CN108891528A - A kind of intelligence moulding bed system and application method - Google Patents
A kind of intelligence moulding bed system and application method Download PDFInfo
- Publication number
- CN108891528A CN108891528A CN201810698238.4A CN201810698238A CN108891528A CN 108891528 A CN108891528 A CN 108891528A CN 201810698238 A CN201810698238 A CN 201810698238A CN 108891528 A CN108891528 A CN 108891528A
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- Prior art keywords
- moulding bed
- cross track
- scalable
- coordinate
- coordinated controller
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B63—SHIPS OR OTHER WATERBORNE VESSELS; RELATED EQUIPMENT
- B63B—SHIPS OR OTHER WATERBORNE VESSELS; EQUIPMENT FOR SHIPPING
- B63B71/00—Designing vessels; Predicting their performance
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B63—SHIPS OR OTHER WATERBORNE VESSELS; RELATED EQUIPMENT
- B63B—SHIPS OR OTHER WATERBORNE VESSELS; EQUIPMENT FOR SHIPPING
- B63B73/00—Building or assembling vessels or marine structures, e.g. hulls or offshore platforms
Abstract
The present invention discloses a kind of intelligent moulding bed system and application method, intelligent moulding bed system include：Long rails,Cross track,Scalable moulding bed and coordinated controller,Multiple long rails are fixedly installed on construction site at equal intervals,Multiple cross tracks are uniformly arranged on long rails,And cross track can move reciprocatingly on long rails,Multiple scalable moulding beds are uniformly arranged on cross track,And scalable moulding bed can move reciprocatingly on cross track,Coordinated controller is used to position the coordinate of scalable moulding bed,And the movement of control cross track and scalable moulding bed,The position of cross track and scalable moulding bed and the protrusion height of scalable moulding bed are controlled by the way that coordinated controller is arranged,The position control to each moulding bed in moulding bed system can be achieved,Realize the support to different segmentations,So that the applicability of moulding bed is stronger,The spent manpower of production and time greatly reduce,The effective efficiency for improving moulding bed and building.
Description
Technical field
The present invention relates to shipbuilding technical field more particularly to a kind of intelligent moulding bed systems and application method.
Background technique
During the sectional construction of ship, the segmentation of ship needs to be positioned and supported by moulding bed.Therefore in ship
Before the sectional construction of oceangoing ship, need to carry out the production of moulding bed in advance on construction ground.And currently used moulding bed production is all and divides
Section is one-to-one, i.e., the production of each moulding bed is required to be made according to the line style of corresponding segments, between each moulding bed not
Have versatility, need to expend a large amount of human and material resources and time, and cause the efficiency of construction of ship low, is unfavorable for mentioning
The intelligent level of high shipbuilding.
Summary of the invention
It is an object of the present invention to：Benefit can be repeated by providing a kind of intelligent moulding bed system and application method, moulding bed
With.
It is another object of the present invention to：A kind of moulding bed application method is provided, can be realized the quick construction of moulding bed
And adjustment.
For this purpose, the present invention uses following technical scheme：
On the one hand, a kind of intelligent moulding bed system is provided, including：
Long rails, multiple long rails are fixedly installed on construction site at equal intervals；
Cross track, multiple cross tracks are set on the long rails, and the cross track can be described
It moves reciprocatingly on long rails；
Scalable moulding bed, multiple scalable moulding beds are set on the cross track, and the scalable moulding bed can
It moves reciprocatingly on the cross track；
Coordinated controller, for positioning the coordinate of the scalable moulding bed, and the control cross track and it is described can
The movement of flexible moulding bed.
It further include for controlling the cross track in longitudinal rail as a preferred technical solution of the invention
The first driving device of movement on road and for controlling movement of the scalable moulding bed on the cross track second
Driving device.
As a preferred technical solution of the invention, the first driving device be set to the cross track with
Guide wheel on the contact surface of the long rails and the stepping for driving the guide wheel rotation that the cross track is driven to move
Motor, the stepper motor are electrically connected with the coordinated controller.
As a preferred technical solution of the invention, second driving device is to be set to the scalable moulding bed
With the guide wheel on the contact surface of the cross track and for driving the guide wheel rotation to drive the scalable moulding bed movement
Stepper motor, the stepper motor are electrically connected with the coordinated controller.
As a preferred technical solution of the invention, the scalable moulding bed includes being set on the cross track
Pedestal and the retractable support lever that is detachably set on the pedestal.
