A kind of wind-power tower vertical lift construction climbing device
Technical field
The present invention relates to a kind of wind-power towers to be vertically moved up or down construction climbing device, belongs to wind energy project technical field.
Background technique
Wind-power tower is chronically exposed among natural environment, is received wind, solarization, is drenched with rain or even salt fog, sand and dust are invaded
It attacks, the coating for easily leading to steel tower drum outer wall is stained, peeling paint, corrosion.Some wind-driven generators run a period of time
Afterwards, lubricant grease is sprinkled upon in tower from cabin leakage, is attached on tower drum outer wall in conjunction with dust and other impurities, is formed one layer of dirt, in this way
It not only will affect the beauty of blower, or even the safety in utilization of blower impacted.Therefore, it is necessary in time to blower tower
Drum outer wall coating is repaired and is cleaned, to improve the beauty of blower, extend tower service life.
If a publication No. is that CN107697818A discloses a kind of prestressed concrete wind-power tower wall construction method and specially
With construction equipment, installation wall-attaching equipment, special construction apparatus and the bis- cantilever flat-top tower cranes of 2t on the basis of pouring in advance;Pass through
Man-engine transports operating personnel to annular retractable operation platform;It is flat by the annular retractable construction in special construction apparatus
Platform, overmolded promoted platform and interior suspension platform formed multilayer circumferential direction horizontal transport platform carry out assembling reinforcement, concreting and
Interior transferring arc template assembly and disassembly construction;Interior transferring arc template is successively used in turn, and special construction apparatus replaces promotion with lifting rail,
Until wind power tower concrete barrel completes construction;With the timely adjustment ring of wind tower reduced radius in special construction apparatus lifting process
Shape is stretched operation platform thrustor, is shunk overmolded and is promoted platform;Construction removes interior suspension platform close at the top of wind tower, will
The drum circle of annular retractable operation platform is connect with bracket support pre-buried when constructing at the top of wind tower, sets up cripple platform
Complete the Wall Construction at the top of wind tower.
For another example a publication No. is that CN105858554A discloses a kind of self elevating platform for outer wall of wind power tower maintenance,
Comprising several console modules, several console modules connect into a ring-shaped platform, dynamic equipped with several groups on ring-shaped platform
The arm of force, power arm include the first group power arm and second group power arm with Telescopic, each power arm one end and operation platform
By being hinged and connected, the other end is equipped with electricity-controlled magnet component, and electricity-controlled magnet component is sucked or desorbed to outer wall of wind power tower, leads to
The telescopic band for crossing power arm moves ring-shaped platform and goes up and down on wind-power tower.It is of the invention a kind of for outer wall of wind power tower maintenance
Self elevating platform, the device can carry construction personnel and equipment, from column foot automatic climbing to the height of needs, return after operation
It returns, in case of emergency, operation platform can be self-locking in tower, avoided platform and construction personnel from dropping and caused dangerous and thing
Therefore.
Domestic contrast widespread practice is that construction personnel will first climb up tower top, then the rope by being fixed in cabin at present
Rope ties down construction personnel, and gradually toward decentralization, construction personnel is suspended in constructing near tower in the air;Or it utilizes
Goliath bird cage, construction personnel operate in cage.The height of large fan tower from tens meters to rice up to a hundred,
In addition often wind speed is higher in the place of construction blower, not only has to the physical fitness of construction personnel, psychological quality and greatly wants
It asks, and large labor intensity, working efficiency are low, also, constructs in the cage of crane lifting to working space, wind speed
Etc. external environments require that stringent, time is long, with high costs.
Summary of the invention
The present invention overcomes problem of the existing technology, propose a kind of wind-power tower vertical lift constructing device and its
Construction method, the present invention are designed using reasonable structure, can be climbed by mechanical drive principle, and structure is safe and reliable,
Climbing speed is fast simultaneously, easy to adjust, improves construction efficiency.
