CN108907838A - A kind of Thin-wall Revolving Part Self adapting fixture - Google Patents
A kind of Thin-wall Revolving Part Self adapting fixture Download PDFInfo
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- CN108907838A CN108907838A CN201811190352.2A CN201811190352A CN108907838A CN 108907838 A CN108907838 A CN 108907838A CN 201811190352 A CN201811190352 A CN 201811190352A CN 108907838 A CN108907838 A CN 108907838A
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- 238000013016 damping Methods 0.000 claims description 6
- 238000003825 pressing Methods 0.000 claims description 6
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims 14
- 238000004062 sedimentation Methods 0.000 claims 1
- 230000003044 adaptive effect Effects 0.000 abstract description 8
- 230000035939 shock Effects 0.000 description 11
- 238000010586 diagram Methods 0.000 description 7
- 239000006096 absorbing agent Substances 0.000 description 6
- 230000001154 acute effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/12—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for securing to a spindle in general
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/0032—Arrangements for preventing or isolating vibrations in parts of the machine
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q2703/00—Work clamping
- B23Q2703/02—Work clamping means
- B23Q2703/10—Devices for clamping workpieces of a particular form or made from a particular material
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Machine Tool Units (AREA)
Abstract
本发明涉及一种薄壁回转体零件自适应夹具,主要包括底座、套筒、主轴、支撑板,其特征在于:底座与底板通过螺钉连接,拉块、压板、调节螺栓、调节螺钉均布在底座外侧,主轴置于底座和底板中部,套筒与主轴配合,主轴齿轮和套筒齿轮通过平键分别与主轴和套筒相连,上端盖与上连接块、下端盖与下连接块之间均放置有圆柱销,且均通过螺钉连接,上连接块与主轴螺纹端配合,下连接块与套筒螺纹端配合,上支架和下支架的小端与圆柱销连接,大端与支撑板通过螺栓连接,支撑板底部装有滚轮,夹具整体通过底座和底板边缘U型槽与机床固定。本发明能实现对不同形状回转体零件进行装夹,具有稳定可靠、方便快捷的特点。
The invention relates to an adaptive fixture for parts of a thin-walled revolving body, which mainly includes a base, a sleeve, a main shaft, and a support plate. On the outside of the base, the main shaft is placed in the middle of the base and the bottom plate. The sleeve is matched with the main shaft. The cylindrical pins are placed and connected by screws, the upper connecting block is matched with the threaded end of the main shaft, the lower connecting block is matched with the threaded end of the sleeve, the small ends of the upper bracket and the lower bracket are connected with the cylindrical pins, and the big end and the supporting plate are connected by bolts Connection, the bottom of the support plate is equipped with rollers, and the overall fixture is fixed to the machine tool through the U-shaped groove on the edge of the base and the bottom plate. The invention can realize the clamping of revolving body parts with different shapes, and has the characteristics of stability, reliability, convenience and quickness.
Description
技术领域technical field
本发明涉及一种回转体加工夹具,具体涉及一种薄壁回转体零件自适应夹具。The invention relates to a jig for processing a revolving body, in particular to an adaptive jig for parts of a thin-walled revolving body.
背景技术Background technique
薄壁回转体零件通常用于航天、航空领域,如火箭壳体、航空发动机机匣。涉及的回转体外形包括圆柱形和锥形,以及带阶梯的形式。此类零件使用高温合金,具有加工难度大、精度要求高的特点。同时薄壁回转体零件表面为待加工面,不适合装夹、固定,这使得零件装夹位置的选取受到很大限制。对薄壁回转体零件进行加工时,需要用对应的夹具进行装夹,并在五轴加工中心的刀具作用下完成壁面不同特征的加工。然而,不同型号的零件都要用不同的夹具,这会大大增加加工成本,加工完成后不再使用也会造成浪费。为此,针对薄壁回转体零件的特性和加工特点,设计一种能满足不同形状回转体零件、装夹可靠的夹具变得十分必要。Thin-walled rotary parts are usually used in aerospace and aviation fields, such as rocket shells and aero-engine casings. The shapes of revolutions involved include cylindrical and conical, as well as stepped forms. Such parts use high-temperature alloys, which are characterized by high processing difficulty and high precision requirements. At the same time, the surface of the thin-walled rotary part is the surface to be processed, which is not suitable for clamping and fixing, which greatly restricts the selection of the clamping position of the part. When processing thin-walled rotary parts, it is necessary to use corresponding fixtures for clamping, and complete the processing of different features of the wall under the action of the tool of the five-axis machining center. However, different fixtures are used for different types of parts, which will greatly increase the processing cost, and will cause waste if not used after processing. Therefore, according to the characteristics and processing characteristics of thin-walled rotary parts, it is very necessary to design a fixture that can meet different shapes of rotary parts and clamp reliably.
