CN108896855A - Electrical characteristic detection device - Google Patents
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- CN108896855A CN108896855A CN201810564933.1A CN201810564933A CN108896855A CN 108896855 A CN108896855 A CN 108896855A CN 201810564933 A CN201810564933 A CN 201810564933A CN 108896855 A CN108896855 A CN 108896855A
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/01—Subjecting similar articles in turn to test, e.g. "go/no-go" tests in mass production; Testing objects at points as they pass through a testing station
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R1/00—Details of instruments or arrangements of the types included in groups G01R5/00 - G01R13/00 and G01R31/00
- G01R1/02—General constructional details
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R1/00—Details of instruments or arrangements of the types included in groups G01R5/00 - G01R13/00 and G01R31/00
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Abstract
本发明提供了一种电气特性检测装置,其包括:固定支架;输送带,输送带的选定区段设置有测试位;滑移机构,滑移机构固设于固定支架上,滑移机构包括两个用于检测工件电气特性的工件测试组、用于带动工件测试组依次移动至测试位上方的平移组和用于带动工件测试组下降至测试位的升降组;拦截定位机构,拦截定位机构用于拦截经过测试位的工件以将工件停留在测试位;拦截不良品机构,拦截不良品机构用于拦截已测试的不良产品并将已测试的不良品移出输送带。本发明提供的电气特性检测装置可以实现自动化组装电气元件,提高了工作效率,节约了人力和时间;此外,本发明设置了两个工件测试组,可以轮流进行测试,进一步提高了工作效率。
The invention provides an electrical characteristic detection device, which includes: a fixed bracket; a conveyor belt, a selected section of the conveyor belt is provided with a test position; a sliding mechanism, the sliding mechanism is fixed on the fixed bracket, and the sliding mechanism includes Two workpiece test groups for testing the electrical characteristics of the workpiece, a translation group for driving the workpiece test group to move to the top of the test position in sequence, and a lifting group for driving the workpiece test group to drop to the test position; interception positioning mechanism, interception positioning mechanism It is used to intercept the workpieces that have passed the test position to keep the workpieces in the test position; the mechanism for intercepting defective products is used to intercept the tested defective products and move the tested defective products out of the conveyor belt. The electrical characteristic detection device provided by the invention can realize automatic assembly of electrical components, which improves work efficiency and saves manpower and time; in addition, the invention sets up two workpiece test groups, which can be tested in turn, further improving work efficiency.
Description
技术领域technical field
本发明涉及一种检测设备,特别是涉及一种电气特性检测装置。The invention relates to a detection device, in particular to an electrical characteristic detection device.
背景技术Background technique
电子元件生产完毕后必须对其进行电气特性检测,以保证产品品质,目前常见的方式是人工将产品放置在于检测仪器上进行检测,但是这种非完全自动化的检测方式检测效率依然不高,如何提供一种高效率的电气特性检测装置成为业界亟待解决的技术难题。After the electronic components are produced, they must be tested for electrical characteristics to ensure product quality. At present, the common way is to manually place the product on the testing instrument for testing. However, the detection efficiency of this non-completely automated testing method is still not high. How? Providing a high-efficiency electrical characteristic detection device has become a technical problem to be solved urgently in the industry.
发明内容Contents of the invention
本发明的目的在于提供一种电气特性检测装置,以克服现有技术的不足。The object of the present invention is to provide an electrical characteristic detection device to overcome the deficiencies of the prior art.
为达到上述目的,本发明的技术方案如下:To achieve the above object, the technical scheme of the present invention is as follows:
本发明实施例公开了一种电气特性检测装置,其特征在于包括:The embodiment of the present invention discloses an electrical characteristic detection device, which is characterized in that it includes:
固定支架;fixed bracket;
输送带,所述输送带的选定区段设置有测试位;a conveyor belt having test positions provided on selected sections of the conveyor belt;
滑移机构,所述滑移机构固设于所述固定支架上,所述滑移机构包括两个用于检测工件电气特性的工件测试组、用于带动所述工件测试组依次移动至所述测试位上方的平移组和用于带动所述工件测试组下降至所述测试位的升降组;a sliding mechanism, the sliding mechanism is fixed on the fixed bracket, the sliding mechanism includes two workpiece test groups for detecting the electrical characteristics of the workpiece, and is used to drive the workpiece test groups to move to the The translation group above the test position and the lifting group for driving the workpiece test group down to the test position;
拦截定位机构,所述拦截定位机构用于拦截经过所述测试位的工件以将所述工件停留在所述测试位;An intercepting and positioning mechanism, the intercepting and positioning mechanism is used to intercept the workpiece passing through the test position so as to keep the workpiece at the test position;
拦截不良品机构,所述拦截不良品机构用于拦截已测试的不良产品并将已测试的不良品移出所述输送带;An intercepting defective product mechanism, the said intercepting defective product mechanism is used to intercept the tested defective products and move the tested defective products out of the conveyor belt;
控制器,所述控制器分别与所述输送带、滑移机构、拦截定位机构以及拦截不良品机构电连接。A controller, the controller is electrically connected to the conveyor belt, the sliding mechanism, the intercepting positioning mechanism and the rejecting defective product mechanism respectively.
