CN208033723U - Ring flange boring grab - Google Patents

Ring flange boring grab Download PDF

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Publication number
CN208033723U
CN208033723U CN201820401297.6U CN201820401297U CN208033723U CN 208033723 U CN208033723 U CN 208033723U CN 201820401297 U CN201820401297 U CN 201820401297U CN 208033723 U CN208033723 U CN 208033723U
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Prior art keywords
top plate
base
workpiece
holding platform
workpiece holding
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Expired - Fee Related
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CN201820401297.6U
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Chinese (zh)
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王国栋
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Taizhou Vocational and Technical College
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Taizhou Vocational and Technical College
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Abstract

The utility model provides a kind of ring flange boring grab, belongs to machine tool technology field.It solves the problems, such as existing ring flange drilling low production efficiency.This ring flange boring grab includes pedestal, top plate and workpiece placing table, and top plate is located at the top of workpiece placing table, and top plate is fixedly connected with pedestal, and multiple drill bushings are equipped on top plate;Pressing plate is equipped between top plate and workpiece placing table, pressing plate is mounted on the base;It is connected by rack and pinion assembly between work placing table and pedestal, handle is installed on gear.Workpiece is placed in workpiece placing table, so that workpiece placing table is ramped up by pulling handle, and then pressing plate and workpiece placing table is forced to clamp workpiece.Multiple holes just can be processed simultaneously by manipulating drilling machine, i.e., all holes can process at one time on ring flange.

Description

法兰盘钻孔夹具Flange drilling jig

技术领域technical field

本实用新型属于机床技术领域,涉及一种夹具,特别是一种法兰盘钻孔夹具。The utility model belongs to the technical field of machine tools and relates to a fixture, in particular to a flange drilling fixture.

背景技术Background technique

法兰盘是常见的零件,如图3所示零件是卧式车床中的一个零件,即车床的变速箱固定在主轴箱上,靠法兰盘定心,法兰盘内孔与主轴的中间轴承外圆相配,外圆与变速箱体孔相配,以保证主轴三个轴承孔同心,使齿轮正确啮合。The flange is a common part. As shown in Figure 3, the part is a part of a horizontal lathe, that is, the gearbox of the lathe is fixed on the headstock, centered by the flange, and the middle of the inner hole of the flange and the main shaft The outer circle of the bearing is matched, and the outer circle is matched with the hole of the gearbox body to ensure that the three bearing holes of the main shaft are concentric and the gears are meshed correctly.

之前由于零件制作量较少,法兰盘上孔采用先划线再采用台钻逐个钻孔方式加工,存在着生产效率低的问题。为了提高生产效率,本领域技术人员希望能够提出一种适合同时钻多个孔的法兰盘钻孔夹具。Previously, due to the small amount of parts produced, the holes on the flange were processed by scribing first and then drilling one by one with a bench drill, which caused the problem of low production efficiency. In order to improve production efficiency, those skilled in the art hope to propose a flange drilling jig suitable for drilling multiple holes simultaneously.

发明内容Contents of the invention

本实用新型提出了一种法兰盘钻孔夹具,本实用新型要解决的技术问题是如何提出一种适合同时钻多个孔的法兰盘钻孔夹具。The utility model proposes a flange drilling jig, and the technical problem to be solved by the utility model is how to propose a flange drilling jig suitable for drilling multiple holes at the same time.

本实用新型的要解决的技术问题可通过下列技术方案来实现:一种法兰盘钻孔夹具包括底座、顶板和工件盛放台,顶板位于工件盛放台的上方,顶板与底座固定连接,顶板上安装有多个钻套;顶板和工件盛放台之间设有压板,压板安装在底座上;工件盛放台和底座之间通过齿轮齿条组件相连接,齿轮上安装有手柄。The technical problem to be solved in the utility model can be realized through the following technical solutions: a flange drilling jig includes a base, a top plate and a workpiece holding platform, the top plate is located above the workpiece holding platform, and the top plate is fixedly connected to the base, A plurality of drill sleeves are installed on the top plate; a pressing plate is arranged between the top plate and the workpiece holding platform, and the pressing plate is installed on the base; the workpiece holding platform and the base are connected by a rack and pinion assembly, and a handle is installed on the gear.