The specific technical solution of the present invention is as follows:
A kind of wind-power tower vertical lift constructing device, including bottom frame, bottom frame are equipped with rope piece, pass through spiral shell between the bottom frame
Silk locking is equipped with pedestal, and the front and rear sides of the pedestal are equipped with staircase pulley, which is characterized in that
The bottom frame is equipped with vertical stand, and intermediate mass is mounted in the vertical stand, and motor, institute are equipped with above the intermediate mass
The two sides for stating motor are equipped with climbing device;
The climbing device includes the first long shaft rod that rotation is driven by motor-driven gear, and first long shaft rod passes through the
One chain type transmission structure drives the rotation of the first stub shaft, and the first lifting cam and the second lifting are equipped on first long shaft rod
Cam is equipped with the first extruding cam and second in first stub shaft and squeezes cam, wherein:First squeezes cam and second
Cam is squeezed to be laid between the first lifting cam and the second lifting cam;Pass through inner spring column and outer spring on the intermediate mass
Column is separately installed with free bearing and the first outer free bearing in first, is hinged on free bearing in described first and squeezes cam control by second
The short grapple of first swung is hinged on the first outer free bearing and is grabbed by the first length that the first extruding cam control is swung
Hook;It is also hinged with wraping plate in act on free bearing in first first on the intermediate mass and acts on the first outer free bearing(114)'s
First outer wraping plate;
Hand-operated mechanism is installed, the two sides of the hand-operated mechanism are equipped with decline grasping mechanism below the intermediate mass;
The decline grasping mechanism includes the second long shaft rod that the dynamic rotation of gear band is driven by hand-operated mechanism, second long axis
Bar drives the rotation of the second stub shaft by the second chain type transmission structure, be equipped on second long shaft rod third lifting cam and
4th is lifted cam, and third is equipped in second stub shaft and squeezes cam and the 4th extruding cam, wherein:Third squeezes convex
Wheel and the 4th extruding cam are laid between third lifting cam and the 4th lifting cam;Pass through inner spring below the intermediate mass
Column two and outer spring column two are separately installed with free bearing and the second outer free bearing in second, are hinged on free bearing by described second
Four extruding cams control the second quarter butt swung, are hinged on the second outer free bearing and are put by third extruding cam control
The second dynamic stock;It is also hinged with wraping plate in act on free bearing in second second below the intermediate mass and acts on outside second
The outer wraping plate of the second of free bearing;The end of second stock is hinged with hook one, the extension plate and the second stock of the hook one
Between spring one is installed, second quarter butt end is hinged with hook two, the extension plate and the second quarter butt of the hook two it
Between spring two is installed.
Preferentially, the bottom of the bottom frame is equipped with limited block.
Based on above-mentioned apparatus, the invention also provides a kind of wind-power tower vertical ascent construction methods, which is characterized in that packet
Include following steps,
1)Pulley one and pulley two will be installed at the top of wind-power tower, the top of wind-power tower is fixed on by one end of wirerope
Portion, the other end passes through pulley one and pulley two is connect with the rope piece of submounts;
2)First long grapple and the first short grapple grip in it is stationary on the handrail of wind-power tower, when needing to climb and apply upwards
Working hour is rotated by the first long shaft rod that motor-driven gear drives, and the first long shaft rod drives by the first chain type transmission structure
Dynamic first stub shaft rotation;First squeeze cam, the second extruding cam, the first lifting cam and the second lifting cam not at this time
Disconnected rotation, in the process, the first first extruding cam the first long grapple squeeze make the first long grapple generate swing and
It is detached from the handrail of wind-power tower, the first lifting cam presses the first outer wraping plate later, makes the first outer wraping plate will be outside first
Free bearing, which tilts, drives the first long grapple to climb upwards, and when the first lifting cam leaves, the first outer free bearing is just drawn by outer spring column
It returns, such first long grapple has just caught on the handrail of top;In the above process, it is motionless always that the first stub shaft catches on handrail;
3)Based on step 2)After the first long grapple climbs upwards, the second extruding cam, which squeeze to the first short grapple, makes the
One short grapple generates the handrail for swinging and being detached from wind-power tower, and the second lifting cam presses wraping plate in first later, makes
Wraping plate, which tilts free bearing in first, in first drives the first short grapple to climb upwards, when the second lifting cam leaves, in first
Free bearing is retracted by inner spring column, and such first short grapple has just caught on the handrail of top;In the above process, the first long grapple is caught on
Handrail is motionless always;
4)Constantly repeat step 2)With step 3), such first long grapple and the first short grapple constantly staggeredly climb to catch on upwards and help
Hand is constructed convenient for the construction personnel in bottom frame.
