CN108873821A - A kind of electrochemical machine control cabinet and its control system - Google Patents
A kind of electrochemical machine control cabinet and its control system Download PDFInfo
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- CN108873821A CN108873821A CN201811083477.5A CN201811083477A CN108873821A CN 108873821 A CN108873821 A CN 108873821A CN 201811083477 A CN201811083477 A CN 201811083477A CN 108873821 A CN108873821 A CN 108873821A
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- module
- control system
- control cabinet
- electrochemical machine
- processing module
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/18—Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form
- G05B19/414—Structure of the control system, e.g. common controller or multiprocessor systems, interface to servo, programmable interface controller
- G05B19/4147—Structure of the control system, e.g. common controller or multiprocessor systems, interface to servo, programmable interface controller characterised by using a programmable interface controller [PIC]
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23H—WORKING OF METAL BY THE ACTION OF A HIGH CONCENTRATION OF ELECTRIC CURRENT ON A WORKPIECE USING AN ELECTRODE WHICH TAKES THE PLACE OF A TOOL; SUCH WORKING COMBINED WITH OTHER FORMS OF WORKING OF METAL
- B23H9/00—Machining specially adapted for treating particular metal objects or for obtaining special effects or results on metal objects
- B23H9/02—Trimming or deburring
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Mechanical Engineering (AREA)
- Human Computer Interaction (AREA)
- Manufacturing & Machinery (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- Electrical Discharge Machining, Electrochemical Machining, And Combined Machining (AREA)
Abstract
The invention discloses a kind of electrochemical machine control cabinet and its control systems,It is related to the method for electrochemical machining and engineering device technique field of mechanical structured member,It include hardware and system software part two parts,The hardware includes PLC controller,A/D conversion module,D/A conversion module,Touch screen,Sensing transducer,Intelligent control module with thyristor,Temperature controller and PH instrument,The system software part includes preparation module,Machined parameters setting,Working mode selection,Operation monitoring,Fault processing module,Analog module,Automatic processing module,Manual processing module,Management module,The present invention is designed by the way of PLC combination touch screen,Improve the reliability of control system,Stability and the degree of automation,Simplify the hardware configuration of system,PLC control system can be convenient the flexible layout of the conversion and production technology of efficiently realizing different cooked modes,Greatly improve the adaptability of lathe.
Description
Technical field
The present invention relates to the method for electrochemical machining of mechanical structured member and engineering device technique field, specifically a kind of electrochemistry adds
Work machine tool control cabinet and its control system.
Background technique
In the early 1970s, the former Soviet Union and the East European countries just pay attention to the research to Electrolyzed Processing control system, the stage
What the control system of Electrolyzed Processing mostly used is relay or instrument control mode.Then, on the basis of Numeric Control Technology develops,
Simple Numeric Control Technology has also been gradually adopted in external small-sized electrolytic machine tool, has been switched for example, by using digital dial-up dish preset
Given program realizes the control and conversion of position.In the development of the following decades, external numerical control Electrolyzed Processing equipment
There is biggish progress, the electrolytic machine tool to put into production use all uses digital automatic control system, uses microcomputer
Software processing program is controlled, but indirectly controlling for conventional constant parameter is still belonged in control model, for improving
Machining accuracy does not have a clear superiority in surface quality.
PLC technology is all successfully applied to electrolytic machine tool control by the AGE company in the U.S. and the Alchemy company of Britain
In system, so that Electrolyzed Processing control system is significantly improved in terms of reliability, stability.Electrolysis is not only realized to add
The flexibility of work manufactures, while but also the machining accuracy of Electrolyzed Processing has obtained certain raising, at present this kind of control system
Have become the mainstream control system of electrolytic machine tool.
German Esmark electrochemical machine Co., Ltd, which possesses parallel multi-tube road, may be programmed power of chopping patented technology
And cooperate the processing gap automatic control system of the patent.The unique distinction of Esmark electric and chemical deburring machine tool is multiple
Power supply controls single cathode respectively and carries out mutually indepedent Electrolyzed Processing, cooperates the closed runner design of professional cathode, Ke Yishi
When carrying out deburring to multiple workpiece simultaneously now, each workpiece realizes the electricity required in different working position different machining parameters
Solve operation.
