CN108913031A - 一种陶瓷化聚乙烯乳化沥青防水涂料及其制备方法 - Google Patents
一种陶瓷化聚乙烯乳化沥青防水涂料及其制备方法 Download PDFInfo
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Abstract
本发明公开一种陶瓷化聚乙烯乳化沥青防水涂料及其制备方法,包括以下组分:沥青100份、陶瓷化聚乙烯橡胶6‑18份、木质素磺酸钠2‑10份、软化剂10‑20份、消泡剂1‑3份、硅烷偶联剂0.5‑2份、硅藻土10‑30份、纳米氮化硅5‑10份、去离子水12‑30份。其制备方法如下:加热沥青和软化剂至150℃,加入木质素磺酸钠和去离子水,搅拌均匀,形成沥青乳液,将陶瓷化聚乙烯橡胶和碳酸钙粉碎成100目细末,与消泡剂、硅烷偶联剂、纳米氮化硅共同加入沥青乳液中,进行匀质冷却。本发明通过将橡胶主链上的Si‑O‑Si键引入沥青结构中,并进一步固化成稳定的三维陶瓷网络结构,再借助硅烷偶联剂桥接无机填料,极大地提高沥青防水涂料的化学稳定性和物理强度。
Description
技术领域
本发明涉及沥青防水涂料领域,具体涉及一种陶瓷化聚乙烯乳化沥青防水涂料及其制备方法。
背景技术
乳化沥青防水涂料,是以沥青为基料,加乳化剂分散,主要应用于屋顶的防水、建筑墙体的维修补漏、地下工程的防潮等,但速凝橡胶沥青防水涂料与基层的粘接强度仅0.5MPa,低于聚氨酯防水涂料,此外,涂料中的无机填料易沉降分层,导致涂料分散不均,造成涂膜上表面力学性质和耐疲劳强度不佳。
申请号为CN201711012735.6的专利,公开一种乳化沥青防水涂料及其制备方法,利用纯丙乳液、SBS改性沥青、乳化剂、硅烷偶联剂、增强剂共混,改善防水涂料的物理强度和附着力,但是重钙、高岭土、膨润土混制的增强剂难以与其余原料交联成稳定的三维网络结构,仍未解决无机填料易沉降分层的问题。申请号为CN201711276410-.9的专利,公开一种橡胶乳化沥青防水涂料,利用磺基苯磺酸钠共乳化丁腈橡胶和沥青,该防水涂料中不含无机填料,虽然涂膜质地均一,但涂膜的硬度和物理强度欠佳。
发明内容
针对现有技术的不足之处,本发明的目的在于提供一种陶瓷化聚乙烯乳化沥青防水涂料及其制备方法。
本发明的技术方案概述如下:
一种陶瓷化聚乙烯乳化沥青防水涂料,包括以下组分:
优选的是,所述软化剂包括棕榈油、蓖麻油、碳五石油树脂、萜烯树脂的一种或多种。
优选的是,所述消泡剂包括乳化硅油、甘油、聚氧丙烯甘油醚、聚氧硅烷-聚醚共聚物的一种或多种。
优选的是,所述硅烷偶联剂包括KH550、KH560、DL171的一种或多种。
本发明还提供上述一种陶瓷化聚乙烯乳化沥青防水涂料的制备方法,具体过程如下:加热沥青和软化剂至150℃,加入木质素磺酸钠和去离子水,搅拌均匀,形成沥青乳液,将陶瓷化聚乙烯橡胶和碳酸钙粉碎成100目细末,与消泡剂、硅烷偶联剂、纳米氮化硅共同加入沥青乳液中,匀质冷却后,即得所述陶瓷化聚乙烯乳化沥青防水涂料。
本发明的有益效果:
本发明采用陶瓷化聚乙烯橡胶改性沥青,将橡胶主链上的Si-O-Si键引入沥青结构中,并在150℃高温环境中,固化交联成稳定的三维陶瓷网络结构,同时,硅藻土和纳米氮化硅等无机粒子在硅烷偶联剂的作用下,与三维陶瓷网络发生桥接,进而与沥青紧密结合,进一步提高沥青防水涂料的化学稳定性和物理强度,延长涂膜的使用寿命。
具体实施方式
下面结合实施例对本发明做进一步的详细说明,以令本领域技术人员参照说明书文字能够据以实施。
本发明提出一实施例的陶瓷化聚乙烯乳化沥青防水涂料,包括以下组分:
上述防水涂料以沥青作为基料,以陶瓷化聚乙烯橡胶作为改性剂,使Si-O-Si键引入沥青骨架中,提高涂料结构强度和化学稳定性,并在150℃高温条件,进一步固化成坚硬的陶瓷保护层,紧密附着在沥青分子表面,交联成稳定的三维陶瓷网络结构,进一步提高涂料的力学性质和抗火耐高温性能。