Based on above-mentioned apparatus, the invention also provides a kind of wind-power towers vertically to decline construction method, which is characterized in that packet
Include following steps,
1)Pulley one and pulley two will be installed at the top of wind-power tower, the top of wind-power tower is fixed on by one end of wirerope
Portion, the other end passes through pulley one and pulley two is connect with the rope piece of submounts;
2)Hook two and hook one grip in stationary on the handrail of wind-power tower, when needing to move downward construction, pass through
Hand-operated mechanism or motor two drive gear band to move the rotation of the second long shaft rod, and the second long shaft rod is driven by the second chain type transmission structure
The rotation of second stub shaft;At this point, third squeezes cam, the 4th extruding cam, third lifting cam and the 4th lifting cam not
Disconnected rotation, in the process, third, which squeezes cam and squeeze to the second stock, first makes the swing of the second stock make hook one
Handrail of the extension plate far from wind-power tower, such spring one spring back the handrail that hook one can be made to be detached from wind-power tower in situ, later
Third lifting cam presses the second outer wraping plate, tilts the second outer wraping plate by the second outer free bearing and drives the second stock
(204)It moves downward, drives the extension plate of hook one to move and blocked by handrail to handrail direction and rotate, revolve hook one
Turn and be displaced the handrail for catching on lower section, when third lifting cam leaves, the second outer free bearing is just retracted by outer spring column two, this
Sample hook is once hooking handrail immediately below, and spring one is in compressive state at this time;In the above process, hook two catches on handrail always
It is motionless;
3)Based on step 2)After hook one, which moves downward, to be hooked, the 4th extruding cam hook two squeeze make it is second short
Bar swing makes hook two far from the handrail of wind-power tower, and such spring two is sprung back can make hook two be detached from helping for wind-power tower in situ
Hand, the 4th lifting cam presses wraping plate in second later, tilts wraping plate by free bearing in second and drives second
Quarter butt moves downward, and drives the extension plate of hook two to move and blocked by handrail to handrail direction and rotates, revolve hook two
Turn and be displaced the handrail for catching on lower section, when the 4th lifting cam leaves, free bearing is retracted by inner spring column two in second, such hook
Pawl two just hooks handrail immediately below, and spring two is in compressive state at this time;In the above process, hook one catches on handrail always not
It is dynamic;
4)Constantly repeat step 2)With step 3), such hook one and hook two constantly staggeredly move downward and catch on handrail, be convenient for
Construction personnel in bottom frame constructs.
Beneficial effects of the present invention:The present invention is designed using reasonable structure, can be climbed by mechanical drive principle
It rising, structure is safe and reliable, while climbing speed is fast, and it is easy to adjust, construction efficiency is improved, is suitble to promote the use of.
Detailed description of the invention
Fig. 1 is the structure chart that wind-power tower of the present invention is vertically moved up or down constructing device;
Fig. 2 is the side view of Fig. 1;
Fig. 3 is the top structure figure of Fig. 1;
Fig. 4 is vertical lift constructing device structure chart;
Fig. 5 is the further disassemblying structure figure of Fig. 4;
Fig. 6 is the side block diagram of Fig. 5;
Fig. 7 is the face upwarding assumption diagram of Fig. 4;
Fig. 8 is the partial enlargement structure chart for declining grasping mechanism.
Specific embodiment
Embodiment 1
As shown, a kind of wind-power tower is vertically moved up or down constructing device, handrail 2, the top of wind-power tower 1 are installed on wind-power tower
Portion is equipped with pulley 1 and pulley 25, and the top of wind-power tower 1 is fixed on by one end of wirerope 3, and the other end, which passes through, to be slided
Take turns 1 and pulley 25 connect with the rope piece 53 above pedestal 51.
Bottom frame 50 is equipped with rope piece 53, is locked between the bottom frame 50 by screw 27 and is equipped with pedestal 51, the bottom
The front and rear sides of seat 51 are equipped with staircase pulley 22, and the bottom frame 50 is equipped with vertical stand 54, and intermediate mass 55 is mounted on described vertical
On frame 54, the top of the intermediate mass 55 is equipped with motor 102, and the two sides of the motor 102 are equipped with climbing device 100.
The climbing device 100 includes the first long shaft rod 130 that the dynamic rotation of gear band is driven by motor 102, and described the
One long shaft rod 130 drives the rotation of the first stub shaft 120 by the first chain type transmission structure 105, pacifies on first long shaft rod 130
Equipped with the first lifting cam 112 and the second lifting cam 110, first extruding cam 113 is installed in first stub shaft 120
Cam 111 is squeezed with second, wherein:First extruding cam 113 and the second extruding cam 111 are laid in the first lifting cam 112
Between the second lifting cam 110;The is separately installed with by inner spring column 109 and outer spring column 115 on the intermediate mass 55
Free bearing 107 and the first outer free bearing 114 in one, be hinged on free bearing 107 in described first by the second extruding cam 111 control into
The first short grapple 103 that row is swung is hinged on the first outer free bearing 114 and is swung by the first extruding control of cam 113
First long grapple 104;Wraping plate 108 and effect in act on free bearing 107 in first first are also hinged on the intermediate mass 55
In the first outer wraping plate 106 of the first outer free bearing 114.
