Embodiment one
The present embodiment is related to a kind of automatic assembly line, for producing the powder cabin of printing consumables, especially toner cartridge.It is described automatic
Production line can assemble the parts such as the powder cabin part, including puddle support, gear, sealing ring of toner cartridge automatically, and can complete automatic
Sealing tie rod is installed to powder cabin, the functions such as sealing-plug, automatic welding are installed automatically.Preferably, the automatic assembly line is placed on
On horizontal plane.The automatic assembly line described in detail below and its each component.
Fig. 1 and Fig. 2 is the topology view of automatic assembly line in the present embodiment.Automatic assembly line includes that gear discharges and fills close
Seal oiling device 1, for automatically smearing Seal Oil in gear designated position and installing sealing ring;Puddle support gear installation and
It seals tie rod and Scissoring device 2 is installed, for installing puddle support gear automatically on powder cabin frame, and install on powder cabin frame close
Tie rod is sealed, while sealing tie rod is cut to certain length;Wear sealing strip device 4, the fixed length for that will retain before
The sealing tie rod of degree folds and penetrates the sealing consent reserved on powder cabin frame;Puddle support gear device 5, can be with stirring
Frame engages and rotates the puddle support, and Seal Oil is made uniformly to be coated in the part that puddle support gear and powder cabin frame combine;Sealing
Mounting device 6 is filled in, automatically can be packed into sealing-plug in the sealing consent of the powder cabin frame;Rear cover feeding and welder
7, for installing rear cover on powder cabin frame and welding.Automatic assembly line in the present embodiment also includes control cabinet 8 and display screen
3, the button on control cabinet 8 and display screen 3 entire automatic assembly line can be executed start, stop, the functions such as emergent stopping.It is excellent
Selection of land, control cabinet 8 and display screen 3 can also alarm to the automatic assembly line part to go wrong.
Fig. 3 is the topology view that gear discharged and filled sealing ring oiling device 1.Gear feed box 101 is solid at interval of one
Puddle support gear is transmitted to the installation of puddle support gear by the fixed period according to fixed arrangement from conveyer belt 103 and sealing is drawn
Item installs Scissoring device 2, and in this process, Seal Oil is applied on puddle support gear by component 102 of buying oil, while in tooth
Sealing ring is installed on wheel.The process of the installation sealing ring is by sealing ring feed box to be identical to consolidating for gear feed box 101
Fixed interval discharging sealing ring, and be transferred on conveyer belt 103 by another transmission belt and complete to assemble.
Fig. 4 is the topology view that puddle support gear installed and sealed that tie rod installs Scissoring device 2.Puddle support gear installation and
Sealing tie rod installation Scissoring device 2, which can install puddle support gear on powder cabin frame and weld on powder cabin frame, is cut to one
It include four positions, each position on the sealing tie rod of measured length, the installation of puddle support gear and sealing tie rod installation Scissoring device 2
On be provided with a tooling, respectively:The first position 210 of powder cabin frame is placed, for installing puddle support gear for worker
The second position 220, for powder cabin frame welding sealing tie rod the third place 230 and wait fixture 250 folder walk powder cabin frame
4th position 240 of frame.It from top to bottom sees, the installation of puddle support gear and sealing tie rod installation Scissoring device 2 can be along counterclockwise
Rotation, drives the tooling on each position to be moved to next position, i.e., is moved to the second position 220 from first position 210, from
The second position 220 is moved to the third place 230, is moved to the 4th position 240 from the third place 230, mobile from the 4th position 240
To first position 210.Preferably, when powder cabin frame is located at the second position 220, cylinder along gravity direction from top to bottom
Fixed powder cabin frame, another cylinder carry the puddle support gear obtained from gear discharging and dress sealing ring oiling device 1 along flat
Row in the direction of horizontal plane to powder cabin frame movement, so that puddle support gear is mounted on powder cabin frame, puddle support gear and
Puddle support interference fit in powder cabin frame guarantees that puddle support gear is not fallen out.When powder cabin frame is moved to the 4th with tooling
When setting 240, fixture 250 can press from both sides out powder cabin frame along the direction perpendicular to horizontal plane from the tooling of the 4th position 240.
