CN108902699A - It is a kind of to process improved process using brown rice and corn as the fast food brewed powder of major ingredient - Google Patents
It is a kind of to process improved process using brown rice and corn as the fast food brewed powder of major ingredient Download PDFInfo
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- CN108902699A CN108902699A CN201810944340.8A CN201810944340A CN108902699A CN 108902699 A CN108902699 A CN 108902699A CN 201810944340 A CN201810944340 A CN 201810944340A CN 108902699 A CN108902699 A CN 108902699A
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Classifications
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- A—HUMAN NECESSITIES
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- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
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- A23L11/05—Mashed or comminuted pulses or legumes; Products made therefrom
- A23L11/07—Soya beans, e.g. oil-extracted soya bean flakes
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L19/00—Products from fruits or vegetables; Preparation or treatment thereof
- A23L19/01—Instant products; Powders; Flakes; Granules
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
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- A23L19/10—Products from fruits or vegetables; Preparation or treatment thereof of tuberous or like starch containing root crops
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L25/00—Food consisting mainly of nutmeat or seeds; Preparation or treatment thereof
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
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- A23L33/18—Peptides; Protein hydrolysates
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- A—HUMAN NECESSITIES
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- A—HUMAN NECESSITIES
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
- A23P10/00—Shaping or working of foodstuffs characterised by the products
- A23P10/40—Shaping or working of foodstuffs characterised by the products free-flowing powder or instant powder, i.e. powder which is reconstituted rapidly when liquid is added
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2002/00—Food compositions, function of food ingredients or processes for food or foodstuffs
Landscapes
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- Nutrition Science (AREA)
- Mycology (AREA)
- Agronomy & Crop Science (AREA)
- Botany (AREA)
- Molecular Biology (AREA)
- Proteomics, Peptides & Aminoacids (AREA)
- Coloring Foods And Improving Nutritive Qualities (AREA)
- Cereal-Derived Products (AREA)
Abstract
Improved process, including following component are processed using brown rice and corn as the fast food brewed powder of major ingredient the present invention provides a kind of:Brown rice, honey peach, Chinese yam rhizome, salt, tomato, buckwheat, peanut, mung bean, Herba Menthae powder, marine animal small-molecular peptides and corn.The fast food brewed powder of brown rice of the invention and the mixing of corn ratio, using brown rice and corn as primary raw material, for brown rice compared with common exquisite rice, the content of brown rice vitamin, minerals and dietary fiber is richer;Wherein protein lysine ingredient rich in, the microelements such as iron, manganese, zinc are abundanter than general cereal, obtain better effects, the brewed powder of new technology preparation has the characteristics that dissolubility is good, resolvent quality is good, does not play " pimple ", delicate mouthfeel lubricates, and finally obtained fast food brewed powder can provide full nutrition for eater.
Description
Technical field
The present invention relates to food technology fields, particularly, are related to a kind of using brown rice and corn as the fast food brewed powder of major ingredient
Process improved process.
Background technique
《The Yellow Emperor's Canon of Internal Medicine》The middle diet principle for recording " supporting vital QI with five kinds of grains, reinforcing vital QI with meats of five livestock, assisting vital QI with five kinds of fruits, supplementing vital QI with five kinds of veg etables ", it is believed that
Five cereals are only the basic of health.
For coarse food grain is the flour and rice such as the opposite polished rice fine flour that we usually eat, the main brown rice including in cereal, corn,
Millet, purple rice, sorghum, corn, buckwheat, grain germ and various dry beans, such as soya bean, corn, hawkeye beans, mung bean.
Most of coarse food grain is not only rich in amino acid and good protein necessary to human body, also containing minerals such as calcium, phosphorus
And vitamin, relatively for rice, fine flour, the carbohydrate content of coarse food grain is lower, and dietary fiber content is high, after eating more
The effect of being easy to produce satiety, calorie intake can be reduced, reach weight-reducing.