As a preferred technical solution of the invention, the retractable support lever is hydraulic cylinder, cylinder or electronic pushes away
Bar.
As a preferred technical solution of the invention, on the long rails along its length be convexly equipped with for pair
The first limit raised line that the direction of motion of the cross track is limited, corresponds to first limit convex on the cross track
Item is provided with the first matched limiting groove, be convexly equipped with along its length on the cross track for it is described can
The second limit raised line that the direction of motion of flexible moulding bed is limited correspond to described second on the scalable moulding bed and limits raised line
It is provided with the second matched limiting groove.
On the other hand, a kind of application method is provided, it is suitable for above-mentioned intelligent moulding bed systems, include the following steps：
Step S100, the position of the stress point of each needs support of segmentation is calculated according to the design drawing of the segmentation of ship
It sets and coordinate value；
Step S200, the coordinate value is input to coordinated controller；
Step S300, the described coordinated controller control cross track moves on the Y coordinate of the coordinate value；
Step S400, the described coordinated controller controls scalable moulding bed and moves in the X-coordinate of the coordinate value；
Step S500, the support end that the described coordinated controller controls the scalable moulding bed is gone up and down to the Z of the coordinate value
Coordinate.
As a preferred technical solution of the invention, include the following steps in step s 200：
Step S210, the coordinated controller data are initialized；
Step S220, the coordinated controller is driven to obtain the X-coordinate of the cross track and the Y of the scalable moulding bed
Coordinate, and obtain the height value Z coordinate of the scalable moulding bed；
Step S230, the coordinate value is input to coordinated controller；
Step S240, it compares the X, Y, the Z coordinate that obtain in the coordinate value and step S220 to obtain difference.
As a preferred technical solution of the invention, in the coordinate of the calculated coordinate value of the step S100
System is the same coordinate system with the coordinate system in the coordinated controller.
Beneficial effects of the present invention are：Position of the cross track on long rails is controlled by setting coordinated controller,
And the protrusion height of position and scalable moulding bed of the scalable moulding bed of control on cross track is, it can be achieved that in moulding bed system
Each moulding bed position control, realize support to different segmentations, so that the applicability of moulding bed is stronger, make spent people
Power and time greatly reduce, the effective efficiency for improving moulding bed and building.When the dimension of ship of construction changes, foundation is only needed
The line style of new ship is adjusted using coordinated controller, can effectively reduce the time of moulding bed construction, improves point of ship
The efficiency of construction of section improves the automatization level of shipbuilding, reduces the wasting of resources.
Detailed description of the invention
The present invention will be further described in detail below based on the drawings and embodiments.
Fig. 1 is the structural schematic diagram of intelligence moulding bed system described in embodiment.
Fig. 2 is the structural schematic diagram at another visual angle of intelligence moulding bed system described in embodiment.
In figure：
1, long rails；2, cross track；3, scalable moulding bed；4, it is segmented.
Specific embodiment
To keep the technical problems solved, the adopted technical scheme and the technical effect achieved by the invention clearer, below
It will the technical scheme of the embodiment of the invention will be described in further detail in conjunction with attached drawing, it is clear that described embodiment is only
It is a part of the embodiment of the present invention, instead of all the embodiments.Based on the embodiments of the present invention, those skilled in the art exist
Every other embodiment obtained under the premise of creative work is not made, shall fall within the protection scope of the present invention.
In the description of the present invention unless specifically defined or limited otherwise, term " connected ", " connection ", " fixation " are answered
It is interpreted broadly, for example, it may be being fixedly connected, may be a detachable connection, or is integral；It can be mechanical connection,
It can be electrical connection；It can be directly connected, the company inside two elements can also be can be indirectly connected through an intermediary
Logical or two elements interaction relationship.For the ordinary skill in the art, can be understood with concrete condition above-mentioned
The concrete meaning of term in the present invention.
In the present invention unless specifically defined or limited otherwise, fisrt feature second feature "upper" or "lower"
It may include that the first and second features directly contact, also may include that the first and second features are not direct contacts but pass through it
Between other characterisation contact.Moreover, fisrt feature includes the first spy above the second feature " above ", " above " and " above "
Sign is right above second feature and oblique upper, or is merely representative of first feature horizontal height higher than second feature.Fisrt feature exists
Second feature " under ", " lower section " and " following " include that fisrt feature is directly below and diagonally below the second feature, or is merely representative of
First feature horizontal height is less than second feature.
