CN108913210B - Fixed bed slag gasifier cloth temperature regulating device - Google Patents

Fixed bed slag gasifier cloth temperature regulating device Download PDF

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Publication number
CN108913210B
CN108913210B CN201810998289.9A CN201810998289A CN108913210B CN 108913210 B CN108913210 B CN 108913210B CN 201810998289 A CN201810998289 A CN 201810998289A CN 108913210 B CN108913210 B CN 108913210B
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gasifier
gasification furnace
product gas
cooling water
feeding
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CN108913210A (en
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王磊
张玉书
徐煜
王友林
向军
李淑华
段虹
姜华
李兵
刘志云
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Yunnan Xianfeng Chemical Industry Co ltd
Yunnan Coal Chemical Group Engineering Technology Co ltd
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Yunnan Xianfeng Chemical Industry Co ltd
Yunnan Coal Chemical Group Engineering Technology Co ltd
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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10JPRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
    • C10J3/00Production of combustible gases containing carbon monoxide from solid carbonaceous fuels
    • C10J3/02Fixed-bed gasification of lump fuel
    • C10J3/20Apparatus; Plants
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10JPRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
    • C10J3/00Production of combustible gases containing carbon monoxide from solid carbonaceous fuels
    • C10J3/72Other features
    • C10J3/723Controlling or regulating the gasification process

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Combustion & Propulsion (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Organic Chemistry (AREA)
  • Devices And Processes Conducted In The Presence Of Fluids And Solid Particles (AREA)

Abstract

The invention relates to a gasifier, in particular to a fixed bed slag gasifier distributing temperature control device. The fixed bed slag gasifier cloth temperature control device is arranged on a gasifier and comprises a buffer bin (1), wherein the buffer bin (1) is arranged above a gasifier feed inlet (2), an opening is formed in the upper part of the buffer bin (1), and the lower part of the buffer bin is communicated with the gasifier feed inlet (2); the upper portion of the surge bin (1) is provided with a feeding spray head (3), the feeding spray head (3) is communicated with a flowable raw material feeding pipe (4), and the flowable raw material feeding pipe (4) is provided with a feeding regulating valve (5). The invention can make the raw materials entering the gasification furnace more uniformly mixed and timely adjust, so that the upper part of the gasification furnace and the temperature of the product gas are stably controlled.

Description

Fixed bed slag gasifier cloth temperature regulating device
Technical Field
The invention relates to a gasifier, in particular to a fixed bed slag gasifier distributing temperature control device.
Background
In the existing fixed bed slag gasification technology, raw material coal and other solid carbonaceous materials are fed into a gasifier from the top of the gasifier, and gasification raw materials with fluidity such as heavy oil and the like are fed into the gasifier from the gasifier body, and oxygen and water vapor are introduced into a fuel bed by using a nozzle to gasify at high pressure and high temperature. The product gas generated by gasification is collected by the upper space of the gasification furnace and then sent to the subsequent treatment process from the product gas outlet.
The applicant researches find that when the bed layer fluctuates or the feeding uniformity and the proportion of raw coal and other carbon-containing substances fluctuate, the temperature of the product gas in the upper space of the gasification furnace and the outlet of the product gas fluctuates, and the temperature of the product gas is regulated by adding heat exchange equipment outside the gasification furnace, so that the upper part of the gasification furnace cannot be protected, and a pipeline between the product gas and subsequent treatment equipment can be damaged due to the influence of the high temperature or the temperature, and the problem of fluctuation of the product gas temperature of the gasification furnace is not solved from the source.
Disclosure of Invention
The invention aims to provide a fixed bed slag gasifier material distribution temperature control device, which solves the problem that the feeding fluctuation of the existing gasifier and the product gas temperature fluctuation of the gasifier cause damage to the upper part of the gasifier and the pipeline between the product gas and subsequent treatment equipment.
In order to solve the technical problems, the invention adopts the following technical scheme:
the fixed bed slag gasifier material distribution temperature control device is arranged on the gasifier and comprises a buffer bin, wherein the buffer bin is arranged above a gasifier feed inlet, an opening is formed in the upper part of the buffer bin, and the lower part of the buffer bin is communicated with the gasifier feed inlet; the upper part of the buffering bin is provided with a feeding nozzle which is communicated with a flowable raw material feeding pipe, and the flowable raw material feeding pipe is provided with a feeding regulating valve.
Heavy oil and other gasifying material with flowability enter the upper part of buffering bin via the feeding pipe, and are sprayed via the feeding nozzle to feed coal and other carbon containing matter via the upper opening of buffering bin. Heavy oil and the like are mixed with raw material coal and other carbon-containing substances, then enter the gasification furnace through a gasification furnace feed inlet under the action of self gravity and enter various beds of the gasification furnace under the action of self gravity. In the mixing process in the buffer bin, the gasified raw materials with fluidity such as heavy oil and the like are adsorbed and bonded by raw material coal and other carbon-containing substances, so that the raw materials can be uniformly mixed and adsorbed and bonded without any stirring device, more solid powdery raw materials, heavy oil and the like enter a gasification reaction bed layer to participate in gasification reaction, and the quantity of the solid powdery raw materials carried by product gas out of a gasification furnace is reduced; meanwhile, the heavy oil and the like have fluidity, so that the process of enabling the gasified raw materials to enter the reaction zone absorbs heat carried in the product gas, adjusts the temperature of the upper part of the gasifier and the product gas, improves the comprehensive heat efficiency of the gasifier, and plays a role in temperature regulation and protection on the upper part of the gasifier and pipelines between the product gas and subsequent treatment equipment. In addition, the feeding amount of the raw materials with fluidity such as heavy oil is regulated by regulating the feeding regulating valve arranged on the feeding pipe of the raw materials with fluidity, namely, the proportion of the raw materials with fluidity such as heavy oil, raw coal and other carbon-containing substances is regulated, so that the temperatures of the upper part of the gasifier and the product gas are stably controlled.