In addition, coarse food grain also help ensure digestive system run well, can reduce hypertension, diabetes, obesity and
The risk of cardiovascular and cerebrovascular disease helps to resist gastric cancer, intestinal cancer, is generally acknowledged healthy food, contained nature protein-fat-,
The multiple nutritional components such as carbohydrate, vitamin, minerals and dietary fiber meet the rational proportion of human body intake, have
High utility value, while a variety of unsaturated fatty acids contained by coarse cereals, such as oleic acid, linoleic acid, linolenic acid, with phosphatide, low
The liveliness proofs such as glycan, more Taihe county flavones, substance have diseases prevention, disease-resistant, strengthen immunity, the effect of anti-aging.Coarse cereals are being sought
Although support aspect have the advantages that it is numerous, since the mouthfeel of various regions people is different, for people long-term consumption coarse cereals cause
Certain obstacle.How really to accomplish that coarse food grain is carefully eaten, while not changing the living habit that people are formed for a long time again, very
Just accomplishing that convenience, nutrition are the project of people's research all the time.China is coarse cereals big producer, and the nutritive value of coarse cereals is general
All over being accepted.The processing method of coarse cereals is few at present, rests on simple processing mostly, is mixed into one after coarse cereals are crushed
It rises, coarse cereal powder is made, or a variety of coarse cereal powders are mixed directly to come, is granulated using general pelletizer, this processing method
Although remaining the nutritional ingredient of coarse cereals, since the processing is simple, there is no big variation is brought to the institutional framework of coarse cereals, do not have
Have and truly make moderate progress to the digestion and absorption of the mouthfeel of coarse cereals, nutrition, while the subsequent work of existing processing method
Skill is more complicated, by the made rough of pelletizer, also needs to be processed by shot blasting in rear technique, in polishing, is granulated
During also need that binding material, such as starch is added.Edible for coarse cereals rice brings security risk.Peasant household sells former
Grain, it is on the low side, if carrying out reasonable deep processing, it will the price for greatly promoting coarse cereals allows grain producer really to obtain reality
Favour.
Based on the traditional handicraft of five cereals preparation brewed powder, mostly it is to mix five cereals according to a certain percentage, adds
After boiling boils and keeps the temperature a period of time, injects in canned metal and be sealed.It the advantage is that simple process, facilitate production.Its
Disadvantage is that technical threshold is lower, and the black workshop of no safety in production qualification can also imitate rapidly production, to upset food peace
The whole city.And conventionally produced brewed powder water content is higher, to avoid flora from polluting, the leakproofness of canned metal is stronger,
In opening metal can, once pull ring surprisingly fractures, canned metal will be difficult to open.
Five cereals are generally acknowledged pollution-free green foods, contained nature protein-fat-, carbohydrate, dimension life
The multiple nutritional components such as element, minerals and dietary fiber meet the rational proportion of human body intake, have high utility value,
A variety of unsaturated fatty acids contained by coarse cereals simultaneously, such as oleic acid, linoleic acid, linolenic acid, with phosphatide, oligosaccharide, more Taihe county flavones
Equal liveliness proofs, substance have diseases prevention, disease-resistant, strengthen immunity, the effect of anti-aging.Although coarse cereals have in terms of nutrition
Numerous advantages, but since the mouthfeel of various regions people is different, coarse cereals are eaten for a long time for people and cause certain obstacle.Such as
What really accomplishes that coarse food grain is carefully eaten, while not changing the living habit that people are formed for a long time again, is truly realized convenience, nutrition
It is the project of people's research all the time.China is coarse cereals big producer, and the nutritive value of coarse cereals is generally accepted.Mesh
The processing method of preceding coarse cereals is few, rests on simple processing mostly, admixed together after coarse cereals are crushed, and coarse cereal powder is made,
Or mix a variety of coarse cereal powders directly to come, it is granulated using general pelletizer, although this processing method remains coarse cereals
Nutritional ingredient, it is truly not right not bringing big variation to the institutional framework of coarse cereals but since the processing is simple
The digestion and absorption of the mouthfeel, nutrition of coarse cereals makes moderate progress, while existing processing method subsequent technique is more complicated, due to
The made rough of pelletizer also needs to be processed by shot blasting in rear technique, polishing, be granulated during also need
Binding material, such as starch is added.Edible for coarse cereals rice brings security risk.Peasant household sells raw grain, on the low side, if
Carry out reasonable deep processing, it will the price for greatly promoting coarse cereals allows grain producer really to receive more tangible benefits.
Brown rice is that paddy sloughs the caryopsis after outer protection cortex rice husk, interior protection cortex(Pericarp, kind skin, megarchidium layer)It is intact
Rice Kernel, since the more mouthfeels such as interior protection cortex crude fibre, chaff wax are thicker, quality is close, boil it is also relatively time-consuming,
But its slimming effect is significant.Compared with common exquisite rice, the content of brown rice vitamin, minerals and dietary fiber is richer,
It is considered to be a kind of healthy food of green.
