Summary of the invention
Present invention aims at for deficiency of the prior art and provide right cylinder type single axis accurate punching machine and its
Stamping parts after punching press can be pushed out to next work from punching press platform by steelframe punching machine by the technical solution of process for stamping
Position, convenient for the processing of next stamping parts, substantially increases the processing efficiency and safety of stamping parts, while can make stamping parts
It is quickly cooled down, while reducing the surface temperature of punching hole and pressing block, extend its physical life, the process for stamping step letter
It is single, it can satisfy the flow line production of stamping parts, improve the production efficiency of product, while improving the safety in punching course
And reliability, realize full-automatic production.
In order to solve the above-mentioned technical problem, the present invention adopts the following technical scheme that:
Right cylinder type single axis accurate punching machine, including body, head and pedestal, head are fixedly connected on pedestal by body
Top is provided with sleeve below head, boosting bar is provided in sleeve, the bottom end of boosting bar is fixedly connected with pressing block, helps
The top of push rod is connected with punch driving device, and punch driving device is located in head, and it is flat that punching press is provided on the top surface of pedestal
Platform, punching press platform are located at the underface of pressing block, it is characterised in that:Send mold mechanism, send mold mechanism are provided on the side of pedestal
Including bottom plate, lifter plate and pushing assisted plate, bottom plate is fixedly connected on the side of pedestal, and lifter plate is arranged in parallel by two
Guide rod mobile connection in the top of bottom plate, elevating mechanism is symmetrically arranged between lifter plate and bottom plate, on the top surface of lifter plate
It is provided with first hydraulic cylinder, first hydraulic cylinder connects pushing assisted plate by First piston bar, and first hydraulic cylinder is fixed by locating piece
On the top surface of the lifting plate, through there is punching hole on punching press platform, the bottom of punching hole is provided with stripper plate, and stripper plate is logical for connection
It crosses second piston bar and is connected with second hydraulic cylinder, be provided with cooling body around punching hole;It, can by the design of send mold mechanism
The stamping parts after punching press is pushed out to next station from punching press platform, convenient for the processing of next stamping parts, greatly improve
The processing efficiency and safety of stamping parts, lifter plate can move up and down under the action of elevating mechanism, and then drive boosting
Plate moves up and down, and adjusts the vertical distance between pushing assisted plate and punching press platform top surface, meets the fast of different sizes stamping parts
Speed send mould, and second hydraulic cylinder can drive stripper plate to move up and down, the stamping parts after punching press is ejected punching by second piston bar
Hole is pressed, improves the demoulding efficiency of stamping parts, cooling body can be such that stamping parts is quickly cooled down, while reduce punching hole and punching
The surface temperature of briquetting extends its physical life.
Further, be provided with control panel on the front end face of pedestal, control panel can be controlled separately punch driving device,
Send mold mechanism and cooling body work.
Further, reinforcement block is provided between bottom plate and pedestal, it is strong that reinforcement block improves the connection between bottom plate and pedestal
Degree improves the stability and reliability of send mold mechanism really.
Further, elevating mechanism includes handle, transmission shaft, fixed column and telescopic rod, and fixed column is fixedly connected on bottom plate
On top surface, the top of telescopic rod is fixedly connected on the bottom surface of lifter plate, and the bottom end mobile connection of telescopic rod is stretched in positioning column
Rack gear is provided on the side of contracting bar, handle is fixedly connected on the end of transmission shaft, and transmission shaft runs through two fixed columns, transmission shaft
On be fixedly connected there are two gear, wheel and rack intermeshing, when needing the height and position to pushing assisted plate to be adjusted, only
Need rotational handle, follow transmission shaft and rotate together, and then is mobile by gear band carry-over bar, realize telescopic rod on move down
It is dynamic, and then meet the adjusting to pushing assisted plate height, gear drive substantially increases the stability and reliability of elevating mechanism.
Further, punch driving device is flywheel drive apparatus, and punching press may be implemented using traditional flywheel drive apparatus
The stable punching press up and down of block is mobile.
Further, two second hydraulic cylinders are arranged in parallel in pedestal, it is ensured that and second piston bar, which synchronizes, to be moved up and down,
Guarantee that stripper plate level moves up and down, reduces the friction between punching hole inner wall.