Preferably, the product gas outlet of the gasification furnace is higher than the bottom end of the feed inlet of the gasification furnace. The product gas gives an upward force to each raw material, so that the dead time of each raw material is improved, the raw materials are fully reacted, and meanwhile, the product gas is reduced to bring out powdery substances.
Preferably, a temperature measuring device is arranged at the upper part in the gasification furnace, a cooling water spray head is arranged below a product gas outlet in the gasification furnace, the cooling water spray head is communicated with a cooling water pipe, and a cooling water regulating valve is arranged on the cooling water pipe. The cooling water is sprayed and atomized through a cooling water regulating valve and a cooling water pipe and is contacted and mixed with the product gas from each bed layer of the gasification furnace, so that the temperature of the upper part of the gasification furnace and the product gas is quickly regulated and stabilized, and the overtemperature of the upper part of the gasification furnace and the subsequent product gas conveying and treatment equipment or parts and the generation of temperature difference stress or fatigue damage are avoided. Meanwhile, part of solid powder, heavy oil vapor or fog drops and the like carried in the product gas are cooled, humidified, condensed and grown again, and returned to the bed layer for gasification reaction under the action of gravity.
Preferably, the feeding regulating valve, the cooling water regulating valve and the temperature measuring device are respectively connected through a singlechip and controlled by the singlechip. The temperature measuring device is used for measuring the temperature of the gasification furnace and transmitting signals to the singlechip, the singlechip controls the feeding regulating valve and the cooling water regulating valve, and the temperature of the gasification furnace upper part and the product air entering the product air outlet can be stably controlled by adjusting the quantity of the gasification raw materials with fluidity such as heavy oil entering the buffer bin and the cooling water entering the gasification furnace.
Preferably, the feeding spray heads and the cooling water spray heads are uniformly arranged at annular intervals. So that the heavy oil and other flowable gasification raw materials are distributed in the buffer bin and the cooling water is distributed more uniformly in the gasification furnace.
Preferably, the lower part of the bottom end of the feeding hole of the gasification furnace is sequentially communicated with a cone section and a lower cylinder, one end diameter of the cone section is larger than the diameter of the other end, the small diameter end of the cone section is connected with the feeding hole of the gasification furnace, and the large diameter end of the cone section is connected with the lower cylinder. Because the product gas outlet of the gasification furnace is higher than the bottom end of the feed inlet of the gasification furnace, namely, is higher than the joint of the lower cylinder body and the conical cylinder section, the product gas and dust particles rise together and firstly enter the annular channel between the lower cylinder body and the inner wall of the gasification furnace, when the product gas and the dust particles rise to the space between the conical cylinder section and the inner wall of the gasification furnace, the flow velocity is greatly reduced due to the increase of the section, and the dust particles fall under the action of self gravity and return to the bed layer along with the raw materials to participate in gasification reaction. On one hand, the dead time of raw materials in the gasification furnace is increased, so that the raw materials can fully react, and on the other hand, dust particles can be effectively separated from product gas, and the separation and purification cost of a subsequent process system is reduced.
Preferably, the outer wall of the lower cylinder is uniformly provided with dispersing plates along the radial direction of the lower cylinder at intervals, and the other ends of the dispersing plates are connected with the inner wall of the gasification furnace. In the process of rising the product gas and the dust particles together, the dust particles are concentrated along with the product gas to the direction of a product gas outlet, so that the dust particles close to the product gas outlet side have larger density, are unfavorable for falling and full reaction of the dust particles, the annular channel between the outer wall of the lower cylinder body and the inner wall of the gasification furnace is uniformly divided by the dispersing plate, and the product gas and the dust particles are uniformly dispersed in the channel formed by the dispersing plate in the process of rising together, thereby being favorable for full reaction and falling of the dust particles.
Preferably, a cooling water spray head is disposed above the area formed between each adjacent dispersing plate. The cooling water spray head can sufficiently cool the product gas in the area formed between each two adjacent dispersing plates, and the effect is better.
Compared with the prior art, the invention has at least one of the following beneficial effects: the invention ensures that the raw materials entering the gasification furnace are mixed more uniformly and can be adjusted in time, so that the upper part of the gasification furnace and the temperature of the product gas are controlled stably; the dead time of each raw material is long, so that the raw materials fully react; the upper part of the gasification furnace and the temperature of the product gas are quickly regulated and stabilized by cooling water, and meanwhile, part of solid powder, heavy oil steam or fog drops and the like carried in the product gas are cooled, humidified and condensed again to grow up, and return to a bed layer for gasification reaction under the action of gravity; the invention can automatically adjust the quantity of the gasification raw materials with fluidity such as heavy oil entering the buffer bin and the quantity of cooling water entering the gasification furnace, and the temperature of the product gas at the upper part of the gasification furnace and entering the product gas outlet can be stably controlled; according to the invention, on one hand, the dead time of raw materials in the gasification furnace is increased, so that the raw materials can fully react, and on the other hand, dust particles can be effectively separated from product gas, and the separation and purification cost of a subsequent process system is reduced; the dispersing plate uniformly divides the annular channel between the outer wall of the lower cylinder and the inner wall of the gasification furnace, and product gas and dust particles are uniformly dispersed in the channel formed by the dispersing plate in the rising process, so that the falling and full reaction of the dust particles are facilitated; the cooling water spray head can sufficiently cool the product gas in the area formed between each two adjacent dispersing plates, and has better effect.
Drawings
Fig. 1 is a schematic structural view of the present invention.
Fig. 2 is a schematic structural view of the lower cylinder provided with the cone section.
Fig. 3 is a schematic top view of the dispersion plate of the present invention.