作为本发明的优选方案之一,所述平移组包括水平地固设于所述固定支架上的平移气缸和水平固设于所述固定支架上的第一导轨。As one of the preferred solutions of the present invention, the translation group includes a translation cylinder horizontally fixed on the fixed bracket and a first guide rail horizontally fixed on the fixed bracket.
优选的,所述升降组包括固设于所述第一导轨的滑块上并与所述平移气缸的伸缩杆连接的固定板、竖直固设于所述固定板上的升降气缸以及竖直固设于所述固定板上的第二导轨,所述工件测试组固设于所述第二导轨的滑块上并与所述升降气缸的伸缩杆连接。Preferably, the lifting group includes a fixed plate fixed on the slider of the first guide rail and connected to the telescopic rod of the translation cylinder, a lifting cylinder vertically fixed on the fixed plate, and a vertical The second guide rail is fixed on the fixed plate, and the workpiece test group is fixed on the slider of the second guide rail and connected with the telescopic rod of the lifting cylinder.
作为本发明的优选方案之一,所述固定支架的两端分别固设有一限位板,每个所述限位板上固设有一限位柱,所述固定板的两侧分别固设有一限位钉,所述滑移机构在滑移至两端极限位置时,所述限位柱与所述限位钉相接触。As one of the preferred solutions of the present invention, a limiting plate is fixed at both ends of the fixing bracket, a limiting column is fixed on each limiting plate, and a limiting column is fixed on both sides of the fixing plate. A limit pin, when the sliding mechanism slides to the extreme positions at both ends, the limit post is in contact with the limit pin.
作为本发明的优选方案之一,所述输送带包括皮带输送带,所述皮带输送带上沿其运行方向设置两片定位板,所述的两片定位板之间形成工件移动的通道。As one of the preferred solutions of the present invention, the conveyor belt includes a belt conveyor belt, two positioning plates are arranged on the belt conveyor along its running direction, and a passage for workpiece movement is formed between the two positioning plates.
作为本发明的优选方案之一,所述拦截定位机构包括位于所述定位板外侧的第一拦截块以及与所述第一拦截块连接的第一拦截气缸,所述定位板上对应于所述测试位的区域开设有与所述第一拦截块相匹配的第一避让孔,所述第一拦截块在所述第一拦截气缸的驱动下穿过所述第一避让孔而进入所述测试位以卡止经过所述测试位的工件。As one of the preferred solutions of the present invention, the intercepting positioning mechanism includes a first intercepting block located outside the positioning plate and a first intercepting cylinder connected to the first intercepting block, and the positioning plate corresponds to the The area of the test position is provided with a first avoidance hole matching the first interception block, and the first interception block is driven by the first interception cylinder to pass through the first avoidance hole and enter the test position to lock the workpiece passing through the test position.
作为本发明的优选方案之一,所述第一拦截块的端部开设有与工件的外围尺寸相匹配的第一U型凹槽,所述第一U型凹槽在与工件接触时对工件形成半包围态势。As one of the preferred solutions of the present invention, the end of the first intercepting block is provided with a first U-shaped groove matching the peripheral size of the workpiece, and the first U-shaped groove is opposite to the workpiece when in contact with the workpiece. Form a semi-encircled situation.
作为本发明的优选方案之一,所述拦截不良品机构包括位于所述定位板外侧的第二拦截块以及与所述第二拦截块连接的第二拦截气缸,所述定位板上开设有与所述第二拦截块相匹配的第二避让孔,所述第二拦截块在所述第二拦截气缸的驱动下穿过所述第二避让孔而进入所述输送带以卡止已测试的不良产品并将已测试的不良品移出所述输送带。As one of the preferred solutions of the present invention, the intercepting defective product mechanism includes a second intercepting block located on the outside of the positioning plate and a second intercepting cylinder connected to the second intercepting block. The second avoidance hole matched with the second interception block, the second interception block is driven by the second interception cylinder to pass through the second avoidance hole and enter the conveyor belt to block the tested Defective products are removed and tested defective products are removed from the conveyor belt.