Summary of the invention
Improved process is processed using brown rice and corn as the fast food brewed powder of major ingredient it is an object of that present invention to provide a kind of, with solution
Certainly technical problem.
A kind of to process improved process using brown rice and corn as the fast food brewed powder of major ingredient, specific step is as follows:
S1, it will be the full cereal of major ingredient as being ground in raw material respectively used device using brown rice and corn, and pass through
Sieve retain 50~80 mesh powder raw material it is spare, then powder raw material proper volume is mixed, and be added drinking water containing selenium with
Food additives stir into paste, pass through control water supply in this course, it is ensured that the water content of paste raw material is 18~23%;
S2, auxiliary material preparation:Thickening auxiliary material using rice flour as brewed powder carries out gelatinization processing to rice flour, then by the rice after gelatinization
Powder carries out high temperature drying, and the thickening auxiliary material of brewed powder is made;;
S3, raw material mixing:The product and thickening auxiliary material that S1 is obtained are with mass ratio 8:1~50:1 ratio mixing, forms paste
Shape raw material;
S4, extrusion:S3 deployed paste raw material is put by the input terminal of double screw extruder, by twin-screw extrusion
The extruding not expanding treatment of machine is granulated again, ultimately forms the particle of rice-shaped;
S5, control water enzyme deactivation:The puffing material is inputted in enzyme deactivation drying equipment, control outlet material moisture is 6~7%, cold
But to 30~40 DEG C;
S6, tabletting powder:The puffing material is inputted in crusher and is crushed, broken material to 1~2mm of diameter, thickness≤
The thin slice of 1mm, as fast food brewed powder.
Preferably:In the step S1, in raw material mixing, addition Artemisia Glue or konjac glucomannan are as food additives, addition
Ratio is 0.05~0.25%.
Preferably:In the step S4, the revolving speed of double screw extruder is 200r/min, includes four in double screw extruder
Section squeezes section, is the section D1, the section D2, the section D3 and the section D4 respectively, material successively this four sections of sections carry out curing and
It squeezes, wherein the section D1 is feed zone, and temperature is 60 DEG C, and the section D2 is high temperature and pressure area, and temperature is 120 DEG C, the area D3
Between be shear zone, temperature is 90 DEG C, and the section D4 is decrease temperature and pressure area, and temperature is 70 DEG C, and the surface of the section D4 two screw rods
The big 5mm of surface average headway in the section average headway ratio D1, the section D2 and the section D3.
Preferably:It further include the secondary baking stage;Gained in S5 is entered into oven system in high temperature through air-transport system
The step of lower progress secondary baking, the oven system include pedestal, vibrating tray, cabinet, circulation air piping, electric heater,
Workbench, dehumidifying pipelines, cyclone separator, resisting blower, airlock etc. are constituted, and vibrating tray uses 304 stainless steels
To make, charging tray adjusts vibration frequency by frequency converter, and cabinet is divided into 2 section of an area and 2nd areas, and every section temperature may be implemented individually to control,
It is made of in cabinet more densely distributed jet pipes, cabinet both sides are equipped with cleaning door, convenient and healthy cleaning, and spin manifold temperature uses
PLC control, 2 section cabinets are equipped with temperature sensor, the detection of temperature sensor automatic on-line, and heating system uses circulating-heating,
Hot air duct passes through insulation processing, effectively raises thermal energy utilization rate, and 200 ~ 300 DEG C of oven box body temperature, the temperature difference
± 5 DEG C of control.
Preferably:In the step S6, sheeting system is by distributing device, tablet press machine main body, constant temperature pressure roller, tabletting in the S6
The composition such as owner's motor, feeding fan, material is by expecting that distributing device, distributing device control blanking speed under fluidized bed in step 6
Degree, constant temperature pressure roller are operated in high speed to relative direction, sheeting nip are adjusted, the quick tabletting of the good material of fluidized bed predrying
Molding, constant temperature pressure roller keep roller temperature, prevent from generating excessive heat in high speed tableting processes.
Preferably:Its fast food brewed powder includes the ingredient of following weight fraction ratio:
25-45 parts of brown rice, 20-25 parts of corn, 8-13 parts of honey peach, 10-15 parts of Chinese yam rhizome, 6-8 parts of salt, tomato 6-
11 parts, 6-8 parts of buckwheat, 9-13 parts of peanut, 8-12 parts of mung bean, 6-10 parts of Herba Menthae powder, marine animal small-molecular peptides 0.05-
0.1 part.