As shown in Figure 1, in this present embodiment, a kind of intelligent moulding bed system of the present invention, including long rails 1, cross
To track 2, scalable moulding bed 3 and coordinated controller.
Plurality of long rails 1 are fixedly installed on construction site at equal intervals, and multiple cross tracks 2 are uniformly arranged on vertical
To on track 1, and cross track 2 can move reciprocatingly on long rails 1, and multiple scalable moulding beds 3 are uniformly arranged on transverse direction
On track 2, and scalable moulding bed 3 can move reciprocatingly on cross track 2, coordinated controller, for positioning scalable moulding bed 3
Coordinate, and control cross track 2 and scalable moulding bed 3 movement.
Position of the cross track 2 on long rails 1, and the scalable moulding bed of control are controlled by setting coordinated controller
3 position and scalable moulding bed 3 on cross track 2 protrusion height, it can be achieved that position to each moulding bed in moulding bed system
Control is set, realizes the support to different segmentations 4, so that the applicability of moulding bed is stronger, makes spent manpower and time significantly
It reduces, the effective efficiency for improving moulding bed and building.It, only need to be according to the line style benefit of new ship when the dimension of ship of construction changes
It is adjusted with coordinated controller, can effectively reduce the time of moulding bed construction, improve the construction effect of the segmentation 4 of ship
Rate improves the automatization level of shipbuilding, reduces the wasting of resources.
In embodiments of the present invention, it is additionally provided on cross track 2 for controlling cross track 2 on long rails 1
The first driving device of movement and the second driving device for controlling movement of the scalable moulding bed 3 on cross track 2.
In a specific example, first driving device is to be set to cross track 2 and leading on the contact surface of long rails 1
Wheel and the stepper motor for driving cross track 2 to move for driving guide wheel to rotate, the stepper motor and the coordinated controller
Electrical connection.
Specifically, guide wheel is arranged on the side of long rails 1 in cross track 2, and step is set on cross track 2
Into motor, stepper motor rotation is controlled by coordinated controller and drives guide wheel rotation, so that cross slide way 2 is in long rails
It is moved on 1.
In other embodiments, can also by the way that rack structure is arranged on the side of long rails 1 in cross track 2,
And multiple gears matched with rack gear are correspondingly arranged on long rails 1, and sliding tooth wheel is set on long rails 1 and is rotated
Stepper motor, stepper motor connect with coordinated controller, the rotation of gear is controlled by coordinated controller, and then control laterally
Movement of the track 2 on long rails 1.
In a specific example, the second driving device is to be set on the contact surface of scalable moulding bed 3 and cross track 2
Guide wheel and the stepper motor for driving scalable moulding bed 3 to move for driving guide wheel to rotate, the stepper motor and the coordinate control
Device electrical connection processed.
Specifically, guide wheel is arranged on the side of cross track 2 in scalable moulding bed 3, it is arranged on scalable moulding bed 3
The stepper motor being connected with above-mentioned guide wheel, and stepper motor is connect with coordinated controller, so that stepper motor be driven to move band
Dynamic guide wheel rotation, to change the position of scalable moulding bed 3.
In other embodiments, the matching relationship that may also be configured to wheel and rack controls the movement of scalable moulding bed 3.
By the way that the first driving device connecting with coordinated controller and the second driving device is arranged, it can be achieved that by coordinate control
Control of the device processed to the position of cross track 2 and scalable moulding bed 3.The specific cooperation realization pair by stepper motor and guide wheel
The motion control of cross track 2 and scalable moulding bed 3 can be easy to implement the move distance to cross track 2 and scalable moulding bed 3
Accurate control.
In other embodiments, can also use other driving devices to the movement of cross track 2 and scalable moulding bed 3 into
Row driving, such as the movement of cross track 2 and scalable moulding bed 3 can be provided using hydraulic cylinder, cylinder or electric pushrod etc.
Power.
In a preferred embodiment, it is convexly equipped with along its length on long rails 1 for the fortune to cross track 2
The first limit raised line that dynamic direction is limited, corresponding first limit raised line is provided with matched the on cross track 2
One limiting groove is convexly equipped on cross track 2 along its length and to be limited for the direction of motion to scalable moulding bed 3
Second limits raised line, and corresponding second limit raised line is provided with the second matched limiting groove on scalable moulding bed 3.