进一步优选的,所述第二拦截块的端部开设有与工件的外围尺寸相匹配的第二U型凹槽,且所述第二U型凹槽在与工件接触时对工件形成半包围态势,所述第二U型凹槽的内壁设置有复数个吸气孔,所述吸气孔与真空发生装置连通。Further preferably, the end of the second intercepting block is provided with a second U-shaped groove matching the peripheral size of the workpiece, and the second U-shaped groove forms a semi-surrounding state of the workpiece when in contact with the workpiece , the inner wall of the second U-shaped groove is provided with a plurality of suction holes, and the suction holes communicate with the vacuum generating device.
作为本发明的优选方案之一,所述工件测试组包括探针测试组。As one of the preferred solutions of the present invention, the workpiece test group includes a probe test group.
与现有技术相比,本发明的优点在于:Compared with the prior art, the present invention has the advantages of:
本发明提供的电气特性检测装置可以实现自动化组装电气元件,提高了工作效率,节约了人力和时间;此外,本发明设置了两个工件测试组,可以轮流进行测试,进一步提高了工作效率。The electrical characteristic detection device provided by the invention can realize automatic assembly of electrical components, which improves work efficiency and saves manpower and time; in addition, the invention sets up two workpiece test groups, which can be tested in turn, further improving work efficiency.
附图说明Description of drawings
为了更清楚地说明本发明实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍。In order to illustrate the technical solutions in the embodiments of the present invention more clearly, the following will briefly introduce the drawings that need to be used in the description of the embodiments.
图1为本发明一较佳实施例所公开的一种电气特性检测装置的俯视图;Fig. 1 is a top view of an electrical characteristic detection device disclosed in a preferred embodiment of the present invention;
图2为本发明一较佳实施例所公开的一种电气特性检测装置的侧视图;Fig. 2 is a side view of an electrical characteristic detection device disclosed in a preferred embodiment of the present invention;
图3为本发明一较佳实施例所公开的输送带、拦截定位机构和拦截不良品机构的俯视图。Fig. 3 is a top view of a conveyor belt, an intercepting positioning mechanism and an intercepting defective product mechanism disclosed in a preferred embodiment of the present invention.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention.
参见图1-3所示,本发明一较佳实施例公开了一种电气特性检测装置,其包括:Referring to Figures 1-3, a preferred embodiment of the present invention discloses an electrical characteristic detection device, which includes:
固定支架1;fixed bracket 1;
输送带2,输送带2的选定区段设置有测试位A;Conveyor belt 2, the selected section of conveyor belt 2 is provided with test position A;
滑移机构3,滑移机构3固设于固定支架1上,滑移机构3包括两个用于检测工件电气特性的工件测试组31、用于带动工件测试组31依次移动至测试位A上方的平移组和用于带动工件测试组31下降至测试位A的升降组;The sliding mechanism 3 is fixed on the fixed support 1. The sliding mechanism 3 includes two workpiece test groups 31 for detecting the electrical characteristics of the workpiece, and is used to drive the workpiece test groups 31 to move to the top of the test position A in sequence. The translation group and the lifting group used to drive the workpiece test group 31 down to the test position A;
拦截定位机构4,拦截定位机构4用于拦截经过测试位A的工件K以将工件停留在测试位A;An intercepting positioning mechanism 4, the intercepting positioning mechanism 4 is used to intercept the workpiece K passing through the test position A to keep the workpiece at the test position A;
拦截不良品机构5,拦截不良品机构5用于拦截已测试的不良产品并将已测试的不良品移出输送带2;Intercepting defective product mechanism 5, the intercepting defective product mechanism 5 is used for intercepting the tested defective product and moving the tested defective product out of the conveyor belt 2;
控制器(图中未显示),控制器分别与输送带2、滑移机构3、拦截定位机构4以及拦截不良品机构5电连接。A controller (not shown in the figure), the controller is electrically connected to the conveyor belt 2, the sliding mechanism 3, the intercepting positioning mechanism 4 and the defective product intercepting mechanism 5 respectively.
