CN108896095B - Offline detection system for bead blasting filter stick - Google Patents
Offline detection system for bead blasting filter stick Download PDFInfo
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- CN108896095B CN108896095B CN201810689805.XA CN201810689805A CN108896095B CN 108896095 B CN108896095 B CN 108896095B CN 201810689805 A CN201810689805 A CN 201810689805A CN 108896095 B CN108896095 B CN 108896095B
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Abstract
The invention belongs to the technical field of tobacco equipment, and provides an off-line detection system for bead blasting filter sticks, which comprises a machine body, a bead blasting filter stick hopper, a negative pressure fan, an air filter, an air compressor, an oil-water separator, a microwave detection device, a bead blasting filter stick belt transmission device, a silencer, an electrostatic eliminator, a control system, a P L C controller, a high-speed electromagnetic valve, a bead blasting filter stick taking wheel, a negative pressure air suction belt conveying device, a double-accelerating wheel conveying device, a bead blasting filter stick roll-out wheel and a stick discharging mechanical shifting fork.
Description
Technical Field
The invention belongs to the technical field of tobacco equipment, and particularly relates to an off-line detection system for an exploded bead filter stick.
Background
In order to implement industry development decisions of 'structure adjustment and tax increase' in the cigarette industry, tobacco industry enterprises recently develop new cigarette varieties with bead-blasting filter tips, the new cigarette varieties effectively reduce the harm of cigarettes to the body health of consumers, enhance the experience of the cigarette consumers, conform to the diversified demands of the cigarette consumers, and are popular with the cigarette consumers. According to the statistics of the industry in 2017, the sales volume of cigarettes with bead blasting filter tips in all years is 34.9 ten thousand boxes (43.6 hundred million cigarettes), and in the face of the sales market of the fire blasting of the cigarettes with bead blasting filter tips and the huge demand of continuous explosion type growth, production equipment and detection equipment for bead blasting filter tips, which are high in production efficiency, high in technological content, stable and reliable in operation, are developed as soon as possible.
The main manufacturing materials of the bead blasting filter stick are fiber tows, filter stick wrapping paper and translucent capsules. The translucent capsules wrap liquid essence and flavor and are implanted into the middle of the fiber tows of the filter stick, when a cigarette consumer uses the filter stick, the capsules in the filter stick are pinched to be broken, and the liquid essence and flavor in the capsules are infected with the fibers of the filter stick; because the capsule generates slight breaking sound when being pinched, the capsule is also commonly called as bead blasting, and the filter stick containing the bead blasting is also called as a bead blasting filter stick; in the production process of the bead blasting filter stick, quality defects such as bead shortage, bead blasting, liquid leakage, bead blasting abnormity (large size deviation), irregular bead blasting shape, deviation of axial position of bead blasting implantation and the like are easily caused, so that the quality condition of bead blasting in the filter stick is required to be completely inspected before the bead blasting filter stick leaves a factory. The existing bead blasting filter stick full detection mode has two types: the first is a manual detection and inspection mode, namely, the radial light transmittance of the bead blasting filter stick is utilized, the bead blasting filter stick is radially irradiated by background light, and then the unqualified bead blasting filter stick is screened and removed according to the inspection standard through visual inspection by naked eyes. The manual detection and inspection mode has the problems and defects of low efficiency, low accuracy, high labor cost, high labor intensity, great damage to eyes of detection and inspection personnel and incapability of effectively ensuring the qualified product rate; the second is an air flow emission type detection and inspection mode, namely, the off-line detection equipment special for the bead blasting filter stick is adopted for detection, the principle is that compressed air is used for axially blowing and emitting the bead blasting filter stick, the bead blasting filter stick passes through a microwave detection device one by one, and the microwave detection device sends blowing screening and rejecting instructions to an electromagnetic valve. The problems and drawbacks of this inspection method are: 1, oil, water and impurities in the compressed air cause secondary pollution to the filter stick with the explosion beads; 2, the bead blasting filter stick cannot ensure constant speed stability when passing through a microwave detection device due to continuous attenuation of speed in the air flow emission feeding process, so that the microwave detection device cannot accurately detect and judge the position of the bead blasting in the filter stick, and the detection reliability is poor; 3, the noise of the equipment is high, and the compressed air can generate sharp explosive sound in the blowing and launching process, which greatly exceeds 85dB industrial safety level; 4, the equipment has high failure rate, is not easy to repair and has low effective start-up rate; 5, the detection efficiency is not high, the relatively stable detection speed is 60-80 m/min, the detection accuracy is greatly reduced when the detection speed exceeds 80 m/min, and the limit speed is 120 m/min.