其中,木质素磺酸钠作为阴离子乳化剂,分散有机相和水相,软化剂用于降低沥青软化点,减少热能损耗,包括棕榈油、蓖麻油、碳五石油树脂、萜烯树脂的一种或多种,消泡剂用于减少原料混炼搅拌时产生的气泡,包括乳化硅油、甘油、聚氧丙烯甘油醚、聚氧硅烷-聚醚共聚物的一种或多种。
同时,以硅烷偶联剂桥接由沥青、陶瓷化聚乙烯橡胶组成的有机相和由硅藻土、纳米氮化硅组成的无机相,进一步交联成有机相—硅烷偶联剂—无机相的陶瓷网络结合层,提高化学交联密度,使物料相互嵌合相容,避免涂料沉降分层、分散不均,提高涂膜的力学性能和抗疲劳强度,所述硅烷偶联剂包括KH550、KH560、DL171的一种或多种。
上述一种陶瓷化聚乙烯乳化沥青防水涂料的制备方法,具体过程如下:加热沥青和软化剂至150℃,加入木质素磺酸钠和去离子水,搅拌均匀,形成沥青乳液,将陶瓷化聚乙烯橡胶和碳酸钙粉碎成100目细末,与消泡剂、硅烷偶联剂、纳米氮化硅共同加入沥青乳液中,匀质冷却后,即得所述陶瓷化聚乙烯乳化沥青防水涂料。
下表列出不同实施例的具体配方和制得防水涂料的性能参数:
附表:
由上表可知,本发明明显提高了乳化沥青防水涂料粘结强度和撕裂强度,使其能稳定粘附于基层表面,不易分层脱落,具有优良的力学性能和耐受性。
尽管本发明的实施方案已公开如上,但其并不仅仅限于说明书和实施方式中所列运用,它完全可以被适用于各种适合本发明的领域,对于熟悉本领域的人员而言,可容易地实现另外的修改,因此在不背离权利要求及等同范围所限定的一般概念下,本发明并不限于特定的细节。
Claims (5)
1.一种陶瓷化聚乙烯乳化沥青防水涂料,其特征在于,包括以下组分:
2.根据权利要求1所述一种陶瓷化聚乙烯乳化沥青防水涂料,其特征在于,所述软化剂包括棕榈油、蓖麻油、碳五石油树脂、萜烯树脂的一种或多种。
3.根据权利要求1所述一种陶瓷化聚乙烯乳化沥青防水涂料,其特征在于,所述消泡剂包括乳化硅油、甘油、聚氧丙烯甘油醚、聚氧硅烷-聚醚共聚物的一种或多种。
4.根据权利要求1所述一种陶瓷化聚乙烯乳化沥青防水涂料,其特征在于,所述硅烷偶联剂包括KH550、KH560、DL171的一种或多种。
5.如权利要求1-4任一项所述一种陶瓷化聚乙烯乳化沥青防水涂料的制备方法,其特征在于,具体过程如下:加热沥青和软化剂至150℃,加入木质素磺酸钠和去离子水,搅拌均匀,形成沥青乳液,将陶瓷化聚乙烯橡胶和硅藻土粉碎成100目细末,与消泡剂、硅烷偶联剂、纳米氮化硅共同加入沥青乳液中,匀质冷却后,即得所述陶瓷化聚乙烯乳化沥青防水涂料。
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US20100222467A1 (en) * | 2009-02-27 | 2010-09-02 | Semmaterials, L.P. | crack resistent layer with good mixture fracture energy made from an emulsion of a polymer modified bituminous binder and method of selecting same |
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US20100222467A1 (en) * | 2009-02-27 | 2010-09-02 | Semmaterials, L.P. | crack resistent layer with good mixture fracture energy made from an emulsion of a polymer modified bituminous binder and method of selecting same |
CN106752954A (zh) * | 2017-01-09 | 2017-05-31 | 广东鼎新高新科技股份有限公司 | Ccb高密封防水涂料 |
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