CN108890075B - 一种堆焊复合(再)制造连铸辊的工艺 - Google Patents
一种堆焊复合(再)制造连铸辊的工艺 Download PDFInfo
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- CN108890075B CN108890075B CN201810780608.9A CN201810780608A CN108890075B CN 108890075 B CN108890075 B CN 108890075B CN 201810780608 A CN201810780608 A CN 201810780608A CN 108890075 B CN108890075 B CN 108890075B
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- 238000009749 continuous casting Methods 0.000 title claims abstract description 40
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 33
- 239000002131 composite material Substances 0.000 title claims abstract description 24
- 238000005516 engineering process Methods 0.000 title description 3
- 238000003466 welding Methods 0.000 claims abstract description 74
- 238000000034 method Methods 0.000 claims abstract description 36
- 239000000463 material Substances 0.000 claims abstract description 35
- 230000008569 process Effects 0.000 claims abstract description 27
- 239000010410 layer Substances 0.000 claims abstract description 24
- 230000007547 defect Effects 0.000 claims abstract description 19
- 238000001514 detection method Methods 0.000 claims abstract description 16
- 239000002184 metal Substances 0.000 claims abstract description 10
- 229910052751 metal Inorganic materials 0.000 claims abstract description 10
- 238000013329 compounding Methods 0.000 claims abstract description 7
- 229910045601 alloy Inorganic materials 0.000 claims description 21
- 239000000956 alloy Substances 0.000 claims description 21
- 229910000831 Steel Inorganic materials 0.000 claims description 10
- 239000010959 steel Substances 0.000 claims description 10
- 239000000126 substance Substances 0.000 claims description 7
- 238000001816 cooling Methods 0.000 claims description 6
- 238000005259 measurement Methods 0.000 claims description 6
- 238000012545 processing Methods 0.000 claims description 6
- 238000005070 sampling Methods 0.000 claims description 6
- 239000011324 bead Substances 0.000 claims description 5
- 239000011229 interlayer Substances 0.000 claims description 5
- 229910001092 metal group alloy Inorganic materials 0.000 claims description 5
- 238000010583 slow cooling Methods 0.000 claims description 5
- 229910052804 chromium Inorganic materials 0.000 claims description 4
- 229910052748 manganese Inorganic materials 0.000 claims description 4
- 229910052750 molybdenum Inorganic materials 0.000 claims description 4
- 229910052759 nickel Inorganic materials 0.000 claims description 4
- 229910052757 nitrogen Inorganic materials 0.000 claims description 4
- 229910052710 silicon Inorganic materials 0.000 claims description 4
- 230000003068 static effect Effects 0.000 claims description 4
- 238000004458 analytical method Methods 0.000 claims description 3
- 238000007689 inspection Methods 0.000 claims description 3
- YQCIWBXEVYWRCW-UHFFFAOYSA-N methane;sulfane Chemical compound C.S YQCIWBXEVYWRCW-UHFFFAOYSA-N 0.000 claims description 3
- 230000008439 repair process Effects 0.000 claims description 3
- 239000010953 base metal Substances 0.000 claims description 2
- 238000010438 heat treatment Methods 0.000 claims description 2
- 238000005496 tempering Methods 0.000 claims description 2
- 239000012535 impurity Substances 0.000 claims 2
- 229910052758 niobium Inorganic materials 0.000 claims 1
- 238000009659 non-destructive testing Methods 0.000 claims 1
- 229910052720 vanadium Inorganic materials 0.000 claims 1
- 239000002356 single layer Substances 0.000 abstract description 11
- 230000009286 beneficial effect Effects 0.000 abstract 2
- 239000000306 component Substances 0.000 description 25
- 239000000203 mixture Substances 0.000 description 11
- 230000000694 effects Effects 0.000 description 4
- 239000006247 magnetic powder Substances 0.000 description 3
- 239000002893 slag Substances 0.000 description 3