Fig. 5 is that the third place 230 nearby installs sealing tie rod to powder cabin frame and cuts multiple components of sealing tie rod
Topology view.The discoid sealing tie rod of a disk can be placed on sealing bracing support frame 235, and reciprocal oscillator 233 can be along leading
Rail 234 moves back and forth, and welding assembly 231 includes cylinder and welding contact portion, and cylinder can drive welding contact portion edge to hang down
It is directly moved in the direction of horizontal plane to the third place 230, make to weld contact portion and seals tie rod and powder cabin contact therewith, and will be close
Envelope tie rod is welded on powder cabin frame.Tie rod installation Scissoring device 2 is installed and seals when puddle support gear to be rotated by 90 ° counterclockwise
Before driving the tooling on the second position 220 to rotate to the third place 230, due to the powder cabin frame in the third place 230 at this time
On welded sealing tie rod, the one end for sealing tie rod be fixed, reciprocal oscillator 233 is along guide rail 234 first to far from second
Set 220 direction movement return position in figure the sealing tie rod sealed on bracing support frame 235 can be pulled out one it is solid
Fixed length;Tie rod installation Scissoring device 2 is installed and sealed when puddle support gear be rotated by 90 ° the drive second position 220 counterclockwise
On tooling rotate to the third place 230 before, cutting part 232 to puddle support gear install and seal tie rod installation cut dress
The stretching of 2 rotary axis directions is set, the sealing tie rod between the third place 230 and the 4th position 240 is disconnected.Preferably, make third
The position that sealing tie rod between position 230 and the 4th position 240 disconnects is the tooling in the third place 230 close to cutting part
The side of 232 sides.Preferably, the position for disconnecting the sealing tie rod between the third place 230 and the 4th position 240 for realization
It is the tooling in the third place 230 close to the side of 232 side of cutting part, one similar knife face can be set on the right side of tooling
Sharp face.Or, it is preferable that it can be by sealing tie rod every one section of fixed distance (powder cabin set in the present embodiment
Distance needed for sealing tie rod) one part for being easy to break of setting.Tie rod installation is installed and seals when puddle support gear to cut
When the tooling that device 2 is rotated by 90 ° counterclockwise on the drive second position 220 rotates to the third place 230, the gas of welding assembly 231
Cylinder can drive welding contact portion to move along the direction perpendicular to horizontal plane to the third place 230, make to weld contact portion and sealing
Tie rod and powder cabin contact therewith, and sealing tie rod is welded on powder cabin frame, complete later reciprocal oscillator 233 pull out it is new close
The step of sealing tie rod and the cutting sealing tie rod of cutting part 232, makes the tooling and powder box frame movement on the new second position 220
To the third place 230, to recycle progress.
Powder cabin frame is moved on an assembly line with fixture 250 later, and multiple groups tooling is provided on the assembly line,
It is placed in powder cabin frame in the tooling.It is additionally provided in the two sides of assembly line and wears sealing strip device 4, puddle support tooth
Wheel drive unit 5 and sealing-plug mounting device 6.One section of fixed distance of the every operation of assembly line can all temporarily cease one section of operation admittedly
Each section work of the fixed time to facilitate two sides to be arranged.
Topology view to wear sealing strip device 4 as shown in Figure 6 and Figure 7.Wearing sealing strip device 4 includes support frame
440, the first cylinder 410, the second cylinder 420 and third cylinder 430.Sealing 4 work of strip device is being worn in the setting of third cylinder 430
By wearing the powder cabin frame of sealing strip device 4 close to one end of sealing consent when making, and third cylinder 430 is in the horizontal plane
It projects at least a part of and wears when sealing strip device 4 works by wearing the powder cabin frame of sealing strip device 4 in horizontal plane
On projection be overlapped.Support frame 440 is parallel to the length direction of powder cabin, and support frame 440 supports the first cylinder 410 and the second cylinder
420, the first cylinder 410 and the second cylinder 420 can be moved along support frame 440.Certainly, the first cylinder 410 can be in support frame
The position moved on 440 is constrained by the interference of the position of the second cylinder 420.Preferably, first cylinder 410 with it is described
Second cylinder 420 cannot be separated when moving on support frame 440, to reduce component, reduce the complexity of component;Together
When, the first cylinder 410, the second cylinder 420 and third cylinder 430 can be along the directions perpendicular to horizontal plane to powder cabin frame
Direction (i.e. the direction of assembly line, that is, the Z-direction in Fig. 6 and Fig. 7) movement.First cylinder 410 is close to the one of powder cabin frame
End is additionally provided with an abutting part 411, and when cylinder is to when running to position appropriate at powder cabin frame, abutting part 411 can be with
Sealing tie rod (not shown) on powder cabin frame abuts.Preferably, the free terminal of abutting part 411 is rough surface, thus
Coefficient of friction between abutting part 411 and sealing tie rod is larger, to make abutting part 411 with dynamic sealing tie rod in sealing tie rod
It will not be slipped when being moved on another part.One end on second cylinder 420 close to powder cabin frame is additionally provided with a clip structure,
Include the first clamp holder 421 and the second clamp holder 422.First clamp holder 421 is fixed, and the second clamp holder 422 is connected on turntable 423, turntable
423 can be driven by motor and rotate, and so that the second clamp holder 422 is rotated along the axis of turntable 423, thus the first clamp holder 421 of control and the
Two clamp holders 422 are contacting and separating.Third cylinder 430 is provided with constraint component close to one end of powder cabin frame, can be constrained close
Envelope tie rod move sealing tie rod can only along powder cabin length direction.