Detailed Description
The present invention will be described in further detail with reference to the drawings and examples, in order to make the objects, technical solutions and advantages of the present invention more apparent. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the invention.
Fig. 1 shows the structure of such a fixed bed slag gasifier cloth temperature control device, and several embodiments are listed below in conjunction with the illustration.
Example 1:
the fixed bed slag gasifier cloth temperature control device is arranged on a gasifier and comprises a buffer bin 1, wherein the buffer bin 1 is arranged above a gasifier feed inlet 2, the upper part of the buffer bin 1 is opened, and the lower part of the buffer bin is communicated with the gasifier feed inlet 2; the upper portion of the surge bin 1 is provided with a feeding spray head 3, the feeding spray head 3 is communicated with a flowable raw material feeding pipe 4, and the flowable raw material feeding pipe 4 is provided with a feeding regulating valve 5.
Heavy oil and other flowable gasifying raw materials enter the upper part of the buffer bin 1 from the raw material feeding pipe 4 and are sprayed out through the feeding spray head 3, raw material coal and other carbonaceous materials are added from the upper opening of the buffer bin 1, the heavy oil and other flowable gasifying raw materials are mixed with the raw material coal and other carbonaceous materials and then enter the gasifier through the gasifier feeding port 2 under the action of self gravity, and then enter various beds of the gasifier under the action of self gravity. In the mixing process in the buffer bin 1, the gasified raw materials with fluidity such as heavy oil and the like are adsorbed and bonded by raw material coal and other carbon-containing substances, and can be uniformly mixed and adsorbed and bonded without any stirring device, more solid powdery raw materials, heavy oil and the like have the gasified raw materials with fluidity enter a gasification reaction bed layer to participate in gasification reaction, and the quantity of the solid powdery raw materials carried by product gas out of a gasification furnace is reduced; meanwhile, the heavy oil and the like have fluidity, so that the process of enabling the gasified raw materials to enter the reaction zone absorbs heat carried in the product gas, adjusts the temperature of the upper part of the gasifier and the product gas, improves the comprehensive heat efficiency of the gasifier, and plays a role in temperature regulation and protection on the upper part of the gasifier and pipelines between the product gas and subsequent treatment equipment. In addition, the feeding amount of the raw material having fluidity such as heavy oil is adjusted by adjusting the feeding adjusting valve 5 provided in the raw material feeding pipe 4, that is, the ratio of the raw material having fluidity such as heavy oil to the raw material coal and other carbonaceous materials is adjusted, so that the upper part of the gasifier and the temperature of the product gas are stably controlled.
Example 2:
the fixed bed slag gasifier cloth temperature control device is arranged on a gasifier and comprises a buffer bin 1, wherein the buffer bin 1 is arranged above a gasifier feed inlet 2, the upper part of the buffer bin 1 is opened, and the lower part of the buffer bin is communicated with the gasifier feed inlet 2; the upper portion of the surge bin 1 is provided with a feeding spray head 3, the feeding spray head 3 is communicated with a flowable raw material feeding pipe 4, and the flowable raw material feeding pipe 4 is provided with a feeding regulating valve 5. The product gas outlet 6 of the gasification furnace is higher than the bottom end of the gasification furnace feed inlet 2. The product gas can give upward force to each raw material, so that the dead time of each raw material is improved, and the raw materials are fully reacted.
Heavy oil and other flowable gasifying raw materials enter the upper part of the buffer bin 1 from the raw material feeding pipe 4 and are sprayed out through the feeding spray head 3, raw material coal and other carbonaceous materials are added from the upper opening of the buffer bin 1, the heavy oil and other flowable gasifying raw materials are mixed with the raw material coal and other carbonaceous materials and then enter the gasifier through the gasifier feeding port 2 under the action of self gravity, and then enter various beds of the gasifier under the action of self gravity. In the mixing process in the buffer bin 1, the gasified raw materials with fluidity such as heavy oil and the like are adsorbed and bonded by raw material coal and other carbon-containing substances, and can be uniformly mixed and adsorbed and bonded without any stirring device, more solid powdery raw materials, heavy oil and the like have the gasified raw materials with fluidity enter a gasification reaction bed layer to participate in gasification reaction, and the quantity of the solid powdery raw materials carried by product gas out of a gasification furnace is reduced; meanwhile, the heavy oil and the like have fluidity, so that the process of enabling the gasified raw materials to enter the reaction zone absorbs heat carried in the product gas, adjusts the temperature of the upper part of the gasifier and the product gas, improves the comprehensive heat efficiency of the gasifier, and plays a role in temperature regulation and protection on the upper part of the gasifier and pipelines between the product gas and subsequent treatment equipment. In addition, the feeding amount of the raw material having fluidity such as heavy oil is adjusted by adjusting the feeding adjusting valve 5 provided in the raw material feeding pipe 4, that is, the ratio of the raw material having fluidity such as heavy oil to the raw material coal and other carbonaceous materials is adjusted, so that the upper part of the gasifier and the temperature of the product gas are stably controlled.
Example 3:
the fixed bed slag gasifier cloth temperature control device is arranged on a gasifier and comprises a buffer bin 1, wherein the buffer bin 1 is arranged above a gasifier feed inlet 2, the upper part of the buffer bin 1 is opened, and the lower part of the buffer bin is communicated with the gasifier feed inlet 2; the upper portion of the surge bin 1 is provided with a feeding spray head 3, the feeding spray head 3 is communicated with a flowable raw material feeding pipe 4, and the flowable raw material feeding pipe 4 is provided with a feeding regulating valve 5. The upper part in the gasifier sets up temperature measuring device 7, gasifier in the product gas export 6 below be provided with cooling water shower nozzle 10, cooling water shower nozzle 10 intercommunication condenser tube 8, set up cooling water governing valve 9 on the condenser tube 8. The product gas outlet 6 of the gasification furnace is higher than the bottom end of the gasification furnace feed inlet 2. The product gas gives an upward force to each raw material, so that the dead time of each raw material is improved, the raw materials are fully reacted, and meanwhile, the product gas is reduced to bring out powdery substances.