Disclosure of Invention
Aiming at the defects and problems in the prior art, the invention aims to provide the off-line detection system for the bead blasting filter stick, which is simple and convenient to operate, free of secondary pollution in the detection process, stable and reliable in detection at a constant speed, high in detection accuracy, low in noise, high in detection efficiency, convenient to maintain and excellent in quality of the bead blasting filter stick detected by the off-line detection system.
The technical scheme includes that the bead blasting filter stick off-line detection system comprises a machine body, a bead blasting filter stick hopper, a negative pressure fan, an air filter, an air compressor, an oil-water separator, a microwave detection device, a bead blasting filter stick belt conveying device, a silencer, an electrostatic eliminator, a control system, a P L C controller and a high-speed electromagnetic valve, and further comprises a bead blasting filter stick taking wheel, a negative pressure air suction belt conveying device, a double-accelerating wheel conveying device, a bead blasting filter stick rotating-out wheel and a stick discharging mechanical shifting fork, wherein the bead blasting filter stick taking wheel, the negative pressure air suction belt conveying device, the double-accelerating wheel conveying device, the bead blasting filter stick rotating-out wheel and the stick discharging mechanical shifting fork are detachably connected to the machine body respectively, a stick taking port of the bead blasting filter stick taking wheel is in butt joint with the bottom of a stick outlet of the bead blasting filter stick hopper, a negative pressure port of the bead blasting filter stick taking wheel is connected with the filter stick blower through a pipeline, a positive pressure port of the bead blasting filter stick taking wheel is connected with the positive pressure fan through a pipeline, a negative pressure belt conveying device is connected with a high-speed electromagnetic valve linear air suction belt conveying device, a negative pressure air suction belt conveying device is connected with a negative pressure belt conveying device, a negative pressure belt conveying device is connected with a negative pressure roller, a negative pressure roller conveying device, a negative pressure roller is connected with a negative pressure roller, a negative pressure roller conveying device, a negative pressure roller.
In the technical scheme, the bead blasting filter stick taking wheel, the negative pressure air suction belt conveying device, the double-accelerating wheel conveying device, the bead blasting filter stick turning-out wheel and the stick discharging mechanical shifting fork are detachably connected to the machine body through the hole grooves respectively.
In the technical scheme, an air filter is arranged on a pipeline connecting a negative pressure interface (negative pressure air suction interface) of the bead blasting filter stick taking wheel and a negative pressure fan, and an oil-water separator is arranged on a pipeline connecting a positive pressure interface (positive pressure clean air interface) of the bead blasting filter stick taking wheel and an air compressor; an air filter is arranged on a pipeline connecting a negative pressure interface of the negative pressure air suction belt conveying device and the negative pressure fan; an air filter is arranged on a pipeline connecting a negative pressure port of the bead blasting filter stick roll-out wheel and the negative pressure fan, and an oil-water separator is arranged on a pipeline connecting a positive pressure port of the bead blasting filter stick roll-out wheel and the air compressor.
In the technical scheme, the bead blasting filter stick taking wheel is a stick taking hub wheel; the negative pressure air suction belt conveying device is an air suction belt; the double-accelerating wheel conveying device is a double accelerator; the bead blasting filter stick roll-out wheel is the smoke distribution wheel. The rod taking hub wheel, the air suction belt, the double accelerator and the smoke separating wheel are respectively applied to the existing tobacco production industry.
In the technical scheme, be equipped with the stirring roller in the pearl blasting filter rod hopper, the stirring roller is connected with first servo motor, it is connected with second servo motor on the stick wheel to explode the pearl filter rod, negative pressure is induced drafted and is connected with third servo motor on taking conveyor, be connected with fourth servo motor below the two accelerating pulley conveyor, explode the pearl filter rod and roll out and be connected with fifth servo motor below the wheel, control system with P L C controller electric connection is equipped with process control human-computer interface on the P L C controller, the P L C controller respectively with first servo motor, second servo motor, third servo motor, fourth servo motor, fifth servo motor, microwave detection device and high-speed solenoid valve electric connection.
In the above technical scheme, a silencer is arranged on the machine body.
In the above technical solution, the body is provided with a static eliminator.
