CN108911778A - A kind of production method of lithium tailing light ceramic plate - Google Patents
A kind of production method of lithium tailing light ceramic plate Download PDFInfo
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- CN108911778A CN108911778A CN201811044120.6A CN201811044120A CN108911778A CN 108911778 A CN108911778 A CN 108911778A CN 201811044120 A CN201811044120 A CN 201811044120A CN 108911778 A CN108911778 A CN 108911778A
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- lithium
- ceramic plate
- light ceramic
- tailing
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B38/00—Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof
- C04B38/02—Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof by adding chemical blowing agents
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B33/00—Clay-wares
- C04B33/02—Preparing or treating the raw materials individually or as batches
- C04B33/13—Compounding ingredients
- C04B33/132—Waste materials; Refuse; Residues
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/34—Non-metal oxides, non-metal mixed oxides, or salts thereof that form the non-metal oxides upon heating, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/3427—Silicates other than clay, e.g. water glass
- C04B2235/3436—Alkaline earth metal silicates, e.g. barium silicate
- C04B2235/3445—Magnesium silicates, e.g. forsterite
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/38—Non-oxide ceramic constituents or additives
- C04B2235/3817—Carbides
- C04B2235/3826—Silicon carbides
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/60—Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Environmental & Geological Engineering (AREA)
- Dispersion Chemistry (AREA)
- Compositions Of Oxide Ceramics (AREA)
Abstract
The present invention relates to a kind of production methods of lithium tailing light ceramic plate, are to be prepared from the following raw materials:Lithium 30~85wt% of tailing, 10~60wt% of kaolin, 3~10wt% of talcum powder, 0.2~3wt% of foaming agent;Preparation method includes the following steps:1) it takes raw material to carry out dry method powder, after mixing in proportion, obtains mixture;2) be stirred, be granulated after mixture being added water, drying, be sieved after obtain particulate material;3) particulate material is fitted into saggar, is fired after paving, obtain light ceramic plate after cooling.The present invention is to produce light ceramic plate using lithium tailing, due to containing a certain amount of elemental lithium and ferro element in lithium tailing greatly, significantly reduces firing temperature, shortens firing period, can save energy consumption, production cost is greatly reduced.
Description
Technical field
The invention belongs to Lightweight ceramic porcelain plate preparation technical field, in particular to a kind of production of lithium tailing light ceramic plate
Method.
Background technique
When exploiting lithium feldspar, lepidolite, spodumene concentrate, a large amount of lithium tailing can be generated.Currently, due to lithium tailing without
Effective use means are discarded stacking or simply landfill disposal mostly, that is, cause the waste of resource, and cause two secondary environments
Pollution, needs to improve resource utilization with a kind of technical treatment.
Light ceramic plate is a kind of excellent building exterior wall material, has low density, high intensity, high fire resisting
Degree, good thermal shock resistance and low thermal conductivity.Preparation method is to mix the raw material including foaming agent, fill saggar
After carry out high temperature sintering, sintering temperature is generally at 1200 degree or less.Since dress saggar is fired, resistance to material heat absorption energy consumption is huge, therefore
Higher cost.
Summary of the invention
To achieve the above object, the technical scheme is that:
A kind of production method of lithium tailing light ceramic plate, is to be prepared from the following raw materials:Lithium 30~85wt% of tailing is high
Ridge 10~60wt% of soil, 3~10wt% of talcum powder, 0.2~3wt% of foaming agent;
Preparation method includes the following steps:
1) it takes raw material to carry out dry method powder, after mixing in proportion, obtains mixture;
2) be stirred, be granulated after mixture being added water, drying, be sieved after obtain particulate material;
3) particulate material is fitted into saggar, is fired after paving, obtain light ceramic plate after cooling.
Further, the foaming agent is silicon carbide.
Further, the firing final temperature in step 3) is 1100~1200 degree.
Further, elemental lithium content is not less than 1wt% in the lithium tailing, and iron content is not less than 0.5%.
Further, the cooling in step 3) include the first quench zone and the second slow cooling section, cold section of third tail, according to product
Thickness is different, and cooling time is different.General thickness is thicker, and cooling time is longer.It is pumped through using latter section of Low Temperature Thermal wind-fall cold
But the last period high-temperature hot-air is conducive to control the temperature difference, avoids splitting brick.
Beneficial point of the invention is:The present invention is to produce light ceramic plate using lithium tailing, due in lithium tailing
Most of ingredient is clay and feldspar, and contains a certain amount of elemental lithium and ferro element.When being used to make light ceramic plate,
It wherein can be used as fluxing agent containing elemental lithium and ferro element, significantly reduce firing temperature, shorten firing period.It can save
Production cost is greatly reduced in energy consumption.