发明内容Contents of the invention
本发明创造的目的是为了解决上述问题,提出一种薄壁回转体零件自适应夹具来实现不同型号零件的可靠装夹。The purpose of the invention is to solve the above problems, and propose an adaptive fixture for thin-walled revolving body parts to realize reliable clamping of different types of parts.
本发明的目的通过以下技术方案来实现:一种薄壁回转体零件自适应夹具,主要包括底座、套筒、主轴、支撑板,其特征在于:底座与底板通过螺钉连接,拉块、压板、调节螺栓、调节螺钉均布在底座外侧,主轴置于底座和底板中部,套筒与主轴配合,主轴齿轮和套筒齿轮通过平键分别与主轴和套筒相连,主轴齿轮与底板、套筒齿轮与底座之间均设置有圆锥滚子轴承,止推轴承置于套筒凸台和主轴凸台之间,上端盖与上连接块、下端盖与下连接块之间均放置有圆柱销,且均通过螺钉连接,上连接块和下连接块中部均开设有螺纹,上连接块与主轴螺纹端配合,下连接块与套筒螺纹端配合,上支架和下支架的小端与圆柱销连接,大端与支撑板通过螺栓连接,支撑板底部装有滚轮,并通过螺钉与减震块连接,夹具整体通过底座和底板边缘U型槽与机床固定。The purpose of the present invention is achieved through the following technical solutions: an adaptive fixture for thin-walled rotary parts, mainly including a base, a sleeve, a main shaft, and a support plate. Adjusting bolts and adjusting screws are evenly distributed on the outside of the base, the main shaft is placed in the middle of the base and the bottom plate, the sleeve is matched with the main shaft, the main shaft gear and the sleeve gear are respectively connected with the main shaft and the sleeve through a flat key, the main shaft gear is connected with the bottom plate and the sleeve gear There are tapered roller bearings between the base and the base, thrust bearings are placed between the boss of the sleeve and the boss of the main shaft, cylindrical pins are placed between the upper end cover and the upper connecting block, and between the lower end cover and the lower connecting block, and They are all connected by screws, the upper connecting block and the middle of the lower connecting block are threaded, the upper connecting block is matched with the threaded end of the main shaft, the lower connecting block is matched with the threaded end of the sleeve, the small ends of the upper bracket and the lower bracket are connected with cylindrical pins, The big end is connected to the support plate by bolts, the bottom of the support plate is equipped with rollers, and is connected to the shock absorber by screws, and the overall clamp is fixed to the machine tool through the U-shaped groove on the edge of the base and the bottom plate.
所述上端盖、上连接块、下端盖、下连接块边缘开设有六个凹槽,表面开设有六个圆弧槽,圆柱销置于圆弧槽内部。There are six grooves on the edge of the upper end cover, upper connecting block, lower end cover and lower connecting block, and six arc grooves on the surface, and cylindrical pins are placed inside the arc grooves.
所述支撑板背部设置有多对吊耳,分别连接上支架、下支架和滚轮。The back of the support plate is provided with multiple pairs of lifting lugs, which are respectively connected to the upper bracket, the lower bracket and the rollers.
所述减震块表面间断开设有排屑槽,底部开设有方槽。The surface of the shock absorbing block is intermittently provided with chip removal grooves, and the bottom is provided with square grooves.
所述底座外侧均匀开设有调节孔、定位孔、沉降台,调节孔上端与底座表面联通,拉块置于调节孔中,调节螺栓下端置于定位孔中,上端与压板端部圆孔配合,调节螺钉穿过压板中部通槽并与拉块通过螺纹连接;底座表面中部开设有轨道槽,滚轮与轨道槽配合。The outer side of the base is uniformly provided with an adjustment hole, a positioning hole, and a settling platform. The upper end of the adjustment hole communicates with the surface of the base. The adjustment screw passes through the through groove in the middle of the pressure plate and is threadedly connected with the pull block; a track groove is opened in the middle of the surface of the base, and the rollers cooperate with the track groove.