Preferably:Its fast food brewed powder includes the ingredient of following weight fraction ratio:30 parts of brown rice, 23 parts of corn, honey peach
11 parts, 12 parts of Chinese yam rhizome, 7 parts of salt, 9 parts of tomato, 7 parts of buckwheat, 11 parts of peanut, 10 parts of mung bean, 8 parts of Herba Menthae powder, sea
0.05-0.1 parts of foreign animal small-molecular peptides.
The invention has the advantages that:The fast food brewed powder of brown rice of the invention and the mixing of corn ratio, with brown rice
With corn as primary raw material, brown rice is compared with common exquisite rice, and the content of brown rice vitamin, minerals and dietary fiber is more
It is abundant;Wherein protein lysine ingredient rich in, the microelements such as iron, manganese, zinc are abundanter than general cereal, obtain preferable
Effect, the brewed powder of new technology preparation is good with dissolubility, resolvent quality is good, does not play " pimple ", the spy of delicate mouthfeel lubrication
Point, finally obtained fast food brewed powder can provide full nutrition for eater.
By mouse experiment it may be speculated that using brown rice of the invention and the brewed powder of corn ratio mixing as staple food to food
With to raising motion function significant effect.
Other than objects, features and advantages described above, there are also other objects, features and advantages by the present invention.
The present invention is further detailed explanation below.
Specific embodiment
The embodiment of the present invention is described in detail below, but the present invention can be limited and be covered according to claim
Multitude of different ways implement.
Embodiment 1
A kind of to process improved process using brown rice and corn as the fast food brewed powder of major ingredient, specific step is as follows:
S1, by using brown rice and corn be the full cereal of major ingredient as being ground in raw material respectively used device, in raw material
Artemisia Glue or konjac glucomannan are added when mixing as food additives, adding proportion 0.05%, and pass through the powder of sieve 50 mesh of retention
Shape raw material for standby then mixes powder raw material proper volume, and drinking water containing selenium and food additives are added, and stirs into paste
Shape passes through control water supply in this course, it is ensured that the water content of paste raw material is 18%;
S2, auxiliary material preparation:Thickening auxiliary material using rice flour as brewed powder carries out gelatinization processing to rice flour, then by the rice after gelatinization
Powder carries out high temperature drying, and the thickening auxiliary material of brewed powder is made;;
S3, raw material mixing:The product and thickening auxiliary material that S1 is obtained are with mass ratio 8:1 ratio mixing, forms paste raw material;
S4, extrusion:S3 deployed paste raw material is put by the input terminal of double screw extruder, by twin-screw extrusion
The extruding not expanding treatment of machine is granulated again, ultimately forms the particle of rice-shaped;The revolving speed of double screw extruder is 200r/min,
Include four sections of extruding sections in double screw extruder, is that the section D1, the section D2, the section D3 and the section D4, material successively exist respectively
This four sections of sections are cured and are squeezed, and wherein the section D1 is feed zone, and temperature is 60 DEG C, and the section D2 is high temperature and pressure area,
Its temperature is 120 DEG C, and the section D3 is shear zone, and temperature is 90 DEG C, and the section D4 is decrease temperature and pressure area, and temperature is 70 DEG C,
And the big 5mm of surface average headway in the surface sections average headway ratio D1 of the section D4 two screw rods, the section D2 and the section D3.
S5, control water enzyme deactivation:The puffing material is inputted in enzyme deactivation drying equipment, control outlet material moisture is 6%, cooling
To 30 DEG C;
The secondary baking stage;Gained in S5 is entered into the step that oven system carries out secondary baking at high temperature through air-transport system
Suddenly, the oven system include pedestal, vibrating tray, cabinet, circulation air piping, electric heater, workbench, dehumidifying pipelines,
Cyclone separator, resisting blower, airlock etc. are constituted, and vibrating tray is made of 304 stainless steels, and charging tray passes through frequency converter tune
Vibration frequency is saved, cabinet is divided into 2 section of an area and 2nd areas, and every section temperature may be implemented individually to control, close by more distributions in cabinet
The jet pipe of collection is constituted, and cabinet both sides are equipped with cleaning door, convenient and healthy cleaning, and spin manifold temperature is controlled using PLC, and 2 section cabinets are equal
Equipped with temperature sensor, the detection of temperature sensor automatic on-line, heating system uses circulating-heating, and hot air duct is by heat preservation
Heat-insulated processing effectively raises thermal energy utilization rate, and 200 ~ 300 DEG C of oven box body temperature, the temperature difference controls ± 5 DEG C.