In addition, ordinary circumstance can be raw in lower temperature range when using lithium tailing to prepare light ceramic plate
At eutectic, therefore firing temperature can be reduced.But the lithium tailing light ceramics plate porosity by Traditional Firing Craft of Red preparation is low
In conventional light ceramic wafer, heat-proof quality is poor, and intensity also slightly reduces.Inventor, which analyzes reason, to exist for foaming agent
800-900 degree temperature range forms hole, and in cooling stage, aluminium oxide is initially formed continuous solid phase, skeleton is constituted, after cooling
The eutectic of phase remnants is still liquid phase, when cooling velocity is slower, may play and fill out to part hole after liquid phase composition diffusion
Effect is filled, and the liquid phase may cause to corrode to skeleton structure has been formed, to influence ceramics strength.
Inventor makes improvements the technique of lithium tailing light ceramic plate, utilizes aluminium element in kaolin in formula
Effect, enhances the skeleton structure of green body.By improving, light ceramic plate obtained by the present invention can reach traditional handicraft
Index.
Specific embodiment
With reference to embodiment, the specific embodiment of the present invention is further described.Following embodiment is only used for more
Add and clearly demonstrate technical solution of the present invention, and not intended to limit the protection scope of the present invention.
Embodiment 1
A kind of production method of lithium tailing light ceramic plate, includes the following steps:
1) it taking raw material to carry out dry method powder, mixture is obtained after mixing, the group of mixture becomes, lithium tailing 30wt%,
Kaolin 60wt%, talcum powder 7wt%, foaming agent 3wt%;
2) be stirred, be granulated after mixture being added water, drying, be sieved after obtain particulate material;
3) particulate material is fitted into saggar, is fired after paving, obtain light ceramic plate after cooling.
Foaming agent described in step 1) is silicon carbide.Firing final temperature in step 3) is 1100~1200 degree.In step 1)
Lithium tailing in elemental lithium content be not less than 1wt%, iron content be not less than 0.5%.
Cooling in step 3) includes the first quench zone and the second slow cooling section, cold section of third tail, different according to product thickness,
Cooling time is different.General thickness is thicker, and cooling time is longer.It is high that cooling the last period is pumped through using latter section of Low Temperature Thermal wind-fall
Wind is warmed, is conducive to control the temperature difference, avoids splitting brick.
Embodiment 2
A kind of production method of lithium tailing light ceramic plate, includes the following steps:
1 takes raw material to carry out dry method powder, and mixture is obtained after mixing, and the group of mixture becomes, lithium tailing 85wt%, high
Ridge soil 10wt%, talcum powder 3wt%, foaming agent 2wt%;
2) be stirred, be granulated after mixture being added water, drying, be sieved after obtain particulate material;
3) particulate material is fitted into saggar, is fired after compacting, obtain light ceramic plate after cooling.
Foaming agent described in step 1) is silicon carbide.Firing final temperature in step 3) is 1100~1200 degree.In step 1)
Lithium tailing in elemental lithium content be not less than 1wt%, iron content be not less than 0.5%.
Cooling in step 3) includes the first quench zone and the second quench zone, and first quench zone is cooled down from 980 degree
To 820 degree, cooling velocity is 10 degrees/min;Second quench zone is that 520 degree are cooled to from 580 degree, and cooling velocity is 5 degree mins
Clock.
Embodiment 3
A kind of production method of lithium tailing light ceramic plate, includes the following steps:
1) it taking raw material to carry out dry method powder, mixture is obtained after mixing, the group of mixture becomes, lithium tailing 60wt%,
Kaolin 30wt%, talcum powder 9.8wt%, foaming agent 0.2wt%;
2) be stirred, be granulated after mixture being added water, drying, be sieved after obtain particulate material;
3) particulate material is fitted into saggar, is fired after paving, obtain light ceramic plate after cooling.
Foaming agent described in step 1) is silicon carbide., the firing final temperature in step 3) is 1100~1200 degree.In step 1)
Lithium tailing in elemental lithium content be not less than 1wt%, iron content be not less than 0.5%.
Cooling in step 3) includes the first quench zone and the second slow cooling section, cold section of third tail, different according to product thickness,
Cooling time is different.General thickness is thicker, and cooling time is longer.It is high that cooling the last period is pumped through using latter section of Low Temperature Thermal wind-fall
Wind is warmed, is conducive to control the temperature difference, avoids splitting brick.
The light ceramic plate that embodiment 1-3 is prepared does specific gravity control in 0.2-0.9g/cm3.Foaming aperture control
System:The accounting 60~90% of 1~2mm of diameter, the accounting 10~30% of 2~4mm of diameter.Porosity of holding one's breath accounts for institute leachy 80%
More than.Tensile strength is in 0.3Mpa or more.
Claims (4)
1. a kind of production method of lithium tailing light ceramic plate, which is characterized in that be to be prepared from the following raw materials:Lithium tailing 30~
85wt%, 10~60wt% of kaolin, 3~10wt% of talcum powder, 0.2~3wt% of foaming agent;
Preparation method includes the following steps:
1) it takes raw material to carry out dry method powder, after mixing in proportion, obtains mixture;
2) be stirred, be granulated after mixture being added water, drying, be sieved after obtain particulate material;
3) particulate material is fitted into saggar, is fired after paving, obtain light ceramic plate after cooling.
2. the production method of lithium tailing light ceramic plate according to claim 1, it is characterised in that:The foaming agent is
Silicon carbide.