Further, the stroke of First piston bar is greater than the length of punching press platform, can satisfy and pushes away the stamping parts after processing
To next station.
Further, cooling body includes that annular coil pipe, water inlet pipe and outlet pipe, annular coil pipe are located at the outside of punching hole,
One end of water inlet pipe and outlet pipe passes through pedestal and is connected on annular coil pipe, is provided with intake pump on water inlet pipe, water inlet pipe and goes out
The other end of water pipe connects external cooling water equipment, can pass through the cooling water of external cooling water equipment under the action of intake pump
Water inlet pipe inputs annular coil pipe, is back to external cooling water equipment from outlet pipe after exchanging heat, realizes recycling for cooling water,
The surface temperature for reducing punching press platform, punching hole and pressing block simultaneously, prolongs the service life.
Further, scale is provided on guide rod, the design of scale sees that the hoisting depth of lifter plate intuitively, just
It is adjusted in time.
Use a kind of process for stamping of such as above-mentioned right cylinder type single axis accurate punching machine, it is characterised in that including walking as follows
Suddenly:
1) pressing block is installed
A, first according to the model size for needing to select pressing block of product, and pressing block is fixed by fastening screw and is connected
It connects in the bottom end of boosting bar, determines whether the installation site of pressing block is horizontal, reaches installation to entire pressing block and wants by ruler
Fastening screw is locked after asking;
B, then start the punch driving device in head, observe the entire punching stroke of pressing block, run pressing block
It is bonded completely when to lowermost end with punching press platform, guarantees that the bottom surface of pressing block is higher than pushing assisted plate when pressing block moves to top
10~15cm of top surface, or guarantee pressing block bottom surface be higher than demoulding when model height 10~15cm, select it is higher-height
Check and correction standard as pressing block stroke;
2) punching press stage+module
A, after to be punched piece of installation, according to the shape size of the size of pressing block and product, selection is suitable
Punching press platform, and the top surface for the flattening bench that liquidates is processed by shot blasting;
B, then along the size for determining punching hole at the end face center of punching press platform, make shape size and the production of punching hole
The shape size of product matches;
C, two second hydraulic cylinders arranged in parallel are then installed in pedestal, the bottom end of second hydraulic cylinder passes through liquid
Pressure oil pipeline is connect with external oil-servicing facilities, and second piston bar is installed in second hydraulic cylinder, is selected big with punching press hole shape
Stripper plate is fixedly connected in two second piston bars by the small stripper plate to match, and keeps stripper plate holding horizontal, is being installed
When guaranteeing that second piston bar is retracted to lowermost end, the bottom surface of stripper plate is flushed with the bottom surface of punching hole, the top of second piston bar
When end extend out to top, the top surface of stripper plate is flushed with the top surface of punching hole;
D, before stripper plate is inserted into punching hole, annular coil pipe first is installed in the outside of punching hole, and by annular coil pipe
Both ends be separately connected water inlet pipe and outlet pipe, water inlet pipe and outlet pipe are stretched out from the side of pedestal, and extension end is cold with outside
But wetting system is connected and sealed, and intake pump is installed on water inlet pipe;
3) send mold mechanism is installed
A, bottom plate is horizontally mounted on the side of pedestal first, and the underrun reinforcement block of bottom plate is connected with pedestal
Connect, then two guide rods being parallel to each other of right angle setting and two fixed columns being parallel to each other on the top surface of bottom plate, guide rod and
Fixed column is distributed in quadrangle;
B, the lifter plate to match with bottom plate is then selected, is horizontally mounted first hydraulic cylinder on the top surface of the lifting plate, it will
First hydraulic cylinder is fixedly connected on lifter plate by locating piece, the pushing assisted plate that selection matches with punching press platform, by pushing assisted plate
It is attached by First piston bar and first hydraulic cylinder, first hydraulic cylinder is connect by hydraulic oil pipe with external oil-servicing facilities;
C, two symmetrical through-holes are finally first opened up on lifter plate, and two guide rods are inserted into through-hole respectively,
Two telescopic rods for having rack gear are installed further along the bottom surface of lifter plate, two telescopic rods are arranged in parallel, while guaranteeing two and stretching
Rack gear direction on contracting bar is consistent, and the transmission shaft with handle is successively horizontally inserted into two positioning columns, is made on transmission shaft
Gear is engaged with the rack gear on corresponding telescopic rod;
4) continuous punching is tested
The continuous cooling water in external cooling water equipment is inputted in annular coil pipe by the intake pump on water inlet pipe first,
Rotating handle simultaneously makes the gear on transmission shaft that telescopic rod be driven to move up, and the scale on guide rod is observed, when pushing assisted plate reaches
Handle is fixed after setting height, starts the punch driving device in head, drives pressing block to punching press by boosting bar
Material on platform carries out punch forming, and pressing block rises under the action of boosting bar after punching press, starts second hydraulic cylinder, makes to take off
Template drives stamping parts to rise, until ejection punching hole, starts first hydraulic cylinder, stamping parts is pushed into next work by pushing assisted plate
Position, stripper plate drops to the bottom of punching hole, effect of the pushing assisted plate in first hydraulic cylinder under the action of second hydraulic cylinder at this time
Lower retraction, carries out the processing of next stamping parts.