The present invention proposes that a kind of control performance is substantially better than common process lathe, the stability of electrolytic machine tool and reliable
A kind of electrochemical machine control cabinet and its control system that property is also greatly improved.
Summary of the invention
The purpose of the present invention is to provide a kind of electrochemical machine control cabinet and its control systems, to solve above-mentioned back
The problem of being proposed in scape technology.
To achieve the above object, the present invention provides the following technical solutions：
A kind of electrochemical machine control cabinet and its control system, include hardware and system software part two
Point.
As a further solution of the present invention：The hardware includes PLC controller, A/D conversion module, D/
A conversion module, touch screen, sensing transducer, intelligent control module with thyristor, temperature controller and PH instrument, the touch screen are set to
Control cabinet outer surface, the temperature controller and PH instrument are placed in electrolyte, the temperature controller and PH instrument by A/D conversion module with
PLC controller is connected, and the PLC controller is connected by D/A conversion module with sensing transducer, the sensing transducer and crystalline substance
Brake tube intelligent control module is connected.
As a further solution of the present invention：The PLC controller is the FX2N-48MR of Mitsubishi.It is therein
" FX2N " represents the base type of PLC, and " 48 " represent/24 points of outputs of 24 points of inputs, and " M " represents basic unit, and " R " represents output
Type is relay output.
As a further solution of the present invention：The A/D conversion module, D/A conversion module are all made of FX-4AD.
As a further solution of the present invention：The touch screen selects the MT6100i product of Wei Lun company.
As a further solution of the present invention：The Hall voltage of the sensing transducer model " 24V/0~20 DC " becomes
Send device；The intelligent control module with thyristor model KL-MJYS-QKZL-200（200A/380V）.
As a further solution of the present invention：The temperature controller model CD-901, the temperature controller be using it is original-pack into
The multi-functional regulation meter of mouth special microprocessor has light weight, compact, reliable performance, resists and do using SMT technology
The advantages that immunity is strong.
As a further solution of the present invention：The PH instrument is PHG-217D type industry PH Mersure Controler.
As a further solution of the present invention：The system software part includes preparation module, machined parameters setting, work
It selected as mode, run monitoring, fault processing module, analog module, automatic processing module, manual processing module, management mould
The output end of block, the preparation module is connected with machined parameters setting module, and the machined parameters setting module and operation monitor
Module is connected, and the output end of the machined parameters setting module is connected with working mode selection module, the working mode selection
The output end of module respectively with fault processing module, analog module, automatic processing module, manual processing module, management module
It is connected.
As a further solution of the present invention：The preparation module is to carry out before executing manual processing or automatic processing
Some preparations, such as the unlatching of gas source, the unlatching of aerosol collection device, the unlatching of temperature controller and the unlatching of PH instrument etc.；Institute
Stating analog quantity processing module includes following action：Acquire machining voltage signal（From four station voltage transmitters）And processing
Current signal（From four station current transducers）；Realize over-voltage monitoring and overcurrent monitoring；The timing of power-up time；It is described manual
Processing module is after preparation is ready, and user enters the man-machine page of manual processing module, by adjusting brilliant in control cabinet
The potentiometer knob of brake tube, makes machined parameters reach target value, if breaking down alarm in automatic process, system is answered
Failure cause is checked by manual processing mode；The management module includes touch screen, and touch screen can not only be completed to life
The monitoring of production can also generate production log, conveniently check production status, play certain booster action to management.
Compared with prior art, the beneficial effects of the invention are as follows：
1, the present invention is designed using PLC combination touch screen by the way of, improve the reliability of control system, stability and oneself
Dynamicization degree, simplifies the hardware configuration of system, and the perfect monitoring function of system, PLC control system can be convenient efficiently
It realizes the conversion of different cooked modes and the flexible layout of production technology, greatly improves the adaptability of lathe, this is to raising
Quality, the stability, efficiency important in inhibiting of electrochemical deburring processing；
2, to workpiece without mechanicals efforts, automation easy to accomplish is suitble to the burr of removal high hardness high toughness metal, can be with
The burr of privileged site is removed, such as to reluctant complicated inner cavity machining area, the especially hair of cross bore intersection by hand
Thorn etc., and processing efficiency of the invention is 10 times of traditional handicraft or more；
3, the software for the control system that the present invention is equipped with is divided into the module of several functional independences, including preparation module, analog quantity
Module, manual processing module, automatic processing module, fault processing module and management module etc., each software module has respectively
Independent PLC program block and man-machine page block, such division, improve scalability, the readability of system software, make lathe
Has preferable flexibility；
4, Computer-integrated is introduced into electric and chemical deburring machine tool by the present invention, allows lathe that can not only process zero
Part can also extend its other function, such as production management, generate worker's work log, calculate worker production and
Wages calculating etc..
