present application, printing a pattern layer on the color layer comprises:
and printing the first pattern to the color layer through the printing device, and forming the pattern layer on the color layer after curing treatment.
In some embodiments of the present application, said printing, by said printing device, said first pattern to said color layer comprises:
dividing the first pattern into a preset number of copies by the printing device;
selecting the same number of wallboards as the preset number;
printing the part of the first pattern corresponding to each preset number of parts on the outer surface of the wallboard with the same number of parts as the preset number of parts, and splicing the wallboard with the preset number of parts to form the first pattern.
The embodiment of the application also provides a wallboard, and the wallboard is manufactured by adopting the method.
Compared with the prior art, through the surface at the wallboard dope layer, colour layer, pattern layer and inoxidizing coating of coating in proper order, make can form of the surface of wallboard have the pleasing to the eye pattern of whole effect, simultaneously, set up the waterproof layer through the internal surface at the wallboard, further prevent that the wallboard from weing, avoid leading to the emergence of the condition of the visual effect who influences the pattern. In some embodiments, the wallboard can be made of calcium silicate board, further make wallboard have better fire prevention, moisture resistance, and then increase the holistic life of wallboard.
The wallboard in this application embodiment adopts as above the method to make, and then makes the surface of this wallboard form dope layer, colour layer, pattern layer and inoxidizing coating in proper order, makes can form of the surface of wallboard has the pleasing to the eye pattern of whole effect, simultaneously, sets up the waterproof layer through the internal surface at the wallboard, further prevents that the wallboard from weing, avoids leading to the emergence of the condition of the visual effect who influences the pattern, in addition, when this wallboard need splice, can also set up the block groove in the side department of this wallboard to can be equipped with corresponding connecting piece, with through the connecting piece will the wallboard splices, forms a whole wall body.
Drawings
FIG. 1 is a flow chart of a method of making a decorative wallboard in an embodiment of the present application;
fig. 2 is a schematic structural view of a wall panel in an embodiment of the present application.
Reference numerals:
1. a wallboard; 2. a coating layer; 3. a waterproof layer; 4. a color layer; 5. a pattern layer; 6 protective layer.
Detailed Description
In order to make the technical solutions of the present application better understood, the present application is described in detail below with reference to the accompanying drawings and the detailed description.
Various aspects and features of the present application are described herein with reference to the drawings.
These and other characteristics of the present application will become apparent from the following description of preferred forms of embodiment, given as non-limiting examples, with reference to the attached drawings.
It should also be understood that, although the present application has been described with reference to some specific examples, a person of skill in the art shall certainly be able to achieve many other equivalent forms of application, having the characteristics as set forth in the claims and hence all coming within the field of protection defined thereby.
The above and other aspects, features and advantages of the present application will become more apparent in view of the following detailed description when taken in conjunction with the accompanying drawings.
Specific embodiments of the present application are described hereinafter with reference to the accompanying drawings; however, it is to be understood that the disclosed embodiments are merely exemplary of the application and that it may be embodied in various forms. Well-known and/or repeated functions and structures have not been described in detail so as to not unnecessarily obscure the present application with unnecessary or unnecessary detail. Therefore, specific structural and functional details disclosed herein are not to be interpreted as limiting, but merely as a basis for the claims and as a representative basis for teaching one skilled in the art to variously employ the present application in virtually any appropriately detailed structure.
The specification may use the phrases "in one embodiment," "in another embodiment," "in yet another embodiment," or "in other embodiments," which may each refer to one or more of the same or different embodiments in accordance with the application.
The embodiment of the application provides a manufacturing method of a decorative wallboard, as shown in fig. 1, comprising the following steps:
s101: treating a wallboard 1 so that a coating layer 2 is formed on the outer surface of the wallboard 1 and a waterproof layer 3 is formed on the inner surface of the wallboard;
s102: coating a colored paint on the coating layer 2 to form a colored layer 4 on the coating layer 2;
s103: printing a pattern on the color layer 4 to form a pattern layer 5 on the color layer 4;
s104: and coating finish paint on the pattern layer 5 to form a protective layer 6 on the pattern layer 5, so as to form better protection on the pattern layer 5, prevent the pattern layer 5 from being corroded and improve the overall aesthetic degree of the pattern layer 5.
According to the method, the paint layer 2, the color layer 4, the pattern layer 5 and the protective layer 6 are sequentially coated on the outer surface of the wallboard 1, so that the pattern with the attractive overall effect can be formed on the outer surface of the wallboard 1, meanwhile, the waterproof layer 3 is arranged on the inner surface of the wallboard 1, the wallboard 1 is further prevented from being damped, and the phenomenon that the visual effect of the pattern is affected is avoided. In some embodiments, wall panel 1 may be made of calcium silicate board, further providing wall panel 1 with better fire and moisture resistance, and further increasing the overall service life of wall panel 1.
In some embodiments of the present application, the treating of the wall panel 1 comprises: coating the outer surface of the wallboard 1 with a penetration primer, wherein the curing of the penetration primer can be accelerated in a drying mode, so as to form a primer layer, and the penetration primer can well penetrate into the outer surface of the wallboard 1, so that the adsorbability of the outer surface of the wallboard 1 is enhanced; after the primer layer is cured, coating putty on the primer layer, wherein the coated putty can be cured by adopting weak light ultraviolet rays to shorten the time required by drying the putty layer, and forming the putty layer after the curing is finished; right the putty layer is sanded and is handled, can specifically adopt flexible grinding apparatus of polishing to sand the putty layer and handle to guarantee the effect of sand light, later, can adopt highlight ultraviolet to carry out further stoving processing to the putty layer, guarantee that the putty layer solidifies completely.