底座固定在钻床的台板上;工件的放置在工件盛放台上,通过扳动手柄使工件盛放台向上升,进而迫使压板和工件盛放台夹紧工件;在钻孔过程中人们可手扶手柄,进而保持上述状态。钻套的位置与待加工孔的位置一一对应;多个钻头与多个钻套的位置一一对应。通过操控钻床便能同时加工出多个孔,即法兰盘上所有孔可一次加工完成。The base is fixed on the platform of the drilling machine; the workpiece is placed on the workpiece holding platform, and the workpiece holding platform is raised by pulling the handle, and then the pressure plate and the workpiece holding platform are forced to clamp the workpiece; during the drilling process, people can Hold the handle by hand, and then maintain the above state. The position of the drill sleeve corresponds to the position of the hole to be processed; the positions of multiple drill bits correspond to the positions of multiple drill sleeves. Multiple holes can be processed at the same time by manipulating the drilling machine, that is, all the holes on the flange can be processed at one time.

与现有技术相比,本法兰盘钻孔夹具具有装夹方便,提高钻孔效率的优点。Compared with the prior art, the flange drilling jig has the advantages of convenient clamping and improved drilling efficiency.

附图说明Description of drawings

图1是本法兰盘钻孔夹具的立体结构示意图。Fig. 1 is a three-dimensional structure schematic diagram of the flange drilling jig.

图2是本法兰盘钻孔夹具的剖视结构示意图。Fig. 2 is a schematic cross-sectional structure diagram of the flange drilling jig.

图3是一种工件的立体结构示意图。Fig. 3 is a schematic diagram of a three-dimensional structure of a workpiece.

图中,1、底座;2、顶板;2a、定位孔;3、工件盛放台;4、侧板;5、钻套;6、齿轮齿条组件;7、手柄;8、压板;9、第一限位杆;10、弹簧;11、第一锁紧螺母;12、支撑杆;13、第二锁紧螺母;14、第二限位杆;15、工件。In the figure, 1, base; 2, top plate; 2a, positioning hole; 3, workpiece holding platform; 4, side plate; 5, drill sleeve; 6, rack and pinion assembly; 7, handle; 8, pressure plate; 9, 10, spring; 11, first lock nut; 12, support rod; 13, second lock nut; 14, second limit rod; 15, workpiece.

具体实施方式Detailed ways

以下是本实用新型的具体实施例并结合附图,对本实用新型的技术方案作进一步的描述,但本实用新型并不限于这些实施例。The following are specific embodiments of the utility model and in conjunction with the accompanying drawings, the technical solution of the utility model is further described, but the utility model is not limited to these embodiments.

如图1和图2所示,法兰盘钻孔夹具包括底座1、顶板2和工件盛放台3。As shown in FIGS. 1 and 2 , the flange drilling jig includes a base 1 , a top plate 2 and a workpiece holding platform 3 .

底座1的底面为平面,进而可平稳地放置在钻床的台面上。底座1的底部具有能使底座1通过螺栓螺母与钻床的台面固定连接的连接部。The bottom surface of the base 1 is plane, and then can be placed on the table of the drilling machine smoothly. The bottom of the base 1 has a connecting portion that enables the base 1 to be fixedly connected to the table of the drilling machine through bolts and nuts.

顶板2位于法兰盘钻孔夹具的顶部,顶板2与底座1之间通过螺栓固定连接,说明书附图给出顶板2与底座1之间通过侧板4和螺栓固定连接;根据待加工的零件高度可适应性地调整侧板4的高度。如图3所示,工件15的顶部呈圆柱状,顶板2上开有定位孔2a,这样装夹工件15时工件15的顶部与定位孔2a形成定位,既提高工件15装夹精度,又降低法兰盘钻孔夹具的高度。顶板2上安装有多个钻套5;钻套5的数量和位置与待加工的孔数量和位置一一对应。顶板2的底面上还固定有用于限制工件15周向位置的第一限位杆9。The top plate 2 is located on the top of the flange drilling jig, and the top plate 2 and the base 1 are fixedly connected by bolts. The drawings in the specification show that the top plate 2 and the base 1 are fixedly connected by side plates 4 and bolts; according to the parts to be processed Height The height of the side panels 4 can be adjusted adaptively. As shown in Figure 3, the top of the workpiece 15 is cylindrical, and the top plate 2 is provided with a positioning hole 2a, so that when the workpiece 15 is clamped, the top of the workpiece 15 is positioned with the positioning hole 2a, which not only improves the clamping accuracy of the workpiece 15, but also reduces The height of the flange drilling jig. A plurality of drill sleeves 5 are installed on the top plate 2; the number and positions of the drill sleeves 5 correspond to the number and positions of the holes to be processed. A first limiting rod 9 for limiting the circumferential position of the workpiece 15 is also fixed on the bottom surface of the top plate 2 .