所述拉块一端为拉环,另一端为圆柱块,圆柱块柱面开设有螺纹孔。One end of the pull block is a pull ring, and the other end is a cylindrical block, and the cylinder surface of the cylindrical block is provided with a threaded hole.
所述压板一端开设有圆柱孔,中部开设有通槽。A cylindrical hole is opened at one end of the pressing plate, and a through groove is opened in the middle.
本发明的有益效果:Beneficial effects of the present invention:
1.通过旋转主轴和套筒带动上支架和下支架进行伸缩运动,实现了挡板在底座上径向距离和倾角的自适应调节。同时,减震块可从挡板上拆卸、更换,以适用于特殊型号的薄壁回转体零件。1. By rotating the main shaft and the sleeve, the upper bracket and the lower bracket are driven to perform telescopic movement, realizing the self-adaptive adjustment of the radial distance and inclination angle of the baffle on the base. At the same time, the damping block can be disassembled and replaced from the baffle, so as to be suitable for special types of thin-walled rotary parts.
2.减震块使用橡胶材料,对薄壁零件具有很好的支撑和减震效果;减震块表面间断开设有排屑槽,有利于进行钻孔加工;挡板底部装有滚轮,能降低伸缩阻力,有利于减震块的位置调节。2. The damping block is made of rubber material, which has a good support and shock absorption effect on thin-walled parts; the surface of the shock absorbing block is intermittently provided with chip removal grooves, which is conducive to drilling processing; the bottom of the baffle is equipped with rollers, which can reduce The telescopic resistance is beneficial to the adjustment of the position of the shock absorber.
3.压板一端连于调节螺栓,并通过调节螺钉与拉块配合,可实现旋转角度和高度的调节;满足了不同直径和高度薄壁回转体零件的底边压紧需求,操作方便快捷。3. One end of the pressure plate is connected to the adjustment bolt, and the adjustment screw cooperates with the pull block to realize the adjustment of the rotation angle and height; it meets the bottom edge compression requirements of thin-walled rotary parts with different diameters and heights, and the operation is convenient and quick.
附图说明Description of drawings
图1为薄壁回转体零件自适应夹具的装配立体示意图;Fig. 1 is a three-dimensional schematic diagram of the assembly of an adaptive fixture for a thin-walled revolving body part;
图2为薄壁回转体零件自适应夹具装夹工件示意图;Fig. 2 is a schematic diagram of clamping a workpiece by an adaptive fixture for a thin-walled rotary part;
图3为薄壁回转体零件自适应夹具的装配全剖视图;Figure 3 is a full cross-sectional view of the assembly of the adaptive fixture for thin-walled rotary parts;
图4为主轴和套筒的立体示意图;Fig. 4 is the three-dimensional schematic diagram of main shaft and sleeve;
图5为夹具支撑调节部分的配合立体示意图;Fig. 5 is a three-dimensional schematic diagram of the cooperation of the fixture support adjustment part;
图6为支撑板和减震块的立体示意图;Fig. 6 is a three-dimensional schematic diagram of a support plate and a shock absorber;
图7为底座的立体示意图;Figure 7 is a perspective view of the base;
图8为夹具夹紧调节部分的配合立体示意图;Fig. 8 is a three-dimensional schematic diagram of the cooperation of the clamping adjustment part of the jig;
图中:1-减震块;2-底座;3-工件;4-底板;5-滚轮;6-圆锥滚子轴承;7-平键;8-主轴齿轮;9-止推轴承;10-套筒齿轮;11-拉块;12-压板;13-调节螺栓;14-调节螺钉;15-下支架;16-套筒;17-主轴;18-上支架;19-支撑板;20-上端盖;21-上连接块;22-下连接块;23-下端盖;24-套筒凸台;25-主轴凸台;26-圆柱销;27-圆弧槽;28-方槽;29-排屑槽;30-调节孔;31-定位孔;32-沉降台;33-U型槽;34-轨道槽。In the figure: 1-shock absorbing block; 2-base; 3-workpiece; 4-bottom plate; 5-roller; 6-tapered roller bearing; 7-flat key; 8-main shaft gear; 9-thrust bearing; 10- Sleeve gear; 11-pull block; 12-pressure plate; 13-adjusting bolt; 14-adjusting screw; 15-lower bracket; 16-sleeve; 17-main shaft; 18-upper bracket; 19-support plate; Cover; 21-upper connection block; 22-lower connection block; 23-lower end cover; 24-sleeve boss; 25-spindle boss; 26-cylindrical pin; 27-arc groove; 28-square groove; 29- Chip flute; 30-adjusting hole; 31-positioning hole; 32-settling table; 33-U-shaped groove; 34-track groove.