S6, tabletting powder:The puffing material is inputted in crusher and is crushed, broken material to 1 mm of diameter, thickness≤
The thin slice of 1mm, as fast food brewed powder, the sheeting system is by distributing device, tablet press machine main body, constant temperature pressure roller, tabletting owner's electricity
The composition such as machine, feeding fan, material is by expecting that distributing device, distributing device control blanking velocity, constant temperature under fluidized bed in step 6
Pressure roller is operated in high speed to relative direction, adjusts sheeting nip, permanent the quick compression molding of the good material of fluidized bed predrying
Temperature and pressure roller keeps roller temperature, prevents from generating excessive heat in high speed tableting processes.
Above-mentioned fast food brewed powder includes the ingredient of following weight fraction ratio:45 parts of brown rice, 25 parts of corn, 13 parts of honey peach,
15 parts of Chinese yam rhizome, 8 parts of salt, 11 parts of tomato, 8 parts of buckwheat, 13 parts of peanut, 12 parts of mung bean, 10 parts of Herba Menthae powder, ocean
00.1 part of animal small-molecular peptides.
Embodiment 2
A kind of to process improved process using brown rice and corn as the fast food brewed powder of major ingredient, specific step is as follows:
S1, it will be the full cereal of major ingredient as being ground in raw material respectively used device using brown rice and corn, and pass through
The powder raw material that sieve retains 80 mesh is spare, then mixes powder raw material proper volume, and drinking water containing selenium and food is added
Additive stirs into paste, passes through control water supply in this course, it is ensured that the water content of paste raw material is 23%;It is mixed in raw material
Artemisia Glue or konjac glucomannan are added when conjunction as food additives, adding proportion 0.25%.
S2, auxiliary material preparation:Thickening auxiliary material using rice flour as brewed powder carries out gelatinization processing to rice flour, then will be after gelatinization
Rice flour carry out high temperature drying, be made brewed powder thickening auxiliary material;;
S3, raw material mixing:The product and thickening auxiliary material that S1 is obtained are with mass ratio 50:1 ratio mixing, it is former to form paste
Material;
S4, extrusion:S3 deployed paste raw material is put by the input terminal of double screw extruder, by twin-screw extrusion
The extruding not expanding treatment of machine is granulated again, ultimately forms the particle of rice-shaped;The revolving speed of double screw extruder is 200r/min,
Include four sections of extruding sections in double screw extruder, is that the section D1, the section D2, the section D3 and the section D4, material successively exist respectively
This four sections of sections are cured and are squeezed, and wherein the section D1 is feed zone, and temperature is 60 DEG C, and the section D2 is high temperature and pressure area,
Its temperature is 120 DEG C, and the section D3 is shear zone, and temperature is 90 DEG C, and the section D4 is decrease temperature and pressure area, and temperature is 70 DEG C,
And the big 5mm of surface average headway in the surface sections average headway ratio D1 of the section D4 two screw rods, the section D2 and the section D3.
S5, control water enzyme deactivation:The puffing material is inputted in enzyme deactivation drying equipment, control outlet material moisture is 7%, cooling
To 40 DEG C;
The secondary baking stage;Gained in S5 is entered into the step that oven system carries out secondary baking at high temperature through air-transport system
Suddenly, the oven system include pedestal, vibrating tray, cabinet, circulation air piping, electric heater, workbench, dehumidifying pipelines,
Cyclone separator, resisting blower, airlock etc. are constituted, and vibrating tray is made of 304 stainless steels, and charging tray passes through frequency converter tune
Vibration frequency is saved, cabinet is divided into 2 section of an area and 2nd areas, and every section temperature may be implemented individually to control, close by more distributions in cabinet
The jet pipe of collection is constituted, and cabinet both sides are equipped with cleaning door, convenient and healthy cleaning, and spin manifold temperature is controlled using PLC, and 2 section cabinets are equal
Equipped with temperature sensor, the detection of temperature sensor automatic on-line, heating system uses circulating-heating, and hot air duct is by heat preservation
Heat-insulated processing effectively raises thermal energy utilization rate, and 200 ~ 300 DEG C of oven box body temperature, the temperature difference controls ± 5 DEG C.