工件盛放台3位于顶板2和底座1之间。工件盛放台3的顶面与工件15的底面相吻合,保证工件15放置在工件盛放台3上的稳定性以及精度。The workpiece holding platform 3 is located between the top plate 2 and the base 1 . The top surface of the workpiece holding platform 3 coincides with the bottom surface of the workpiece 15 to ensure the stability and accuracy of the workpiece 15 being placed on the workpiece holding platform 3 .

工件盛放台3和底座1之间通过齿轮齿条组件6相连接,说明书附图给出工件盛放台3和齿轮齿条组件6中齿条连为一体。齿轮齿条组件6中齿条穿设在底座1内,齿轮齿条组件6中齿轮与底座1转动连接;齿轮的轴部穿出底座1并安装有手柄7。The workpiece holding platform 3 and the base 1 are connected by a rack and pinion assembly 6, and the accompanying drawings of the description show that the workpiece holding platform 3 and the rack in the rack and pinion assembly 6 are connected as one. The rack in the rack and pinion assembly 6 is installed in the base 1 , and the gear in the rack and pinion assembly 6 is connected to the base 1 in rotation; the shaft of the gear passes through the base 1 and a handle 7 is mounted on it.

顶板2和工件盛放台3之间设有压板8,压板8的数量为多组;说明书附图给出压板8的数量为两组,根据实际情况可适应性地增加。压板8的一端位于工件盛放台3的上方,压板8的另一端位于工件盛放台3的外侧;压板8的中部穿设有一根第二限位杆14,第二限位杆14与底座1之间固定连接。第二限位杆14上穿设有一根弹簧10和螺纹连接有第一锁紧螺母11,第一锁紧螺母11位于第二限位杆14的上方,弹簧10的上端与第二限位杆14相依靠,弹簧10的下端与底座1相依靠;压板8在弹簧10的弹力作用下保持与第一锁紧螺母11相抵靠,进而保持压板8的位置,便于工件装夹。底座1上还固定有供压板8的另一端下侧面抵靠的支撑杆12,具体来说支撑杆12与底座1之间螺纹连接且支撑杆12上螺纹连接有第二锁紧螺母13,通过旋拧第二锁紧螺母13和支撑杆12能够调整支撑杆12的实际支撑高度。通过旋拧第二锁紧螺母13能够调整压板8的高度,即可根据工件15的实际情况进行适应性地调整。A pressing plate 8 is provided between the top plate 2 and the workpiece holding platform 3, and the number of the pressing plates 8 is multiple groups; the accompanying drawings of the specification show that the number of the pressing plates 8 is two groups, which can be increased adaptively according to the actual situation. One end of pressing plate 8 is positioned at the top of workpiece holding platform 3, and the other end of pressing plate 8 is positioned at the outside of workpiece holding platform 3; 1 is fixedly connected. A spring 10 and a first locking nut 11 are threaded on the second limiting rod 14, and the first locking nut 11 is positioned above the second limiting rod 14, and the upper end of the spring 10 is connected to the second limiting rod. 14 rely on each other, the lower end of the spring 10 and the base 1 rely on each other; the pressure plate 8 remains against the first lock nut 11 under the elastic force of the spring 10, and then maintains the position of the pressure plate 8, which is convenient for workpiece clamping. The base 1 is also fixed with a support rod 12 against which the lower side of the other end of the pressure plate 8 leans against. Specifically, the support rod 12 is threadedly connected with the base 1 and the support rod 12 is threaded with a second locking nut 13. The actual supporting height of the support rod 12 can be adjusted by screwing the second locking nut 13 and the support rod 12 . The height of the pressing plate 8 can be adjusted by turning the second locking nut 13 , that is, it can be adjusted adaptively according to the actual situation of the workpiece 15 .

Claims (8)