The main function for wearing sealing strip device 4 is puddle support gear to be installed and sealed in tie rod installation Scissoring device 2
Obtained powder cabin frame and sealing tie rod be further processed, more specifically for, powder cabin frame is along its length
Both ends are provided with two side walls, and sealing consent is provided on one of side wall.In the present embodiment, except being welded on powder cabin frame
On sealing tie rod outside, far from sealing consent side be reserved with one section of sealing tie rod (i.e. puddle support gear installation and sealing drawing
Article installation Scissoring device 2 between the third place 230 and the 4th position 240 that section sealing tie rod).Wear sealing strip device
4 this section of reserved sealing tie rod is folded and pass through sealing consent, allow user by seal consent be pulled outwardly pull it is reserved
The free end of sealing tie rod will entirely seal tie rod and remove from powder cabin frame.
Sealing drawing is worn when tooling carrying powder cabin frame runs to wear sealing strip device 4 and temporarily stop at from assembly line
When at strip device 4, the sealing-plug hole on powder cabin frame is located at close to the side of third cylinder 430 at this time, and the second cylinder 420 drives
The height for the sealing tie rod same level that first clamp holder 421 first drops to and reserves along the direction perpendicular to horizontal plane, then
Turntable 423 drives the rotation of the second clamp holder 422, thus the sealing tie rod that constraint is reserved.But the first clamp holder 421 and the second clamp holder
There are gaps between 422, and entire clip structure is made extremely will not only to constrain sealing tie rod with sealing tie rod folder.Second gas later
Cylinder 420 and the first cylinder 410 are moved along support frame 440 to the direction of third cylinder 430, and reserved sealing tie rod is natural at this time
It folds and is aligned with the movement of the second cylinder 420 with the sealing tie rod being welded on powder cabin frame before.Following first
Cylinder 410 drives abutting part 411 along the direction decline perpendicular to horizontal plane and abuts with sealing tie rod (reserved part), due to
There are biggish frictional force between abutting part 411 and sealing tie rod, the position abutting portion 411 for sealing tie rod is fixed.It is sealing
After the position abutting portion 411 of tie rod is fixed, the second cylinder 420 is along the direction perpendicular to horizontal plane to far from powder cabin frame
Direction movement is simultaneously detached from reserved sealing tie rod, reserved since abutting part 411 secures the position of reserved sealing tie rod
Sealing tie rod is substantially aligned with the sealing tie rod being welded on powder cabin frame before.Third cylinder 430 is to powder cabin frame later
Position move and constrain the position of reserved sealing tie rod.It is identical as the second cylinder 420, the component pair on third cylinder 430
The constraint for sealing tie rod will not be stuck as abutting part 411, and only has constraint to its position.First cylinder 410 later
A part of abutting part 411 and reserved sealing tie rod is driven to move to the direction far from sealing jack position, then again to close
The direction of blocking hole site moves, and due to the constraint of the component on third cylinder 430, can penetrate reserved sealing tie rod close
In bung hole.Preferably, it does not move in powder cabin frame and the tooling that is located on assembly line of sealing tie rod and and wears sealing tie rod
When the position of device 4, an air blower can be first set, the wind direction of wind caused by air blower is along being parallel to powder cabin frame
Length direction from the side for being provided with sealing consent blow to far from sealing consent (side of third cylinder 430 blows to for side
The side of first cylinder 410), to make reserved sealing tie rod ballooning, avoid making in fixture transportational process reserved close
Envelope tie rod is stuck on other component, while conveniently wearing the clip knot for sealing the free end of the second cylinder 420 in strip device 4
Structure clamps reserved sealing tie rod.The air blower is arranged before automatic assembly line rotation direction upper support frame 440.