In some embodiments of the present application, the treating of the wall panel 1 comprises: coating the inner surface of the wall board 1 with a waterproof back paint, and curing to form the waterproof layer 3, so as to ensure that the inner surface of the wall board 1 also has better waterproof performance, wherein the inner surface can be understood as other surfaces except the outer surface of the wall board 1; after the waterproof layer 3 is cured, the waterproof layer 3 can be sanded and polished, so that the waterproof layer 3 can have a better plane effect, and the matching precision and the mounting size precision of the wallboard 1 during mounting and matching are improved.
In some embodiments of the present application, the applying a color paint on the paint layer 2 includes: coating the paint layer 2 with a preset coating pass, wherein the preset coating pass can be coating for 1 time, 2 times, 3 times, 5 times and the like, and can be specifically set according to actual use requirements or through previous use experiences, and is not specifically limited herein; and the following steps are carried out: step 1: detecting whether the color of the outer surface of the wallboard 1 coated with the colored paint currently meets a preset condition, and if so, finishing coating; step 2: if the color of the outer surface of the wallboard 1 currently coated with the colored paint does not meet the preset condition, coating the colored paint on the outer surface of the wallboard 1 again, taking the color of the outer surface of the wallboard 1 coated with the colored paint again as the color of the outer surface of the wallboard 1 currently coated with the colored paint, and repeatedly executing the step 1 and the step 2. That is, if the color of the outer surface of the wall panel 1 coated with the color paint again cannot satisfy the preset condition, the color paint is coated on the outer surface of the wall panel 1 again until the color of the outer surface of the wall panel 1 is coated to satisfy the preset condition, that is, the outer surfaces of the wall panels 1 coated with the color paint all satisfy the preset condition, so that the color of the outer surfaces of the wall panels 1 is the same, and the wall panel 1 or the wall assembled by the wall panels 1 can have good overall aesthetic property.
In some embodiments of the present application, the detecting the color of the outer surface of the wallboard 1 coated with a predetermined number of coating passes is specifically: and curing the outer surface of the wallboard 1 coated with the preset coating pass, sanding the cured outer surface of the wall body, forming the color layer 4 on the coating layer 2, and detecting the color of the color layer 4.
In some embodiments of the present application, after the finishing coating, the method further comprises: the outer surface of the wallboard 1 coated with the preset coating pass is subjected to curing treatment and sanding treatment, so that the color layer 4 is formed on the coating layer 2, at the moment, the color layer 4 is formed and then is detected, whether the color of the color layer 4 meets the preset condition or not is detected, and the color of the color layer 4 can be detected more accurately.
In some embodiments of the present application, prior to said painting the paint layer 2 in the preset number of painting passes, the method further comprises: inputting a first pattern to a printing device; generating the preset condition based on the first pattern. Specifically, based on the first pattern, the preset condition may be generated according to a background color of the first pattern, and the preset condition may be whether the preset condition is the same as the background color. Furthermore, the color of the colored paint can be configured based on the first pattern, and specifically, the color of the colored paint can be configured based on the background color of the first pattern. As an example, a pattern of a wash painting may be input to the printing device, at this time, a background of the wash painting is a white background, at this time, a preset condition may be generated based on the wash painting, specifically, whether the color is the same as the white background color, at this time, the printing device may further configure the color of the color paint to be white that is the same as the white background color based on the wash painting, further, the printing device starts to coat the outer surface of the wallboard 1 with the white color, starts to detect whether the color of the outer surface of the wallboard 1 currently coated with the color paint is the same as the white background color after coating a preset number of passes, and if so, ends the coating. Of course, in the actual use process, if the flower map of a green background is input to the printing device, the preset condition may be set as whether the flower map is green with the same color as the green background, that is, the preset condition changes with the change of the first pattern input to the printer, and is not limited herein.
In some embodiments of the present application, a pattern layer 5 is printed on the color layer 4, including: the printing device is used for printing the first pattern on the color layer 4, and the pattern layer 5 is formed on the color layer 4 after curing treatment, wherein the curing treatment can comprise sanding treatment on the pattern layer 5, so that the pattern layer 5 is more beautiful and beautiful.
In some embodiments of the present application, said printing, by said printing device, said first pattern to said color layer 4 comprises: dividing the first pattern into a preset number of copies by the printing device; selecting the same number of wallboard 1 as the preset number; printing the part of the first pattern corresponding to each preset number of parts on the outer surface of the wallboard 1 with the same number of parts as the preset number of parts, and splicing the wallboard 1 with the preset number of parts to form the first pattern. In the in-service use process, can measure the overall dimension of the wall that needs to install this wallboard 1 earlier, and then carry out reasonable partition through this printing device to each part of the first pattern after will cutting apart prints respectively to the surface of wallboard 1 that corresponds with this each part, and when the actual installation, splices again, and after the concatenation, forms on this wall first pattern.
This application embodiment still provides a wallboard 1, as shown in fig. 2, wallboard 1 adopts as above the method to make, and then makes this wallboard 1's surface form in proper order and have dope layer 2, colour layer 4, pattern layer 5 and inoxidizing coating 6, makes wallboard 1's surface can form and have the pleasing to the eye pattern of whole effect, simultaneously, sets up waterproof layer 3 through the internal surface at wallboard 1, further prevents wallboard 1 from weing, avoids leading to the emergence of the condition that influences the visual effect of pattern, and in addition, when this wallboard 1 needs to splice, can also set up the block groove in this wallboard 1's side department to can be equipped with corresponding connecting piece, with through the connecting piece will wallboard 1 splices, forms integrative wall body.
The above embodiments are only exemplary embodiments of the present application, and are not intended to limit the present application, and the protection scope of the present application is defined by the claims. Various modifications and equivalents may be made by those skilled in the art within the spirit and scope of the present application and such modifications and equivalents should also be considered to be within the scope of the present application.