S6, tabletting powder:The puffing material is inputted in crusher and is crushed, broken material to diameter 2mm, thickness≤
The thin slice of 1mm, as fast food brewed powder, sheeting system by distributing device, tablet press machine main body, constant temperature pressure roller, tablet press machine main motor,
The composition such as feeding fan, material is by expecting that distributing device, distributing device control blanking velocity, constant temperature pressure roller under fluidized bed in step 6
It is operated in high speed to relative direction, sheeting nip is adjusted, the quick compression molding of the good material of fluidized bed predrying, constant temperature pressure
Roller keeps roller temperature, prevents from generating excessive heat in high speed tableting processes.
Above-mentioned fast food brewed powder includes the ingredient of following weight fraction ratio:30 parts of brown rice, 23 parts of corn, honey peach 11
Part, 12 parts of Chinese yam rhizome, 7 parts of salt, 9 parts of tomato, 7 parts of buckwheat, 11 parts of peanut, 10 parts of mung bean, 8 parts of Herba Menthae powder, ocean
0.05-0.1 parts of animal small-molecular peptides.
Embodiment 3
A kind of to process improved process using brown rice and corn as the fast food brewed powder of major ingredient, specific step is as follows:
S1, it will be the full cereal of major ingredient as being ground in raw material respectively used device using brown rice and corn, and pass through
The powder raw material that sieve retains 70 mesh is spare, then mixes powder raw material proper volume, and drinking water containing selenium and food is added
Additive stirs into paste, passes through control water supply in this course, it is ensured that the water content of paste raw material is 20%;It is mixed in raw material
Artemisia Glue or konjac glucomannan are added when conjunction as food additives, adding proportion 0.2%.
S2, auxiliary material preparation:Thickening auxiliary material using rice flour as brewed powder carries out gelatinization processing to rice flour, then will be after gelatinization
Rice flour carry out high temperature drying, be made brewed powder thickening auxiliary material;;
S3, raw material mixing:The product and thickening auxiliary material that S1 is obtained are with mass ratio 30:1 ratio mixing, it is former to form paste
Material;
S4, extrusion:S3 deployed paste raw material is put by the input terminal of double screw extruder, by twin-screw extrusion
The extruding not expanding treatment of machine is granulated again, ultimately forms the particle of rice-shaped;The revolving speed of double screw extruder is 200r/min,
Include four sections of extruding sections in double screw extruder, is that the section D1, the section D2, the section D3 and the section D4, material successively exist respectively
This four sections of sections are cured and are squeezed, and wherein the section D1 is feed zone, and temperature is 60 DEG C, and the section D2 is high temperature and pressure area,
Its temperature is 120 DEG C, and the section D3 is shear zone, and temperature is 90 DEG C, and the section D4 is decrease temperature and pressure area, and temperature is 70 DEG C,
And the big 5mm of surface average headway in the surface sections average headway ratio D1 of the section D4 two screw rods, the section D2 and the section D3.
S5, control water enzyme deactivation:The puffing material is inputted in enzyme deactivation drying equipment, control outlet material moisture is 6 %, cold
But to 35 DEG C;
The secondary baking stage;Gained in S5 is entered into the step that oven system carries out secondary baking at high temperature through air-transport system
Suddenly, the oven system include pedestal, vibrating tray, cabinet, circulation air piping, electric heater, workbench, dehumidifying pipelines,
Cyclone separator, resisting blower, airlock etc. are constituted, and vibrating tray is made of 304 stainless steels, and charging tray passes through frequency converter tune
Vibration frequency is saved, cabinet is divided into 2 section of an area and 2nd areas, and every section temperature may be implemented individually to control, close by more distributions in cabinet
The jet pipe of collection is constituted, and cabinet both sides are equipped with cleaning door, convenient and healthy cleaning, and spin manifold temperature is controlled using PLC, and 2 section cabinets are equal
Equipped with temperature sensor, the detection of temperature sensor automatic on-line, heating system uses circulating-heating, and hot air duct is by heat preservation
Heat-insulated processing effectively raises thermal energy utilization rate, and 200 ~ 300 DEG C of oven box body temperature, the temperature difference controls ± 5 DEG C.
S6, tabletting powder:The puffing material is inputted in crusher and is crushed, broken material to diameter 2mm, thickness≤
The thin slice of 1mm, as fast food brewed powder, sheeting system by distributing device, tablet press machine main body, constant temperature pressure roller, tablet press machine main motor,
The composition such as feeding fan, material is by expecting that distributing device, distributing device control blanking velocity, constant temperature pressure roller under fluidized bed in step 6
It is operated in high speed to relative direction, sheeting nip is adjusted, the quick compression molding of the good material of fluidized bed predrying, constant temperature pressure
Roller keeps roller temperature, prevents from generating excessive heat in high speed tableting processes.