The present invention is by adopting the above-described technical solution, have the advantages that:
1, by the design of send mold mechanism, the stamping parts after punching press can be pushed out to next station from punching press platform,
Convenient for the processing of next stamping parts, the processing efficiency and safety of stamping parts are substantially increased.
2, lifter plate can move up and down under the action of elevating mechanism, and then pushing assisted plate is driven to move up and down, and adjusting helps
Vertical distance between push plate and punching press platform top surface, meet different sizes stamping parts quickly send mould.
3, second hydraulic cylinder can drive stripper plate to move up and down by second piston bar, and the stamping parts after punching press is ejected
Punching hole improves the demoulding efficiency of stamping parts.
4, cooling body can be such that stamping parts is quickly cooled down, while reduce the surface temperature of punching hole and pressing block, prolong
Its long physical life.
5, process for stamping step of the invention is simple, can satisfy the flow line production of stamping parts, improves the production of product
Efficiency, while the safety and reliability in punching course is improved, realize full-automatic production.
Specific embodiment
It as shown in Figures 1 to 4, is right cylinder type single axis accurate punching machine of the present invention, including body 1, head 30 and pedestal 5,
Head 30 is fixedly connected on the top of pedestal 5 by body 1, and the lower section of head 30 is provided with sleeve 4, and setting helps in sleeve 4
Push rod 3, the bottom end of boosting bar 3 are fixedly connected with pressing block 2, and the top of boosting bar 3 is connected with punch driving device, punching press driving
Device is located in head 30, and punch driving device is flywheel drive apparatus, may be implemented to rush using traditional flywheel drive apparatus
The stable punching press up and down of briquetting 2 is mobile, is provided with control panel 7 on the front end face of pedestal 5, control panel 7 can be controlled separately
Punch driving device, send mold mechanism 8 and cooling body work.
Punching press platform 6 is provided on the top surface of pedestal 5, punching press platform 6 is located at the underface of pressing block 2, the side of pedestal 5
On be provided with send mold mechanism 8, send mold mechanism 8 includes bottom plate 9, lifter plate 10 and pushing assisted plate 11, and bottom plate 9 is fixedly connected on pedestal 5
Side on, reinforcement block is provided between bottom plate 9 and pedestal 5, reinforcement block improves the bonding strength between bottom plate 9 and pedestal 5,
The stability and reliability of send mold mechanism 8 really are improved, lifter plate 10 connects by the way that two guide rods 12 arranged in parallel are mobile
It connects and is provided with scale on the top of bottom plate 9, guide rod 12, the design of scale sees the hoisting depth of lifter plate 10 intuitively
Arrive, convenient for adjusting in time, be symmetrically arranged with elevating mechanism between lifter plate 10 and bottom plate 9, elevating mechanism include handle 18,
Transmission shaft 19, fixed column 16 and telescopic rod 17, fixed column 16 are fixedly connected on the top surface of bottom plate 9, and the top of telescopic rod 17 is solid
Surely it is connected on the bottom surface of lifter plate 10, the bottom end mobile connection of telescopic rod 17 is set on the side of telescopic rod 17 in positioning column
It is equipped with rack gear 21, handle 18 is fixedly connected on the end of transmission shaft 19, and transmission shaft 19 is in two fixed columns 16, transmission shaft 19
It is fixedly connected there are two gear 20, gear 20 and rack gear 21 are intermeshed, when needing the height and position to pushing assisted plate 11 to adjust
When section, rotational handle 18 is only needed, transmission shaft 19 is followed and rotates together, and then is mobile with carry-over bar 21 by gear 20, is realized
Telescopic rod 17 moves up and down, and then meets the adjusting to 11 height of pushing assisted plate, and the transmission of gear 20 substantially increases elevating mechanism
Stability and reliability, be provided with first hydraulic cylinder 13 on the top surface of lifter plate 10, first hydraulic cylinder 13 passes through first piston
Bar 15 connects pushing assisted plate 11, and first hydraulic cylinder 13 is fixedly connected on the top surface of lifter plate 10 by locating piece 14, first piston
The stroke of bar 15 is greater than the length of punching press platform 6, can satisfy the stamping parts after processing being pushed into next station.