Detailed description of the invention
Fig. 1 is system software part block diagram of the invention.
Fig. 2 is workflow schematic diagram of the invention.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
A kind of electrochemical machine control cabinet control system referring to FIG. 1-2, includes hardware and system
Software section two parts；
The hardware includes PLC controller, A/D conversion module, D/A conversion module, touch screen, sensing pick-up
Device, intelligent control module with thyristor, temperature controller and PH instrument, the touch screen are set to control cabinet outer surface, the temperature controller and
PH instrument is placed in electrolyte, and the temperature controller and PH instrument are connected by A/D conversion module with PLC controller, the PLC controller
It is connected by D/A conversion module with sensing transducer, the sensing transducer is connected with intelligent control module with thyristor；
The PLC controller is the FX2N-48MR of Mitsubishi, and " FX2N " therein represents the base type of PLC, and " 48 " represent
/ 24 points of outputs of 24 points of inputs, " M " represents basic unit, and " R " represents output type as relay output；
The A/D conversion module, D/A conversion module are all made of FX-4AD；
The touch screen selects the MT6100i product of Wei Lun company；
The Hall voltage transmitter of the model " 24V/0~20 DC " of the sensing transducer；
The intelligent control module with thyristor model KL-MJYS-QKZL-200（200A/380V）；
The temperature controller model CD-901, the temperature controller are the multi-functional adjusting apparatus using imported with original packaging special microprocessor
Table has many advantages, such as light weight, compact, reliable performance, strong interference immunity using SMT technology；
The PH instrument is PHG-217D type industry PH Mersure Controler；
The system software part include preparation module, machined parameters setting, working mode selection, operation monitoring, at failure
Manage module, analog module, automatic processing module, manual processing module, management module, the output end of the preparation module with plus
Work parameter setting module is connected, and the preparation module is to execute some beam workers carried out before manual processing or automatic processing
Make, such as the unlatching of gas source, the unlatching of aerosol collection device, the unlatching of temperature controller and unlatching of PH instrument etc.；The machined parameters
Setting module is used to set operating condition, and the machined parameters setting module is connected with operation monitoring module, the operation monitoring
Module is used to supervise to whether processing flow and technological parameter exception occur, can be in the window of touch screen pop-up warning when occurring abnormal
Mouthful, and particular problem is shown, operative employee is facilitated to solve, the output end and working method of the machined parameters setting module select
Module is selected to be connected, the output end of the working mode selection module respectively with fault processing module, analog module, automatic processing
Module, manual processing module, management module are connected, and the fault processing module is to have alarm on touch screen when breaking down
Wicket pop-up, the faulty type prompts in this wicket, touch screen is by the date occurred with failure, time and type shape
At history document, it is convenient for user query, the analog quantity processing module includes following action：Acquire machining voltage letter
Number（From four station voltage transmitters）With processing electric current signal（From four station current transducers）；Realize over-voltage monitoring and mistake
Stream monitoring；The timing of power-up time；The manual processing module is after preparation is ready, and user enters manual processing module
The man-machine page so that machined parameters is reached target value by adjusting the potentiometer knob of thyristor in control cabinet, if automatic
It breaks down and alarms in process, system should check failure cause by manual processing mode；The management module includes
Touch screen, touch screen can not only complete the monitoring to production, can also generate production log, conveniently check production status, right
Certain booster action is played in management.
A kind of electrochemical machine control cabinet based on electrochemical machine control cabinet control system.
The working principle of the invention is：Before beginning, system energization is given in advance, after energization, starts preparation by main menu
Module is still in the preparation module stage if preparing not completing, and starts to execute manual processing module after being ready to complete, use
The man-machine page that family enters manual processing module reaches machined parameters by adjusting the potentiometer knob of thyristor in control cabinet
To target value, if machined parameters etc. set and test and do not complete, it is still in manual processing module stage, machined parameters etc. are set
Determine and test after completion meets entry condition, starts automatic processing module, system calls the module, executes automatic process.