Heavy oil and other flowable gasifying raw materials enter the upper part of the buffer bin 1 from the raw material feeding pipe 4 and are sprayed out through the feeding spray head 3, raw material coal and other carbonaceous materials are added from the upper opening of the buffer bin 1, the heavy oil and other flowable gasifying raw materials are mixed with the raw material coal and other carbonaceous materials and then enter the gasifier through the gasifier feeding port 2 under the action of self gravity, and then enter various beds of the gasifier under the action of self gravity. In the mixing process in the buffer bin 1, the gasified raw materials with fluidity such as heavy oil and the like are adsorbed and bonded by raw material coal and other carbon-containing substances, and can be uniformly mixed and adsorbed and bonded without any stirring device, more solid powdery raw materials, heavy oil and the like have the gasified raw materials with fluidity enter a gasification reaction bed layer to participate in gasification reaction, and the quantity of the solid powdery raw materials carried by product gas out of a gasification furnace is reduced; meanwhile, the heavy oil and the like have fluidity, so that the process of enabling the gasified raw materials to enter the reaction zone absorbs heat carried in the product gas, adjusts the temperature of the upper part of the gasifier and the product gas, improves the comprehensive heat efficiency of the gasifier, and plays a role in temperature regulation and protection on the upper part of the gasifier and pipelines between the product gas and subsequent treatment equipment. In addition, the feeding amount of the raw material having fluidity such as heavy oil is adjusted by adjusting the feeding adjusting valve 5 provided in the raw material feeding pipe 4, that is, the ratio of the raw material having fluidity such as heavy oil to the raw material coal and other carbonaceous materials is adjusted, so that the upper part of the gasifier and the temperature of the product gas are stably controlled. Meanwhile, cooling water is sprayed and atomized through a cooling water regulating valve 9 and a cooling water pipe 8 and is contacted and mixed with product gas from each bed layer of the gasification furnace through a cooling water spray nozzle 10, so that the temperature of the upper part of the gasification furnace and the temperature of the product gas are quickly regulated and stabilized, and the overtemperature of the upper part of the gasification furnace and subsequent product gas conveying and treatment equipment or parts and the generation of temperature difference stress or fatigue damage are avoided. Meanwhile, part of solid powder, heavy oil vapor or fog drops and the like carried in the product gas are cooled, humidified, condensed and grown again, and returned to the bed layer for gasification reaction under the action of gravity.
Example 4:
the fixed bed slag gasifier cloth temperature control device is arranged on a gasifier and comprises a buffer bin 1, wherein the buffer bin 1 is arranged above a gasifier feed inlet 2, the upper part of the buffer bin 1 is opened, and the lower part of the buffer bin is communicated with the gasifier feed inlet 2; the upper portion of the surge bin 1 is provided with a feeding spray head 3, the feeding spray head 3 is communicated with a flowable raw material feeding pipe 4, and the flowable raw material feeding pipe 4 is provided with a feeding regulating valve 5. The upper part in the gasifier sets up temperature measuring device 7, gasifier in the product gas export 6 below be provided with cooling water shower nozzle 10, cooling water shower nozzle 10 intercommunication condenser tube 8, set up cooling water governing valve 9 on the condenser tube 8. The feeding spray heads 3 and the cooling water spray heads 10 are respectively and evenly arranged at annular intervals. The feeding regulating valve 5, the cooling water regulating valve 9 and the temperature measuring device 7 are respectively connected through a singlechip and controlled by the singlechip. The temperature measuring device 7 is used for measuring the temperature of the gasification furnace, transmitting signals to the singlechip, controlling the feeding regulating valve 5 and the cooling water regulating valve 9 by the singlechip, and stably controlling the temperature of the upper part of the gasification furnace and the product gas entering the product gas outlet 6 by adjusting the quantity of the gasification raw materials with fluidity such as heavy oil entering the buffer bin 1 and the cooling water entering the gasification furnace. The product gas outlet 6 of the gasification furnace is higher than the bottom end of the gasification furnace feed inlet 2. The product gas gives an upward force to each raw material, so that the dead time of each raw material is improved, the raw materials are fully reacted, and meanwhile, the product gas is reduced to bring out powdery substances.
Heavy oil and other flowable gasifying raw materials enter the upper part of the buffer bin 1 from the raw material feeding pipe 4 and are sprayed out through the feeding spray head 3, raw material coal and other carbonaceous materials are added from the upper opening of the buffer bin 1, the heavy oil and other flowable gasifying raw materials are mixed with the raw material coal and other carbonaceous materials and then enter the gasifier through the gasifier feeding port 2 under the action of self gravity, and then enter various beds of the gasifier under the action of self gravity. In the mixing process in the buffer bin 1, the gasified raw materials with fluidity such as heavy oil and the like are adsorbed and bonded by raw material coal and other carbon-containing substances, and can be uniformly mixed and adsorbed and bonded without any stirring device, more solid powdery raw materials, heavy oil and the like have the gasified raw materials with fluidity enter a gasification reaction bed layer to participate in gasification reaction, and the quantity of the solid powdery raw materials carried by product gas out of a gasification furnace is reduced; meanwhile, the heavy oil and the like have fluidity, so that the process of enabling the gasified raw materials to enter the reaction zone absorbs heat carried in the product gas, adjusts the temperature of the upper part of the gasifier and the product gas, improves the comprehensive heat efficiency of the gasifier, and plays a role in temperature regulation and protection on the upper part of the gasifier and pipelines between the product gas and subsequent treatment equipment. In addition, the feeding amount of the raw material having fluidity such as heavy oil is adjusted by adjusting the feeding adjusting valve 5 provided in the raw material feeding pipe 4, that is, the ratio of the raw material having fluidity such as heavy oil to the raw material coal and other carbonaceous materials is adjusted, so that the upper part of the gasifier and the temperature of the product gas are stably controlled. Meanwhile, cooling water is sprayed and atomized through a cooling water regulating valve 9 and a cooling water pipe 8 and is contacted and mixed with product gas from each bed layer of the gasification furnace through a cooling water spray nozzle 10, so that the temperature of the upper part of the gasification furnace and the temperature of the product gas are quickly regulated and stabilized, and the overtemperature of the upper part of the gasification furnace and subsequent product gas conveying and treatment equipment or parts and the generation of temperature difference stress or fatigue damage are avoided. Meanwhile, part of solid powder, heavy oil vapor or fog drops and the like carried in the product gas are cooled, humidified, condensed and grown again, and returned to the bed layer for gasification reaction under the action of gravity.
