CN108914388A - A kind of high-strength composite nonwoven with bacteriostasis - Google Patents

A kind of high-strength composite nonwoven with bacteriostasis Download PDF

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Publication number
CN108914388A
CN108914388A CN201810928654.9A CN201810928654A CN108914388A CN 108914388 A CN108914388 A CN 108914388A CN 201810928654 A CN201810928654 A CN 201810928654A CN 108914388 A CN108914388 A CN 108914388A
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titanium dioxide
spinning
nano
added
parts
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CN201810928654.9A
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CN108914388B (en
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郭坤
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ANHUI LITONGDA FIBER NEW MATERIAL Co.,Ltd.
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Maanshan Zhuofan New Material Technology Co Ltd
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    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/54Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving
    • D04H1/541Composite fibres, e.g. sheath-core, sea-island or side-by-side; Mixed fibres
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F1/00General methods for the manufacture of artificial filaments or the like
    • D01F1/02Addition of substances to the spinning solution or to the melt
    • D01F1/10Other agents for modifying properties
    • D01F1/103Agents inhibiting growth of microorganisms
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F8/00Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof
    • D01F8/04Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from synthetic polymers
    • D01F8/06Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from synthetic polymers with at least one polyolefin as constituent
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F8/00Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof
    • D01F8/04Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from synthetic polymers
    • D01F8/14Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from synthetic polymers with at least one polyester as constituent
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/44Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
    • D04H1/46Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres
    • D04H1/48Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres in combination with at least one other method of consolidation
    • D04H1/485Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres in combination with at least one other method of consolidation in combination with weld-bonding

Abstract

The present invention relates to a kind of high-strength composite nonwovens with bacteriostasis, and preparation method includes the following steps:(1), prepare modified nano-titanium dioxide;(2), spinning;(3), shredding;(4), combing;(5), lapping;The good antimicrobial effect of non-woven fabric of the invention, intensity is high, not pilling in use process, and service performance is good.