The invention has the advantages that (1) the detection and feeding of the filter sticks of the exploding beads adopt a full-process mechanical feeding mode, the filter sticks of the exploding beads are converted and move in each conveying device to pass through the detection device, all negative pressure air suction pipelines are connected with a negative pressure fan through an air filter, all positive pressure air blowing pipelines are connected with an air compressor through an oil-water separator, and secondary pollution of compressed air to the filter sticks of the exploding beads is avoided, (2) the invention is provided with a P L C controller, five output signals are sent out through speed ratio linkage to respectively control the speed of a stirring roller, the speed of a rod taking wheel of the filter sticks of the exploding beads, the running speed of a conveying device of a negative pressure air suction belt, the speed of a conveying device of a double-accelerating wheel and the speed of a rotating wheel of the filter sticks of an exploding bead rotating wheel, so that the feeding speed of the filter sticks of the exploding beads is uniform and stable, the quality of the filter sticks of the exploding beads is ensured to be excellent, (3) the invention adopts the full-process mechanical feeding mode and is provided with a silencer, so that the noise of the mechanical feeding of the filter sticks of the full-process mechanical feeding is greatly reduced, (4) the detection and the detection efficiency of the full-process mechanical feeding.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed to be used in the description of the embodiments are briefly introduced below, and it is obvious that the drawings in the following description are only one embodiment of the present invention, and it is obvious for those skilled in the art to obtain other drawings based on the drawings without creative efforts.
Fig. 1 is a schematic structural diagram of an embodiment of the present invention.
Fig. 2 is a side view of an embodiment of the present invention.
Fig. 3 is a schematic structural diagram of a circuit control system according to an embodiment of the present invention.
In the figure, 1-machine body, 2-bead blasting filter stick hopper, 3-bead blasting filter stick taking wheel, 4-negative pressure air suction belt conveying device, 5-double-acceleration wheel conveying device, 6-bead blasting filter stick roll-out wheel, 7-stick discharging mechanical shifting fork, 8-negative pressure fan, 9-air filter, 10-air compressor, 11-oil-water separator, 12-microwave detection device, 13-control system, 14-P L C controller, 15-bead blasting filter stick belt conveying device, 16-silencer, 17-static eliminator, 18-first servo motor, 19-second servo motor, 20-third servo motor, 21-fourth servo motor, 22-fifth servo motor, 23-process control human-machine interface and 24-high-speed electromagnetic valve.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiment is only one embodiment, not all embodiments, of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in figures 1 and 2, the bead blasting filter stick offline detection system comprises a machine body 1, a bead blasting filter stick hopper 2, a negative pressure fan 8, an air filter 9, an air compressor 10, an oil-water separator 11, a microwave detection device 12, a bead blasting filter stick belt conveying device 15, a silencer 16, an electrostatic eliminator 17, a control system 13, a P L C controller 14, a high-speed electromagnetic valve 24, a bead blasting filter stick taking wheel 3, a negative pressure suction belt conveying device 4, a double acceleration wheel conveying device 5, a bead blasting filter stick turning-out wheel 6 and a bead discharging mechanical shifting fork 7, wherein the bead blasting filter stick taking wheel 3, the negative pressure suction belt conveying device 4, the double acceleration wheel conveying device 5, the bead blasting filter stick turning-out wheel 6 and the bead discharging mechanical shifting fork 7 are detachably connected to the machine body 1 through hole grooves respectively, a positive pressure connector of the bead blasting filter stick taking wheel 3 is butted to the bottom of the bead blasting filter stick outlet of the filter stick 2, a positive pressure connector is connected with the air compressor 8 through a pipeline, a positive pressure connector is connected with the air compressor 10 through a negative pressure pipeline, the negative pressure connector 4 is connected with the air compressor, a bead blasting filter stick discharging device 2, the bead blasting filter stick discharging device is connected with a straight line, a straight line discharging device through a straight line, a straight line discharging port of a straight line discharging device, a straight line discharging device of a blower fan discharging device for detecting the same type of a straight line, a straight line detecting device for detecting device, a straight line detecting device for detecting the same type of a straight line, a straight line discharging device for detecting.
As shown in fig. 1, a stirring roller is arranged in the bead blasting filter stick hopper 2, the stirring roller is connected with a first servo motor 18, a second servo motor 19 is connected to the bead blasting filter stick taking wheel 3, a third servo motor 20 is connected to the negative pressure air suction belt conveying device 4, a fourth servo motor 21 is connected to the lower portion of the double-acceleration wheel conveying device 5, a fifth servo motor 22 is connected to the lower portion of the bead blasting filter stick roll-out wheel 6, the control system 13 is electrically connected with the P L C controller 14, a process control human-machine interface 23 is arranged on the P L C controller 14, and the P L C controller 14 is electrically connected with the first servo motor 18, the second servo motor 19, the third servo motor 20, the fourth servo motor 21, the fifth servo motor 22, the microwave detection device 12 and the high-speed electromagnetic valve 24 respectively.