Fig. 2 and 3 show the structure of the fixed bed slag gasifier distribution temperature control device, and the following examples are listed in combination with the legend.
Example 5:
the fixed bed slag gasifier cloth temperature control device is arranged on a gasifier and comprises a buffer bin 1, wherein the buffer bin 1 is arranged above a gasifier feed inlet 2, the upper part of the buffer bin 1 is opened, and the lower part of the buffer bin is communicated with the gasifier feed inlet 2; the upper portion of the surge bin 1 is provided with a feeding spray head 3, the feeding spray head 3 is communicated with a flowable raw material feeding pipe 4, and the flowable raw material feeding pipe 4 is provided with a feeding regulating valve 5. The upper part in the gasifier sets up temperature measuring device 7, gasifier in the product gas export 6 below be provided with cooling water shower nozzle 10, cooling water shower nozzle 10 intercommunication condenser tube 8, set up cooling water governing valve 9 on the condenser tube 8. The feeding spray heads 3 and the cooling water spray heads 10 are respectively and evenly arranged at annular intervals. The feeding regulating valve 5, the cooling water regulating valve 9 and the temperature measuring device 7 are respectively connected through a singlechip and controlled by the singlechip. The temperature measuring device 7 is used for measuring the temperature of the gasification furnace, transmitting signals to the singlechip, controlling the feeding regulating valve 5 and the cooling water regulating valve 9 by the singlechip, and stably controlling the temperature of the upper part of the gasification furnace and the product gas entering the product gas outlet 6 by adjusting the quantity of the gasification raw materials with fluidity such as heavy oil entering the buffer bin 1 and the cooling water entering the gasification furnace. The product gas outlet 6 of the gasification furnace is higher than the bottom end of the gasification furnace feed inlet 2. The product gas gives an upward force to each raw material, so that the dead time of each raw material is improved, the raw materials are fully reacted, and meanwhile, the product gas is reduced to bring out powdery substances. The lower part of the bottom end of the gasification furnace feed inlet 2 is sequentially communicated with a cone section 11 and a lower cylinder 12, one end diameter of the cone section 11 is larger than the other end diameter, the small diameter end is connected with the gasification furnace feed inlet 2, and the large diameter end is connected with the lower cylinder 12. Because the product gas outlet 6 of the gasification furnace is higher than the bottom end of the gasification furnace feed inlet 2, namely, higher than the joint of the lower cylinder 12 and the conical cylinder section 11, the product gas and dust particles rise together and firstly enter the annular channel between the lower cylinder 12 and the inner wall of the gasification furnace, when the product gas and dust particles rise to the space between the conical cylinder section 11 and the inner wall of the gasification furnace, the flow velocity is greatly reduced due to the increase of the section, and the dust particles fall under the action of self gravity and return to the bed layer along with the raw materials to participate in gasification reaction. On one hand, the dead time of raw materials in the gasification furnace is increased, so that the raw materials can fully react, and on the other hand, dust particles can be effectively separated from product gas, and the separation and purification cost of a subsequent process system is reduced.
Heavy oil and other flowable gasifying raw materials enter the upper part of the buffer bin 1 from the raw material feeding pipe 4 and are sprayed out through the feeding spray head 3, raw material coal and other carbonaceous materials are added from the upper opening of the buffer bin 1, the heavy oil and other flowable gasifying raw materials are mixed with the raw material coal and other carbonaceous materials and then enter the gasifier through the gasifier feeding port 2 under the action of self gravity, and then enter various beds of the gasifier under the action of self gravity. In the mixing process in the buffer bin 1, the gasified raw materials with fluidity such as heavy oil and the like are adsorbed and bonded by raw material coal and other carbon-containing substances, and can be uniformly mixed and adsorbed and bonded without any stirring device, more solid powdery raw materials, heavy oil and the like have the gasified raw materials with fluidity enter a gasification reaction bed layer to participate in gasification reaction, and the quantity of the solid powdery raw materials carried by product gas out of a gasification furnace is reduced; meanwhile, the heavy oil and the like have fluidity, so that the process of enabling the gasified raw materials to enter the reaction zone absorbs heat carried in the product gas, adjusts the temperature of the upper part of the gasifier and the product gas, improves the comprehensive heat efficiency of the gasifier, and plays a role in temperature regulation and protection on the upper part of the gasifier and pipelines between the product gas and subsequent treatment equipment. In addition, the feeding amount of the raw material having fluidity such as heavy oil is adjusted by adjusting the feeding adjusting valve 5 provided in the raw material feeding pipe 4, that is, the ratio of the raw material having fluidity such as heavy oil to the raw material coal and other carbonaceous materials is adjusted, so that the upper part of the gasifier and the temperature of the product gas are stably controlled. Meanwhile, cooling water is sprayed and atomized through a cooling water regulating valve 9 and a cooling water pipe 8 and is contacted and mixed with product gas from each bed layer of the gasification furnace through a cooling water spray nozzle 10, so that the temperature of the upper part of the gasification furnace and the temperature of the product gas are quickly regulated and stabilized, and the overtemperature of the upper part of the gasification furnace and subsequent product gas conveying and treatment equipment or parts and the generation of temperature difference stress or fatigue damage are avoided. Meanwhile, part of solid powder, heavy oil vapor or fog drops and the like carried in the product gas are cooled, humidified, condensed and grown again, and returned to the bed layer for gasification reaction under the action of gravity.