具体实施方式Detailed ways
下面结合附图对本发明做进一步的描述,但本发明的保护范围不局限于以下所述。The present invention will be further described below in conjunction with the accompanying drawings, but the protection scope of the present invention is not limited to the following description.
如图1-5所示,一种薄壁回转体零件自适应夹具,主要包括底座2、套筒16、主轴17、支撑板19,其特征在于:底座2与底板4通过螺钉连接,拉块11、压板12、调节螺栓13、调节螺钉4均布在底座2外侧,主轴17置于底座2和底板4中部,套筒16与主轴17配合,主轴齿轮8和套筒齿轮10通过平键7分别与主轴17和套筒16相连,主轴齿轮8与底板4、套筒齿轮10与底座2之间均设置有圆锥滚子轴承6,止推轴承9置于套筒凸台24和主轴凸台25之间,上端盖20与上连接块21、下端盖23与下连接块22之间均放置有圆柱销26,且均通过螺钉连接,上连接块21和下连接块22中部均开设有螺纹,上连接块21与主轴17螺纹端配合,下连接块22与套筒16螺纹端配合,上支架18和下支架15的小端与圆柱销26连接,大端与支撑板19通过螺栓连接,支撑板19底部装有滚轮5,并通过螺钉与减震块1连接,夹具整体通过底座2和底板4边缘U型槽33与机床固定。As shown in Figure 1-5, an adaptive fixture for thin-walled rotary parts mainly includes a base 2, a sleeve 16, a main shaft 17, and a support plate 19, and is characterized in that: the base 2 and the bottom plate 4 are connected by screws, and 11. The pressure plate 12, the adjusting bolt 13, and the adjusting screw 4 are evenly distributed on the outside of the base 2, the main shaft 17 is placed in the middle of the base 2 and the bottom plate 4, the sleeve 16 cooperates with the main shaft 17, the main shaft gear 8 and the sleeve gear 10 pass through the flat key 7 They are respectively connected to the main shaft 17 and the sleeve 16, the tapered roller bearing 6 is arranged between the main shaft gear 8 and the bottom plate 4, the sleeve gear 10 and the base 2, and the thrust bearing 9 is placed on the sleeve boss 24 and the main shaft boss 25, between the upper end cover 20 and the upper connection block 21, the lower end cover 23 and the lower connection block 22, there are cylindrical pins 26, and they are all connected by screws, and the middle parts of the upper connection block 21 and the lower connection block 22 are threaded , the upper connecting block 21 cooperates with the threaded end of the main shaft 17, the lower connecting block 22 cooperates with the threaded end of the sleeve 16, the small ends of the upper support 18 and the lower support 15 are connected with the cylindrical pin 26, and the large ends are connected with the supporting plate 19 by bolts, Roller 5 is equipped with on the bottom of support plate 19, and is connected with damping block 1 by screw, and clamp whole is fixed with machine tool by base 2 and base plate 4 edge U-shaped groove 33.
如图5所示,上端盖20、上连接块21、下端盖23、下连接块22边缘开设有六个凹槽,表面开设有六个圆弧槽27,圆柱销26置于圆弧槽27内部。As shown in Figure 5, the upper end cover 20, the upper connecting block 21, the lower end cover 23, and the lower connecting block 22 are provided with six grooves on the edge, and the surface is provided with six arc grooves 27, and the cylindrical pin 26 is placed in the arc groove 27. internal.
如图6所示,所述支撑板19背部设置有多对吊耳,分别连接上支架18、下支架15和滚轮5。As shown in FIG. 6 , multiple pairs of lifting lugs are provided on the back of the support plate 19 , which are respectively connected to the upper bracket 18 , the lower bracket 15 and the roller 5 .
如图6所示,所述减震块1表面间断开设有排屑槽29,底部开设有方槽28。As shown in FIG. 6 , chip removal grooves 29 are intermittently formed on the surface of the shock absorbing block 1 , and square grooves 28 are formed at the bottom.