The model of the P L C controller 14 is CX2030-0904, the brand is Beckhoff, the model of the first servo motor 18 is AM3024-1C00-0000, the brand is Beckhoff, the model of the second servo motor 19 is AM8042-1E10-0000, the brand is Beckhoff, the model of the third servo motor 20 is AM8032-1D10-0000, the brand is Beckhoff, the model of the fourth servo motor 21 is ECMA-C20807RS, the brand is Taida, the model of the fifth servo motor 22 is AM8042-1E10-0000, and the brand is Beckhoff.
In the embodiment, in order to ensure smooth discharging of the discharging port of the bead blasting filter rod hopper 2, two stirring rollers are arranged in the bead blasting filter rod hopper 2.
In the embodiment, in order to ensure that the detection of the bead blasting filter stick is not polluted secondarily, an air filter 9 is arranged on a pipeline connecting a negative pressure interface of the bead blasting filter stick taking wheel 3 and a negative pressure fan 8, and an oil-water separator 11 is arranged on a pipeline connecting a positive pressure interface and an air compressor 10; an air filter 9 is arranged on a pipeline connecting a negative pressure interface of the negative pressure air suction belt conveying device 4 and the negative pressure fan 8; an air filter 9 is arranged on a pipeline connecting a negative pressure interface of the bead blasting filter stick roll-out wheel 6 with the negative pressure fan 8, and an oil-water separator 11 is arranged on a pipeline connecting a positive pressure interface with the air compressor 10.
In the embodiment, in order to ensure that the feeding and conveying speeds of the bead blasting filter stick detection are uniform and stable and the detected bead blasting filter stick can meet the qualified quality standard, the P L C controller 14 is arranged, and five output signals are sent out through speed ratio linkage to respectively control the rotating speed of the stirring roller, the rotating speed of the bead blasting filter stick taking wheel device, the operating speed of the negative pressure air suction belt conveying device, the rotating speed of the double-accelerating wheel conveying device and the rotating speed of the bead blasting filter stick roll-out wheel device.
In the embodiment, in order to ensure that the bead blasting filter stick is stable and smooth in the bead blasting filter stick taking wheel material taking and rotary conveying process, the discharging falling position is accurate, the inertia of the bead blasting filter stick is overcome, the outer surface of the bead blasting filter stick taking wheel adopts a wheel groove structure, negative pressure adsorption type material taking is adopted, and the discharging adopts a fixed-point radial blowing mode.
In the embodiment, in order to ensure that the feeding process of the negative-pressure air suction belt conveying device is stable and smooth, the negative-pressure adsorption mode of the bead blasting filter stick is adopted for conveying.
In the embodiment, in order to ensure that the bead blasting filter rods are accurately positioned at the detection position, the moving speed is stable and uniform, and the microwave detection device passes through, the double-accelerating-wheel conveying device adopts two groups of four accelerating wheels with grooves to form assembly, so that the bead blasting filter rods are conveyed between the two groups of accelerating wheels.
In the embodiment, in order to ensure that the bead blasting filter stick roll-out wheel can detect the bead blasting filter stick conveying, unqualified product rejection and discharging process to be stable and accurate, the outer surface of the bead blasting filter stick roll-out wheel adopts a wheel groove structure, meanwhile, negative pressure adsorption conveying is adopted on the bead blasting filter stick roll-out wheel, unqualified products are removed by positive pressure air blowing, and a stick discharging mechanical shifting fork discharging mode is adopted.
In the embodiment, in order to reduce the operation noise of the equipment, the bead blasting filter stick taking wheel, the negative pressure air suction belt conveying device, the double-accelerating wheel conveying device, the bead blasting filter stick turning-out wheel and the stick discharging mechanical shifting fork are all in a mechanical conveying and feeding mode, and the machine body is provided with the silencer.
When the microwave oven is used, an operator sends a starting-up instruction to the P L C controller 14, the negative pressure fan 8, the air compressor 9 and the microwave detection device 12 through the process control human-computer interface 23, then the P L C controller 14 sends instructions to the first servo motor 18, the second servo motor 19, the third servo motor 20, the fourth servo motor 21 and the fifth servo motor 22 respectively, and the negative pressure fan 8, the air compressor 9, the microwave detection device 12 and the high-speed electromagnetic valve 24 are opened.
When in use, the microwave detection device 12 sends out a defective product signal to the P L C controller 14, and the P L C controller 14 sends out a defective product rejection signal to the high-speed electromagnetic valve 24.