其中,平移组包括水平地固设于固定支架1上的平移气缸32和水平固设于固定支架1上的第一导轨33;升降组包括固设于第一导轨33的滑块上并与平移气缸32的伸缩杆连接的固定板34、竖直固设于固定板34上的升降气缸35以及竖直固设于固定板34上的第二导轨36,工件测试组31固设于第二导轨36的滑块上并与升降气缸35的伸缩杆连接。Wherein, the translation group includes a translation cylinder 32 horizontally fixed on the fixed bracket 1 and a first guide rail 33 horizontally fixed on the fixed bracket 1; The fixed plate 34 connected by the telescopic rod of the cylinder 32, the lifting cylinder 35 vertically fixed on the fixed plate 34 and the second guide rail 36 vertically fixed on the fixed plate 34, the workpiece test group 31 is fixed on the second guide rail On the slide block of 36 and be connected with the telescoping link of lift cylinder 35.
优选的,固定支架1的两端分别固设有一限位板37,每个限位板37上固设有一限位柱a,固定板34的两侧分别固设有一限位钉b,滑移机构3在滑移至两端极限位置时,限位柱a与限位钉b相接触。Preferably, the two ends of the fixed bracket 1 are respectively fixed with a limit plate 37, each limit plate 37 is fixed with a limit column a, and both sides of the fixed plate 34 are respectively fixed with a limit nail b, sliding When the mechanism 3 slides to the limit positions at both ends, the limit column a contacts with the limit nail b.
其中,输送带2包括皮带输送带,皮带输送带上沿其运行方向设置两片定位板21,两片定位板21之间形成工件移动的通道。Wherein, the conveyor belt 2 includes a belt conveyor belt, and two positioning plates 21 are arranged on the belt conveyor along its running direction, and a passage for workpiece movement is formed between the two positioning plates 21 .
其中,拦截定位机构4包括位于定位板21外侧的第一拦截块41以及与第一拦截块41连接的第一拦截气缸(图中未示出),定位板21上对应于测试位A的区域开设有与第一拦截块41相匹配的第一避让孔,第一拦截块41在第一拦截气缸的驱动下穿过第一避让孔而进入测试位A以卡止经过测试位A的工件。Wherein, the intercepting positioning mechanism 4 includes a first intercepting block 41 positioned at the outside of the positioning plate 21 and a first intercepting cylinder (not shown) connected to the first intercepting block 41, the area corresponding to the test position A on the positioning plate 21 A first avoidance hole matching the first intercepting block 41 is opened, and the first intercepting block 41 passes through the first avoiding hole and enters the test position A under the drive of the first interception cylinder to lock the workpiece passing through the test position A.
其中,第一拦截块41的端部开设有与工件的外围尺寸相匹配的第一U型凹槽411,第一U型凹槽411在与工件接触时对工件形成半包围态势。Wherein, the end of the first intercepting block 41 is provided with a first U-shaped groove 411 matching the peripheral size of the workpiece, and the first U-shaped groove 411 forms a semi-surrounding state of the workpiece when in contact with the workpiece.
其中,拦截不良品机构5包括位于定位板21外侧的第二拦截块51以及与第二拦截块51连接的第二拦截气缸(图中未示出),定位板21上开设有与第二拦截块51相匹配的第二避让孔,第二拦截块51在第二拦截气缸的驱动下穿过第二避让孔而进入输送带2以卡止已测试的不良产品并将已测试的不良品移出输送带2。Wherein, the intercepting defective product mechanism 5 includes a second intercepting block 51 positioned at the outside of the positioning plate 21 and a second intercepting cylinder (not shown) connected with the second intercepting block 51, and the positioning plate 21 is provided with a second intercepting cylinder. Block 51 matches the second avoidance hole, and the second interception block 51 passes through the second avoidance hole under the drive of the second interception cylinder and enters the conveyor belt 2 to block the tested defective products and remove the tested defective products conveyor belt 2.
进一步优选的,第二拦截块51的端部开设有与工件的外围尺寸相匹配的第二U型凹槽511,且第二U型凹槽511在与工件接触时对工件形成半包围态势,第二U型凹槽511的内壁设置有复数个吸气孔,吸气孔与真空发生装置连通。Further preferably, the end of the second blocking block 51 is provided with a second U-shaped groove 511 that matches the peripheral size of the workpiece, and the second U-shaped groove 511 forms a semi-enclosed state on the workpiece when it contacts the workpiece, The inner wall of the second U-shaped groove 511 is provided with a plurality of suction holes, and the suction holes communicate with the vacuum generating device.