Example 6:
the fixed bed slag gasifier cloth temperature control device is arranged on a gasifier and comprises a buffer bin 1, wherein the buffer bin 1 is arranged above a gasifier feed inlet 2, the upper part of the buffer bin 1 is opened, and the lower part of the buffer bin is communicated with the gasifier feed inlet 2; the upper portion of the surge bin 1 is provided with a feeding spray head 3, the feeding spray head 3 is communicated with a flowable raw material feeding pipe 4, and the flowable raw material feeding pipe 4 is provided with a feeding regulating valve 5. The upper part in the gasifier sets up temperature measuring device 7, gasifier in the product gas export 6 below be provided with cooling water shower nozzle 10, cooling water shower nozzle 10 intercommunication condenser tube 8, set up cooling water governing valve 9 on the condenser tube 8. The feeding spray heads 3 and the cooling water spray heads 10 are respectively and evenly arranged at annular intervals. The feeding regulating valve 5, the cooling water regulating valve 9 and the temperature measuring device 7 are respectively connected through a singlechip and controlled by the singlechip. The temperature measuring device 7 is used for measuring the temperature of the gasification furnace, transmitting signals to the singlechip, controlling the feeding regulating valve 5 and the cooling water regulating valve 9 by the singlechip, and stably controlling the temperature of the upper part of the gasification furnace and the product gas entering the product gas outlet 6 by adjusting the quantity of the gasification raw materials with fluidity such as heavy oil entering the buffer bin 1 and the cooling water entering the gasification furnace. The product gas outlet 6 of the gasification furnace is higher than the bottom end of the gasification furnace feed inlet 2. The product gas gives an upward force to each raw material, so that the dead time of each raw material is improved, the raw materials are fully reacted, and meanwhile, the product gas is reduced to bring out powdery substances.
Heavy oil and other flowable gasifying raw materials enter the upper part of the buffer bin 1 from the raw material feeding pipe 4 and are sprayed out through the feeding spray head 3, raw material coal and other carbonaceous materials are added from the upper opening of the buffer bin 1, the heavy oil and other flowable gasifying raw materials are mixed with the raw material coal and other carbonaceous materials and then enter the gasifier through the gasifier feeding port 2 under the action of self gravity, and then enter various beds of the gasifier under the action of self gravity. In the mixing process in the buffer bin 1, the gasified raw materials with fluidity such as heavy oil and the like are adsorbed and bonded by raw material coal and other carbon-containing substances, and can be uniformly mixed and adsorbed and bonded without any stirring device, more solid powdery raw materials, heavy oil and the like have the gasified raw materials with fluidity enter a gasification reaction bed layer to participate in gasification reaction, and the quantity of the solid powdery raw materials carried by product gas out of a gasification furnace is reduced; meanwhile, the heavy oil and the like have fluidity, so that the process of enabling the gasified raw materials to enter the reaction zone absorbs heat carried in the product gas, adjusts the temperature of the upper part of the gasifier and the product gas, improves the comprehensive heat efficiency of the gasifier, and plays a role in temperature regulation and protection on the upper part of the gasifier and pipelines between the product gas and subsequent treatment equipment. In addition, the feeding amount of the raw material having fluidity such as heavy oil is adjusted by adjusting the feeding adjusting valve 5 provided in the raw material feeding pipe 4, that is, the ratio of the raw material having fluidity such as heavy oil to the raw material coal and other carbonaceous materials is adjusted, so that the upper part of the gasifier and the temperature of the product gas are stably controlled. Meanwhile, cooling water is sprayed and atomized through a cooling water regulating valve 9 and a cooling water pipe 8 and is contacted and mixed with product gas from each bed layer of the gasification furnace through a cooling water spray nozzle 10, so that the temperature of the upper part of the gasification furnace and the temperature of the product gas are quickly regulated and stabilized, and the overtemperature of the upper part of the gasification furnace and subsequent product gas conveying and treatment equipment or parts and the generation of temperature difference stress or fatigue damage are avoided. Meanwhile, part of solid powder, heavy oil vapor or fog drops and the like carried in the product gas are cooled, humidified, condensed and grown again, and returned to the bed layer for gasification reaction under the action of gravity.
The lower part of the bottom end of the gasification furnace feed inlet 2 is sequentially communicated with a cone section 11 and a lower cylinder 12, one end diameter of the cone section 11 is larger than the other end diameter, the small diameter end is connected with the gasification furnace feed inlet 2, and the large diameter end is connected with the lower cylinder 12. Because the product gas outlet 6 of the gasification furnace is higher than the bottom end of the gasification furnace feed inlet 2, namely, higher than the joint of the lower cylinder 12 and the conical cylinder section 11, the product gas and dust particles rise together and firstly enter the annular channel between the lower cylinder 12 and the inner wall of the gasification furnace, when the product gas and dust particles rise to the space between the conical cylinder section 11 and the inner wall of the gasification furnace, the flow velocity is greatly reduced due to the increase of the section, and the dust particles fall under the action of self gravity and return to the bed layer along with the raw materials to participate in gasification reaction. On one hand, the dead time of raw materials in the gasification furnace is increased, so that the raw materials can fully react, and on the other hand, dust particles can be effectively separated from product gas, and the separation and purification cost of a subsequent process system is reduced.