Claims (8)

1. A method for making a decorative wallboard, comprising:
processing the wallboard so as to form a coating layer on the outer surface of the wallboard and form a waterproof layer on the inner surface of the wallboard;
coating a colored paint on the coating layer to form a color layer on the coating layer;
printing a pattern on the color layer to form a pattern layer on the color layer;
coating a finish on the pattern layer to form a protective layer on the pattern layer;
wherein, scribble the colored paint on the dope layer, include:
step 1: detecting whether the color of the outer surface of the wallboard coated with the colored paint currently meets a preset condition, and if so, finishing coating;
step 2: if the color of the outer surface of the wallboard coated with the colored paint currently does not meet the preset condition, coating the colored paint on the outer surface of the wallboard again, taking the color of the outer surface of the wallboard coated with the colored paint again as the color of the outer surface of the wallboard coated with the colored paint currently, and repeatedly executing the step 1 and the step 2 until the color of the outer surface of the wallboard is coated to meet the preset condition, wherein the preset condition is generated on the basis of the pattern printed on the color layer;
before the applying of the color paint, the method further comprises:
inputting a first pattern to a printing device;
generating the preset condition based on the background color of the first pattern, wherein the preset condition comprises whether the preset condition is the same as the background color or not; and configuring the color of the colored paint based on the background color of the first pattern.
2. A method of making a decorative wall panel according to claim 1, wherein said treating the wall panel comprises:
coating a penetrating primer on the outer surface of the wallboard, and curing to form a primer layer;
coating putty on the primer layer, and curing to form a putty layer;
and sanding the putty layer and drying.
3. A method of making a decorative wall panel according to claim 1, wherein said treating the wall panel comprises:
coating a waterproof back paint on the inner surface of the wallboard, and curing to form the waterproof layer;
and sanding and polishing the waterproof layer.
4. A method of making a decorative wall panel according to claim 1, wherein said detecting the color of the outer surface of said wall panel coated with a predetermined number of coating passes comprises:
curing the outer surface of the wallboard coated with the preset coating pass to form the color layer on the coating layer;
and detecting the color of the color layer.
5. A method of making a decorative wallboard according to claim 1, wherein after said finishing coating, said method further comprises:
and carrying out curing treatment and sanding treatment on the outer surface of the wallboard coated with the preset coating pass so as to form the color layer on the coating layer.
6. The method of claim 1, wherein printing a pattern layer on the color layer comprises:
and printing the first pattern to the color layer through the printing device, and forming the pattern layer on the color layer after curing treatment.
7. The method of claim 6, wherein said printing said first pattern to said color layer by said printing device comprises:
dividing the first pattern into a preset number of copies by the printing device;
selecting the same number of wallboards as the preset number;
printing the part of the first pattern corresponding to each preset number of parts on the outer surface of the wallboard with the same number of parts as the preset number of parts, and splicing the wallboard with the preset number of parts to form the first pattern.
8. A wallboard, characterized in that it is made by the method according to any one of claims 1 to 7.
CN201810966797.9A 2018-08-23 2018-08-23 Manufacturing method of decorative wallboard and wallboard Active CN108915196B (en)