其中,工件测试组31包括探针测试组,探针测试组上可以设置有报警系统,如警示灯等。Wherein, the workpiece test group 31 includes a probe test group, and an alarm system, such as a warning light, can be set on the probe test group.
本发明提供的电气特性检测装置的工作原理如下:The operating principle of the electrical characteristic detection device provided by the invention is as follows:
由输送带2输送工件(如图1所示的电气元件)往下一工站,当工件流经测试位A时,拦截定位机构4开始动作,具体的,第一拦截块41在第一拦截气缸的驱动下穿过第一避让孔而进入测试位A,第一拦截块41上的第一U型凹槽411对工件形成半包围态势,从而卡止经过测试位A的工件;The workpiece (electrical components as shown in FIG. 1 ) is conveyed by the conveyor belt 2 to the next station. When the workpiece flows through the test position A, the intercepting positioning mechanism 4 starts to act. Specifically, the first intercepting block 41 is in the first intercepting position. Driven by the cylinder, the first U-shaped groove 411 on the first intercepting block 41 forms a semi-enclosed state to the workpiece, thereby blocking the workpiece passing through the test position A through the first avoidance hole;
接着升降组开始动作,升降气缸35带动探针测试组沿着第二导轨36向下移动直至与工件接触进行检测,检测完毕后,第一拦截块41退回,检测完毕且良好的工件会沿着输送带2继续向前流去,可以流到下一工站或者流至收集工站;Then the lifting group starts to move, and the lifting cylinder 35 drives the probe test group to move down along the second guide rail 36 until it contacts with the workpiece for detection. The conveyor belt 2 continues to flow forward and can flow to the next station or to the collection station;
若检测完毕发现异常,则探针测试组会发出警报,从而发送异常信息给控制器,控制器发送命令给拦截不良品机构5,拦截不良品机构5拦截已测试的不良产品并将已测试的不良品移出输送带2,具体的,第二拦截块51在第二拦截气缸的驱动下穿过第二避让孔而进入输送带2,第二拦截块51的第二U型凹槽511对工件形成半包围态势,第二U型凹槽511内的吸气孔产生吸附力牢牢地将工件吸附住,从而方便将不良品从输送带2上移出,移出的不良品可以通过机械臂或者人工方式从第二U型凹槽511内取走;If an abnormality is found after the detection, the probe test group will send an alarm, thereby sending abnormal information to the controller, and the controller sends an order to the intercepting defective product mechanism 5, which intercepts the tested defective products and sends the tested Defective products move out of the conveyor belt 2. Specifically, the second interception block 51 passes through the second avoidance hole and enters the conveyor belt 2 under the drive of the second interception cylinder. The second U-shaped groove 511 of the second interception block 51 is opposite to the workpiece. Forming a semi-surrounding situation, the suction hole in the second U-shaped groove 511 generates an adsorption force to firmly adsorb the workpiece, so that it is convenient to remove the defective product from the conveyor belt 2, and the removed defective product can be removed by the mechanical arm or manually. The way is taken away from the second U-shaped groove 511;
当完成一个工件检测后,升降气缸35带动探针测试组上升的同时,输送带2已经带动下一个工件继续向前,并且平移气缸32带动固定板34移动,从而切换另一个探针测试组移动至测试位A的上方,此后按照如上述相同动作由另一个探针测试组完成对工件的检测。When a workpiece detection is completed, the lifting cylinder 35 drives the probe test group to rise, while the conveyor belt 2 has driven the next workpiece to move forward, and the translation cylinder 32 drives the fixed plate 34 to move, thereby switching to another probe test group to move To the top of the test position A, after that, another probe test group completes the detection of the workpiece according to the same action as above.
综上所述,本发明提供的电气特性检测装置可以实现自动化组装电气元件,提高了工作效率,节约了人力和时间;此外,本发明设置了两个工件测试组,可以轮流进行测试,进一步提高了工作效率,还可以一定程度上延长每个工件测试组的寿命。In summary, the electrical characteristic detection device provided by the present invention can realize automatic assembly of electrical components, improve work efficiency, save manpower and time; in addition, the present invention sets up two workpiece test groups, which can be tested in turn, further improving It improves work efficiency and can extend the life of each workpiece test group to a certain extent.
对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本发明的精神或范围的情况下,在其它实施例中实现。因此,本发明将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Therefore, the present invention will not be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
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