In the present embodiment, first in above structure, which squeezes cam 113, second, squeezes the lifting cam of cam 111, first
112 and second lifting cam 110 be arranged in dislocation, may insure there are 3 grapples to grip on handrail all the time in this way, increase
The safety of device is added.Simultaneously can be consistent with the second extruding 111 direction of cam with the first extruding cam 113, the first lifting
Cam 112 is consistent with the second lifting 110 direction of cam, may insure keeping strokes for two the first short grapples 103 in this way, and two
The movement of first long grapple 104 is also consistent, may insure have 2 grapples to grip on handrail all the time in this way.
The lower section of the intermediate mass 55 is equipped with hand-operated mechanism 202, and the two sides of the hand-operated mechanism 202 are equipped with decline and grab
Tight mechanism 200.The decline grasping mechanism 200 includes the second long shaft rod that the dynamic rotation of gear band is driven by hand-operated mechanism 202
230, second long shaft rod 230 drives the rotation of the second stub shaft 220 by the second chain type transmission structure 505, and described second is long
Third lifting cam 212 and the 4th lifting cam 210 are installed on shaft 230, third is installed in second stub shaft 220
It squeezes cam 213 and the 4th and squeezes cam 211, wherein:Third squeezes cam 213 and the 4th extruding cam 211 is laid in third
It is lifted between cam 212 and the 4th lifting cam 210;Pass through inner spring column 2 209 and outer spring column below the intermediate mass 55
2 215 are separately installed with free bearing 207 and the second outer free bearing 214 in second, are hinged on free bearing 207 by the 4th in described second
It squeezes cam 211 and controls the second quarter butt 203 swung, be hinged on the second outer free bearing 214 and cam 213 is squeezed by third
Control the second stock 204 swung;55 lower section of intermediate mass is also hinged in act on free bearing 207 in second second
Wraping plate 208 and the second outer wraping plate 206 for acting on the second outer free bearing 214;The end of second stock 204 is hinged with hook one
26, spring 1,203 end of the second quarter butt hinge are installed between the extension plate of the hook 1 and the second stock 204
It is connected to hook 2 62, spring 2 61 is installed between the extension plate of the hook 2 62 and the second quarter butt 203.
In the present embodiment, the third in above structure squeezes cam the 213, the 4th and squeezes cam 211, third lifting cam
212 and the 4th lifting cam 210 be also arranged in dislocation, may insure to there are 3 grapples to grip on handrail all the time in this way,
Increase the safety of device.The extruding of cam the 213, the 4th of third extruding simultaneously 211 direction of cam is consistent, third is lifted cam
212 is consistent with the 4th lifting 210 direction of cam, and two such hook 1 is kept strokes, and hook 2 62 is kept strokes, this
Sample may insure have 2 hooks to grip on handrail all the time.
The centre of handrail 2 is also equipped with limiting slot 4, and the bottom of bottom frame 50 is equipped with limited block 29, when the arrival of bottom frame 50 is applied
When station is set, other than being got a grip on the rail using grapple, limited block 29 is also inserted in limiting slot 4, can increase peace in this way
Overall coefficient.