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CN109811978B (en) * 2019-01-29 2021-01-08 广东鹏美森木业科技有限公司 Wall decoration structure and construction method thereof

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CN105317185A (en) * 2015-12-07 2016-02-10 无锡捷阳节能科技股份有限公司 Technology for producing UV transfer inner wall decorative board
CN105544910A (en) * 2015-12-07 2016-05-04 无锡捷阳节能科技股份有限公司 Production technology for 3D high-definition printing UV interior wall decorative sheet
CN107626551A (en) * 2017-09-06 2018-01-26 程建平 A kind of processing method of bentwood furniture surface wood effect

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JP2000303589A (en) * 1999-04-23 2000-10-31 Shikoku Chem Corp Lightweight block presenting multicolored natural stone-like pattern, lightweight block structure, and surface decorative construction method therefor
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CN105113732A (en) * 2015-08-13 2015-12-02 重庆科恒建材集团有限公司 Production process of thermal insulation and decoration composite boards
CN105317185A (en) * 2015-12-07 2016-02-10 无锡捷阳节能科技股份有限公司 Technology for producing UV transfer inner wall decorative board
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Address before: 300456 Building 1, zone 1, Ronghui business park, Binhai Zhongguancun Science Park, Tianjin Economic and Technological Development Zone, Binhai New Area, Tianjin

Patentee before: Heneng renju Technology (Tianjin) Group Co.,Ltd.

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