Details not described in this specification are within the skill of the art that are well known to those skilled in the art.
The above description is only exemplary of the invention and should not be taken as limiting the invention, as any modification, equivalent replacement, or improvement made without departing from the spirit and principle of the invention should fall within the protection scope of the invention.
Claims (3)
1. An off-line detection system for bead blasting filter sticks comprises a machine body (1), a bead blasting filter stick hopper (2), a negative pressure fan (8), an air filter (9), an air compressor (10), an oil-water separator (11), a microwave detection device (12), a bead blasting filter stick belt conveying device (15), a silencer (16), an electrostatic eliminator (17), a control system (13), a P L C controller (14) and a high-speed electromagnetic valve (24), and is characterized in that the bead blasting filter stick discharging system further comprises a bead blasting filter stick taking wheel (3), a negative pressure suction belt conveying device (4), a double-acceleration wheel conveying device (5), a bead blasting filter stick turning wheel (6) and a bead unloading mechanical shifting fork (7), wherein the bead blasting filter stick taking wheel (3), the negative pressure suction belt conveying device (4), the double-ball conveying device (5), the bead blasting filter stick turning wheel (6) and the bead unloading mechanical shifting fork (7) are connected with the filter stick discharging device (6) through a negative pressure belt conveying device (3) and a high-discharging port of the filter stick, the filter stick blasting filter stick discharging device (3) and a high-discharging device, the filter stick discharging device is connected with the filter stick discharging device through a negative pressure fan (3) and a high-air transfer line, the filter stick discharging device (3), the filter stick discharging device is arranged on the machine body, the machine, the filter stick discharging device, the filter stick blasting filter stick discharging device is connected with the filter stick discharging device, the filter stick discharging device is connected with the filter stick discharging device through a negative pressure belt conveying device, the negative pressure fan (3) through a negative pressure belt conveying device, the negative pressure belt conveying device (3) and a negative pressure belt conveying device, the high-discharging device is connected with the high-discharging device, the high-pressure bead blasting filter stick discharging device, the high-pressure machine is arranged on the high-pressure fan (3, the high-pressure fan (3) through a high-discharging device, the high-pressure bead blasting filter stick discharging device, the high-pressure machine, the high-pressure bead blasting filter stick discharging device (3) and the high-discharging device, the high-discharging device is connected with the high-pressure machine, the high-discharging device (3), the high-discharging device is connected through a high-pressure machine, the high-pressure fan (3), the high-pressure machine, the high-pressure bead blasting filter stick discharging device (3) and the high-pressure machine is connected through a high-pressure machine, the high-discharging device (3), the high-pressure bead blasting filter stick discharging device is connected through a high-pressure machine, the high-pressure bead blasting filter stick discharging device (3) and the high-bead blasting filter stick discharging device (3), the high-discharging device.
2. The offline detection system for the popped bead filter stick according to claim 1, characterized in that: the bead blasting filter stick taking wheel (3), the negative pressure air suction belt conveying device (4), the double-accelerating wheel conveying device (5), the bead blasting filter stick turning-out wheel (6) and the stick discharging mechanical shifting fork (7) are detachably connected to the machine body (1) through hole grooves respectively.
3. The offline detection system for the exploded bead filter sticks according to claim 1, characterized in that a stirring roller is arranged in the hopper (2) of the exploded bead filter sticks and is connected with a first servo motor (18), a second servo motor (19) is connected to the wheel (3) of the exploded bead filter sticks, a third servo motor (20) is connected to the negative pressure air suction belt conveying device (4), a fourth servo motor (21) is connected to the lower side of the double-acceleration wheel conveying device (5), a fifth servo motor (22) is connected to the lower side of the wheel (6) of the exploded bead filter sticks, the control system (13) is electrically connected with the P L C controller (14), a process control human-computer interface (23) is arranged on the P L C controller (14), and the P L C controller (14) is electrically connected with the first servo motor (18), the second servo motor (19), the third servo motor (20), the fourth servo motor (21), the fifth servo motor (22), the microwave detection device (12) and the high-speed electromagnetic valve (24) respectively.
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| CN201810689805.XA CN108896095B (en) | 2018-06-28 | 2018-06-28 | Offline detection system for bead blasting filter stick |
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| CN201810689805.XA CN108896095B (en) | 2018-06-28 | 2018-06-28 | Offline detection system for bead blasting filter stick |
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| CN108896095B true CN108896095B (en) | 2020-07-31 |
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| CN108896095A (en) | 2018-11-27 |
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