3. the production method of lithium tailing light ceramic plate according to claim 1, it is characterised in that:Burning in step 3)
Maximum temperature processed is 1100~1200 degree.
4. the production method of lithium tailing light ceramic plate according to claim 1, it is characterised in that:In the lithium tailing
Elemental lithium content is not less than 1wt%, and iron content is not less than 0.5%.
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Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111348894A (en) * | 2020-04-07 | 2020-06-30 | 江西鼎盛新材料科技有限公司 | Preparation method for producing ceramic foam board by using lepidolite tailings |
CN111348895A (en) * | 2020-04-07 | 2020-06-30 | 江西鼎盛新材料科技有限公司 | Lepidolite tailing once-sintered ceramic foam belt microcrystal decorative integrated board |
CN111499205A (en) * | 2020-04-14 | 2020-08-07 | 江西鼎盛新材料科技有限公司 | Microcrystalline foam heat-insulation and decoration integrated board sintered by lepidolite tailings at one time |
CN111533450A (en) * | 2020-05-07 | 2020-08-14 | 江西鼎盛新材料科技有限公司 | Microcrystalline foam board produced by utilizing lepidolite tailings and preparation method thereof |
CN113402290A (en) * | 2020-03-17 | 2021-09-17 | 西南科技大学 | Method for preparing porous ceramic material by utilizing spodumene flotation tailings through low-temperature sintering |
CN114163246A (en) * | 2021-03-02 | 2022-03-11 | 武汉理工大学 | Dry powder preparation process of foamed ceramic |
CN115893978A (en) * | 2022-12-19 | 2023-04-04 | 江西和美陶瓷有限公司 | Ceramic body, ceramic tile and preparation method thereof |
CN116813307A (en) * | 2023-06-21 | 2023-09-29 | 东莞市唯美陶瓷工业园有限公司 | Ceramic blank, ceramic rock plate and preparation method thereof |
WO2023216807A1 (en) * | 2022-05-09 | 2023-11-16 | 北京工业大学 | Method for preparing ecological foamed ceramic from lepidolite tail mud full waste |
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Cited By (15)
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---|---|---|---|---|
CN113402290A (en) * | 2020-03-17 | 2021-09-17 | 西南科技大学 | Method for preparing porous ceramic material by utilizing spodumene flotation tailings through low-temperature sintering |
CN113402290B (en) * | 2020-03-17 | 2022-05-20 | 西南科技大学 | Method for preparing porous ceramic material by utilizing spodumene flotation tailings through low-temperature sintering |
CN111348895A (en) * | 2020-04-07 | 2020-06-30 | 江西鼎盛新材料科技有限公司 | Lepidolite tailing once-sintered ceramic foam belt microcrystal decorative integrated board |
CN111348894A (en) * | 2020-04-07 | 2020-06-30 | 江西鼎盛新材料科技有限公司 | Preparation method for producing ceramic foam board by using lepidolite tailings |
CN111348894B (en) * | 2020-04-07 | 2022-04-08 | 江西鼎盛新材料科技有限公司 | Preparation method for producing ceramic foam board by using lepidolite tailings |
CN111499205B (en) * | 2020-04-14 | 2022-05-17 | 江西鼎盛新材料科技有限公司 | Microcrystalline foam heat-insulation and decoration integrated board sintered by lepidolite tailings at one time |
CN111499205A (en) * | 2020-04-14 | 2020-08-07 | 江西鼎盛新材料科技有限公司 | Microcrystalline foam heat-insulation and decoration integrated board sintered by lepidolite tailings at one time |
CN111533450A (en) * | 2020-05-07 | 2020-08-14 | 江西鼎盛新材料科技有限公司 | Microcrystalline foam board produced by utilizing lepidolite tailings and preparation method thereof |
CN114163246A (en) * | 2021-03-02 | 2022-03-11 | 武汉理工大学 | Dry powder preparation process of foamed ceramic |
WO2023216807A1 (en) * | 2022-05-09 | 2023-11-16 | 北京工业大学 | Method for preparing ecological foamed ceramic from lepidolite tail mud full waste |
US20240059619A1 (en) * | 2022-05-09 | 2024-02-22 | Beijing University Of Technology | Method for preparing ecological foamed ceramic from lepidolite filter mud whole waste |
US12006268B2 (en) * | 2022-05-09 | 2024-06-11 | Beijing University Of Technology | Method for preparing ecological foamed ceramic from lepidolite filter mud whole waste |
CN115893978A (en) * | 2022-12-19 | 2023-04-04 | 江西和美陶瓷有限公司 | Ceramic body, ceramic tile and preparation method thereof |
CN115893978B (en) * | 2022-12-19 | 2023-12-15 | 江西和美陶瓷有限公司 | Ceramic blank, ceramic brick and preparation method thereof |
CN116813307A (en) * | 2023-06-21 | 2023-09-29 | 东莞市唯美陶瓷工业园有限公司 | Ceramic blank, ceramic rock plate and preparation method thereof |
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Application publication date: 20181130 |