The outer wall of the lower cylinder 12 is uniformly provided with dispersing plates 13 along the radial direction of the lower cylinder 12 at intervals, and the other end of each dispersing plate 13 is connected with the inner wall of the gasification furnace. In the process of rising the product gas and the dust particles together, the dust particles are concentrated along with the product gas to the direction of the product gas outlet 6, so that the dust particles close to the product gas outlet 6 side have larger density, are unfavorable for the full reaction and falling of the dust particles, the annular channel between the outer wall of the lower cylinder 12 and the inner wall of the gasification furnace is evenly divided by the dispersing plate 13, and the product gas and the dust particles are evenly dispersed in the channel formed by the dispersing plate 13 in the process of rising together, thereby being favorable for the full reaction and falling of the dust particles.
Best mode for carrying out the invention:
the fixed bed slag gasifier cloth temperature control device is arranged on a gasifier and comprises a buffer bin 1, wherein the buffer bin 1 is arranged above a gasifier feed inlet 2, the upper part of the buffer bin 1 is opened, and the lower part of the buffer bin is communicated with the gasifier feed inlet 2; the upper portion of the surge bin 1 is provided with a feeding spray head 3, the feeding spray head 3 is communicated with a flowable raw material feeding pipe 4, and the flowable raw material feeding pipe 4 is provided with a feeding regulating valve 5. The upper part in the gasifier sets up temperature measuring device 7, gasifier in the product gas export 6 below be provided with cooling water shower nozzle 10, cooling water shower nozzle 10 intercommunication condenser tube 8, set up cooling water governing valve 9 on the condenser tube 8. The feeding spray heads 3 and the cooling water spray heads 10 are respectively and evenly arranged at annular intervals. The feeding regulating valve 5, the cooling water regulating valve 9 and the temperature measuring device 7 are respectively connected through a singlechip and controlled by the singlechip. The temperature measuring device 7 is used for measuring the temperature of the gasification furnace, transmitting signals to the singlechip, controlling the feeding regulating valve 5 and the cooling water regulating valve 9 by the singlechip, and stably controlling the temperature of the upper part of the gasification furnace and the product gas entering the product gas outlet 6 by adjusting the quantity of the gasification raw materials with fluidity such as heavy oil entering the buffer bin 1 and the cooling water entering the gasification furnace. The product gas outlet 6 of the gasification furnace is higher than the bottom end of the gasification furnace feed inlet 2. The product gas gives an upward force to each raw material, so that the dead time of each raw material is improved, the raw materials are fully reacted, and meanwhile, the product gas is reduced to bring out powdery substances.
Heavy oil and other flowable gasifying raw materials enter the upper part of the buffer bin 1 from the raw material feeding pipe 4 and are sprayed out through the feeding spray head 3, raw material coal and other carbonaceous materials are added from the upper opening of the buffer bin 1, the heavy oil and other flowable gasifying raw materials are mixed with the raw material coal and other carbonaceous materials and then enter the gasifier through the gasifier feeding port 2 under the action of self gravity, and then enter various beds of the gasifier under the action of self gravity. In the mixing process in the buffer bin 1, the gasified raw materials with fluidity such as heavy oil and the like are adsorbed and bonded by raw material coal and other carbon-containing substances, and can be uniformly mixed and adsorbed and bonded without any stirring device, more solid powdery raw materials, heavy oil and the like have the gasified raw materials with fluidity enter a gasification reaction bed layer to participate in gasification reaction, and the quantity of the solid powdery raw materials carried by product gas out of a gasification furnace is reduced; meanwhile, the heavy oil and the like have fluidity, so that the process of enabling the gasified raw materials to enter the reaction zone absorbs heat carried in the product gas, adjusts the temperature of the upper part of the gasifier and the product gas, improves the comprehensive heat efficiency of the gasifier, and plays a role in temperature regulation and protection on the upper part of the gasifier and pipelines between the product gas and subsequent treatment equipment. In addition, the feeding amount of the raw material having fluidity such as heavy oil is adjusted by adjusting the feeding adjusting valve 5 provided in the raw material feeding pipe 4, that is, the ratio of the raw material having fluidity such as heavy oil to the raw material coal and other carbonaceous materials is adjusted, so that the upper part of the gasifier and the temperature of the product gas are stably controlled. Meanwhile, cooling water is sprayed and atomized through a cooling water regulating valve 9 and a cooling water pipe 8 and is contacted and mixed with product gas from each bed layer of the gasification furnace through a cooling water spray nozzle 10, so that the temperature of the upper part of the gasification furnace and the temperature of the product gas are quickly regulated and stabilized, and the overtemperature of the upper part of the gasification furnace and subsequent product gas conveying and treatment equipment or parts and the generation of temperature difference stress or fatigue damage are avoided. Meanwhile, part of solid powder, heavy oil vapor or fog drops and the like carried in the product gas are cooled, humidified, condensed and grown again, and returned to the bed layer for gasification reaction under the action of gravity.
The lower part of the bottom end of the gasification furnace feed inlet 2 is sequentially communicated with a cone section 11 and a lower cylinder 12, one end diameter of the cone section 11 is larger than the other end diameter, the small diameter end is connected with the gasification furnace feed inlet 2, and the large diameter end is connected with the lower cylinder 12. Because the product gas outlet 6 of the gasification furnace is higher than the bottom end of the gasification furnace feed inlet 2, namely, higher than the joint of the lower cylinder 12 and the conical cylinder section 11, the product gas and dust particles rise together and firstly enter the annular channel between the lower cylinder 12 and the inner wall of the gasification furnace, when the product gas and dust particles rise to the space between the conical cylinder section 11 and the inner wall of the gasification furnace, the flow velocity is greatly reduced due to the increase of the section, and the dust particles fall under the action of self gravity and return to the bed layer along with the raw materials to participate in gasification reaction. On one hand, the dead time of raw materials in the gasification furnace is increased, so that the raw materials can fully react, and on the other hand, dust particles can be effectively separated from product gas, and the separation and purification cost of a subsequent process system is reduced.