Through there is a punching hole 22 on punching press platform 6, the bottom of punching hole 22 is provided with stripper plate 23, and stripper plate 23 passes through the
Two piston rods 25 are connected with second hydraulic cylinder 24, and two second hydraulic cylinders 24 are arranged in parallel in pedestal 5, it is ensured that second is living
Stopper rod 25, which synchronizes, to be moved up and down, and is guaranteed that 23 level of stripper plate moves up and down, is reduced the friction between 22 inner wall of punching hole.
Cooling body is provided with around punching hole 22, cooling body includes annular coil pipe 26, water inlet pipe 27 and outlet pipe
28, annular coil pipe 26 is located at the outside of punching hole 22, and one end of water inlet pipe 27 and outlet pipe 28 passes through pedestal 5 and is connected to annular disk
On pipe 26, intake pump 29 is provided on water inlet pipe 27, water inlet pipe 27 connects external cooling water equipment with the other end of outlet pipe 28,
The cooling water of external cooling water equipment can be inputted into annular coil pipe 26 through water inlet pipe 27 under the action of intake pump 29, through exchanging heat
It is back to external cooling water equipment from outlet pipe 28 afterwards, realizes recycling for cooling water, while reducing punching press platform 6, punching
The surface temperature for pressing hole 22 and pressing block 2, prolongs the service life;It, can be by the punching press after punching press by the design of send mold mechanism 8
Part is pushed out to next station from punching press platform 6, convenient for the processing of next stamping parts, substantially increases the processing effect of stamping parts
Rate and safety, lifter plate 10 can move up and down under the action of elevating mechanism, and then pushing assisted plate 11 is driven to move up and down, and adjust
The vertical distance between pushing assisted plate 11 and 6 top surface of punching press platform is saved, meet different sizes stamping parts quickly send mould, and second
Hydraulic cylinder 24 can drive stripper plate 23 to move up and down by second piston bar 25, and the stamping parts after punching press is ejected punching hole
22, the demoulding efficiency of stamping parts is improved, cooling body can be such that stamping parts is quickly cooled down, while reduce punching hole 22 and punching
The surface temperature of briquetting 2 extends its physical life.