Above-mentioned fast food brewed powder includes the ingredient of following weight fraction ratio:45 parts of brown rice, 25 parts of corn, 13 parts of honey peach,
15 parts of Chinese yam rhizome, 8 parts of salt, 11 parts of tomato, 8 parts of buckwheat, 13 parts of peanut, 12 parts of mung bean, 10 parts of Herba Menthae powder, ocean
00.1 part of animal small-molecular peptides.
Intragastric administration on mice test is carried out to the brewed powder of embodiment 1-3 below, the specific test method is as follows:
40 mouse are randomly divided into 4 groups by weight:Blank control group, embodiment 1-3, tie up tonneau China with Beijing by every group 10
The standard feed sub-cage rearing that experimental animal Technology Co., Ltd. provides, free diet drinking-water.Adaptable fed is filled after 5 days
Stomach test.
Give experimental mice stomach-filling respectively daily, mouse timing measurement weight calculates the amount of stomach-filling, stomach-filling amount according to weight
For:25g/ days/kg, continuous gavage 30 days.
Continuous gavage 30 days, after last stomach-filling, each group mouse fasting 16 hours(Overnight), then 1 property stomach-filling gives 50
Part ethyl alcohol 12ml/kg weight, draws materials after 6 hours(Blank control group is not dealt with, non-fasting materials), when testing swimming with a load attached to the body
Between, urea nitrogen content and hepatic glycogen content.
The result shows that the development difference of each group mouse weight is little, activity is normal during the test for animal, table without exception
It is existing, show that brewed powder has no adverse effects to the growth and development of mouse and health.Specific walking weight load, urea nitrogen content and liver
Test result is as follows for glycogen content:
Continuous gavage 30 days, after last stomach-filling, each group mouse fasting 16 hours(Overnight), then 50 parts of second are given in 1 property stomach-filling
Alcohol 12mL/kg weight, draws materials after 6 hours(Blank control group is not dealt with, non-fasting materials), mouse swimming with a load attached to the body after test 30 days
It swims time, mice serum urea nitrogen content, hepatic glycogen content.
The result shows that the development difference of each group mouse weight is little, activity is normal during the test for animal, table without exception
It is existing, show that brewed powder has no adverse effects to the growth and development of mouse and health.Specific mice burden swimming time, mice serum urine
Test result is as follows for plain nitrogen content, hepatic glycogen content:
Walking weight load(min) | Urea nitrogen content(nmol/L) | Hepatic glycogen content(mg/g) | |
Blank control group | 15.2±0.7 | 14.18±1.52 | 1.45±0.19 |
Embodiment 1 | 18.9±1.1 | 8.75±1.01 | 2.53±0.35 |
Embodiment 2 | 19.2±1.1 | 8.92±1.02 | 2.52±0.37 |
Embodiment 3 | 18.5±1.2 | 8.82±1.02 | 2.54±0.37 |
The foregoing is only a preferred embodiment of the present invention, is not intended to restrict the invention, for those skilled in the art
For member, the invention may be variously modified and varied.All within the spirits and principles of the present invention, it is made it is any modification,
Equivalent replacement, improvement etc., should all be included in the protection scope of the present invention.
Claims (7)
1. a kind of process improved process using brown rice and corn as the fast food brewed powder of major ingredient, which is characterized in that its specific steps is such as
Under:
S1, it will be the full cereal of major ingredient as being ground in raw material respectively used device using brown rice and corn, and pass through
Sieve retain 50~80 mesh powder raw material it is spare, then powder raw material proper volume is mixed, and be added drinking water containing selenium with
Food additives stir into paste, pass through control water supply in this course, it is ensured that the water content of paste raw material is 18~23%;
S2, auxiliary material preparation:Thickening auxiliary material using rice flour as brewed powder carries out gelatinization processing to rice flour, then by the rice after gelatinization
Powder carries out high temperature drying, and the thickening auxiliary material of brewed powder is made;;
S3, raw material mixing:The product and thickening auxiliary material that S1 is obtained are with mass ratio 8:1~50:1 ratio mixing, forms paste
Shape raw material;
S4, extrusion:S3 deployed paste raw material is put by the input terminal of double screw extruder, by twin-screw extrusion
The extruding not expanding treatment of machine is granulated again, ultimately forms the particle of rice-shaped;
S5, control water enzyme deactivation:The puffing material is inputted in enzyme deactivation drying equipment, control outlet material moisture is 6~7%, cold
But to 30~40 DEG C;
S6, tabletting powder:The puffing material is inputted in crusher and is crushed, broken material to 1~2mm of diameter, thickness≤
The thin slice of 1mm, as fast food brewed powder.