Preferably, sealing strip device 4 is worn after the work for completing to wear sealing tie rod, and a detection dress can be set
It sets, by whether thering is sealing tie rod to be pierced by determine whether qualified in detection sealing consent.Preferably, laser inspection can be used
It surveys, can be judged as qualified product when laser is blocked by the sealing tie rod being pierced by from sealing consent.It is further preferred that when sentencing
When breaking as rejected product, a fixture can be set and press from both sides out underproof powder cabin frame, or pause the entire production line and to work
It is sounded an alarm as personnel.The detection device is arranged after automatic assembly line rotation direction (Y-direction) upper support frame 440, institute
Fixture is stated to be arranged on automatic assembly line rotation direction after the detection device.
After the work for completing entirely to wear sealing strip device 4, assembly line drives tooling to carry the arrival of powder cabin frame and stirs
Mix frame gear device 5 and sealing-plug mounting device 6.Preferably due to seal consent and the setting of puddle support gear in powder cabin
On the different lateral of length direction two sides, the two parts can be oppositely arranged on the two sides of the same position on assembly line, together
When one powder cabin frame to be processed is processed.Fig. 8 and Fig. 9 show the knot of puddle support gear device different angle
Structure view, puddle support gear device 5 include cylinder 510, rotation motor 520 and engaging section 530.When assembly line drives tooling
When temporarily ceasing with powder cabin frame close to the designated position of puddle support gear device 5, cylinder 510 is parallel to level towards powder
Hatch Coaming frame direction is stretched out, and engages engaging section 530 just with the puddle support gear on the side wall of powder cabin frame side, rotation motor
520 drive engaging section 530 to rotate, so that puddle support gear be made to rotate relative to powder cabin frame.It can make puddle support gear in this way
The Seal Oil that surface is smeared adequately uniformly is contacted with powder cabin frame, to guarantee that the developer stored in powder cabin will not be from stirring
It is leaked out at frame gear.Preferably, engaging section 530 is " H " type protrusion.
Figure 10 is the topology view for being mounted on the puddle support gear of side wall side at powder cabin lengths of frame direction both ends, Figure 11
The schematic diagram engaged for puddle support gear and engaging section.A protrusion 010, protrusion 010 are provided at the inner wall of puddle support gear
It is directed toward the rotary axis direction of puddle support gear.Preferably due to which the installation of puddle support gear and sealing tie rod installation Scissoring device 2 are pacified
The protrusion 010 of each puddle support gear internal of dress is all located at identical position.Therefore work as 520 mesh control portion of rotation motor
When the integral multiple of 530 rotation 180 degrees, protrusion 010 can be engaged just with the notch part of engaging section 530 " H " type every time, such as
Engaging section 530 shown in Figure 11 is engaged with protrusion 010.
Figure 12 show the topology view of sealing-plug mounting device 6, and sealing-plug mounting device 6 includes sealing-plug vibrating disk
610, sealing-plug transport way 620 wears sealing piston cylinder 650.Sealing-plug vibrating disk 610 is every a fixed setting time interval
One sealing-plug is sent out, and the sealing-plug is made to be transferred to the position of outlet 660 by sealing-plug transport way 620, exports 660
Adjacent with the sealing consent on powder cabin frame, outlet 660 is for exporting sealing-plug, the powder cabin from sealing-plug mounting device 6
Frame is located in the tooling on assembly line.Wearing sealing piston cylinder 650 can move to export direction, push sealing-plug from outlet
660 outputs, and in the sealing consent for pushing sealing-plug to enter on powder cabin frame.Preferably, described to wear sealing cylinder 650 and powder cabin
The line of sealing consent on frame is parallel with the length direction of powder cabin frame.Preferably, sealing-plug mounting device 6 is additionally provided with
Positioning cylinder 640, positioning cylinder can be moved to the direction of powder cabin frame, and be supported with the tooling on powder cabin frame or assembly line
It connects, relative to the fixed powder cabin frame of sealing-plug mounting device 6, prevents from shaking in installation process and cause install failure.It is preferred that
Ground, the direction of motion of positioning cylinder 640 are parallel with the sealing direction of motion of piston cylinder 650 is worn.
Preferably, sealing-plug mounting device 6 is additionally provided with backgauge cylinder 630, and backgauge cylinder 630 can be opened or be closed out
Mouth 660;It is also set up at position between the inside of sealing-plug mounting device 6, sealing-plug transport way 620 and backgauge cylinder 630
There is light sensation inductive switch, for detecting whether sealing-plug transmits in place;When sealing-plug triggers photoinduction by sealing-plug transport way 620
After switch, backgauge cylinder 630 leaves outlet 660, later sealing-plug can by worn sealing piston cylinder 650 compel to push away from outlet from
It opens.Such setting can prevent sealing-plug from wearing sealing piston cylinder 650 when not transmitting in place from sealing transport way and begin to work
Make and cause the generation of rejected product.In the present embodiment, backgauge cylinder 630 is transported to the direction far from sealing-plug transport way 620
Dynamic leave can be such that outlet 660 opens when exporting 660.