Using a kind of process for stamping of such as above-mentioned right cylinder type single axis accurate punching machine, include the following steps:
1) pressing block is installed
A, first according to the model size for needing to select pressing block 2 of product, and it is by fastening screw that pressing block 2 is fixed
It is connected to the bottom end of boosting bar 3, determines whether the installation site of pressing block 2 is horizontal by ruler, reaches peace to entire pressing block 2
Fastening screw is locked after reload request;
B, then the punch driving device in starting head 30, the entire punching stroke of observation pressing block 2 make pressing block 2
It is bonded completely when running to lowermost end with punching press platform 6, guarantees that the bottom surface of pressing block 2 is high when pressing block 2 moves to top
In 10~15cm of top surface of pushing assisted plate 11, or guarantee 10~15cm of model height when the bottom surface of pressing block 2 is higher than demoulding, selection
The higher-height check and correction standard as 2 stroke of pressing block;
2) punching press stage+module
A, after to be punched piece 2 installation, according to the shape size of the size of pressing block 2 and product, selection is suitable
Punching press platform 6, and the top surface for the flattening bench 6 that liquidates is processed by shot blasting;
B, then along the size for determining punching hole 22 at the end face center of punching press platform 6, keep the shape of punching hole 22 big
The small shape size with product matches;
C, two second hydraulic cylinders 24 arranged in parallel, the bottom end of second hydraulic cylinder 24 are then installed in pedestal 5
It is connect by hydraulic oil pipeline with external oil-servicing facilities, and second piston bar 25 is installed in second hydraulic cylinder 24, selection and punching
The stripper plate 23 that pressure 22 shape size of hole matches, stripper plate 23 is fixedly connected in two second piston bars 25, and make to take off
Template 23 keeps horizontal, when guaranteeing that second piston bar 25 is retracted to lowermost end during installation, the bottom surface of stripper plate 23 and punching hole
22 bottom surface flushes, when the top of second piston bar 25 extend out to top, the top surface of stripper plate 23 and the top surface of punching hole 22
It flushes;
D, before stripper plate 23 is inserted into punching hole 22, annular coil pipe 26 first is installed in the outside of punching hole 22, and will
The both ends of annular coil pipe 26 are separately connected water inlet pipe 27 and outlet pipe 28, and water inlet pipe 27 and outlet pipe 28 are stretched from the side of pedestal 5
Out, extension end and external cooling water equipment are connected and sealed, and intake pump 29 is installed on water inlet pipe 27;
3) send mold mechanism is installed
A, be horizontally mounted bottom plate 9 on the side of pedestal 5 first, and by the underrun reinforcement block of bottom plate 9 and pedestal 5 into
Row connects, then right angle setting two guide rods 12 being parallel to each other and two fixed columns being parallel to each other on the top surface of bottom plate 9
16, guide rod 12 and fixed column 16 are distributed in quadrangle;
B, the lifter plate 10 to match with bottom plate 9 is then selected, it is hydraulic to be horizontally mounted first on the top surface of lifter plate 10
First hydraulic cylinder 13 is fixedly connected on lifter plate 10 by cylinder 13 by locating piece 14, and selection is helped with what punching press platform 6 matched
Pushing assisted plate 11 is attached by First piston bar 15 with first hydraulic cylinder 13 by push plate 11, and first hydraulic cylinder 13 passes through hydraulic
Oil pipe is connect with external oil-servicing facilities;
C, two symmetrical through-holes are finally first opened up on lifter plate 10, and two guide rods 12 are inserted into through-hole respectively
It is interior, two telescopic rods 17 for having rack gear 21 are installed further along the bottom surface of lifter plate 10, two telescopic rods 17 are arranged in parallel, simultaneously
Guarantee that 21 direction of rack gear on two telescopic rods 17 is consistent, the transmission shaft 19 with handle 18 is successively horizontally inserted into two positioning
In column, engage the gear 20 on transmission shaft 19 with the rack gear 21 on corresponding telescopic rod 17;
4) continuous punching is tested
The continuous cooling water in external cooling water equipment is inputted by annular disk by the intake pump 29 on water inlet pipe 27 first
In pipe 26, while rotating handle 18, make the gear 20 on transmission shaft 19 that telescopic rod 17 be driven to move up, observes on guide rod 12
Handle 18 is fixed after pushing assisted plate 11 reaches setting height for scale, starts the punch driving device in head 30, passes through
Boosting bar 3 drive pressing block 2 liquidate the material on flattening bench 6 carry out punch forming, work of the pressing block 2 in boosting bar 3 after punching press
With lower rising, start second hydraulic cylinder 24, make stripper plate 23 that stamping parts be driven to rise, until ejection punching hole 22, starting first
Stamping parts is pushed into next station by pushing assisted plate 11 by hydraulic cylinder 13, and stripper plate 23 is under the action of second hydraulic cylinder 24 at this time
The bottom of punching hole 22 is dropped to, pushing assisted plate 11 retracts under the action of first hydraulic cylinder 13, carries out adding for next stamping parts
Work.
The above is only specific embodiments of the present invention, but technical characteristic of the invention is not limited thereto.It is any with this hair
Based on bright, to realize essentially identical technical effect, made ground simple change, equivalent replacement or modification etc. are all covered
Among protection scope of the present invention.