It is obvious to a person skilled in the art that invention is not limited to the details of the above exemplary embodiments, Er Qie
In the case where without departing substantially from spirit or essential attributes of the invention, the present invention can be realized in other specific forms.Therefore, no matter
From the point of view of which point, the present embodiments are to be considered as illustrative and not restrictive, and the scope of the present invention is by appended power
Benefit requires rather than above description limits, it is intended that all by what is fallen within the meaning and scope of the equivalent elements of the claims
Variation is included within the present invention.Any reference signs in the claims should not be construed as limiting the involved claims.
In addition, it should be understood that although this specification is described in terms of embodiments, but not each embodiment is only wrapped
Containing an independent technical solution, this description of the specification is merely for the sake of clarity, and those skilled in the art should
It considers the specification as a whole, the technical solutions in the various embodiments may also be suitably combined, forms those skilled in the art
The other embodiments being understood that.
Claims (9)
1. a kind of electrochemical machine control cabinet control system, which is characterized in that include that hardware and system are soft
Part part two parts, the hardware include PLC controller, A/D conversion module, D/A conversion module, touch screen,
Sensing transducer, intelligent control module with thyristor, temperature controller and PH instrument, the touch screen is set to control cabinet outer surface, described
Temperature controller and PH instrument are placed in electrolyte, and the temperature controller and PH instrument are connected by A/D conversion module with PLC controller, described
PLC controller is connected by D/A conversion module with sensing transducer, the sensing transducer and intelligent control module with thyristor phase
Even.
2. electrochemical machine control cabinet control system according to claim 1, which is characterized in that the PLC control
Device is the FX2N-48MR of Mitsubishi, and the A/D conversion module, D/A conversion module are all made of FX-4AD.
3. electrochemical machine control cabinet control system according to claim 2, which is characterized in that the touch screen choosing
With the MT6100i product of Wei Lun company.
4. electrochemical machine control cabinet control system according to claim 3, which is characterized in that the sensing pick-up
The Hall voltage transmitter of device model " 24V/0~20 DC ".
5. electrochemical machine control cabinet control system according to claim 4, which is characterized in that the thyristor intelligence
Energy control module model KL-MJYS-QKZL-200, rated current and voltage rating are respectively 200A, 380V.
6. electrochemical machine control cabinet control system according to claim 5, which is characterized in that the temperature control type
Number be CD-901.
7. electrochemical machine control cabinet control system according to claim 6, which is characterized in that the PH instrument is
PHG-217D type industry PH Mersure Controler.
8. electrochemical machine control cabinet control system according to claim 7, which is characterized in that the system software
Part includes preparation module, machined parameters setting, working mode selection, operation monitoring, fault processing module, analog quantity mould
Block, automatic processing module, manual processing module, management module, the output end and machined parameters setting module of the preparation module
It is connected, the machined parameters setting module is connected with operation monitoring module, the output end and work of the machined parameters setting module
Make mode selecting module be connected, the output end of the working mode selection module respectively with fault processing module, analog module,
Automatic processing module, manual processing module, management module are connected.
9. the electrochemical machine control comprising any electrochemical machine control cabinet control system of claim 1-8
Cabinet processed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811083477.5A CN108873821A (en) | 2018-09-17 | 2018-09-17 | A kind of electrochemical machine control cabinet and its control system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811083477.5A CN108873821A (en) | 2018-09-17 | 2018-09-17 | A kind of electrochemical machine control cabinet and its control system |
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| CN108873821A true CN108873821A (en) | 2018-11-23 |
Family
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| CN201811083477.5A Pending CN108873821A (en) | 2018-09-17 | 2018-09-17 | A kind of electrochemical machine control cabinet and its control system |
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2018
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| CN1034102A (en) * | 1988-01-05 | 1989-07-19 | 合肥工业大学 | Heavy dc and pulse double-purpose electric source |
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| CN201707583U (en) * | 2010-02-02 | 2011-01-12 | 唐山陆凯科技有限公司 | Electromagnetic screening control system based on PLC |
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