By the way that limit raised line and limiting groove are arranged on long rails 1, cross track 2 and scalable moulding bed 3, can be convenient for
Realization is defined the motion profile of cross track 2 and scalable moulding bed 3, guarantees the fortune of cross track 2 and scalable moulding bed 3
Dynamic precision.
In other embodiments, matching for above-mentioned limit raised line and limiting groove can be also substituted by other alternative solutions
Conjunction mode, such as can be setting guide rod and guide holder or other modes.
In a concrete scheme of the invention, scalable moulding bed 3 includes the pedestal that is set on cross track 2 and removable
Unload the retractable support lever being set on pedestal.
Optionally, there are many specifications for the height of retractable support lever, can pass through the retractable support lever of replacement different height
The requirement for meeting 4 support of different height segmentation, bring can not be supported effectively when avoiding the occurrence of scalable 3 height deficiency of moulding bed
Situation.
In addition, in embodiments of the present invention, hydraulic cylinder, cylinder or electric pushrod etc. can be used in the retractable support lever
Structure, and retractable support lever is electrically connected with coordinated controller, in order to which coordinated controller is to the height of scalable moulding bed 3
It adjusts.
In embodiments of the present invention, a kind of application method suitable for above-mentioned intelligent moulding bed system is also provided comprising
Following steps：
Step S100, the stress point of each needs support of segmentation 4 is calculated according to the design drawing of the segmentation of ship 4
Position and coordinate value；
Step S210, coordinated controller data are initialized；
Step S220, driving coordinated controller obtains the X-coordinate of cross track 2 and the Y coordinate of scalable moulding bed 3, and
Obtain the height value Z coordinate of scalable moulding bed 3；
Step S230, coordinate value is input to coordinated controller；
Step S240, it compares the X, Y, the Z coordinate that obtain in coordinate value and step S220 to obtain difference.
Step S300, coordinated controller control cross track 2 moves on the Y coordinate of coordinate value；
Step S400, coordinated controller controls scalable moulding bed 3 and moves in the X-coordinate of coordinate value；
Step S500, the support end that coordinated controller controls scalable moulding bed 3 is gone up and down to the Z coordinate of coordinate value.
Coordinate system in the coordinate system and coordinated controller of the calculated coordinate value of step S100 is the same coordinate system.
The coordinate of cross track 2 and scalable moulding bed 3 is obtained in step S220, it can be by intelligent moulding bed system
Position sensor is set or infrared ray range sensor obtains.
The move distance of cross track 2 and scalable moulding bed 3 is step in step S300, step S400 and step S500
The coordinate difference being calculated in S240.
In the description of this article, it is to be understood that the orientation or positional relationships such as term " on " are based on the figure
Orientation or positional relationship is merely for convenience of description and simplification operation, rather than the device or element of indication or suggestion meaning must
There must be specific orientation, be constructed and operated in a specific orientation, therefore be not considered as limiting the invention.
In the description of this specification, the description of reference term " embodiment " etc. means the specific spy in conjunction with the embodiment
Sign, structure, material or feature are included at least one embodiment or example of the invention.In the present specification, to above-mentioned
The schematic representation of term is not necessarily referring to identical embodiment.
In addition, it should be understood that although this specification is described in terms of embodiments, but not each embodiment is only wrapped
Containing an independent technical solution, this narrating mode of specification be only be to understand device, those skilled in the art should
It considers the specification as a whole, the technical solutions in the embodiments can also be appropriately combined, and forming those skilled in the art can
With the other embodiments of understanding.
The technical principle of the invention is described above in combination with a specific embodiment.These descriptions are intended merely to explain of the invention
Principle, and shall not be construed in any way as a limitation of the scope of protection of the invention.Based on the explanation herein, the technology of this field
Personnel can associate with other specific embodiments of the invention without creative labor, these modes are fallen within
Within protection scope of the present invention.
Claims (10)
1. a kind of intelligence moulding bed system, which is characterized in that including：
Long rails, multiple long rails are fixedly installed on construction site at equal intervals；
Cross track, multiple cross tracks are set on the long rails, and the cross track can be in the longitudinal direction
It moves reciprocatingly on track；
Scalable moulding bed, multiple scalable moulding beds are set on the cross track, and the scalable moulding bed can be in institute
It states and moves reciprocatingly on cross track；
Coordinated controller, for positioning the coordinate of the scalable moulding bed, and the control cross track and described scalable
The movement of moulding bed.