Preferably, while penetrating sealing-plug in the sealing consent in sealing-plug mounting device 6 on powder cabin frame, may be used also
It is contacted with one idler wheel of setting with reserved sealing tie rod and reserved sealing tie rod is pushed to move to the direction of sealing consent, made
Reserved sealing tie rod surface is open and flat as far as possible.Frictional force between idler wheel and sealing tie rod should be at can result in welding
Sealing strip on powder cabin frame is opened and causes idler wheel to skid with sealing tie rod and reserved sealing tie rod can not be made to close
Between the direction movement of bung hole.Idler wheel can be driven by motor to be rotated and is controlled by cylinder position, perpendicular to horizontal plane
Side moves upwards, and is pushing reserved sealing tie rod to the direction of sealing consent before sealing-plug mounting device 6 works and when working
Movement.The toner cartridge bin not only produced in this way is more beautiful, and be also prevented from sealing-plug be installed into it is reserved when sealing consent
Sealing tie rod cannot stretch out from sealing consent and form defective products.
Figure 13 show the topology view of rear cover feeding and welder 2, and tie rod peace is installed and sealed with puddle support gear
It is similar to fill Scissoring device 2, rear cover feeding and welder 7 are also provided with there are four tooling position, are covered after only seen from above
Material and welder 7 are rotated in a clockwise direction.Tooling is used for tooling of the receiving jig 750 from assembly line at first position 710
The powder cabin frame of middle clamping, tooling is rotated by 90 ° at the second position 720, make to be provided in powder cabin frame the one of sealing tie rod towards
Outside (i.e. towards 721 direction of rear cover feeding line), hold assembly 722 clamps rear cover from rear cover feeding line 721 and puts after completion rotation
It sets on powder cabin frame.Preferably, the structure of hold assembly 722 is as shown in figure 14.First clamping end 7211 is from rear cover feeding line
721 one piece of rear cover of clamping, while the second clamping end 7212 clamps one piece of rear cover from transfer platform 7213.The control clamping of cylinder 7214
Component 722 is first moved upwards along the direction perpendicular to horizontal plane, then along being parallel to the direction of horizontal plane at the second position 720
Tooling is mobile, and the last direction along perpendicular to horizontal plane moves downward, and the rear cover for clamping the second clamping end 7212 is just placed
On the designated position of powder cabin frame, the rear cover of the first clamping end 7211 clamping at this time is placed exactly in second on transfer platform 7213
The position of the clamping of clamping end 7212 rear cover.The rear cover of clamping is unclamped simultaneously in the first clamping end 7211 and second clamping end 7212 at this time
Rear cover can be constantly clamped on powder cabin frame by the position before being restored to from rear cover feeding line 721.Such design can
To save stroke and reduce the probability of error.The powder cabin frame of rear cover is obtained as tooling from the second position 720 is moved to third
Position 730, welding assembly 731 are moved downward in the control lower edge of cylinder perpendicular to the direction of horizontal plane, and rear cover is welded on powder
On Hatch Coaming frame.Preferably, welding method is ultrasonic bonding.The entire production line work later is completed, and the powder cabin of acquisition is with tooling
The 4th position 740 is moved to from the third place 730, collected or clamped by automatic fixture by staff.Tooling empty later from
4th position 740 is moved to first position 710, continues to receive the powder cabin frame from fixture 750.
The sequence of each device might not be stringent in the course of work of the automatic assembly line of the above toner cartridge bin as this reality
The sequence of middle announcement has been applied, but should at least meet sealing-plug mounting device 6 after wearing sealing strip device 4, has worn sealing
After tie rod installation Scissoring device 2 is installed and sealed to puddle support gear, puddle support gear device 5 is stirring strip device 4
Mix frame gear installation and sealing tie rod installation Scissoring device 2 after.
Above by specific embodiment, the present invention is described, but the present invention is not limited only to this, also covers basis
The various modifications that thought of the invention is done in the range of technical solution of the present invention.Above by specific embodiment to this
Invention is illustrated, but the present invention is not limited only to this, also covers thought according to the present invention in technical solution of the present invention
The various modifications done in range.