Description

A kind of high-strength composite nonwoven with bacteriostasis
Technical field
The application belongs to field of new materials, and in particular to a kind of high-strength composite nonwoven with bacteriostasis.
Background technique
Non-woven fabrics is made of fiber orient or random.It is called because of the appearance and certain performances with cloth Cloth.Non-woven fabrics have it is moisture-proof, ventilative, flexible, light, not combustion-supporting, be easy decompose, it is nontoxic it is nonirritant, rich in color, price is low The features such as honest and clean, recyclable.Such as mostly use polypropylene(Pp material)Pellet is raw material, through high-temperature fusion, spinneret, paving guiding principle, heat Writing that surpasses all the others takes continuous one-step to produce.
Now, the application range of non-woven fabrics is wider, in some special dimensions, non-woven fabrics is needed to have good antibacterial work With realizing often through addition silver ion or the modes of other bacteriostatic agents, still, inevitably will cause in use Bacteriostatic agent is precipitated, and causes security risk.
Summary of the invention
The object of the present invention is to provide a kind of high-strength composite nonwovens with bacteriostasis, by changing to technique Into being obviously improved fungistatic effect and the safety of non-woven fabrics.
The invention is realized by the following technical scheme:
A kind of high-strength composite nonwoven with bacteriostasis, preparation method includes the following steps:
(1), prepare modified nano-titanium dioxide;
A, it is impregnated by nano-titanium dioxide and using the sodium hydroxide solution of 2mol/L, is stirred continuously in soaking process, then makes Neutrality is washed to deionized water;
B, the nano-titanium dioxide after washing is impregnated using the acetic acid solution of 2mol/L, in soaking process, is shaken using ultrasonic wave Processing 15-20min is swung, is dried at 50 DEG C, uses the silane coupling agent and nano-titanium dioxide of nano-titanium dioxide weight 0.5% Mixing, grinding mix them thoroughly uniformly;It is first handled using acetic acid solution, the pole on nano-titanium dioxide surface can be improved Property and absorption property promote the intensity and stability of combination using being reacted with coupling agent and subsequent chitosan;
C, take chitosan that the water of 5 times of its weight is added, it is 3-4 that glacial acetic acid is added dropwise into water and adjusts PH, and stirring dissolves chitosan, Then by nano-titanium dioxide made of step b and chitosan solution by weight 1:4 mixing, ultrasonic vibration handle 15min, subtract Pressure filters, and drying obtains modified nano-titanium dioxide;Due to the surface modification to nano-titanium dioxide, make it for polypropylene Also there is good facilitation with the compatibility of polyethylene terephthalate.
(2), spinning;
100 parts of polypropylene, 40 parts of polyethylene terephthalate drying are taken by weight, and step is added(1)The modification of preparation 1-3 parts of nano-titanium dioxide, use double screw extruder mixing, then spinning;
(3), shredding;
By step(2)Spinning using opener carry out shredding mixing;
(4), combing;
Spinning after shredding is combed;
(5), lapping;
The spinning combed is subjected to lapping using lapping machine, arranges molding, using double roller calender spunbond, cooling winding.
The roll shaft temperature of the double roller calender is 140-150 DEG C.
In step(2)After spinning, 10 parts of spinning are added in the acetum of 100 parts of 1.2mol/L, then at 25 DEG C Constant temperature impregnates 20min, and the ethyl acrylate ethanol solution 10 that mass fraction is 5% is added in the oxygen being passed through in nitrogen discharge system Part, it stirs evenly, is slowly added to 0.015 part of potassium peroxydisulfate, is stirred in adition process with the speed of 500r/min, be heated to 65 DEG C, it being stirred continuously, reacts 50min, be cooled to room temperature, it is 8.5 that the sodium hydroxide solution that 2mol/L is then added, which adjusts solution PH, Then by spin filter, it is washed to neutrality, dries, obtains modified spinning.
Step(5)The middle net that will first complete handles 60min at 60 DEG C, then reuses double roller calender processing.
The roller surface of the double roller calender has needle-shaped burr, and burr length is 0.1mm, can promote dissipating for roller surface Thermal effect promotes the uniformity of non-woven fabrics, and burr can be to nothing so that ambient temperature is relatively uniform in roll-in Woven fabric has the effect of needle thorn, can form intensity higher tie point on surface when roll-in, promote the intensity of non-woven fabrics, can Further promote the bonding strength of non-woven fabrics.
Preferably, burr diameter is not more than 0.3mm.
Beneficial effects of the present invention:Non-woven fabric provided by the present application is using modified nano-titanium dioxide as antibacterial Agent, in processing, in nano-titanium dioxide surface grafting chitosan, chitosan and titanium dioxide directly pass through hydrogen bond and coupling agent Connection function, the intensity of connection is more preferable, can be obviously improved it is antibacterial, sterilization effect, meanwhile, in spinning, nano-silica Change titanium due to having very big specific surface area, can be obviously improved and the combination of polypropylene and polyethylene terephthalate Effect promotes the compatibility of material, promotes the intensity of spinning, and then is obviously improved the intensity of non-woven fabrics;In spinning in the application Afterwards, modification has been carried out to spinning, has utilized under the action of catalyst micro- such as chitosan of ethyl acrylate and spinning surface The polymerization of amount makes to generate crosslinking between spinning, makes to be crosslinked being obviously improved by force at node, although can be by portion in subsequent processing Divide the fiber separation of crosslinking, still, the strength enhancing of material at crosslinking points can also enhance the intensity of non-woven fabrics, on the other hand, by Mesh space structure can be generated after polymerization, after shaping, intensity can be also obviously improved.
The good antimicrobial effect of non-woven fabric of the invention, intensity is high, and not pilling in use process, service performance is good, leads to Cross the modification to titanium dioxide and the adjustment of preparation process, by polypropylene with polyethylene terephthalate is compound draws Silk, plays apparent synergistic effect, improves the comprehensive performance of non-woven fabrics.
Specific embodiment
Embodiment 1
A kind of high-strength composite nonwoven with bacteriostasis, preparation method includes the following steps:
(1), prepare modified nano-titanium dioxide;
A, it is impregnated by nano-titanium dioxide and using the sodium hydroxide solution of 2mol/L, is stirred continuously in soaking process, then makes Neutrality is washed to deionized water;
B, the nano-titanium dioxide after washing is impregnated using the acetic acid solution of 2mol/L, in soaking process, is shaken using ultrasonic wave Processing 15-20min is swung, is dried at 50 DEG C, uses the silane coupling agent and nano-titanium dioxide of nano-titanium dioxide weight 0.5% Mixing, grinding mix them thoroughly uniformly;
C, take chitosan that the water of 5 times of its weight is added, it is 3-4 that glacial acetic acid is added dropwise into water and adjusts PH, and stirring dissolves chitosan, Then by nano-titanium dioxide made of step b and chitosan solution by weight 1:4 mixing, ultrasonic vibration handle 15min, subtract Pressure filters, and drying obtains modified nano-titanium dioxide;
(2), spinning;
100 parts of polypropylene, 40 parts of polyethylene terephthalate drying are taken by weight, and step is added(1)The modification of preparation 2.2 parts of nano-titanium dioxide, using double screw extruder mixing, then spinning, spinning diameter is 10 microns;
(3), shredding;
By step(2)Spinning using opener carry out shredding mixing;
(4), combing;
Spinning after shredding is combed;
(5), lapping;
The spinning combed is subjected to lapping using lapping machine, arranges molding, using double roller calender spunbond, cooling winding.
The roll shaft temperature of the double roller calender is 145 DEG C.
In step(2)After spinning, 10 parts of spinning are added in the acetum of 100 parts of 1.2mol/L, then at 25 DEG C Constant temperature impregnates 20min, and the ethyl acrylate ethanol solution 10 that mass fraction is 5% is added in the oxygen being passed through in nitrogen discharge system Part, it stirs evenly, is slowly added to 0.015 part of potassium peroxydisulfate, is stirred in adition process with the speed of 500r/min, be heated to 65 DEG C, it being stirred continuously, reacts 50min, be cooled to room temperature, it is 8.5 that the sodium hydroxide solution that 2mol/L is then added, which adjusts solution PH, Then by spin filter, it is washed to neutrality, dries, obtains modified spinning.
Step(5)The middle net that will first complete handles 60min at 60 DEG C, then reuses double roller calender processing.
The roller surface of the double roller calender has needle-shaped burr, and burr length is 0.1mm.
Embodiment 2
Compared with Example 1, in step(2)Processing is not modified to spinning afterwards.
Embodiment 3
Compared with Example 1, after the completion of lapping, isothermal holding is not carried out at 60 DEG C, directly progress hot-pressing processing.
Comparative example 1
Processing is not modified to nano-titanium dioxide, other steps are the same as embodiment 1.
Comparative example 2
When spinning, polyethylene terephthalate is not added, polyacrylic number is adjusted to 140 parts, other steps are the same as real Apply example 1.
Comparative example 3
When spinning, polypropylene is not added, the ratio of poly- para Toluic Acid's glycol ester is adjusted to 140 parts, other steps are the same as implementation Example 1.
Comparative example 4
Commercially available polypropylene non-woven fabric.
Comparative example 5
Commercially available polyethylene terephthalate non-woven fabrics.
Comparative example 6
Compared with Example 1, the roller surface of double roller calender does not have needle-shaped burr.
Experiment 1
Verify the performance of non-woven fabrics in each embodiment and comparative example.
Non-woven fabrics prepared by each group method is tested for the property, the performance of non-woven fabrics in each group is counted, as a result such as table 1;
Table 1:
Note:In wearability test, by the non-woven fabrics doubling of 30*30cm, to the power that non-woven fabrics applies 5kg make the non-woven fabrics of doubling into Row friction, is displaced 5cm, the number when starting pilling is the characteristic manner of wearability, i.e. number is more, and wearability is got over every time It is good.
It is 5 × 10 by concentration when fungistatic effect is tested6The Escherichia coli of cfu/mL, being uniformly applied to multiple groups diameter is In the culture dish containing nutrient agar of 100mm, each group non-woven fabrics is intercepted to the print that radius is 3cm, is laid in respectively above-mentioned Each group culture dish is placed in 35 DEG C of insulating box and cultivates 72h by center in culture dish, measures clump count on each non-woven fabrics print Amount.
When UV resistant measure of merit, 3h is irradiated into product placement under ultraviolet light, observes color change.
As shown in Table 1, the material prepared in the embodiment of the present application 1 no matter intensity, wearability, fungistatic effect or resistance to ultraviolet Line effect will be significantly better than other schemes, and by the modification in the application to nano-titanium oxide, can play to material The effect of strength enhancing.
Experiment 2
In order to further verify the modified influence to material property of nano-titanium oxide, different control experiments is set,
Comparative example 7
Compared with Example 1, nano-titanium dioxide modified to be impregnated in the process without using acetic acid solution.
Comparative example 8
Compared with Example 1, silane coupling agent is added without in nano-titanium dioxide treatment process.
Comparative example 9
Compared with Example 1, it in nano-titanium dioxide modified processing, is handled without using step c.
Influence of the Different treatments to non-woven fabrics performance is counted, as a result such as table 2:
Table 2:
Note:Wearability and fungistatic effect test mode such as experiment 1;
Titanium dioxide stability is surveyed for being characterized in nonwoven cloth material the content of titanium dioxide that can dissociate using metal aluminum reduction method It is fixed, before test, 10g non-woven fabrics is impregnated into 2h using the sulfuric acid solution of 2mol/L, then measures content of titanium dioxide in solution, by Lower in content, the application is characterized by relative amount, and free titanium dioxide is not detected in "-" expression, and "+" indicates detection free two Titanium oxide, the bright free content of titanium dioxide of "+" more multilist are higher.
As shown in Table 2, after distinct methods modified nano-titanium dioxide, the performance of final non-woven cloth products generates shadow Ring, after changing processing mode, can intensity to non-woven fabrics and wearability adversely affect, and the application passes through to titanium dioxide Titanium is modified, improve stability of the titanium dioxide in system, it was demonstrated that the treatment process of the mode in the application is preferable.