2. intelligence moulding bed system according to claim 1, which is characterized in that further include existing for controlling the cross track
The first driving device of movement on the long rails and for controlling the scalable moulding bed on the cross track
Second driving device of movement.
3. intelligence moulding bed system according to claim 2, which is characterized in that the first driving device is described to be set to
Cross track is with the guide wheel on the contact surface of the long rails and for driving the guide wheel rotation to drive the cross track
The stepper motor of movement, the stepper motor are electrically connected with the coordinated controller.
4. intelligence moulding bed system according to claim 2, which is characterized in that second driving device is described to be set to
Scalable moulding bed is described scalable with the guide wheel on the contact surface of the cross track and for driving the guide wheel rotation to drive
The stepper motor of moulding bed movement, the stepper motor are electrically connected with the coordinated controller.
5. intelligence moulding bed system according to claim 1, which is characterized in that the scalable moulding bed is described including being set to
Pedestal on cross track and the retractable support lever being detachably set on the pedestal.
6. intelligence moulding bed system according to claim 5, which is characterized in that the retractable support lever is hydraulic cylinder, gas
Cylinder or electric pushrod.
7. intelligence moulding bed system according to claim 1, which is characterized in that convex along its length on the long rails
Raised line is limited equipped with first limited for the direction of motion to the cross track, on the cross track described in correspondence
First limit raised line is provided with the first matched limiting groove, and projection is useful along its length on the cross track
In the second limit raised line that the direction of motion to the scalable moulding bed is limited, described the is corresponded on the scalable moulding bed
Two limit raised lines are provided with the second matched limiting groove.
8. a kind of application method, which is characterized in that it is suitable for the described in any item intelligent moulding bed systems of claim 1 to 7, including
Following steps：
Step S100, according to the design drawing of the segmentation of ship calculate segmentation each needs support stress point position and
Coordinate value；
Step S200, the coordinate value is input to coordinated controller；
Step S300, the described coordinated controller control cross track moves on the Y coordinate of the coordinate value；
Step S400, the described coordinated controller controls scalable moulding bed and moves in the X-coordinate of the coordinate value；
Step S500, the support end that the described coordinated controller controls the scalable moulding bed is gone up and down to the Z coordinate of the coordinate value.
9. application method according to claim 8, which is characterized in that include the following steps in step s 200：
Step S210, the coordinated controller data are initialized；
Step S220, the coordinated controller is driven to obtain the X-coordinate of the cross track and the Y seat of the scalable moulding bed
Mark, and obtain the height value Z coordinate of the scalable moulding bed；
Step S230, the coordinate value is input to coordinated controller；
Step S240, it compares the X, Y, the Z coordinate that obtain in the coordinate value and step S220 to obtain difference.
10. application method according to claim 8, which is characterized in that in the calculated coordinate of the step S100
Coordinate system in the coordinate system of value and the coordinated controller is the same coordinate system.
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| CN201810698238.4A CN108891528A (en) | 2018-06-29 | 2018-06-29 | A kind of intelligence moulding bed system and application method |
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| CN109626271A (en) * | 2018-12-17 | 2019-04-16 | 福建省工业设备安装有限公司 | A kind of special-shaped component assembling intelligent moulding bed system and its control method based on BIM |
| CN109747798A (en) * | 2019-02-14 | 2019-05-14 | 江苏科技大学 | Intelligent moulding bed system and adjusting method based on Internet of Things |
| CN109760799A (en) * | 2019-02-14 | 2019-05-17 | 江苏科技大学 | The intelligent moulding bed system built towards boat segmental |
| WO2021213177A1 (en) * | 2020-04-24 | 2021-10-28 | 江苏科技大学 | Dynamic compensation method for ship sectional construction curved surface deformation |
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| CN109747798A (en) * | 2019-02-14 | 2019-05-14 | 江苏科技大学 | Intelligent moulding bed system and adjusting method based on Internet of Things |
| CN109760799A (en) * | 2019-02-14 | 2019-05-17 | 江苏科技大学 | The intelligent moulding bed system built towards boat segmental |
| WO2021213177A1 (en) * | 2020-04-24 | 2021-10-28 | 江苏科技大学 | Dynamic compensation method for ship sectional construction curved surface deformation |
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