如图7所示,所述底座2外侧均匀开设有调节孔30、定位孔31、沉降台32,调节孔30上端与底座2表面联通,拉块11置于调节孔30中,调节螺栓13下端置于定位孔31中,上端与压板12端部圆孔配合,调节螺钉13穿过压板12中部通槽并与拉块11通过螺纹连接;底座表面中部开设有轨道槽34,滚轮5与轨道槽34配合。As shown in Figure 7, the outside of the base 2 is evenly provided with an adjustment hole 30, a positioning hole 31, and a settling platform 32. Placed in the positioning hole 31, the upper end is matched with the round hole at the end of the pressure plate 12, the adjustment screw 13 passes through the through groove in the middle of the pressure plate 12 and is threadedly connected with the pull block 11; 34 fits.
如图8所示,所述拉块11一端为拉环,另一端为圆柱块,圆柱块柱面开设有螺纹孔。As shown in FIG. 8 , one end of the pull block 11 is a pull ring, and the other end is a cylindrical block, and a threaded hole is provided on the cylinder surface of the cylindrical block.
如图8所示,所述压板12一端开设有圆柱孔,中部开设有通槽。As shown in FIG. 8 , a cylindrical hole is opened at one end of the pressing plate 12 , and a through groove is opened in the middle.
具体实施例:Specific examples:
如图1所示组装好夹具,将整个夹具装置竖直安装在五轴立式加工中心的基座上;主轴齿轮8和套筒齿轮10均与动力输入装置连接;通过动力输入装置分别带动主轴齿轮8和套筒齿轮10旋转,各齿轮又将动力传输给主轴17和套筒16;在底座2表面轨道槽34和支撑部分重力的作用下,上连接块21和下连接块22分别在主轴17和套筒16上进行上下移动,由此实现上支架18和下支架15的伸缩功能,对减震块1的位置和倾角进行调节,以自适应支撑工件3;将减震块1收缩至适当位置,从上往下放入工件3;调节减震块1与工件3进行贴合,并通过系统识别输入端的扭力值来判断减震块1与工件3的贴合情况;当进入到轻度贴合状态时,通过拉块11、调节螺栓13、调节螺钉14综合调节压板12的位置,实现对工件3的夹紧作用;然后再适当旋紧齿轮,形成有预紧力作用的完全贴合;完成加工作业后,先调节减震块1与工件3分离,再释放底部夹紧装置,最后取出工件3;在装夹和调节的整个过程中,为保证装置支撑部分的稳定性,上支架18需与主轴17上端之间保持锐角,下支架15需与主轴17下端之间保持锐角,如图1示意图所示;这就要求在初始组装时,上连接块21和下连接块22的位置尽量靠近且满足要求。Assemble the fixture as shown in Figure 1, and install the entire fixture device vertically on the base of the five-axis vertical machining center; the main shaft gear 8 and the sleeve gear 10 are connected to the power input device; the main shaft is driven by the power input device The gear 8 and the sleeve gear 10 rotate, and each gear transmits power to the main shaft 17 and the sleeve 16; under the action of the track groove 34 on the surface of the base 2 and the gravity of the supporting part, the upper connecting block 21 and the lower connecting block 22 are respectively on the main shaft. 17 and the sleeve 16 to move up and down, thereby realizing the telescopic function of the upper bracket 18 and the lower bracket 15, adjusting the position and inclination angle of the shock absorber 1, so as to support the workpiece 3 adaptively; shrink the shock absorber 1 to Put the workpiece 3 into the proper position from top to bottom; adjust the damping block 1 to fit the workpiece 3, and judge the fit between the shock absorbing block 1 and the workpiece 3 through the system to identify the torque value at the input end; when entering the light In the state of high degree of lamination, the position of the pressure plate 12 is comprehensively adjusted by the pull block 11, the adjustment bolt 13, and the adjustment screw 14 to realize the clamping effect on the workpiece 3; After the processing operation is completed, first adjust the shock absorber 1 to separate from the workpiece 3, then release the bottom clamping device, and finally take out the workpiece 3; in the whole process of clamping and adjustment, in order to ensure the stability of the supporting part of the device, the upper The bracket 18 needs to maintain an acute angle with the upper end of the main shaft 17, and the lower bracket 15 needs to maintain an acute angle with the lower end of the main shaft 17, as shown in the schematic diagram of Figure 1; The location is as close as possible and meets the requirements.
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