- 229910001566 austenite Inorganic materials 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 230000002349 favourable effect Effects 0.000 description 2
- 238000013021 overheating Methods 0.000 description 2
- 229910000859 α-Fe Inorganic materials 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
- 230000009471 action Effects 0.000 description 1
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- -1 and particularly Substances 0.000 description 1
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- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 238000010790 dilution Methods 0.000 description 1
- 239000012895 dilution Substances 0.000 description 1
- 230000009977 dual effect Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/0026—Arc welding or cutting specially adapted for particular articles or work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/04—Welding for other purposes than joining, e.g. built-up welding
- B23K9/044—Built-up welding on three-dimensional surfaces
- B23K9/046—Built-up welding on three-dimensional surfaces on surfaces of revolution
- B23K9/048—Built-up welding on three-dimensional surfaces on surfaces of revolution on cylindrical surfaces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/235—Preliminary treatment
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Plasma & Fusion (AREA)
- Mechanical Engineering (AREA)
- Arc Welding In General (AREA)
- Nonmetallic Welding Materials (AREA)
Abstract
Description
Claims (2)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201810780608.9A CN108890075B (zh) | 2018-07-16 | 2018-07-16 | 一种堆焊复合(再)制造连铸辊的工艺 |
Applications Claiming Priority (1)
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CN201810780608.9A CN108890075B (zh) | 2018-07-16 | 2018-07-16 | 一种堆焊复合(再)制造连铸辊的工艺 |
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CN108890075A CN108890075A (zh) | 2018-11-27 |
CN108890075B true CN108890075B (zh) | 2021-11-19 |
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CN201810780608.9A Active CN108890075B (zh) | 2018-07-16 | 2018-07-16 | 一种堆焊复合(再)制造连铸辊的工艺 |
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Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN109514038A (zh) * | 2018-12-04 | 2019-03-26 | 中冶建筑研究总院有限公司 | 高效堆焊复合(再)制造连铸辊的新工艺 |
CN112191990B (zh) * | 2020-10-09 | 2022-05-31 | 常州宝菱重工机械有限公司 | 连铸辊的堆焊方法 |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101003104A (zh) * | 2006-09-22 | 2007-07-25 | 攀钢集团钢城企业总公司协力公司 | 一种型材轧辊堆焊修复工艺 |
CN101412158A (zh) * | 2008-12-01 | 2009-04-22 | 攀枝花钢城集团有限公司 | 用于堆焊制造热轧卷取机助卷辊的药芯焊丝及堆焊方法 |
CN101722385A (zh) * | 2008-10-29 | 2010-06-09 | 中冶集团建筑研究总院 | 一种药芯焊丝及其焊接热轧支撑辊的方法 |
CN102149500A (zh) * | 2008-04-22 | 2011-08-10 | 西门子Vai金属科技有限责任公司 | 用于支承和运输热物料的辊子,用于加工辊子的方法,用于修复磨损的辊子的方法 |
CN105436665A (zh) * | 2015-12-16 | 2016-03-30 | 秦皇岛鸿翔焊业有限公司 | 大型热轧支承辊Cr4的堆焊再造层及修复轧辊的方法 |
CN106475744A (zh) * | 2016-11-08 | 2017-03-08 | 甘肃酒钢集团西部重工股份有限公司 | 耐磨磨辊的堆焊工艺 |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102006013552B3 (de) * | 2006-03-24 | 2007-06-14 | Maschinenfabrik Gustav Wiegard Gmbh & Co. Kg | Unterpulverschweißverfahren zur Aufschweißung einer Nutzschicht auf einen Grundwerkstoff |
-
2018
- 2018-07-16 CN CN201810780608.9A patent/CN108890075B/zh active Active
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101003104A (zh) * | 2006-09-22 | 2007-07-25 | 攀钢集团钢城企业总公司协力公司 | 一种型材轧辊堆焊修复工艺 |
CN102149500A (zh) * | 2008-04-22 | 2011-08-10 | 西门子Vai金属科技有限责任公司 | 用于支承和运输热物料的辊子,用于加工辊子的方法,用于修复磨损的辊子的方法 |
CN101722385A (zh) * | 2008-10-29 | 2010-06-09 | 中冶集团建筑研究总院 | 一种药芯焊丝及其焊接热轧支撑辊的方法 |
CN101412158A (zh) * | 2008-12-01 | 2009-04-22 | 攀枝花钢城集团有限公司 | 用于堆焊制造热轧卷取机助卷辊的药芯焊丝及堆焊方法 |
CN105436665A (zh) * | 2015-12-16 | 2016-03-30 | 秦皇岛鸿翔焊业有限公司 | 大型热轧支承辊Cr4的堆焊再造层及修复轧辊的方法 |
CN106475744A (zh) * | 2016-11-08 | 2017-03-08 | 甘肃酒钢集团西部重工股份有限公司 | 耐磨磨辊的堆焊工艺 |
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