The outer wall of the lower cylinder 12 is uniformly provided with dispersing plates 13 along the radial direction of the lower cylinder 12 at intervals, and the other end of each dispersing plate 13 is connected with the inner wall of the gasification furnace. In the process of rising the product gas and the dust particles together, the dust particles are concentrated along with the product gas to the direction of the product gas outlet 6, so that the dust particles close to the product gas outlet 6 side have larger density, are unfavorable for the full reaction and falling of the dust particles, the annular channel between the outer wall of the lower cylinder 12 and the inner wall of the gasification furnace is evenly divided by the dispersing plate 13, and the product gas and the dust particles are evenly dispersed in the channel formed by the dispersing plate 13 in the process of rising together, thereby being favorable for the full reaction and falling of the dust particles. A cooling water spray head 10 is disposed above the area formed between each of the adjacent dispersing plates 13. The cooling water spray head 10 can sufficiently cool the product gas in the region formed between each adjacent dispersing plate 13, and the effect is better.
Reference in the specification to a number of illustrative embodiments means that a particular structure described in connection with the embodiments is included in at least one embodiment described generally herein. The appearances of the phrase in various places in the specification are not necessarily all referring to the same embodiment. Further, while a structure is described in connection with any one embodiment, it is intended that such a structure be implemented in connection with other embodiments within the scope of the invention.

Claims (6)

1. The utility model provides a fixed bed slag gasifier cloth temperature regulating device, installs in the gasifier, its characterized in that: the device comprises a buffer bin (1), wherein the buffer bin (1) is arranged above a gasification furnace feed inlet (2), the upper part of the buffer bin (1) is opened, and the lower part of the buffer bin is communicated with the gasification furnace feed inlet (2); a feeding spray head (3) is arranged at the upper part of the buffer bin (1), the feeding spray head (3) is communicated with a flowable raw material feeding pipe (4), and a feeding regulating valve (5) is arranged on the flowable raw material feeding pipe (4);
the product gas outlet (6) of the gasification furnace is higher than the bottom end of the gasification furnace feed inlet (2);
the gasification furnace is characterized in that a conical barrel section (11) and a lower barrel (12) are sequentially communicated below the bottom end of the gasification furnace feed inlet (2), one end diameter of the conical barrel section (11) is larger than the diameter of the other end, the small diameter end of the conical barrel section is connected with the gasification furnace feed inlet (2), and the large diameter end of the conical barrel section is connected with the lower barrel (12).
2. The fixed bed slag gasifier distribution temperature control device according to claim 1, wherein: the upper part sets up temperature measuring device (7) in the gasifier, gasifier in product gas export (6) below be provided with cooling water shower nozzle (10), cooling water shower nozzle (10) intercommunication condenser tube (8), set up cooling water governing valve (9) on condenser tube (8).
3. The fixed bed slag gasifier distribution temperature control device according to claim 2, wherein: the feeding regulating valve (5), the cooling water regulating valve (9) and the temperature measuring device (7) are respectively connected through a singlechip and controlled by the singlechip.
4. The fixed bed slag gasifier distribution temperature control device according to claim 2, wherein: the feeding spray heads (3) and the cooling water spray heads (10) are respectively and evenly arranged at annular intervals.
5. The fixed bed slag gasifier distribution temperature control device according to claim 1, wherein: the outer wall of the lower cylinder body (12) is uniformly provided with dispersing plates (13) along the radial direction of the lower cylinder body (12), and the other end of each dispersing plate (13) is connected with the inner wall of the gasification furnace.
6. The fixed bed slag gasifier distribution temperature control device according to claim 5, wherein: a cooling water spray head (10) is correspondingly arranged above the area formed between every two adjacent dispersing plates (13).
CN201810998289.9A 2018-08-29 2018-08-29 Fixed bed slag gasifier cloth temperature regulating device Active CN108913210B (en)

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH1017873A (en) * 1996-07-03 1998-01-20 Hitachi Ltd Coal gasification oven
JP2003074822A (en) * 2001-08-30 2003-03-12 Kobe Steel Ltd Gasifying/melting method for waste
CN103031156A (en) * 2012-12-13 2013-04-10 新奥科技发展有限公司 Dry-process slag discharge device and method for entrained flow bed
CN103666569A (en) * 2012-09-20 2014-03-26 赵广健 Biomass gasification system
CN106753567A (en) * 2017-01-06 2017-05-31 中国科学院广州能源研究所 A kind of updraft type steam gasification device for biomass and blended tars
CN107892952A (en) * 2017-11-13 2018-04-10 煤炭科学技术研究院有限公司 A kind of two-part slag gasification furnace
CN208649242U (en) * 2018-08-29 2019-03-26 云南煤化集团工程技术有限公司 A kind of fixed bed slag gasification furnace cloth temperature regulating device

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH1017873A (en) * 1996-07-03 1998-01-20 Hitachi Ltd Coal gasification oven
JP2003074822A (en) * 2001-08-30 2003-03-12 Kobe Steel Ltd Gasifying/melting method for waste
CN103666569A (en) * 2012-09-20 2014-03-26 赵广健 Biomass gasification system
CN103031156A (en) * 2012-12-13 2013-04-10 新奥科技发展有限公司 Dry-process slag discharge device and method for entrained flow bed
CN106753567A (en) * 2017-01-06 2017-05-31 中国科学院广州能源研究所 A kind of updraft type steam gasification device for biomass and blended tars
CN107892952A (en) * 2017-11-13 2018-04-10 煤炭科学技术研究院有限公司 A kind of two-part slag gasification furnace
CN208649242U (en) * 2018-08-29 2019-03-26 云南煤化集团工程技术有限公司 A kind of fixed bed slag gasification furnace cloth temperature regulating device

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