1.一种法兰盘钻孔夹具,包括底座(1)、顶板(2)和工件盛放台(3),顶板(2)位于工件盛放台(3)的上方,顶板(2)与底座(1)固定连接,顶板(2)上安装有多个钻套(5);其特征在于,顶板(2)和工件盛放台(3)之间设有压板(8),压板(8)固定在底座(1)上;工件盛放台(3)和底座(1)之间通过齿轮齿条组件(6)相连接,齿轮上安装有手柄(7)。1. A flange drilling jig, including a base (1), a top plate (2) and a workpiece holding platform (3), the top plate (2) is located above the workpiece holding platform (3), and the top plate (2) and the workpiece holding platform (3) The base (1) is fixedly connected, and a plurality of drill sleeves (5) are installed on the top plate (2); it is characterized in that a pressure plate (8) is provided between the top plate (2) and the workpiece holding platform (3), and the pressure plate (8 ) is fixed on the base (1); the workpiece holding platform (3) and the base (1) are connected through a rack and pinion assembly (6), and a handle (7) is installed on the gear. 2.根据权利要求1所述的法兰盘钻孔夹具,其特征在于,所述顶板(2)与底座(1)之间通过侧板(4)和螺栓固定连接。2. The flange drilling jig according to claim 1, characterized in that, the top plate (2) and the base (1) are fixedly connected by side plates (4) and bolts. 3.根据权利要求1所述的法兰盘钻孔夹具,其特征在于,所述顶板(2)上开有能与工件(15)顶部形成定位的定位孔(2a)。3 . The flange drilling jig according to claim 1 , characterized in that, the top plate ( 2 ) is provided with a positioning hole ( 2 a ) capable of forming positioning with the top of the workpiece ( 15 ). 4 . 4.根据权利要求1所述的法兰盘钻孔夹具,其特征在于,所述顶板(2)的底面上还固定有用于限制工件(15)周向位置的第一限位杆(9)。4. The flange drilling jig according to claim 1, characterized in that, the bottom surface of the top plate (2) is also fixed with a first limit rod (9) for limiting the circumferential position of the workpiece (15) . 5.根据权利要求1或2或3或4所述的法兰盘钻孔夹具,其特征在于,所述压板(8)的数量为多组。5. The flange drilling jig according to claim 1 or 2 or 3 or 4, characterized in that there are multiple sets of the pressing plates (8). 6.根据权利要求1或2或3或4所述的法兰盘钻孔夹具,其特征在于,所述压板(8)的一端位于工件盛放台(3)的上方,压板(8)的另一端位于工件盛放台(3)的外侧;压板(8)的中部穿设有一根第二限位杆(14),第二限位杆(14)与底座(1)之间固定连接;底座(1)上还固定有供压板(8)的另一端下侧面抵靠的支撑杆(12)。6. The flange drilling jig according to claim 1 or 2 or 3 or 4, characterized in that one end of the pressing plate (8) is located above the workpiece holding platform (3), and the pressing plate (8) The other end is located outside the workpiece holding platform (3); the middle part of the pressure plate (8) is pierced with a second limit rod (14), and the second limit rod (14) is fixedly connected with the base (1); The base (1) is also fixed with a support rod (12) for the lower side of the other end of the pressure plate (8) to lean against. 7.根据权利要求6所述的法兰盘钻孔夹具,其特征在于,所述第二限位杆(14)上穿设有一根弹簧(10)和螺纹连接有第一锁紧螺母(11),第一锁紧螺母(11)位于第二限位杆(14)的上方,弹簧(10)的上端与第二限位杆(14)相依靠,弹簧(10)的下端与底座(1)相依靠。7. The flange drilling jig according to claim 6, characterized in that a spring (10) is threaded on the second limit rod (14) and is threaded with a first lock nut (11 ), the first lock nut (11) is located above the second limit rod (14), the upper end of the spring (10) is dependent on the second limit rod (14), and the lower end of the spring (10) is connected to the base (1 ) depend on each other. 8.根据权利要求6所述的法兰盘钻孔夹具,其特征在于,所述支撑杆(12)与底座(1)之间螺纹连接且支撑杆(12)上螺纹连接有第二锁紧螺母(13)。8. The flange drilling jig according to claim 6, characterized in that the support rod (12) is threadedly connected to the base (1) and the support rod (12) is threaded with a second locking nut (13).
CN201820401297.6U 2018-03-23 2018-03-23 Ring flange boring grab Expired - Fee Related CN208033723U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111390496A (en) * 2019-11-27 2020-07-10 山西平阳重工机械有限责任公司 T-shaped cylinder bottom machining process and clamp thereof
CN111570848A (en) * 2020-05-11 2020-08-25 海盐县法兰厂 High-precision socket flange machining equipment and machining method

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111390496A (en) * 2019-11-27 2020-07-10 山西平阳重工机械有限责任公司 T-shaped cylinder bottom machining process and clamp thereof
CN111390496B (en) * 2019-11-27 2022-04-26 山西平阳重工机械有限责任公司 T-shaped cylinder bottom machining process and clamp thereof
CN111570848A (en) * 2020-05-11 2020-08-25 海盐县法兰厂 High-precision socket flange machining equipment and machining method

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