Claims (5)

1. a kind of high-strength composite nonwoven with bacteriostasis, which is characterized in that preparation method includes the following steps:
(1), prepare modified nano-titanium dioxide;
A, it is impregnated by nano-titanium dioxide and using the sodium hydroxide solution of 2mol/L, is stirred continuously in soaking process, then makes Neutrality is washed to deionized water;
B, the nano-titanium dioxide after washing is impregnated using the acetic acid solution of 2mol/L, in soaking process, is shaken using ultrasonic wave Processing 15-20min is swung, is dried at 50 DEG C, uses the silane coupling agent and nano-titanium dioxide of nano-titanium dioxide weight 0.5% Mixing, grinding mix them thoroughly uniformly;
C, take chitosan that the water of 5 times of its weight is added, it is 3-4 that glacial acetic acid is added dropwise into water and adjusts PH, and stirring dissolves chitosan, Then by nano-titanium dioxide made of step b and chitosan solution by weight 1:4 mixing, ultrasonic vibration handle 15min, subtract Pressure filters, and drying obtains modified nano-titanium dioxide;
(2), spinning;
100 parts of polypropylene, 40 parts of polyethylene terephthalate drying are taken by weight, and step is added(1)The modification of preparation 1-3 parts of nano-titanium dioxide, use double screw extruder mixing, then spinning;
(3), shredding;
By step(2)Spinning using opener carry out shredding mixing;
(4), combing;
Spinning after shredding is combed;
(5), lapping;
The spinning combed is subjected to lapping using lapping machine, arranges molding, using double roller calender spunbond, cooling winding.
2. a kind of high-strength composite nonwoven with bacteriostasis according to claim 1, it is characterised in that:It is described double The roll shaft temperature of roller hot-rolling mill is 140-150 DEG C.
3. a kind of high-strength composite nonwoven with bacteriostasis according to claim 1, it is characterised in that:In step (2)After spinning, 10 parts of spinning are added in the acetum of 100 parts of 1.2mol/L, then constant temperature impregnates 20min at 25 DEG C, The oxygen being passed through in nitrogen discharge system is added 10 parts of ethyl acrylate ethanol solution that mass fraction is 5%, stirs evenly, delays Slowly 0.015 part of potassium peroxydisulfate is added, is stirred in adition process with the speed of 500r/min, is heated to 65 DEG C, is stirred continuously, reacted 50min is cooled to room temperature, and it is 8.5 that the sodium hydroxide solution that 2mol/L is then added, which adjusts solution PH, then by spin filter, It is washed to neutrality, dries, obtains modified spinning.
4. a kind of high-strength composite nonwoven with bacteriostasis according to claim 3, it is characterised in that:Step (5)The middle net that will first complete handles 60min at 60 DEG C, then reuses double roller calender processing.
5. a kind of high-strength composite nonwoven with bacteriostasis according to claim 1, it is characterised in that:It is described double The roller surface of roller hot-rolling mill has needle-shaped burr, and burr length is 0.1mm.
CN201810928654.9A 2018-08-15 2018-08-15 High-strength composite non-woven fabric with antibacterial effect Active CN108914388B (en)

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CN111186881A (en) * 2020-03-03 2020-05-22 泰州九润环保科技有限公司 Chitosan modified nano TiO2Preparation method of photocatalytic ultrafiltration membrane
CN111186880A (en) * 2020-03-03 2020-05-22 泰州九润环保科技有限公司 Chitosan modified nano TiO2Application of photocatalytic ultrafiltration membrane in organic wastewater treatment
CN112095228A (en) * 2020-09-08 2020-12-18 蒋小芳 Preparation method of cultivation film and cultivation bag for agricultural production
CN115074848A (en) * 2022-07-14 2022-09-20 连云港爱仕沃玛技术纺织有限公司 Ultraviolet-proof anti-aging polypropylene PP cloth and production method thereof

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CN111186881A (en) * 2020-03-03 2020-05-22 泰州九润环保科技有限公司 Chitosan modified nano TiO2Preparation method of photocatalytic ultrafiltration membrane
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CN111186880B (en) * 2020-03-03 2021-05-28 泰州九润环保科技有限公司 Chitosan modified nano TiO2Application of photocatalytic ultrafiltration membrane in organic wastewater treatment
CN112095228A (en) * 2020-09-08 2020-12-18 蒋小芳 Preparation method of cultivation film and cultivation bag for agricultural production
CN115074848A (en) * 2022-07-14 2022-09-20 连云港爱仕沃玛技术纺织有限公司 Ultraviolet-proof anti-aging polypropylene PP cloth and production method thereof

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