Based on above-mentioned apparatus, the invention also provides a kind of wind-power tower vertical ascent construction methods, which is characterized in that packet
Include following steps,
1)The top of wind-power tower 1 is equipped with pulley 1 and pulley 25, wind-power tower is fixed on by one end of wirerope 3
1 top, the other end passes through pulley 1 and pulley 25 is connect with the rope piece 53 above pedestal 51;
2)First long grapple 104 and the first short grapple 103 grip in it is stationary on the handrail 2 of wind-power tower 1, when need to
On climb when constructing, rotated by the first long shaft rod 130 that motor 102 drives gear band dynamic, the first long shaft rod 130 is passing through the
One chain type transmission structure 105 drives the rotation of the first stub shaft 120;It first squeezes cam 113, second at this time and squeezes cam 111, the
One lifting cam 112 and the constantly rotation of the second lifting cam 110, in the process, first first squeezes cam 113 to the
One long grapple 104, which squeeze, makes the first long grapple 104 generate the handrail 2 for swinging and being detached from wind-power tower 1, later the first lifting
Cam 112 presses the first outer wraping plate 106, tilts the first outer wraping plate 106 by the first outer free bearing 114 and the first length is driven to grab
Hook 104 climbs upwards, and when the first lifting cam 112 leaves, the first outer free bearing 114 is just retracted by outer spring column 115, and such the
The handrail 2 of top has been caught on once long grapple 104;In the above process, it is motionless always that the first stub shaft 120 catches on handrail 2;
3)Based on step 2)After the first long grapple 104 climbs upwards, second squeeze cam 111 to the first short grapple 103 into
Row, which squeezes, makes the first short grapple 103 generate the handrail 2 for swinging and being detached from wind-power tower 1, and the second lifting cam 110 is to first later
Interior wraping plate 108 is pressed, and tilts wraping plate 108 by free bearing 107 in first and the first short grapple 103 is driven to climb
It rises, when the second lifting cam 110 leaves, free bearing 107 is retracted by inner spring column 109 in first, and such first short grapple 103 is just
The handrail 2 of top is caught on;In the above process, it is motionless always that the first long grapple 104 catches on handrail 2;
4)Constantly repeat step 2)With step 3), such first long grapple 104 and the first short grapple 103 constantly staggeredly climb upwards
Handrail 2 is caught on, is constructed convenient for the construction personnel in bottom frame 50.
Based on above-mentioned apparatus, the invention also provides a kind of wind-power towers vertically to decline construction method, which is characterized in that packet
Include following steps,
1)The top of wind-power tower 1 is equipped with pulley 1 and pulley 25, wind-power tower is fixed on by one end of wirerope 3
1 top, the other end passes through pulley 1 and pulley 25 is connect with the rope piece 53 above pedestal 51;
2)Hook 2 62 and hook 1 grip in it is stationary on the handrail 2 of wind-power tower 1, when need move downward construction
When, drive gear band to move the rotation of the second long shaft rod 230 by hand-operated mechanism 202 or motor two, the second long shaft rod 230 passes through second
Chain type transmission structure 505 drives the rotation of the second stub shaft 220;At this point, third squeezes cam 213, the 4th squeezes cam 211, the
Three lifting cams 212 and the constantly rotation of the 4th lifting cam 210, in the process, third squeezes cam 213 to second first
Stock 204, which squeeze, makes the second stock 204 swing make the extension plate of hook 1 handrail 2 far from wind-power tower 1, such bullet
Spring 1 springs back the handrail 2 that hook 1 can be made to be detached from wind-power tower 1 in situ, and third lifting cam 212 is stuck up outside to second later
Plate 206 is pressed, and tilts the second outer wraping plate 206 by the second outer free bearing 214 and the second stock 204 is driven to move downward, drive
The extension plate of hook 1 is moved and is blocked by handrail 2 to 2 direction of handrail and rotates, and so that hook 1 is rotated and is displaced and is caught on
The handrail 2 of lower section, when third lifting cam 212 leaves, the second outer free bearing 214 is just retracted by outer spring column 2 215, in this way
Hook 1 just hooks handrail 2 immediately below, and spring 1 is in compressive state at this time;In the above process, hook 2 62, which is caught on, to be helped
Hand 2 is motionless always;
3)Based on step 2)After hook 1, which moves downward, to be hooked, the 4th extruding cam 211 squeezes hook 2 62
Make the second quarter butt 203 swing handrail 2 far from wind-power tower 1 that makes hook 2 62, such rebound of spring 2 61 can make hook in situ
2 62 are detached from the handrail 2 of wind-power towers 1, and the 4th lifting cam 210 presses wraping plate 208 in second later, make in second
Wraping plate 208, which tilts free bearing 207 in second, drives the second quarter butt 203 to move downward, and drives the extension plate of hook 2 62 to handrail 2
Direction moves and is blocked by handrail 2 and rotates, it rotates hook 2 62 and is displaced the handrail 2 for catching on lower section, when the 4th lifting
When cam 210 leaves, free bearing 207 is retracted by inner spring column 2 209 in second, and such hook 2 62 just hooks handrail 2 immediately below,
Spring 2 61 is in compressive state at this time;In the above process, it is motionless always that hook 1 catches on handrail 2;
4)Constantly repeat step 2)With step 3), such hook 1 and hook 2 62 constantly staggeredly move downward and catch on handrail 2,
It constructs convenient for the construction personnel in bottom frame 50.
In addition to the implementation, the present invention can also have other embodiments.It is all to use equivalent substitution or equivalent transformation shape
At technical solution, fall within the scope of protection required by the present invention.