2. it is according to claim 1 a kind of using brown rice and corn as the fast food brewed powder of major ingredient processing improved process, it is special
Sign is, in the step S1, in raw material mixing, as food additives, adding proportion is for addition Artemisia Glue or konjac glucomannan
0.05~0.25%.
3. it is according to claim 1 a kind of using brown rice and corn as the fast food brewed powder of major ingredient processing improved process, it is special
Sign is, it includes four sections of crush zones in double screw extruder that in the step S4, the revolving speed of double screw extruder, which is 200r/min,
Between, it is the section D1, the section D2, the section D3 and the section D4 respectively, material is successively cured and is squeezed in this four sections of sections, wherein
The section D1 is feed zone, and temperature is 60 DEG C, and the section D2 is high temperature and pressure area, and temperature is 120 DEG C, and the section D3 is shearing
Area, temperature are 90 DEG C, and the section D4 is decrease temperature and pressure area, and temperature is 70 DEG C, and the surface average headway of the section D4 two screw rods
It is 5mm bigger than the surface average headway in the section D1, the section D2 and the section D3.
4. it is according to claim 1 a kind of using brown rice and corn as the fast food brewed powder of major ingredient processing improved process, it is special
Sign is, further includes the secondary baking stage;Gained in S5 is entered into oven system through air-transport system and carries out two at high temperature
The step of secondary baking, the oven system include pedestal, vibrating tray, cabinet, circulation air piping, electric heater, workbench,
Dehumidifying pipelines, cyclone separator, resisting blower, airlock etc. are constituted, and vibrating tray is made of 304 stainless steels, and charging tray is logical
Cross frequency converter and adjust vibration frequency, cabinet is divided into 2 section of an area and 2nd areas, and every section temperature may be implemented individually to control, in cabinet by
More densely distributed jet pipes are constituted, and cabinet both sides are equipped with cleaning door, convenient and healthy cleaning, and spin manifold temperature is controlled using PLC,
2 section cabinets are equipped with temperature sensor, the detection of temperature sensor automatic on-line, and heating system uses circulating-heating, hot air duct
It is handled by insulation, effectively raises thermal energy utilization rate, 200 ~ 300 DEG C of oven box body temperature, the temperature difference controls ± 5
℃。
5. it is according to claim 1 a kind of using brown rice and corn as the fast food brewed powder of major ingredient processing improved process, it is special
Sign is, in the step S6, sheeting system is by distributing device, tablet press machine main body, constant temperature pressure roller, tabletting owner's electricity in the S6
The composition such as machine, feeding fan, material is by expecting that distributing device, distributing device control blanking velocity, constant temperature under fluidized bed in step 6
Pressure roller is operated in high speed to relative direction, adjusts sheeting nip, permanent the quick compression molding of the good material of fluidized bed predrying
Temperature and pressure roller keeps roller temperature, prevents from generating excessive heat in high speed tableting processes.
6. it is according to claim 1 a kind of using brown rice and corn as the fast food brewed powder of major ingredient processing improved process, it is special
Sign is that fast food brewed powder includes the ingredient of following weight fraction ratio:
25-45 parts of brown rice, 20-25 parts of corn, 8-13 parts of honey peach, 10-15 parts of Chinese yam rhizome, 6-8 parts of salt, tomato 6-
11 parts, 6-8 parts of buckwheat, 9-13 parts of peanut, 8-12 parts of mung bean, 6-10 parts of Herba Menthae powder, marine animal small-molecular peptides 0.05-
0.1 part.
7. as described in claim 1 a kind of using brown rice and corn as the fast food brewed powder of major ingredient processing improved process, feature
It is, fast food brewed powder includes the ingredient of following weight fraction ratio:30 parts of brown rice, 23 parts of corn, 11 parts of honey peach, Chinese yam
12 parts of medicine, 7 parts of salt, 9 parts of tomato, 7 parts of buckwheat, 11 parts of peanut, 10 parts of mung bean, 8 parts of Herba Menthae powder, small point of marine animal
Sub- peptide 0.05-0.1 parts.
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Application publication date: 20181130 |